CN107285812A - Easy clean Ceramic Tiles - Google Patents

Easy clean Ceramic Tiles Download PDF

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Publication number
CN107285812A
CN107285812A CN201710605577.9A CN201710605577A CN107285812A CN 107285812 A CN107285812 A CN 107285812A CN 201710605577 A CN201710605577 A CN 201710605577A CN 107285812 A CN107285812 A CN 107285812A
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CN
China
Prior art keywords
parts
easy clean
easy
ceramic tiles
protection
Prior art date
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Granted
Application number
CN201710605577.9A
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Chinese (zh)
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CN107285812B (en
Inventor
钟礼丰
李德英
喻劲军
戴永刚
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Foshan Sanshui Jinyitao Ceramic Co ltd
Guangdong Kito Ceramics Group Co ltd
Jingdezhen Kito Ceramics Co ltd
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Guangdong Kito Ceramics Group Co Ltd
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Priority to CN201710605577.9A priority Critical patent/CN107285812B/en
Publication of CN107285812A publication Critical patent/CN107285812A/en
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/52Multiple coating or impregnating multiple coating or impregnating with the same composition or with compositions only differing in the concentration of the constituents, is classified as single coating or impregnation
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C8/00Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/81Coating or impregnation
    • C04B41/89Coating or impregnation for obtaining at least two superposed coatings having different compositions

Abstract

The invention belongs to ceramic technology field, it is related to a kind of easy clean Ceramic Tiles.The easy clean Ceramic Tiles that the present invention is provided include green body layer, cover coat, printed layer and easy clean protection dry granule layer successively from bottom to top, and the easy clean protection dry granule layer is formed by the easy clean protection glaze of charity;The easy clean protection glaze includes the component of following mass fraction:20~40 parts of easy clean 90~110 parts of particle of protection, 230~270 parts of stamp-pad ink and clear frit.The easy clean Ceramic Tiles that the present invention is provided have the easy clean property of excellent anti-soil, and anti-fouling performance is good, it is easy to clean, and are easy to daily maintenance to alleviate the easy Tibetan dirt that existing Ceramic Tiles are present, technical problem not easy to clean with arranging, effectively.

Description

Easy clean Ceramic Tiles
Technical field
The invention belongs to ceramics dress technical field, and in particular to a kind of easy clean Ceramic Tiles.
Background technology
With developing rapidly for science and technology, the life of people is maked rapid progress, and is followed the fashion, is shown while having cast one In the epoch of individual character, architectural decoration material field is no exception.Ceramic Tiles are with its superior performance and decorative effect, by increasingly The favor of many consumers, and be widely used in daily life.And ceramic antique bricks are in recent years popular rise A kind of building and ornament materials come, pattern that it has had the splendid and ceramics of polished bricks concurrently is rich and varied, with the modern times or Pseudo-classic charm, and it is personalized many advantages, such as, be received by the market in recent years and consumer like.
The continuous utilization of fast development and new technology, new material, new technology with architectural pottery etc., has promoted building Ceramic product constantly develops towards more preferable direction, and architectural pottery product has broken through is only limitted to durable and decoration model in the past Enclose, the direction towards functional diversities is developed, and then promote and build continuing to develop for potler's industry and ceramic product.However, existing Ceramic product development process in, pay attention to how to improve the intensity of product, wear-resisting durability and rich color and pattern more Research and development in terms of texture is good.For removing surface present in existing ceramic product it is difficult, hide dirty, anti-fouling effect it is poor, when Between the defect such as long product blackening, do not find good solution also.Therefore, for the easy clean property of anti-soil of raising ceramic product Research and development and design also have considerable room for improvement.
In consideration of it, special propose the present invention.
The content of the invention
It is an object of the invention to provide a kind of easy clean Ceramic Tiles, it has the excellent easy clean property of anti-soil, i.e. anti-fouling performance It is good, it is easy to clean, greatly lift product quality.
To achieve the above object, the technical solution adopted by the present invention is:
The present invention provides a kind of easy clean Ceramic Tiles, the easy clean Ceramic Tiles include successively from bottom to top green body layer, cover coat, Printed layer and easy clean protection dry granule layer, the easy clean protection dry granule layer are formed by the easy clean protection glaze of charity;
The easy clean protection glaze includes the component of following mass fraction:Easy clean 90~110 parts of particle of protection, stamp-pad ink 230~ 270 parts and 20~40 parts of clear frit;
Wherein, the easy clean protection particle is mainly made up of the component of following mass fraction:
SiO260~70 parts, Al2O315~25 parts, Fe2O30.1~0.3 part, TiO20.01~0.1 part, Na2O 4~ 8 parts, K20.05~0.3 part of 2~6 parts of O, 0.05~0.3 part of MgO, 0.5~3 part of CaO and loss on ignition.
As further preferred technical scheme, the easy clean protection glaze includes the component of following mass fraction:Easy clean protection 22~38 parts of 92~108 parts of particle, 240~260 parts of stamp-pad ink and clear frit;
Wherein, the easy clean protection particle is mainly made up of the component of following mass fraction:
SiO265~68 parts, Al2O318~22 parts, Fe2O30.12~0.22 part, TiO20.02~0.08 part, Na2O 5~7 parts, K20.1~0.2 part of 3~5 parts of O, 0.1~0.2 part of MgO, 1~2 part of CaO and loss on ignition.
As further preferred technical scheme, the easy clean protection glaze includes the component of following mass fraction:Easy clean protection 28~32 parts of 95~105 parts of particle, 245~250 parts of stamp-pad ink and clear frit;
Wherein, the easy clean protection particle is mainly made up of the component of following mass fraction:
SiO266~67 parts, Al2O320~21 parts, Fe2O30.15~0.2 part, TiO20.04~0.07 part, Na2O 5.5~6.5 parts, K20.14~0.18 part of 4~4.8 parts of O, 0.12~0.15 part of MgO, 1.5~1.8 parts of CaO and loss on ignition.
As further preferred technical scheme, the stamp-pad ink is mainly made up of the component of following mass fraction:Carboxymethyl is fine 60~80 parts of plain 1~2 part of the sodium of dimension, 20~40 parts of ethylene glycol, 1~5 part of bentonite and water.
As further preferred technical scheme, the clear frit is mainly made up of the component of following mass fraction:
12~16 parts of albite, 20~24 parts of potassium feldspar, 6~10 parts of kaolin, 10~14 parts of calcined kaolin, quartz 10 1~5 part of~14 parts, 13~17 parts of talcum of burning, 7~11 parts of lime stone, 8~12 parts of barium carbonate and zinc oxide.
As further preferred technical scheme, the proportion of the easy clean protection glaze is 1.2~1.5g/cm3
As further preferred technical scheme, the grain composition of the easy clean protection particle is:The mesh of 80 mesh~120 is 50% ~60%, 120~200 mesh are 20%~30%, and remaining is below 200 mesh.
As further preferred technical scheme, the green body layer is the green body layer with convex-concave surface.
As further preferred technical scheme, the cover coat is mainly prepared from by cover-coat enamel, the cover-coat enamel it is main by with The raw material of lower mass parts is prepared from:
20~30 parts of potassium feldspar, 15~30 parts of quartz, 15~25 parts of nepheline, 5~10 parts of calcined kaolin, aluminum oxide 5~ 15 parts, 1~8 part of wollastonite, 0.1~2 part of zinc oxide, 10~30 parts of zirconium silicate, 10~20 parts of column kaolin, sodium humate 0.1~0.3 part of 0.1~0.3 part, 0.1~0.3 part of sodium carboxymethylcellulose and sodium tripolyphosphate.
As further preferred technical scheme, the printed layer includes one or multi-channel lamina printing decoration, one or multi-channel roller Cylinder stamp and it is one or both of ink-jet printed more than combination.
Compared with prior art, the beneficial effects of the present invention are:
The easy clean Ceramic Tiles that the present invention is provided, pass through the cooperation of green body layer, cover coat, printed layer and easy clean protection dry granule layer Set, the reasonable cooperation of each raw material and its component in especially easy clean protection dry granule layer so that the Ceramic Tiles are finer and close, have The easy clean property of excellent anti-soil, anti-fouling performance is good, it is easy to clean, and is easy to daily maintenance to be alleviated with arranging, effectively existing The easy Tibetan dirt that Ceramic Tiles are present, technical problem not easy to clean.
At the same time, the Ceramic Tiles also have higher glossiness, and solid layer feeling is strong, and definition is good, surface transparency Height, the good advantage of rich color, pattern texture so that product has good combination property, greatly improves the product of product Matter.
Embodiment
Embodiment of the present invention is described in detail below in conjunction with embodiment and embodiment, but this area skill Art personnel will be understood that following embodiments and embodiment are merely to illustrate the present invention, and are not construed as the model of the limitation present invention Enclose.Based on the embodiment in the present invention, what those of ordinary skill in the art were obtained under the premise of creative work is not made Every other embodiment, belongs to the scope of protection of the invention.Actual conditions person is indicated, is advised according to normal condition or manufacturer Condition carry out.Agents useful for same or the unreceipted production firm person of instrument, are the conventional products that can be obtained by commercially available purchase.
Present embodiment provides a kind of easy clean Ceramic Tiles, and the easy clean Ceramic Tiles include green body layer, face successively from bottom to top Glaze layer, printed layer and easy clean protection dry granule layer, the easy clean protection dry granule layer are formed by the easy clean protection glaze of charity;
The easy clean protection glaze includes the component of following mass fraction:Easy clean 90~110 parts of particle of protection, stamp-pad ink 230~ 270 parts and 20~40 parts of clear frit;
Wherein, the easy clean protection particle is mainly made up of the component of following mass fraction:
SiO260~70 parts, Al2O315~25 parts, Fe2O30.1~0.3 part, TiO20.01~0.1 part, Na2O 4~ 8 parts, K20.05~0.3 part of 2~6 parts of O, 0.05~0.3 part of MgO, 0.5~3 part of CaO and loss on ignition.
In view of ceramic brick product of the prior art is existed, surface is not fine and close enough, and flat smooth degree is poor, easily hides dirty, prevents Dirty effect is poor, and the difficult defect of removing surface, present embodiment provides a kind of easy clean property of anti-soil that can effectively provide product Easy clean Ceramic Tiles, and then the quality of Ceramic Tiles is lifted, promote application of the Ceramic Tiles in building field.
Present embodiment mainly stamp layer surface charity it is easy clean protection glaze formed it is easy clean protection dry granule layer by way of, Enable the easy clean protection dry granule layer uniform fold in ceramic brick surface and effectively fill up the gap of ceramic brick surface, improve The compactness of Ceramic Tiles, and then the stain resistance of product is improved, make it have the easy clean property of excellent anti-soil, it is easy to clean, be easy to Daily maintenance is with arranging, while ceramic brick surface transparency is high, glossiness high, definition is good, it is both beautiful and practical.
In some specific embodiments, in terms of mass fraction, the easy clean protection typical but non-limiting content of particle For:90 parts, 91 parts, 92 parts, 93 parts, 94 parts, 95 parts, 96 parts, 97 parts, 98 parts, 99 parts, 100 parts, 101 parts, 102 parts, 103 parts, 104 parts, 105 parts, 106 parts, 107 parts, 108 parts, 109 parts or 110 parts.The typical but non-limiting content of stamp-pad ink is:230 parts, 235 parts, 240 parts, 245 parts, 250 parts, 255 parts, 260 parts, 265 parts or 270 parts.The typical but non-limiting content of clear frit For:20 parts, 21 parts, 22 parts, 23 parts, 24 parts, 25 parts, 26 parts, 27 parts, 28 parts, 29 parts, 30 parts, 31 parts, 32 parts, 33 parts, 34 Part, 35 parts, 36 parts, 37 parts, 38 parts, 39 parts or 40 parts.
The easy clean protection particle that present embodiment is provided, preferably should be able to be melted mutually, and can guarantee that one at high temperature Fixed granular sensation, can be uniformly covered on product surface, and the clear frit added can fill up void among particles, and ensure certain High temperature viscosity, reached together with temperature resistant transparent light dry granular preferably antifouling, wear-resisting and easy clean and other effects.
The easy clean protection glaze that present embodiment is provided mainly is made up of easy clean protection particle, stamp-pad ink and clear frit, on the one hand, It is above-mentioned it is easy clean protection particle have higher melting temperature and wider firing range, can at a temperature of 1175~1185 DEG C, Preferably melt and have higher gloss degree to ensure purpose that Ceramic Tiles are easy clean;On the other hand, above-mentioned stamp-pad ink primarily serves raising easily The effect of clean protection glaze high temperature viscosity, makes it be unlikely to melt flat at high temperature, to improve the stereoeffect of ceramic brick surface;This Outside, above-mentioned clear frit primarily serve improve it is above-mentioned it is easy clean protection glaze transparency and glossiness effect, strengthen product texture and Solid layer feeling.
In some specific embodiments, in terms of mass fraction, SiO2Typical but non-limiting content is:60 parts, 61 parts, 62 parts, 63 parts, 64 parts, 65 parts, 66 parts, 67 parts, 68 parts, 69 parts or 70 parts.Al2O3Typical but non-limiting content For:15 parts, 16 parts, 17 parts, 18 parts, 19 parts, 20 parts, 21 parts, 22 parts, 23 parts, 24 parts or 25 parts.Fe2O3It is typical but non-limiting Content be:0.1 part, 0.12 part, 0.14 part, 0.15 part, 0.16 part, 0.18 part, 0.2 part, 0.22 part, 0.24 part, 0.25 part, 0.26 part, 0.28 part or 0.3 part.TiO2Typical but non-limiting content is:0.01 part, 0.02 part, 0.03 part, 0.04 part, 0.05 part, 0.06 part, 0.07 part, 0.08 part, 0.09 part or 0.1 part.Na2The typical but non-limiting contents of O are:4 parts, 4.5 Part, 5 parts, 5.5 parts, 6 parts, 6.5 parts, 7 parts, 7.5 parts or 8 parts.K2The typical but non-limiting contents of O are:2 parts, 2.5 parts, 3 Part, 3.5 parts, 4 parts, 4.5 parts, 5 parts, 5.5 parts or 6 parts.The typical but non-limiting contents of MgO are:0.05 part, 0.1 part, 0.15 Part, 0.2 part, 0.25 part or 0.3 part.The typical but non-limiting contents of CaO are:0.5 part, 1 part, 1.5 parts, 2 parts, 2.5 parts or 3 Part.The typical but non-limiting content of loss on ignition is:0.05 part, 0.1 part, 0.15 part, 0.2 part, 0.25 part or 0.3 part.
It should be noted that loss on ignition (Loss on ignition, be abbreviated as LOI) is the technology commonly used in ceramic field Term, understands, the weight ratio before referring to the weight after raw material calcination and burning till according to the routine of this area.
Present embodiment, by being equipped with for green body layer, cover coat, printed layer and easy clean protection dry granule layer, is improved The easy clean property of anti-soil, solid layer feeling, glossiness and the transparency of product so that the ceramic product has well comprehensive Can, with higher intensity and hardness, pattern texture strong, good decorating effect, it is durable while with good stain resistance, It is easy to clean.In addition, when above-mentioned easy clean protection glaze and easy clean protection particle are constituted and matched using said components, synergy More preferably, the easy clean property of anti-soil of product can be strengthened.
In a kind of optional embodiment, the easy clean protection glaze includes the component of following mass fraction:Easy clean protection 22~38 parts of 92~108 parts of particle, 240~260 parts of stamp-pad ink and clear frit;
Wherein, the easy clean protection particle is mainly made up of the component of following mass fraction:
SiO265~68 parts, Al2O318~22 parts, Fe2O30.12~0.22 part, TiO20.02~0.08 part, Na2O 5~7 parts, K20.1~0.2 part of 3~5 parts of O, 0.1~0.2 part of MgO, 1~2 part of CaO and loss on ignition.
In a kind of optional embodiment, the easy clean protection glaze includes the component of following mass fraction:Easy clean protection 28~32 parts of 95~105 parts of particle, 245~250 parts of stamp-pad ink and clear frit;
Wherein, the easy clean protection particle is mainly made up of the component of following mass fraction:
SiO266~67 parts, Al2O320~21 parts, Fe2O30.15~0.2 part, TiO20.04~0.07 part, Na2O 5.5~6.5 parts, K20.14~0.18 part of 4~4.8 parts of O, 0.12~0.15 part of MgO, 1.5~1.8 parts of CaO and loss on ignition.
Pass through the proportioning between each component in the easy clean protection glaze of Reasonable adjustment, and each group that easy clean protection particle is included Divide content, can further improve the stain resistance of Ceramic Tiles, be easy to daily cleaning and maintenance, and with higher gloss Degree, transparency, solid layer feeling and pattern texture.
In a kind of optional embodiment, the stamp-pad ink is mainly made up of the component of following mass fraction:Carboxymethyl is fine 60~80 parts of plain 1~2 part of the sodium of dimension, 20~40 parts of ethylene glycol, 1~5 part of bentonite and water.
Preferably, the stamp-pad ink is mainly made up of the component of following mass fraction:1.2~1.8 parts of sodium carboxymethylcellulose, 65~75 parts of 25~35 parts of ethylene glycol, 2~4 parts of bentonite and water.
In some specific embodiments, in terms of mass fraction, sodium carboxymethylcellulose is typical but non-limiting to be contained Measure and be:1 part, 1.1 parts, 1.2 parts, 1.3 parts, 1.4 parts, 1.5 parts, 1.6 parts, 1.7 parts, 1.8 parts, 1.9 parts or 2 parts.Ethylene glycol allusion quotation Type but nonrestrictive content is:20 parts, 21 parts, 22 parts, 23 parts, 24 parts, 25 parts, 26 parts, 27 parts, 28 parts, 29 parts, 30 parts, 31 parts, 32 parts, 33 parts, 34 parts, 35 parts, 36 parts, 37 parts, 38 parts, 39 parts or 40 parts.The typical but non-limiting content of bentonite For 1 part, 2 parts, 3 parts, 4 parts or 5 parts.The typical but non-limiting content of water is:60 parts, 61 parts, 62 parts, 63 parts, 64 parts, 65 Part, 66 parts, 67 parts, 68 parts, 69 parts, 70 parts, 71 parts, 72 parts, 73 parts, 74 parts, 75 parts, 76 parts, 77 parts, 78 parts, 79 parts or 80 Part.
The stamp-pad ink that present embodiment is provided primarily serves the effect for improving easy clean protection glaze high temperature viscosity, makes it at high temperature It is unlikely to melt flat, to improve the stereoeffect of ceramic brick surface.
In a kind of optional embodiment, the clear frit is mainly made up of the component of following mass fraction:
12~16 parts of albite, 20~24 parts of potassium feldspar, 6~10 parts of kaolin, 10~14 parts of calcined kaolin, quartz 10 1~5 part of~14 parts, 13~17 parts of talcum of burning, 7~11 parts of lime stone, 8~12 parts of barium carbonate and zinc oxide.
Preferably, the clear frit is mainly made up of the component of following mass fraction:13~15 parts of albite, potassium feldspar 21 ~23 parts, 7~9 parts of kaolin, 11~13 parts of calcined kaolin, quartz 11~13 parts, burn 14~16 parts of talcum, lime stone 8~ 2~4 parts of 10 parts, 9~11 parts of barium carbonate and zinc oxide.
In some specific embodiments, in terms of mass fraction, the typical but non-limiting content of albite is:12 Part, 12.5 parts, 13 parts, 13.5 parts, 14 parts, 14.5 parts, 15 parts, 15.5 parts or 16 parts.Potassium feldspar is typical but non-limiting to be contained Measure and be:20 parts, 21 parts, 22 parts, 23 parts or 24 parts.The typical but non-limiting content of kaolin is:6 parts, 6.5 parts, 7 parts, 7.5 Part, 8 parts, 8.5 parts, 9 parts, 9.5 parts or 10 parts.The typical but non-limiting content of calcined kaolin is:10 parts, 10.5 parts, 11 Part, 11.5 parts, 12 parts, 12.5 parts, 13 parts, 13.5 parts or 14 parts.The typical but non-limiting content of quartz is:10 parts, 10.5 Part, 11 parts, 11.5 parts, 12 parts, 12.5 parts, 13 parts, 13.5 parts or 14 parts.Burn that talcum is typical but non-limiting to be:13 parts, 13.5 parts, 14 parts, 14.5 parts, 15 parts, 15.5 parts, 16 parts, 16.5 parts or 17 parts.Lime stone is typical but non-limiting to be:7 Part, 7.5 parts, 8 parts, 8.5 parts, 9 parts, 9.5 parts, 10 parts, 10.5 parts or 11 parts.Barium carbonate is typical but non-limiting to be:8 parts, 8.5 parts, 9 parts, 9.5 parts, 10 parts, 10.5 parts, 11 parts, 11.5 parts or 12 parts.Zinc oxide is typical but non-limiting to be:1 part, 1.5 parts, 2 parts, 2.5 parts, 3 parts, 3.5 parts, 4 parts, 4.5 parts or 5 parts.
The clear frit that present embodiment is provided primarily serves the effect for improving easy clean protection glaze transparency and glossiness;Using More than formula clear frit, its transparency is higher, color development ability more preferably, and brightness is high, it is ensured that the pattern of product and clear Degree.
In a kind of optional embodiment, the proportion of the easy clean protection glaze is 1.2~1.5g/cm3
Preferably, the proportion of the easy clean protection glaze is 1.25~1.35g/cm3
In a detailed embodiment, optionally, the proportion of easy clean protection glaze is 1.2g/cm3、1.25g/cm3、1.3g/ cm3、1.35g/cm3、1.4g/cm3、1.45g/cm3Or 1.5g/cm3
In a kind of optional embodiment, the grain composition of the easy clean protection particle is:The mesh of 80 mesh~120 is 50% ~60%, 120~200 mesh are 20%~30%, and remaining is below 200 mesh.
In some embodiments, optionally, the grain composition of easy clean protection particle is:The mesh of 80 mesh~120 is 60%, it is 10% below 30%, 200 mesh that 120~200 mesh, which are,;Or, the mesh of 80 mesh~120 is 55%, and 120~200 mesh are 30%, it is 15% below 200 mesh.
It should be noted that above-mentioned % refers to mass percent.
Easy clean protection particle can make the space between particle less from above-mentioned grain composition, after charity is in printed layer It is even closer uniform, intergranular space is substantially reduced, the compactness of product is improved, further increases stain resistance.
In the present invention, described easy clean protection particle can be by the silicon containing elements Si, Al, Fe, Ti, Na, K, Mg and Ca Silicate material is melted, then water quenching and crush obtain.Alternatively, the main original by following mass parts of the silicate material Material composition:10~20 parts of alumina powder, 36~45 parts of potassium feldspar, 8~16 parts of soda ash, 5~15 parts of zinc oxide and quartz 15~35 Part.Further, 25 parts of 13 parts of alumina powder, 42 parts of potassium feldspar, 10 parts of soda ash, 10 parts of zinc oxide and quartz.
In some embodiments, according to the mass fraction, the typical but non-limiting content of alumina powder is:10 Part, 11 parts, 12 parts, 13 parts, 14 parts, 15 parts, 16 parts, 17 parts, 18 parts, 19 parts or 20 parts;Potassium feldspar is typical but unrestricted The content of property is:36 parts, 37 parts, 38 parts, 39 parts, 40 parts, 41 parts, 42 parts, 43 parts, 44 parts or 45 parts;Soda ash is typical but non-limit Property processed is:8 parts, 9 parts, 10 parts, 11 parts, 12 parts, 13 parts, 14 parts, 15 parts or 16 parts;Zinc oxide is typical but non-limiting For:5 parts, 6 parts, 7 parts, 8 parts, 9 parts, 10 parts, 11 parts, 12 parts 13 parts, 14 parts or 15 parts;Quartz is typical but non-limiting to be: 15 parts, 16 parts, 17 parts, 18 parts, 19 parts, 20 parts, 21 parts, 22 parts, 23 parts, 24 parts, 25 parts, 26 parts, 27 parts, 28 parts, 29 parts, 30 Part, 31 parts, 32 parts, 33 parts, 34 parts or 35 parts.
In a kind of optional embodiment, the green body layer is the green body layer with convex-concave surface.
The Ceramic Tiles of different colours and texture can be presented in green body layer with convex-concave surface so that the product produced Case shell is more rich;It is favorably improved the skidproof effect of product and the stereovision of product, solid sense.
Alternatively, blank formulation uses the body recipe of common glazed ceramic brick, and present embodiment offer one is exemplary Formula.To ensure flatness and the ripple glaze deformation of product, base substrate aluminum content is 21% or so, and whiteness is at 35 degree or so.Institute Stating blank includes the raw material of following mass parts:10~30 parts of Yichuan sand, 10~20 parts of Ganzhou low temperature potassium sodium sand, Qianshan washing mud 16 ~20 parts, 6~10 parts of Guangxi White mud, 1~5 part of the white mud in Ji'an, 25~35 parts of Guangchang potassium sand, 0.5~1.5 part of Fuzhou City's bentonite and 2~3 parts of black talc.
Alternatively, the moisture content of blank is 6%~6.5%;The grain composition of the blank is:It is more than 20 mesh for 0~ 1.5%, -20~+40 mesh are 30%~60%, and it is 0~6% below 72%~88%, 100 mesh that -20~+60 mesh, which are, remaining For -60~+100 mesh.
Mesh, through frequently as the unit for weighing granular size, mesh number is bigger, represents that particle is thinner.For people in the art Member for, often before the Arabic numerals of mesh number add "-(negative sign) " come represent particle can by selected sieve, "+(just Number) " representing that particle can not be by selected sieve, expression can be by the particles of 20 mesh sieves such as " -20 mesh " if;"+100 mesh " Then representing can not be by the particle of 100 mesh sieves.
In a kind of optional embodiment, the cover coat is mainly prepared from by cover-coat enamel, the cover-coat enamel it is main by with The raw material of lower mass parts is prepared from:
20~30 parts of potassium feldspar, 15~30 parts of quartz, 15~25 parts of nepheline, 5~10 parts of calcined kaolin, aluminum oxide 5~ 15 parts, 1~8 part of wollastonite, 0.1~2 part of zinc oxide, 10~30 parts of zirconium silicate, 10~20 parts of column kaolin, sodium humate 0.1~0.3 part of 0.1~0.3 part, 0.1~0.3 part of sodium carboxymethylcellulose and sodium tripolyphosphate.
Preferably, the cover-coat enamel is mainly prepared from by the raw material of following mass parts:22~28 parts of potassium feldspar, quartz 18~ 25 parts, 18~22 parts of nepheline, 6~8 parts of calcined kaolin, 6~12 parts of aluminum oxide, 3~6 parts of wollastonite, zinc oxide 0.5~1.5 Part, 15~25 parts of zirconium silicate, 12~18 parts of column kaolin, 0.15~0.25 part of sodium humate, sodium carboxymethylcellulose 0.15 ~0.25 part and 0.15~0.2 part of sodium tripolyphosphate.
The cover coat that present embodiment is provided can improve the mechanical strength of easy clean Ceramic Tiles, reduce the water absorption rate of base substrate. In addition, enabling to the whiteness of product suitable using above-mentioned green body layer and cover coat, the inherent and external of product not only ensure that Quality, lifts the combination property of product, and reduces production cost, with good economic benefit.
In a kind of optional embodiment, the printed layer includes one or multi-channel lamina printing decoration, one or multi-channel roller Cylinder stamp and it is one or both of ink-jet printed more than combination.
Preferably, the printed layer is ink-jet printed layer.
The printed layer of present embodiment, carries out decoration stamp preferably by ink-jet printing apparatus and obtains.
On the one hand, pattern decorative is carried out to Ceramic Tiles by the way of inkjet printing so that printed layer texture variations are enriched Vividly, color is naturally true to nature, shows individual character fully and makes widely known glamour.On the other hand, the pattern texture of printed layer and easy clean protection dry granule layer Interlaced, the not only aesthetic feeling with perspective, solid layer feeling is strong, smooth and clean, and clean mark is graceful, bright in luster not lose Very, and glossiness is good, transparency is high, and anti-fouling performance is good, enriches the level of product, improves product specification, with good Good decorative effect.
With reference to specific embodiment and comparative example, the invention will be further described.
Embodiment 1-3
A kind of easy clean protection tile, includes green body layer, cover coat, printed layer and easy clean protection dry granule layer successively from bottom to top, Easy clean protection dry granule layer is formed by the easy clean protection glaze of charity;The easy clean ratio for protecting glaze according to the mass parts of the raw material shown in table 1 Example is prepared from.
The easy clean protection glaze raw material compositions of the embodiment 1-3 of table 1
Raw material Embodiment 1 Embodiment 2 Embodiment 3
Easy clean protection glaze 90 parts 100 parts 110 parts
Stamp-pad ink 230 parts 250 parts 270 parts
Clear frit 20 parts 30 parts 40 parts
Wherein, easy clean protection particle is mainly made up of the component of following mass fraction:SiO266 parts, Al2O321 parts, Fe2O30.15 part, TiO20.06 part, Na26 parts of O, K20.15 part of 4 parts of O, 0.15 part of MgO, 1.5 parts of CaO and loss on ignition.
It is easy clean protection particle grain composition be:The mesh of 80 mesh~120 is 60%, and 120~200 mesh are below 30%, 200 mesh For 10%.
Stamp-pad ink is mainly made up of the component of following mass fraction:1.2 parts of sodium carboxymethylcellulose, 30 parts of ethylene glycol, swelling 70 parts of 3 parts of soil and water.
Clear frit is mainly made up of the component of following mass fraction:14 parts of albite, 22 parts of potassium feldspar, 8 parts of kaolin, forge Burn 12 parts of kaolin, 12 parts of quartz, burn 3 parts of 15 parts of talcum, 9 parts of lime stone, 10 parts of barium carbonate and zinc oxide.
Embodiment 4-6
A kind of easy clean protection tile, includes green body layer, cover coat, printed layer and easy clean protection dry granule layer successively from bottom to top, Easy clean protection dry granule layer is formed by the easy clean protection glaze of charity;Easy clean protection glaze is made up of the raw material of following mass fraction:It is easy clean Protect 30 parts of 100 parts of particle, 250 parts of stamp-pad ink and clear frit.Wherein, the main mass fraction as shown in Table 2 of easy clean protection particle Component constitute.
The easy clean protection grain fractions of the embodiment 4-6 of table 2 are constituted
Component Embodiment 4 Embodiment 5 Embodiment 6
SiO2 60 parts 63 parts 70 parts
Al2O3 15 parts 18 parts 25 parts
Fe2O3 0.1 part 0.18 part 0.3 part
TiO2 0.01 part 0.04 part 0.1 part
Na2O 4 parts 5 parts 8 parts
K2O 2 parts 5 parts 6 parts
MgO 0.05 part 0.1 part 0.3 part
CaO 0.5 part 1 part 3 parts
Loss on ignition 0.05 part 0.1 part 0.3 part
Wherein, the component of the grain composition of easy clean protection particle, stamp-pad ink and clear frit constitutes same as Example 1.
Embodiment 7
A kind of easy clean protection tile, as different from Example 1, the component of stamp-pad ink and clear frit are constituted, and remaining is with implementing 1 It is identical.
In the present embodiment, stamp-pad ink is mainly made up of the component of following mass fraction:2 parts of sodium carboxymethylcellulose, ethylene glycol 80 parts of 35 parts, 5 parts of bentonite and water.
Clear frit is mainly made up of the component of following mass fraction:16 parts of albite, 24 parts of potassium feldspar, 10 parts of kaolin, 5 parts of 14 parts of calcined kaolin, 13 parts of quartz, 17 parts of talcum of burning, 10 parts of lime stone, 12 parts of barium carbonate and zinc oxide.
Embodiment 8
A kind of easy clean protection tile, as different from Example 1, the grain composition of easy clean protection particle, remaining is with implementing 1 It is identical.
In the present embodiment, the grain composition of easy clean protection particle is:The mesh of 80 mesh~120 is 55%, and 120~200 mesh are 30%, it is 15% below 200 mesh.
Embodiment 9
A kind of easy clean protection tile, includes green body layer, cover coat, printed layer and easy clean protection dry granule layer successively from bottom to top, Easy clean protection dry granule layer is formed by the easy clean protection glaze of charity;Easy clean protection dry granule layer in the present embodiment is same as Example 1.
In the present embodiment, base substrate aluminum content is 21%, and whiteness is 35 degree, and the moisture content of blank is 6%.Blank includes following The raw material of mass parts:20 parts of Yichuan sand, 15 parts of Ganzhou low temperature potassium sodium sand, 18 parts of mud of Qianshan washing, 8 parts of Guangxi White mud, Ji'an are white 2.5 parts of 3 parts of mud, 31 parts of Guangchang potassium sand, 1 part of Fuzhou City's bentonite and black talc.
The grain composition of blank is:More than 20 mesh it is 1%, -20~+40 mesh are 30%, -20~+60 mesh are 72%, It is 0 below 100 mesh, remainder is -60~+100 mesh.
In the present embodiment, cover-coat enamel is mainly prepared from by the raw material of following mass parts:25 parts of potassium feldspar, quartzy 20 parts, rosy clouds 20 parts of stone, 7 parts of calcined kaolin, 10 parts of aluminum oxide, 4 parts of wollastonite, 1 part of zinc oxide, 20 parts of zirconium silicate, column kaolin 15 Part, 0.2 part of sodium humate, 0.2 part of sodium carboxymethylcellulose and 0.15 part of sodium tripolyphosphate.
In the present embodiment, described printed layer carries out decoration stamp by ink-jet printing apparatus and obtained.
Embodiment 10
A kind of easy clean protection tile, includes green body layer, cover coat, printed layer and easy clean protection dry granule layer successively from bottom to top, Easy clean protection dry granule layer is formed by the easy clean protection glaze of charity;Easy clean protection dry granule layer in the present embodiment is same as Example 1.
In the present embodiment, base substrate aluminum content is 21%, and whiteness is 35 degree, and the moisture content of blank is 6.5%.Blank include with The raw material of lower mass parts:30 parts of Yichuan sand, 20 parts of Ganzhou low temperature potassium sodium sand, 20 parts of mud of Qianshan washing, 10 parts of Guangxi White mud, Ji'an White 3 parts of 5 parts of mud, 35 parts of Guangchang potassium sand, 1.5 parts of Fuzhou City's bentonite and black talc.
The grain composition of blank is:More than 20 mesh it is 0%, -20~+40 mesh are 50%, -20~+60 mesh are 88%, It is 2% below 100 mesh, remainder is -60~+100 mesh.
In the present embodiment, cover-coat enamel is mainly prepared from by the raw material of following mass parts:30 parts of potassium feldspar, quartzy 30 parts, rosy clouds 25 parts of stone, 10 parts of calcined kaolin, 15 parts of aluminum oxide, 8 parts of wollastonite, 2 parts of zinc oxide, 30 parts of zirconium silicate, column kaolin 20 Part, 0.3 part of sodium humate, 0.3 part of sodium carboxymethylcellulose and 0.3 part of sodium tripolyphosphate.
In the present embodiment, described printed layer carries out decoration stamp by ink-jet printing apparatus and obtained.
Comparative example 1
A kind of easy clean protection tile, includes green body layer, cover coat, printed layer and easy clean protection dry granule layer successively from bottom to top, Easy clean protection dry granule layer is formed by the easy clean protection glaze of charity;Easy clean protection glaze is made up of the raw material of following mass fraction:It is easy clean Protect 15 parts of 60 parts of particle, 220 parts of stamp-pad ink and clear frit.
Comparative example 1 as different from Example 1 it is easy clean protection glaze raw material proportioning, remaining is same as Example 1.
Comparative example 2
A kind of easy clean protection tile, includes green body layer, cover coat, printed layer and easy clean protection dry granule layer successively from bottom to top, Easy clean protection dry granule layer is formed by the easy clean protection glaze of charity;Easy clean protection glaze is made up of the raw material of following mass fraction:It is easy clean Protect 20 parts of 90 parts of particle, 230 parts of stamp-pad ink and clear frit.Wherein, easy clean protection particle is made up of the component of following mass fraction: SiO285 parts, Al2O310 parts, Fe2O30.08 part, TiO20.15 part, Na22 parts of O, K21 part of O, 0.02 part of MgO, CaO 0.2 part and 0.35 part of loss on ignition.
Comparative example 2 as different from Example 1 it is easy clean protection particle component proportion, remaining is same as Example 1.
Comparative example 3
Comparative example 3 as different from Example 1 match somebody with somebody by easy clean protection grains level, and remaining is same as Example 1.
In comparative example 3, the grain composition of easy clean protection particle is:The mesh of 80 mesh~120 is 30%, and 120~200 mesh are 40%, it is 30% below 200 mesh.
Comparative example 4
The difference of comparative example 4 and embodiment 1 is clear frit, and remaining is same as Example 1.
In comparative example 4, clear frit is the clear frit of the ceramic Co., Ltd's production of Huanghua City Xingda.
Comparative example 5
The difference of comparative example 5 and embodiment 1 is stamp-pad ink and clear frit, and remaining is same as Example 1.
In comparative example 5, stamp-pad ink is mainly made up of the component of following mass fraction:0.5 part of sodium carboxymethylcellulose, ethylene glycol 50 parts of 18 parts, 0.8 part of bentonite and water.
Clear frit is mainly made up of the component of following mass fraction:10 parts of albite, 18 parts of potassium feldspar, 5 parts of kaolin, forge Burn 6 parts of kaolin, 7 parts of quartz, burn 0.5 part of 10 parts of talcum, 5 parts of lime stone, 7 parts of barium carbonate and zinc oxide.
Comparative example 6
Easy clean protection dry granule layer is replaced using existing common glaze.The formula of the common glaze is:The mass parts of ball clay 20, The mass parts of kaolin 30, the mass parts of talcum 15, the mass parts of potassium feldspar 10 and the mass parts of quartz sand 10.
Comparative example 7
It is not provided with easy clean protection dry granule layer.
Respectively to the easy clean Ceramic Tiles in embodiment 1-10 and comparative example 1-7, cleaning property of easy-cleaning test, test result are carried out As shown in table 1.
The performance test results of table 1
Note:According to national standard:Rule in " photocatalytic self-cleaning material performance test method (GB/T23764-2009) " It is fixed, cleaning property of easy-cleaning test is carried out to the easy clean Ceramic Tiles in embodiment 1-10 and comparative example 1-7, wherein, A represents Ceramic Tiles table Face unit area greasy dirt residual volume, unit is g/m2
As shown in Table 1, the performance easy to clean of embodiment 1-10 easy clean Ceramic Tiles, hence it is evident that better than comparative example 1-7, especially It is the easy clean Ceramic Tiles that embodiment 2 and embodiment 5 are provided, more preferably, greasy dirt residual volume is respectively 0.40g/m to the easy clean property of anti-soil2 And 0.41g/m2.Thus illustrate, the easy clean Ceramic Tiles provided using the present invention, with the good easy clean property of anti-soil and anti-pollution Property, it is easy to daily maintenance and arranges, application value is high.
From the comparative analysis of comparative example 1-3 and embodiment 1, change the proportioning of each raw material in easy clean protection glaze, make it Raw material proportioning is not in the scope of protection of the invention;Or change the component composition of easy clean protection particle;Or change easy clean protect The grain composition of particle is protected, the effect above can not be realized, its performance easy to clean is poor.Comparative example 1 and comparative example 2 also enter one Step illustrates that the easy clean protection glaze in the present invention and each raw material mutual cooperation in easy clean protection particle are acted on, in the present invention Under the proportioning of restriction, the easy clean property of anti-soil of Ceramic Tiles more preferably, can more meet the demand in market.
From the comparative analysis of comparative example 4-5 and embodiment 1, the stamp-pad ink and clear frit limited using the present invention, energy It is enough to be cooperated with above-mentioned easy clean protection glaze, the easy clean property of anti-soil of easy clean protection stratum granulosum is further improved, using effect is more preferable.
From the comparative analysis of comparative example 6-7 and embodiment 1, the easy clean protection dry granule layer that the present invention is provided is set On the surface of Ceramic Tiles, the easy clean property of anti-soil of Ceramic Tiles can be significantly improved, its performance easy to clean will be substantially better than existing general Logical Ceramic Tiles.In addition, the easy clean Ceramic Tiles that the present invention is provided also have higher glossiness, solid layer feeling is strong, and definition is good, The high advantage of surface transparency.
Finally it should be noted that:Various embodiments above is merely illustrative of the technical solution of the present invention, rather than its limitations;To the greatest extent The present invention is described in detail with reference to foregoing embodiments for pipe, it will be understood by those within the art that:Its according to The technical scheme described in foregoing embodiments can so be modified, or which part or all technical characteristic are entered Row equivalent substitution;And these modifications or replacement, the essence of appropriate technical solution is departed from various embodiments of the present invention technology The scope of scheme.

Claims (10)

1. a kind of easy clean Ceramic Tiles, it is characterised in that the easy clean Ceramic Tiles include successively from bottom to top green body layer, cover coat, Printed layer and easy clean protection dry granule layer, the easy clean protection dry granule layer are formed by the easy clean protection glaze of charity;
The easy clean protection glaze includes the component of following mass fraction:Easy clean 90~110 parts of particle of protection, 230~270 parts of stamp-pad ink With 20~40 parts of clear frit;
Wherein, the easy clean protection particle is mainly made up of the component of following mass fraction:
SiO260~70 parts, Al2O315~25 parts, Fe2O30.1~0.3 part, TiO20.01~0.1 part, Na24~8 parts of O, K20.05~0.3 part of 2~6 parts of O, 0.05~0.3 part of MgO, 0.5~3 part of CaO and loss on ignition.
2. easy clean Ceramic Tiles according to claim 1, it is characterised in that the easy clean protection glaze includes following mass fraction Component:22~38 parts of easy clean 92~108 parts of particle of protection, 240~260 parts of stamp-pad ink and clear frit;
Wherein, the easy clean protection particle is mainly made up of the component of following mass fraction:
SiO265~68 parts, Al2O318~22 parts, Fe2O30.12~0.22 part, TiO20.02~0.08 part, Na2O 5~7 Part, K20.1~0.2 part of 3~5 parts of O, 0.1~0.2 part of MgO, 1~2 part of CaO and loss on ignition.
3. easy clean Ceramic Tiles according to claim 1, it is characterised in that the easy clean protection glaze includes following mass fraction Component:28~32 parts of easy clean 95~105 parts of particle of protection, 245~250 parts of stamp-pad ink and clear frit;
Wherein, the easy clean protection particle is mainly made up of the component of following mass fraction:
SiO266~67 parts, Al2O320~21 parts, Fe2O30.15~0.2 part, TiO20.04~0.07 part, Na2O 5.5~ 6.5 parts, K20.14~0.18 part of 4~4.8 parts of O, 0.12~0.15 part of MgO, 1.5~1.8 parts of CaO and loss on ignition.
4. the easy clean Ceramic Tiles according to any one of claims 1 to 3, it is characterised in that the stamp-pad ink is main by following matter The component for measuring number is constituted:1~2 part of sodium carboxymethylcellulose, 20~40 parts of ethylene glycol, 1~5 part of bentonite and water 60~80 Part.
5. the easy clean Ceramic Tiles according to any one of claims 1 to 3, it is characterised in that the clear frit is main by following The component of mass fraction is constituted:
12~16 parts of albite, 20~24 parts of potassium feldspar, 6~10 parts of kaolin, 10~14 parts of calcined kaolin, quartz 10~14 1~5 part of part, 13~17 parts of talcum of burning, 7~11 parts of lime stone, 8~12 parts of barium carbonate and zinc oxide.
6. the easy clean Ceramic Tiles according to any one of claims 1 to 3, it is characterised in that the proportion of the easy clean protection glaze For 1.2~1.5g/cm3
7. the easy clean Ceramic Tiles according to any one of claims 1 to 3, it is characterised in that of the easy clean protection particle Grade is matched somebody with somebody:The mesh of 80 mesh~120 is 50%~60%, and 120~200 mesh are 20%~30%, and remaining is below 200 mesh.
8. easy clean Ceramic Tiles according to claim 1, it is characterised in that the green body layer is the base substrate with convex-concave surface Layer.
9. easy clean Ceramic Tiles according to claim 1, it is characterised in that the cover coat is mainly prepared from by cover-coat enamel, The cover-coat enamel is mainly prepared from by the raw material of following mass parts:
20~30 parts of potassium feldspar, quartz 15~30 parts, 15~25 parts of nepheline, 5~10 parts of calcined kaolin, 5~15 parts of aluminum oxide, 1~8 part of wollastonite, 0.1~2 part of zinc oxide, 10~30 parts of zirconium silicate, 10~20 parts of column kaolin, sodium humate 0.1~ 0.1~0.3 part of 0.3 part, 0.1~0.3 part of sodium carboxymethylcellulose and sodium tripolyphosphate.
10. easy clean Ceramic Tiles according to claim 1, it is characterised in that the printed layer includes one or multi-channel web plate Stamp, one or multi-channel roller printing and it is one or both of ink-jet printed more than combination.
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WO2019015237A1 (en) * 2017-07-21 2019-01-24 广东金意陶陶瓷集团有限公司 Anti-slip wear-resistant glaze, anti-slip wear-resistant easy-clean ceramic tile, and preparation method therefor
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CN109095910A (en) * 2018-08-31 2018-12-28 湖北省当阳豪山建材有限公司 Anion environmental protection self-cleaning ceramic tile and preparation method thereof
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CN115626775A (en) * 2022-10-20 2023-01-20 新明珠集团股份有限公司 Quick-drying printing fancy glaze, preparation method thereof and ceramic tile

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