CN107283613A - A kind of production method of integrated heat insulating decorating plate - Google Patents

A kind of production method of integrated heat insulating decorating plate Download PDF

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Publication number
CN107283613A
CN107283613A CN201710669529.6A CN201710669529A CN107283613A CN 107283613 A CN107283613 A CN 107283613A CN 201710669529 A CN201710669529 A CN 201710669529A CN 107283613 A CN107283613 A CN 107283613A
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China
Prior art keywords
parts
heat insulating
integrated heat
decorating plate
substrate
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CN201710669529.6A
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Chinese (zh)
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CN107283613B (en
Inventor
马强
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Jiangsu Kang Cheng New Material Science And Technology Ltd
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Jiangsu Kang Cheng New Material Science And Technology Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00General arrangement or layout of plant ; Industrial outlines or plant installations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/08Producing shaped prefabricated articles from the material by vibrating or jolting
    • B28B1/087Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/04Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
    • B28B11/044Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with glaze or engobe or enamel or varnish
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/245Curing concrete articles
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0875Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having a basic insulating layer and at least one covering layer
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2290/00Specially adapted covering, lining or flooring elements not otherwise provided for
    • E04F2290/04Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Laminated Bodies (AREA)
  • Building Environments (AREA)
  • Finishing Walls (AREA)

Abstract

The invention discloses a kind of production method of integrated heat insulating decorating plate, the integrated heat insulating decorating plate includes substrate and decorative layer, pass through the improvement of the formula to substrate, using 80 120 parts of foam cement, 60 100 parts of inorganic heat insulation mortar, 30 50 parts of diamond dust, 6 10 parts of redispersable latex powder, 23 parts of calcium stearate, 24 parts of polypropylene fibre, 13 parts of PP fibers, obtain the excellent substrate of a kind of light-weight refractory, heat insulation effect, decorative layer is optimized simultaneously, operated using Programmed control, precision and efficiency are improved, production process is more convenient.It is compared with conventional vacuum system, and cost is relatively low, and the life-span of the service life of heat insulating decorative board and wall is matched, and improves the service life and durability of sheet material, light weight and fireproof insulation effect is good.

Description

A kind of production method of integrated heat insulating decorating plate
Technical field
The invention belongs to the heat insulating decorative board field of construction wall, and in particular to a kind of production of integrated heat insulating decorating plate Method.
Background technology
Current China widelys popularize energy saving building, and all buildings should reach corresponding energy conservation standard, but at this stage I Most of insulation material that state uses is organic combustible material, and the heat-insulation system and fire protecting performance of its exterior wall be poor, with can The thickness of combustion property organic insulation material is continuously increased, and the fire problem that external wall is likely to occur more is protruded.
In addition, the Insulation of the most of exterior walls of China uses traditional exterior-wall heat insulation mode, its construction technology is quite multiple Miscellaneous, the cycle is longer, and pure manual operations causes quality accident and hidden danger of quality to exist, and decoration durability and weatherability be not good, The life-span of material does not reach the requirement with structure with the life-span mostly.The combustible materials such as polystyrene foam, rigid polyurethane are being built It is widely used in walling body, is the main cause for producing external wall system fire savety because such material is inflammable, it is traditional EPS, XPS plate ignition point are low, moreover it is possible to flame is spread generation toxic gas rapidly, and many building fires are this kind of inflammable guarantors Caused by the use of adiabator, huge property loss and casualties is caused.
Meanwhile, as wall prefabricating technique develops, inorganic heat insulation material and ornament materials fire resisting integration become solution The direction of durability and fire resistance.Integrated heat insulating decorating plate of the prior art mostly uses cement pre-fabricated panel or calcium silicates Plate is as substrate, and the heat insulating decorative board fire protecting performance that both materials make is limited, and weight adds greatly the load of wall, not enough Single and production process is whard to control in energy-conserving and environment-protective, the selection of the paint on decorative layer and dispensing.The present invention is intended to provide making With life-span height, the sheet material of the excellent heat preservation decoration integrative of fire resistance, by the improvement of the formula to substrate, a kind of lightweight is obtained The excellent substrate of fire resisting, heat insulation effect, while decorative layer is optimized so that the material property of decorative layer is more superior, Production process is more convenient.It is compared with conventional vacuum system, and cost is relatively low, and by the service life and wall of heat insulating decorative board The life-span of body matches, and improves the service life and durability of sheet material, light weight and fireproof insulation effect is good.Meanwhile, using nothing Machine material, fire resistance is greatly improved, and is greatly reduced the generation of fire, is suited large area to popularize.
The content of the invention
The present invention is intended to provide a kind of production method of integrated heat insulating decorating plate, produces fire protecting performance superior, durable The strong, decorative effect of property is good, light weight, the integrated heat insulating decorating plate of energy-conserving and environment-protective, solves insulation material in the prior art It is inflammable, the technical problem that ornament materials service life is short and effect is not good.Meanwhile, manufacturing cost is low, easy to use, without complexity Construction technology can quickly produce, with great promotional value.
A kind of production method of integrated heat insulating decorating plate, the integrated heat insulating decorating plate includes substrate and decoration Layer, it is characterised in that a kind of production method of integrated heat insulating decorating plate comprises the following steps:
(1), substrate prepare, by the following raw material according to quality share match mix:80-120 parts of foam cement, inorganic heat insulation mortar 60-100 parts, 30-50 parts of diamond dust, 6-10 parts of redispersable latex powder, 2-3 parts of calcium stearate, 2-4 parts of polypropylene fibre, PP fibers 1-3 Part;Then appropriate water is added, is stirred stand-by;
(2), mould is cleaned, drying and processing, by step(1)Obtained mixture, which is spread out and put on, is being brushed with the above-mentioned mould of interleaving agent In vibrate, make surfacing;
(3), at a temperature of 40-60 DEG C conserve 24-48 hour, after form removal with film parcel conserve 7-14 days, obtain substrate;
(4), using sodium methyl silicate waterproofing agent in substrate surface brushing 1-2 times, then by putty roller coat on substrate to substrate Carry out levelling;
(5), to substrate surface polish so that flatness≤2mm, using PLC control program to substrate surface roller coat fluororesin apply Material, first under the conditions of constant temperature and humidity, according to the design roller coat number of plies, then the multiple roller coat of color separation to substrate surface carries out solidifying To integrated heat insulating decorating plate.
Step(1)Middle redispersable latex powder is vinylacetate and ethylene copolymer rubber powder or vinylacetate and senior fat Fat vinyl acetate copolymerization rubber powder.
Step(2)The thickness of middle mixture in a mold is 60-100mm.
Step(5)Described in fluorine resin coating the fluorine carbon metal paint that metallic aluminium powder is synthesized is added by fluorocarbon resin emulsion, without Top coat layer is protected, and metallic luster is protruded.
Step(5)Described in fluorine resin coating be UV F-C paints, solidified using ultraviolet light, environmental pollution is small, solidification speed Degree is fast, beneficial to rapid automatized production.
The integrated heat insulating decorating plate that the present invention is obtained has superpower fire protecting performance, while substantially increasing insulation and decoration The service life of plate, dispensing lightweight, energy-conserving and environment-protective, simple production process can be mass, simple installation, improve production effect Rate, by the improvement of the formula to substrate, obtains the excellent substrate of a kind of light-weight refractory, heat insulation effect, while being adopted to decorative layer Operated with Programmed control, improve precision and efficiency, production process is more convenient.Lightweight, the intensity height of sheet material, can be any Cutting, flatness is good, with high application value.
Embodiment
The present invention uses trial method, adjusts variable by single factor experiment, obtains fire resistant heat preserving decorative panel substrate formula, And integral molding techniques are used, substrate is made, while decorative layer processing is carried out using automated control technology, it is efficiently convenient.
A kind of production method of integrated heat insulating decorating plate, the integrated heat insulating decorating plate includes substrate and decoration Layer, it is characterised in that a kind of production method of integrated heat insulating decorating plate comprises the following steps:
(1), substrate prepare, by the following raw material according to quality share match mix:80-120 parts of foam cement, inorganic heat preservation sand 60-100 parts of slurry, 30-50 parts of diamond dust, 6-10 parts of redispersable latex powder, 2-3 parts of calcium stearate, 2-4 parts of polypropylene fibre, PP fibers 1-3 parts;Then appropriate water is added, is stirred stand-by;
(2), mould is cleaned, drying and processing, by step(1)Obtained mixture, which is spread out and put on, is being brushed with the above-mentioned mould of interleaving agent In vibrate, make surfacing;
(3), at a temperature of 40-60 DEG C conserve 24-48 hour, after form removal with film parcel conserve 7-14 days, obtain substrate;
(4), using sodium methyl silicate waterproofing agent in substrate surface brushing 1-2 times, then by putty roller coat on substrate to substrate Carry out levelling;
(5), to substrate surface polish so that flatness≤2mm, using PLC control program to substrate surface roller coat fluororesin apply Material, first under the conditions of constant temperature and humidity, according to the design roller coat number of plies, then the multiple roller coat of color separation to substrate surface carries out solidifying To integrated heat insulating decorating plate.
Step(1)Middle redispersable latex powder is vinylacetate and ethylene copolymer rubber powder or vinylacetate and senior fat Fat vinyl acetate copolymerization rubber powder.
Step(1)Middle weight share:100 parts of foam cement, 80 parts of inorganic heat insulation mortar, 35 parts of diamond dust, it can divide again Dissipate 8 parts of latex powder, 2 parts of calcium stearate, 3 parts of polypropylene fibre, 2 parts of PP fibers.
Step(2)The thickness of middle mixture in a mold is 60-100mm.
Step(5)Described in fluorine resin coating the fluorine carbon metal paint that metallic aluminium powder is synthesized is added by fluorocarbon resin emulsion, without Top coat layer is protected, and metallic luster is protruded.
Step(5)Described in fluorine resin coating be UV F-C paints, solidified using ultraviolet light, environmental pollution is small, solidification speed Degree is fast, beneficial to high-speed automated production.
Embodiment 1:The production method of integrated heat insulating decorating plate, comprises the following steps:
(1), substrate prepare, by the following raw material according to quality share match mix:100 parts of foam cement, inorganic heat insulation mortar 80 Part, 35 parts of diamond dust, 8 parts of redispersable latex powder, 2 parts of calcium stearate, 3 parts of polypropylene fibre, 2 parts of PP fibers;Then add in right amount Water, stirs stand-by;Redisperse latex powder is vinylacetate and ethylene copolymer rubber powder;
(2), mould is cleaned, drying and processing, by step(1)Obtained mixture, which is spread out and put on, is being brushed with the above-mentioned mould of interleaving agent In vibrate, make surfacing;The thickness of mixture in a mold is 80mm;
(3), at a temperature of 60 DEG C conserve 24 hours, after form removal with film parcel maintenance 7 days, obtain substrate;
(4), using sodium methyl silicate waterproofing agent in substrate surface brushing 2 times, then putty roller coat is entered on substrate to substrate Row is levelling;
(5), to substrate surface polish so that flatness≤2mm, using PLC control program to substrate surface roller coat UV F-C paints, First under the conditions of constant temperature and humidity, according to the design roller coat number of plies, then the multiple roller coat of color separation to substrate surface is carried out using ultraviolet light Solidification obtains integrated heat insulating decorating plate.
Product density is 210kg/m3, and 28d tensile strength is 3.3MPa, and product has good noninflammability, combustibility A Level, energy-conserving and environment-protective can be produced efficiently, with high promotional value in batches.
Embodiment 2:The production method of integrated heat insulating decorating plate comprises the following steps:
(1), substrate prepare, by the following raw material according to quality share match mix:100 parts of foam cement, inorganic heat insulation mortar 90 Part, 40 parts of diamond dust, 8 parts of redispersable latex powder, 2 parts of calcium stearate, 3 parts of polypropylene fibre, 2 parts of PP fibers;Then add in right amount Water, stirs stand-by;Redisperse latex powder is vinylacetate and higher aliphatic vinyl acetate copolymerization rubber powder;
(2), mould is cleaned, drying and processing, by step(1)Obtained mixture, which is spread out and put on, is being brushed with the above-mentioned mould of interleaving agent In vibrate, make surfacing;The thickness of mixture in a mold is 100mm;
(3), at a temperature of 40 DEG C conserve 36 hours, after form removal with film parcel maintenance 12 days, obtain substrate;
(4), using sodium methyl silicate waterproofing agent in substrate surface brushing 2 times, then putty roller coat is entered on substrate to substrate Row is levelling;
(5), to substrate surface polish so that flatness≤2mm, using PLC control program to substrate surface roller coat fluororesin apply Material, first under the conditions of constant temperature and humidity, according to the design roller coat number of plies, the multiple roller coat of color separation is to substrate surface, then using ultraviolet light Progress, which solidifies, obtains integrated heat insulating decorating plate.Fluorine resin coating is added the fluorine carbon metal that metallic aluminium powder is synthesized by fluorocarbon resin emulsion Paint, is protected without top coat layer, and metallic luster is protruded.
Product density is 220kg/m3, and 28d tensile strength is 3MPa, and product has good noninflammability, combustibility A Level, energy-conserving and environment-protective can be produced efficiently, with high promotional value in batches.
The foregoing is only a preferred embodiment of the present invention, not makees any formal limitation to the present invention;It is all The those of ordinary skill of the industry can swimmingly be implemented the present invention as described above;But, it is all to be familiar with this professional technology Personnel without departing from the scope of the present invention, a little change for being made using disclosed above technology contents, are repaiied Decorations and the equivalent variations developed, are the equivalent embodiment of the present invention;Meanwhile, all substantial technologicals according to the present invention are real to more than Variation, modification and evolution of any equivalent variations that example is made etc. are applied, the protection domain of technical scheme is still fallen within Within.

Claims (5)

1. a kind of production method of integrated heat insulating decorating plate, the integrated heat insulating decorating plate includes substrate and decorative layer, its It is characterised by, a kind of production method of integrated heat insulating decorating plate comprises the following steps:
(1), substrate prepare, by the following raw material according to quality share match mix:80-120 parts of foam cement, inorganic heat insulation mortar 60-100 parts, 30-50 parts of diamond dust, 6-10 parts of redispersable latex powder, 2-3 parts of calcium stearate, 2-4 parts of polypropylene fibre, PP fibers 1-3 Part;Then appropriate water is added, is stirred stand-by;
(2), mould is cleaned, drying and processing, by step(1)Obtained mixture, which is spread out and put on, is being brushed with the above-mentioned mould of interleaving agent In vibrate, make surfacing;
(3), at a temperature of 40-60 DEG C conserve 24-48 hour, after form removal with film parcel conserve 7-14 days, obtain substrate;
(4), using sodium methyl silicate waterproofing agent in substrate surface brushing 1-2 times, then by putty roller coat on substrate to substrate Carry out levelling;
(5), to substrate surface polish so that flatness≤2mm, using PLC control program to substrate surface roller coat fluororesin apply Material, first under the conditions of constant temperature and humidity, according to the design roller coat number of plies, then the multiple roller coat of color separation to substrate surface carries out solidifying To integrated heat insulating decorating plate.
2. a kind of a kind of production method of integrated heat insulating decorating plate as claimed in claim 1, it is characterised in that step(1) Middle redispersable latex powder is vinylacetate and ethylene copolymer rubber powder or vinylacetate and higher aliphatic vinyl acetate copolymerization Rubber powder.
3. a kind of a kind of production method of integrated heat insulating decorating plate as claimed in claim 1, it is characterised in that step(2) The thickness of middle mixture in a mold is 60-100mm.
4. a kind of a kind of production method of integrated heat insulating decorating plate as claimed in claim 1, it is characterised in that step(5) Described in fluorine resin coating the fluorine carbon metal paint that metallic aluminium powder is synthesized is added by fluorocarbon resin emulsion, without top coat layer protect, metal Gloss is protruded.
5. a kind of a kind of production method of integrated heat insulating decorating plate as claimed in claim 1, it is characterised in that step(5) Described in fluorine resin coating be UV F-C paints, solidified using ultraviolet light, environmental pollution is small, curing rate is fast, beneficial at a high speed from Dynamic metaplasia production.
CN201710669529.6A 2017-08-08 2017-08-08 A kind of production method of integrated heat insulating decorating plate Active CN107283613B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101289891A (en) * 2008-06-14 2008-10-22 渠秋 Light cured fluorine carbon veneer polyurethane thermal insulation board and its manufacturing technique
CN102029250A (en) * 2010-11-17 2011-04-27 四川奥菲克斯建设工程有限公司 Automatic production method of thermal-insulation precoated decorative board
CN105418029A (en) * 2015-11-16 2016-03-23 河北建筑工程学院 Fire prevention, thermal insulation and decoration integrated board and making method thereof
WO2016171587A1 (en) * 2015-04-23 2016-10-27 Игорь Викторович ПРОХОРОВ Method for producing products with a layer of thermal insulation for the construction of buildings and structures
CN106869438A (en) * 2017-03-09 2017-06-20 公安部四川消防研究所 A kind of non-ignitable outer wall heat insulating and decorating plate of high-performance and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101289891A (en) * 2008-06-14 2008-10-22 渠秋 Light cured fluorine carbon veneer polyurethane thermal insulation board and its manufacturing technique
CN102029250A (en) * 2010-11-17 2011-04-27 四川奥菲克斯建设工程有限公司 Automatic production method of thermal-insulation precoated decorative board
WO2016171587A1 (en) * 2015-04-23 2016-10-27 Игорь Викторович ПРОХОРОВ Method for producing products with a layer of thermal insulation for the construction of buildings and structures
CN105418029A (en) * 2015-11-16 2016-03-23 河北建筑工程学院 Fire prevention, thermal insulation and decoration integrated board and making method thereof
CN106869438A (en) * 2017-03-09 2017-06-20 公安部四川消防研究所 A kind of non-ignitable outer wall heat insulating and decorating plate of high-performance and preparation method thereof

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* Cited by examiner, † Cited by third party
Title
李珠: "《玻化微珠保温材料的系列研究与"城市窑洞"式绿色建筑》", 31 December 2011, 北京邮电大学出版社 *
李迁: "《土木工程材料》", 31 August 2015, 清华大学出版社 *
王新民,李颂: "《新型建筑干拌砂浆指南》", 31 December 2004, 中国建筑工业出版社 *

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