CN107283613B - A kind of production method of integrated heat insulating decorating plate - Google Patents

A kind of production method of integrated heat insulating decorating plate Download PDF

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Publication number
CN107283613B
CN107283613B CN201710669529.6A CN201710669529A CN107283613B CN 107283613 B CN107283613 B CN 107283613B CN 201710669529 A CN201710669529 A CN 201710669529A CN 107283613 B CN107283613 B CN 107283613B
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parts
heat insulating
substrate
integrated heat
decorating plate
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CN107283613A (en
Inventor
马强
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Jiangsu Kang Cheng New Material Science And Technology Ltd
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Jiangsu Kang Cheng New Material Science And Technology Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00General arrangement or layout of plant ; Industrial outlines or plant installations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/08Producing shaped prefabricated articles from the material by vibrating or jolting
    • B28B1/087Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/04Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
    • B28B11/044Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with glaze or engobe or enamel or varnish
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/245Curing concrete articles
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0875Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having a basic insulating layer and at least one covering layer
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2290/00Specially adapted covering, lining or flooring elements not otherwise provided for
    • E04F2290/04Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Laminated Bodies (AREA)
  • Building Environments (AREA)
  • Finishing Walls (AREA)

Abstract

The invention discloses a kind of production methods of integrated heat insulating decorating plate, the integrated heat insulating decorating plate includes substrate and decorative layer, pass through the improvement of the formula to substrate, using 80-120 parts of foamed cement, 60-100 parts of inorganic heat insulation mortar, 30-50 parts of diamond dust, 6-10 parts of redispersable latex powder, 2-3 parts of calcium stearate, 2-4 parts of polypropylene fibre, 1-3 parts of PP fiber, obtain the excellent substrate of a kind of light-weight refractory, heat insulation effect, decorative layer is optimized simultaneously, it is operated using Programmed control, it improves precision and efficiency, production process is more convenient.It is compared with conventional vacuum system, and cost is relatively low, and the service life of the service life of heat insulating decorative board and wall is matched, and improves the service life and durability of plate, light weight and fireproof insulation effect is good.

Description

A kind of production method of integrated heat insulating decorating plate
Technical field
The invention belongs to the heat insulating decorative board fields of construction wall, and in particular to a kind of production of integrated heat insulating decorating plate Method.
Background technique
Current China widelys popularize energy saving building, and all buildings should reach corresponding energy conservation standard, but at this stage I Most of thermal insulation material that state uses is organic combustible material, and the heat-insulation system and fire protecting performance of exterior wall are poor, with can The thickness of combustion property organic insulation material is continuously increased, and the fire problem that external wall is likely to occur is more prominent.
In addition, the Insulation of the most of exterior walls in China uses traditional exterior-wall heat insulation mode, construction technology is quite multiple Miscellaneous, the period is longer, and pure manual operations causes quality accident and hidden danger of quality to exist, and decorates durability and weatherability is bad, The requirement with structure with the service life is not achieved in the service life of material mostly.The combustible materials such as polystyrene foam, rigid polyurethane are being built It is widely used in walling body, is the main cause for generating external wall system fire savety since such material is inflammable, it is traditional EPS, XPS plate ignition point are low, moreover it is possible to spread flame rapidly and generate toxic gas, many building fires are this kind of inflammable guarantors Caused by the use of adiabator, huge property loss and casualties are caused.
Meanwhile as wall prefabricating technique develops, inorganic heat insulation material and ornament materials fire resisting integration become solution The direction of durability and fire resistance.Integrated heat insulating decorating plate in the prior art mostly uses cement pre-fabricated panel or calcium silicates Plate is as substrate, and the heat insulating decorative board fire protecting performance of both materials production is limited, and weight increases greatly the load of wall, not enough Energy conservation and environmental protection, single in the selection and ingredient of the paint in decorative layer and production process are not easy to control.The present invention is intended to provide making A kind of lightweight is obtained by the improvement of the formula to substrate with the plate of service life height, the excellent heat preservation decoration integrative of fire resistance The excellent substrate of fire resisting, heat insulation effect, while decorative layer is optimized, so that the material property of decorative layer is more superior, Production process is more convenient.It is compared with conventional vacuum system, and cost is relatively low, and by the service life and wall of heat insulating decorative board The service life of body matches, and improves the service life and durability of plate, light weight and fireproof insulation effect is good.Meanwhile using nothing Machine material, flame retardant property greatly improve, and greatly reduce the generation of fire, suit large area to popularize.
Summary of the invention
The present invention is intended to provide a kind of production method of integrated heat insulating decorating plate, it is superior, durable to produce fire protecting performance Property is strong, decorative effect is good, light weight, energy-saving and environment-friendly integrated heat insulating decorating plate, solves thermal insulation material in the prior art It is inflammable, the short and ineffective technical problem of ornament materials service life.Meanwhile manufacturing cost is low, and it is easy to use, without complexity Construction technology can quickly produce, have great promotional value.
A kind of production method of integrated heat insulating decorating plate, the integrated heat insulating decorating plate include substrate and decoration Layer, which is characterized in that a kind of production method of integrated heat insulating decorating plate includes the following steps:
(1), prepared by substrate, and the following raw material is matched according to quality share and is mixed: 80-120 parts of foamed cement, inorganic heat preservation 60-100 parts of mortar, 30-50 parts of diamond dust, 6-10 parts of redispersable latex powder, 2-3 parts of calcium stearate, 2-4 parts of polypropylene fibre, PP are fine 1-3 parts of dimension;Then suitable water is added, stirs evenly stand-by;
(2), mold is cleaned, drying and processing, the mixture that step (1) obtains is spread out and put on above-mentioned brushed with interleaving agent It vibrates in mold, makes surfacing;
(3), it is conserved 24-48 hours at a temperature of 40-60 DEG C, with film package maintenance 7-14 days after demoulding, obtains substrate;
(4), then that putty roller coating is right on substrate using sodium methyl silicate waterproofing agent in substrate surface brushing 1-2 times Substrate carries out levelling;
(5), it polishes substrate surface, so that flatness≤2mm, using PLC control program to substrate surface roller coating fluorine tree Grease coating material, first under the conditions of constant temperature and humidity, according to the design roller coating number of plies, then the multiple roller coating of color separation is consolidated to substrate surface Change obtains integrated heat insulating decorating plate.
Redispersable latex powder is vinylacetate and ethylene copolymer rubber powder or vinylacetate and advanced rouge in step (1) Fat vinyl acetate is copolymerized rubber powder.
In step (2) mixture in a mold with a thickness of 60-100mm.
The fluorine carbon metal paint that fluorine resin coating described in step (5) adds metallic aluminium powder to synthesize by fluorocarbon resin lotion, without Top coat layer protection, metallic luster are prominent.
Fluorine resin coating described in step (5) is UV F-C paint, is solidified using ultraviolet light, and environmental pollution is small, solidification speed Degree is fast, is conducive to rapid automatized production.
The integrated heat insulating decorating plate that the present invention obtains fire protecting performance with super strength, while substantially increasing insulation and decoration The service life of plate, ingredient lightweight, energy conservation and environmental protection, simple production process can be mass, simple installation, improve production effect Rate obtains the excellent substrate of a kind of light-weight refractory, heat insulation effect, while adopting to decorative layer by the improvement of the formula to substrate It is operated with Programmed control, improves precision and efficiency, production process are more convenient.Light-weight, the intensity height of plate, can be any Cutting, flatness is good, has high application value.
Specific embodiment
The present invention uses trial method, adjusts variable by single factor experiment, obtains fire resistant heat preserving decorative panel substrate formula, And integral molding techniques are used, and substrate is made, while decorative layer processing is carried out using automated control technology, it is efficiently convenient.
A kind of production method of integrated heat insulating decorating plate, the integrated heat insulating decorating plate include substrate and decoration Layer, which is characterized in that a kind of production method of integrated heat insulating decorating plate includes the following steps:
(1), prepared by substrate, and the following raw material is matched according to quality share and is mixed: 80-120 parts of foamed cement, inorganic guarantor Warm mortar 60-100 parts, 30-50 parts of diamond dust, 6-10 parts of redispersable latex powder, 2-3 parts of calcium stearate, 2-4 parts of polypropylene fibre, PP 1-3 parts of fiber;Then suitable water is added, stirs evenly stand-by;
(2), mold is cleaned, drying and processing, the mixture that step (1) obtains is spread out and put on above-mentioned brushed with interleaving agent It vibrates in mold, makes surfacing;
(3), it is conserved 24-48 hours at a temperature of 40-60 DEG C, with film package maintenance 7-14 days after demoulding, obtains substrate;
(4), then that putty roller coating is right on substrate using sodium methyl silicate waterproofing agent in substrate surface brushing 1-2 times Substrate carries out levelling;
(5), it polishes substrate surface, so that flatness≤2mm, using PLC control program to substrate surface roller coating fluorine tree Grease coating material, first under the conditions of constant temperature and humidity, according to the design roller coating number of plies, then the multiple roller coating of color separation is consolidated to substrate surface Change obtains integrated heat insulating decorating plate.
Redispersable latex powder is vinylacetate and ethylene copolymer rubber powder or vinylacetate and advanced rouge in step (1) Fat vinyl acetate is copolymerized rubber powder.
Weight share in step (1): 100 parts of foamed cement, 35 parts of diamond dust, can divide 80 parts of inorganic heat insulation mortar again Dissipate 8 parts of latex powder, 2 parts of calcium stearate, 3 parts of polypropylene fibre, 2 parts of PP fiber.
In step (2) mixture in a mold with a thickness of 60-100mm.
The fluorine carbon metal paint that fluorine resin coating described in step (5) adds metallic aluminium powder to synthesize by fluorocarbon resin lotion, without Top coat layer protection, metallic luster are prominent.
Fluorine resin coating described in step (5) is UV F-C paint, is solidified using ultraviolet light, and environmental pollution is small, solidification speed Degree is fast, is conducive to high-speed automated production.
Embodiment 1: the production method of integrated heat insulating decorating plate includes the following steps:
(1), prepared by substrate, and the following raw material is matched according to quality share and is mixed: 100 parts of foamed cement, inorganic heat preservation sand Starch 80 parts, 35 parts of diamond dust, 8 parts of redispersable latex powder, 2 parts of calcium stearate, 3 parts of polypropylene fibre, 2 parts of PP fiber;Then it is added suitable The water of amount stirs evenly stand-by;Redisperse latex powder is vinylacetate and ethylene copolymer rubber powder;
(2), mold is cleaned, drying and processing, the mixture that step (1) obtains is spread out and put on above-mentioned brushed with interleaving agent It vibrates in mold, makes surfacing;Mixture in a mold with a thickness of 80mm;
(3), it is conserved 24 hours at a temperature of 60 DEG C, with film package maintenance 7 days after demoulding, obtains substrate;
(4), using sodium methyl silicate waterproofing agent at substrate surface brushing 2 times, then by putty roller coating on substrate to base Plate carries out levelling;
(5), it polishes substrate surface, so that flatness≤2mm, using PLC control program to substrate surface roller coating UV fluorine Carbon paint, first under the conditions of constant temperature and humidity, according to the design roller coating number of plies, the multiple roller coating of color separation to substrate surface, then using ultraviolet Light is solidified to obtain integrated heat insulating decorating plate.
Product density is 210kg/m3, and 28d tensile strength is 3.3MPa, and product has good noninflammability, combustibility A Grade, energy conservation and environmental protection can be produced efficiently in batches, have high promotional value.
Embodiment 2: the production method of integrated heat insulating decorating plate includes the following steps:
(1), prepared by substrate, and the following raw material is matched according to quality share and is mixed: 100 parts of foamed cement, inorganic heat preservation sand Starch 90 parts, 40 parts of diamond dust, 8 parts of redispersable latex powder, 2 parts of calcium stearate, 3 parts of polypropylene fibre, 2 parts of PP fiber;Then it is added suitable The water of amount stirs evenly stand-by;Redisperse latex powder is that vinylacetate and higher aliphatic vinyl acetate are copolymerized rubber powder;
(2), mold is cleaned, drying and processing, the mixture that step (1) obtains is spread out and put on above-mentioned brushed with interleaving agent It vibrates in mold, makes surfacing;Mixture in a mold with a thickness of 100mm;
(3), it is conserved 36 hours at a temperature of 40 DEG C, with film package maintenance 12 days after demoulding, obtains substrate;
(4), using sodium methyl silicate waterproofing agent at substrate surface brushing 2 times, then by putty roller coating on substrate to base Plate carries out levelling;
(5), it polishes substrate surface, so that flatness≤2mm, using PLC control program to substrate surface roller coating fluorine tree Grease coating material, first under the conditions of constant temperature and humidity, according to the design roller coating number of plies, the multiple roller coating of color separation to substrate surface, then using purple Outer light is solidified to obtain integrated heat insulating decorating plate.The fluorine carbon that fluorine resin coating adds metallic aluminium powder to synthesize by fluorocarbon resin lotion Metallic paint is protected without top coat layer, and metallic luster is prominent.
Product density is 220kg/m3, and 28d tensile strength is 3MPa, and product has good noninflammability, combustibility A Grade, energy conservation and environmental protection can be produced efficiently in batches, have high promotional value.
The foregoing is only a preferred embodiment of the present invention, is not intended to limit the present invention in any form;It is all The those of ordinary skill of the industry can implement the present invention by the above and swimmingly;But all technologies for being familiar with this profession Personnel without departing from the scope of the present invention, repaired by a little change for being made using disclosed above technology contents Decorations and the equivalent variations developed, are equivalent embodiment of the invention;Meanwhile all substantial technologicals according to the present invention are to the above reality The variation, modification and evolution etc. for applying any equivalent variations made by example, still fall within the protection scope of technical solution of the present invention Within.

Claims (2)

1. a kind of production method of integrated heat insulating decorating plate, the integrated heat insulating decorating plate includes substrate and decorative layer, It is characterized in that, a kind of production method of integrated heat insulating decorating plate includes the following steps:
(1), prepared by substrate, and the following raw material is matched according to quality share and is mixed: 80-120 parts of foamed cement, inorganic heat insulation mortar 60-100 parts, 30-50 parts of diamond dust, 6-10 parts of redispersable latex powder, 2-3 parts of calcium stearate, 2-4 parts of polypropylene fibre, PP fiber 1-3 Part;Then suitable water is added, stirs evenly stand-by;The redispersable latex powder is vinylacetate and ethylene copolymer rubber powder Or vinylacetate and higher aliphatic vinyl acetate are copolymerized rubber powder;
(2), mold is cleaned, drying and processing, the mixture that step (1) obtains is spread out and put in the above-mentioned mold for being brushed with interleaving agent In vibrate, make surfacing;Mixture in a mold with a thickness of 60-100mm;
(3), it is conserved 24-48 hours at a temperature of 40-60 DEG C, with film package maintenance 7-14 days after demoulding, obtains substrate;
(4), using sodium methyl silicate waterproofing agent in substrate surface brushing 1-2 times, then by putty roller coating on substrate to substrate It carries out levelling;
(5), it polishes substrate surface, so that flatness≤2mm, applies substrate surface roller coating fluororesin using PLC control program Material, first under the conditions of constant temperature and humidity, according to the design roller coating number of plies, then the multiple roller coating of color separation to substrate surface carries out solidifying To integrated heat insulating decorating plate;The fluorine carbon metal paint that the fluorine resin coating adds metallic aluminium powder to synthesize by fluorocarbon resin lotion, nothing Palpus top coat layer protection, metallic luster are prominent.
2. a kind of a kind of production method of integrated heat insulating decorating plate as described in claim 1, which is characterized in that step (5) Described in fluorine resin coating be UV F-C paint, solidified using ultraviolet light, environmental pollution is small, and curing rate is fast, be conducive to high speed from Dynamic metaplasia produces.
CN201710669529.6A 2017-08-08 2017-08-08 A kind of production method of integrated heat insulating decorating plate Active CN107283613B (en)

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CN107283613B true CN107283613B (en) 2019-02-19

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101289891A (en) * 2008-06-14 2008-10-22 渠秋 Light cured fluorine carbon veneer polyurethane thermal insulation board and its manufacturing technique
CN105418029A (en) * 2015-11-16 2016-03-23 河北建筑工程学院 Fire prevention, thermal insulation and decoration integrated board and making method thereof
WO2016171587A1 (en) * 2015-04-23 2016-10-27 Игорь Викторович ПРОХОРОВ Method for producing products with a layer of thermal insulation for the construction of buildings and structures
CN106869438A (en) * 2017-03-09 2017-06-20 公安部四川消防研究所 A kind of non-ignitable outer wall heat insulating and decorating plate of high-performance and preparation method thereof

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102029250A (en) * 2010-11-17 2011-04-27 四川奥菲克斯建设工程有限公司 Automatic production method of thermal-insulation precoated decorative board

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101289891A (en) * 2008-06-14 2008-10-22 渠秋 Light cured fluorine carbon veneer polyurethane thermal insulation board and its manufacturing technique
WO2016171587A1 (en) * 2015-04-23 2016-10-27 Игорь Викторович ПРОХОРОВ Method for producing products with a layer of thermal insulation for the construction of buildings and structures
CN105418029A (en) * 2015-11-16 2016-03-23 河北建筑工程学院 Fire prevention, thermal insulation and decoration integrated board and making method thereof
CN106869438A (en) * 2017-03-09 2017-06-20 公安部四川消防研究所 A kind of non-ignitable outer wall heat insulating and decorating plate of high-performance and preparation method thereof

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