CN107246073A - Core Walls Structure crossbar structure synchronous construction structure and method - Google Patents
Core Walls Structure crossbar structure synchronous construction structure and method Download PDFInfo
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- CN107246073A CN107246073A CN201710445908.7A CN201710445908A CN107246073A CN 107246073 A CN107246073 A CN 107246073A CN 201710445908 A CN201710445908 A CN 201710445908A CN 107246073 A CN107246073 A CN 107246073A
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/34—Extraordinary structures, e.g. with suspended or cantilever parts supported by masts or tower-like structures enclosing elevators or stairs; Features relating to the elastic stability
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G11/00—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
- E04G11/06—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for walls, e.g. curved end panels for wall shutterings; filler elements for wall shutterings; shutterings for vertical ducts
- E04G11/20—Movable forms; Movable forms for moulding cylindrical, conical or hyperbolical structures; Templates serving as forms for positioning blocks or the like
- E04G11/28—Climbing forms, i.e. forms which are not in contact with the poured concrete during lifting from layer to layer and which are anchored in the hardened concrete
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Abstract
本发明提供了一种核心筒纵横结构同步施工结构及方法。该核心筒纵横结构同步施工结构包括竖直设置的墙体外侧模板、竖直设置的墙体内侧模板、水平设置的楼板模板、第一液压爬升装置、第二液压爬升装置和独立支撑杆;墙体外侧模板与墙体内侧模板通过对拉螺杆固定,第一液压爬升装置位于墙体外侧模板的远离墙体内侧模板的一侧,第二液压爬升装置位于墙体内侧模板的远离墙体外侧模板的一侧;墙体外侧模板与第一液压爬升装置连接,墙体内侧模板与第二液压爬升装置连接;楼板模板的下部支撑有独立支撑杆。本发明中的核心筒的纵横结构可同步施工,因此,加快了水平结构施工速度、达到了水平与竖向结构同步施工的目的。
The invention provides a core tube vertical and horizontal structure synchronous construction structure and method. The synchronous construction structure of the vertical and horizontal structure of the core tube includes a vertically arranged wall outer formwork, a vertically arranged wall inner formwork, a horizontally arranged floor formwork, a first hydraulic climbing device, a second hydraulic climbing device and independent support rods; the wall The formwork on the outside of the body and the formwork on the inside of the wall are fixed by pull screws. The first hydraulic climbing device is located on the side of the formwork on the outside of the wall away from the formwork on the inside of the wall. The second hydraulic climbing device is located on the side of the formwork on the inside of the wall and away from the outside formwork of the wall. One side of the wall; the outer formwork of the wall is connected with the first hydraulic climbing device, and the inner formwork of the wall is connected with the second hydraulic climbing device; the lower part of the floor formwork is supported by an independent support rod. The vertical and horizontal structures of the core tube in the present invention can be constructed synchronously, therefore, the construction speed of the horizontal structure is accelerated, and the purpose of synchronous construction of the horizontal and vertical structures is achieved.
Description
技术领域technical field
本发明涉及建筑领域,特别涉及一种核心筒纵横结构同步施工结构及方法。The invention relates to the construction field, in particular to a core tube vertical and horizontal structure synchronous construction structure and method.
背景技术Background technique
超高层结构施工中,多采用核心筒与外框结构不等高施工部署,其中核心筒结构施工主要采用液压爬模带钢模板的模架体系。由于钢模板自重大造成液压爬模体系自重大、材料堆放能力下降、爬升缓慢,同时核心筒水平结构施工多采用钢管支撑架的模架体系,其施工速度慢于竖向结构施工速度,因此核心筒结构施工通常为竖向结构先行施工,水平结构落后施工的部署,造成水平结构施工时材料周转困难、安全防护投入量大、整体工期加长。In the construction of super high-rise structures, the construction and deployment of the core tube and the outer frame structure are often used at different heights, and the construction of the core tube structure mainly adopts the formwork system of hydraulic climbing formwork with steel formwork. Due to the self-heaviness of the steel formwork, the hydraulic climbing formwork system is self-heavy, the material stacking capacity is reduced, and the climbing is slow. At the same time, the formwork system of the steel pipe support frame is often used in the horizontal structure construction of the core tube, and its construction speed is slower than that of the vertical structure. Therefore, the core In the construction of tube structures, the vertical structure is usually constructed first, and the horizontal structure is deployed behind the construction, resulting in difficulty in material turnover, large investment in safety protection, and longer overall construction period during horizontal structure construction.
发明内容Contents of the invention
本发明的目的是提供一种核心筒纵横结构同步施工结构及方法,以解决现有技术中水平结构施工时材料周转困难、安全防护投入量大、整体工期加长的问题。The purpose of the present invention is to provide a synchronous construction structure and method for the vertical and horizontal structure of the core tube, so as to solve the problems of difficult material turnover, large investment in safety protection, and prolonged overall construction period in the horizontal structure construction in the prior art.
为解决上述技术问题,本发明提供了一种核心筒纵横结构同步施工结构,包括竖直设置的墙体外侧模板、竖直设置的墙体内侧模板、水平设置的楼板模板、第一液压爬升装置、第二液压爬升装置和独立支撑杆;所述墙体外侧模板与所述墙体内侧模板通过对拉螺杆固定,所述第一液压爬升装置位于所述墙体外侧模板的远离所述墙体内侧模板的一侧,所述第二液压爬升装置位于所述墙体内侧模板的远离所述墙体外侧模板的一侧;所述墙体外侧模板与所述第一液压爬升装置连接,所述墙体内侧模板与所述第二液压爬升装置连接;所述楼板模板的下部支撑有所述独立支撑杆。In order to solve the above-mentioned technical problems, the present invention provides a synchronous construction structure for the vertical and horizontal structure of the core tube, which includes vertically arranged wall outer formwork, vertically arranged wall inner formwork, horizontally arranged floor formwork, and a first hydraulic climbing device , the second hydraulic climbing device and an independent support rod; the outer formwork of the wall and the inner formwork of the wall are fixed by pull screws, and the first hydraulic climbing device is located at the outer formwork of the wall away from the wall One side of the inner formwork, the second hydraulic climbing device is located on the side of the wall inner formwork away from the wall outer formwork; the wall outer formwork is connected to the first hydraulic climbing device, the The inner formwork of the wall is connected with the second hydraulic climbing device; the lower part of the floor formwork is supported by the independent support rod.
优选地,所述楼板模板由多个顶面子模板拼接而成,所述楼板模板的下表面处间隔地设置有多个铝梁龙骨,每个所述铝梁龙骨的下表面间隔地安装有多个支撑头,每个所述支撑头均与一个所述独立支撑杆的顶端可拆卸地连接。Preferably, the floor formwork is spliced by a plurality of top sub-formworks, a plurality of aluminum beam keels are arranged at intervals on the lower surface of the floor formwork, and multiple aluminum beam keels are installed at intervals on the lower surface of each aluminum beam keel. Each support head is detachably connected to the top end of one of the independent support rods.
优选地,所述墙体外侧模板或所述墙体内侧模板的背面由上至下设置有多行槽钢背楞,所述对拉螺杆固定在所述槽钢背楞处。Preferably, the back of the wall outer formwork or the wall inner formwork is provided with multiple rows of channel steel back flutes from top to bottom, and the pair of tension screws are fixed at the channel steel back flutes.
优选地,所述墙体外侧模板、所述墙体内侧模板及所述楼板模板均采用铝合金模板。Preferably, the outer formwork of the wall, the inner formwork of the wall and the formwork of the floor are all made of aluminum alloy formwork.
优选地,所述核心筒纵横结构同步施工结构还包括用于封堵所述墙体外侧模板、或所述墙体内侧模板、或所述楼板模板上的废弃开孔的铝片,所述铝片具有台阶形结构,所述台阶形结构的小端插入所述墙体外侧模板、或所述墙体内侧模板、或所述楼板模板上的废弃开孔中,所述铝片与墙体外侧模板、或所述墙体内侧模板、或所述楼板模板焊接。Preferably, the synchronous construction structure of the vertical and horizontal structure of the core tube also includes an aluminum sheet for sealing the waste openings on the outer formwork of the wall, or the inner formwork of the wall, or the floor formwork, and the aluminum The sheet has a stepped structure, and the small end of the stepped structure is inserted into the outside formwork of the wall, or the formwork inside the wall, or the discarded opening on the formwork of the floor slab, and the aluminum sheet and the outside of the wall The formwork, or the wall inner formwork, or the floor formwork is welded.
优选地,所述对拉螺杆与所述墙体外侧模板或所述墙体内侧模板之间的穿孔处采用定型胶杯封堵。Preferably, the perforation between the pull screw and the outer formwork of the wall or the inner formwork of the wall is sealed with a shaped plastic cup.
优选地,每行所述槽钢背楞中相邻的两个背楞段之间采用U字码连接,所述U字码采用14号槽钢制成,所述U字码通过穿墙螺栓分别与所述两个背楞段连接。Preferably, two adjacent back flute segments in the channel steel back flute in each row are connected by a U code, the U code is made of No. 14 channel steel, and the U code is connected by a wall-through bolt respectively connected with the two back corrugated sections.
优选地,所述背楞段通过钩栓与所述墙体外侧模板、或所述墙体内侧模板连接。Preferably, the back corrugated section is connected to the outer formwork of the wall or the inner formwork of the wall through hook bolts.
优选地,所述核心筒纵横结构同步施工结构还包括与所述墙体外侧模板、或所述墙体内侧模板、或所述楼板模板配合使用的木模板,所述木模板下衬有50mm厚的木枋,所述木枋上开设有通孔,所述木模板通过穿设在所述通孔中的螺栓与所述墙体外侧模板、或所述墙体内侧模板、或所述楼板模板的边肋连接。Preferably, the synchronous construction structure of the vertical and horizontal structure of the core tube also includes a wooden formwork used in conjunction with the outer formwork of the wall, or the inner formwork of the wall, or the floor formwork, and the wooden formwork is lined with a 50mm thick The wooden frame, the wooden frame is provided with a through hole, and the wooden formwork is connected with the external formwork of the wall, the internal formwork of the wall, or the formwork of the floor through the bolts inserted in the through hole side rib connections.
本发明还提供了一种上述的核心筒纵横结构同步施工结构的施工方法,包括:The present invention also provides a construction method for the synchronous construction structure of the above-mentioned vertical and horizontal structure of the core tube, including:
步骤1,爬模安装单元划分:采取先地面拼装成若干单元,再分单元吊装就位的安装方式,根据架体尺寸、重量、塔吊吊运能力、现场场地等情况对本爬模体系吊装单元划分为三个部分,即外墙爬模架、内墙爬模架和物料平台爬模架;Step 1, division of climbing formwork installation units: adopt the installation method of first assembling several units on the ground, and then hoisting the units into place, and divide the hoisting units of the climbing formwork system according to the size, weight, lifting capacity of the tower crane, and site conditions, etc. It is divided into three parts, namely the climbing formwork frame for the external wall, the climbing formwork frame for the internal wall and the climbing formwork frame for the material platform;
步骤2,依次执行:墙体预埋、附墙装置的安装,将主承力架及挂架进行地面预拼装,安装楼梯,主承力架整体吊装、入位后插上插板与结构进行固定,地面拼装模板支撑架体系,吊装模板支撑架体系,地面拼装支撑架体系,竖向支撑架整体吊装,搭设平台、铺设平台板,安装液压爬升系统,钢板网的地面拼装,钢板网的吊装入位,拐角护网的安装,墙体模板安装,楼面梁、板支撑架搭设,楼面梁模板安装及校正,楼面板龙骨安装,楼面板安装及调平,水平结构钢筋绑扎;Step 2, carried out in sequence: pre-embedding of the wall, installation of the wall-attached device, pre-assembly of the main load-bearing frame and the hanger on the ground, installation of stairs, overall hoisting of the main load-bearing frame, inserting the plug-in board and the structure after being in place. Fixing, ground assembly formwork support frame system, hoisting formwork support frame system, ground assembly support frame system, vertical support frame overall hoisting, erecting platform, laying platform slabs, installing hydraulic climbing system, ground assembly of expanded metal mesh, hoisting of expanded metal mesh Placement, installation of corner netting, wall formwork installation, floor beam and slab support frame erection, floor beam formwork installation and correction, floor slab keel installation, floor slab installation and leveling, horizontal structural reinforcement binding;
步骤3,完成竖向及水平混凝土同步浇筑。Step 3, complete vertical and horizontal concrete pouring simultaneously.
步骤4,铝合金模板拆除及倒运,爬模架体爬升之提升导轨,爬模架体爬升之提升架体;Step 4, dismantling and unloading of the aluminum alloy formwork, the lifting guide rail for climbing the climbing formwork frame body, and the lifting frame body for climbing the climbing formwork frame body;
步骤5,循环以上步骤2至4。Step 5, repeat steps 2 to 4 above.
本发明中的核心筒的纵横结构可同步施工,因此,避免了现有技术中水平结构施工时材料周转困难、安全防护投入量大、整体工期加长的问题,加快了水平结构施工速度、达到了水平与竖向结构同步施工的目的。The vertical and horizontal structures of the core tube in the present invention can be constructed synchronously. Therefore, the problems of difficult material turnover, large investment in safety protection, and prolonged overall construction period in the prior art during horizontal structure construction are avoided, and the construction speed of the horizontal structure is accelerated. The purpose of simultaneous construction of horizontal and vertical structures.
除了上面所描述的目的、特征和优点之外,本发明还有其它的目的、特征和优点。下面将对本发明作进一步详细的说明。In addition to the objects, features and advantages described above, the present invention has other objects, features and advantages. The present invention will be described in further detail below.
附图说明Description of drawings
构成本发明的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention, and the schematic embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations to the present invention. In the attached picture:
图1是核心筒纵横结构同步施工结构的俯视图;Figure 1 is a top view of the synchronous construction structure of the vertical and horizontal structure of the core tube;
图2是图1的剖视图。FIG. 2 is a sectional view of FIG. 1 .
图中附图标记:1、墙体外侧模板;2、墙体内侧模板;3、楼板模板;4、第一液压爬升装置;5、第二液压爬升装置;6、独立支撑杆。The reference signs in the figure: 1, the outer formwork of the wall; 2, the inner formwork of the wall; 3, the floor formwork; 4, the first hydraulic climbing device; 5, the second hydraulic climbing device; 6, the independent support rod.
具体实施方式detailed description
需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。下面结合实施例来详细说明本发明。It should be noted that, in the case of no conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other. The present invention will be described in detail below in conjunction with examples.
为了使本技术领域的人员更好地理解本发明方案,下面将对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分的实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本发明保护的范围。In order to enable those skilled in the art to better understand the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only a part of the present invention, rather than Full examples. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention.
本发明提供了一种核心筒纵横结构同步施工结构,包括竖直设置的墙体外侧模板1、竖直设置的墙体内侧模板2、水平设置的楼板模板3、第一液压爬升装置4、第二液压爬升装置5和独立支撑杆6;所述墙体外侧模板1与所述墙体内侧模板2通过对拉螺杆固定,所述第一液压爬升装置4位于所述墙体外侧模板1的远离所述墙体内侧模板2的一侧,所述第二液压爬升装置5位于所述墙体内侧模板2的远离所述墙体外侧模板1的一侧;所述墙体外侧模板1与所述第一液压爬升装置4连接,所述墙体内侧模板2与所述第二液压爬升装置5连接;所述楼板模板3的下部支撑有所述独立支撑杆6。The present invention provides a synchronous construction structure of the vertical and horizontal structure of the core tube, which includes a vertically arranged wall outer formwork 1, a vertically arranged wall inner formwork 2, a horizontally arranged floor formwork 3, a first hydraulic climbing device 4, and a second hydraulic climbing device. Two hydraulic climbing devices 5 and independent support rods 6; the wall outer formwork 1 and the wall inner formwork 2 are fixed by pull screws, and the first hydraulic climbing device 4 is located far away from the wall outer formwork 1 One side of the wall inner formwork 2, the second hydraulic climbing device 5 is located on the side of the wall inner formwork 2 away from the wall outer formwork 1; the wall outer formwork 1 and the wall The first hydraulic climbing device 4 is connected, and the wall inner formwork 2 is connected with the second hydraulic climbing device 5 ; the lower part of the floor formwork 3 is supported by the independent support rod 6 .
由于采用了上述技术方案,本发明中的核心筒的纵横结构可同步施工,因此,避免了现有技术中水平结构施工时材料周转困难、安全防护投入量大、整体工期加长的问题,加快了水平结构施工速度、达到了水平与竖向结构同步施工的目的。此外,楼板模板3的支撑体系采用独立支撑杆6构成的独立快拆支撑体系,模板拆除时混凝土强度要求低,模板拆除和周转速度快。Due to the adoption of the above technical solution, the vertical and horizontal structures of the core tube in the present invention can be constructed synchronously. Therefore, the problems of difficult material turnover, large investment in safety protection, and prolonged overall construction period in the prior art during horizontal structure construction are avoided. The construction speed of the horizontal structure has achieved the purpose of simultaneous construction of the horizontal and vertical structures. In addition, the support system of the floor formwork 3 adopts an independent quick-release support system composed of independent support rods 6, the concrete strength requirement is low when the formwork is removed, and the formwork removal and turnover speed are fast.
例如,对于标准层层高4.5米的情况来说,本发明中的独立快拆支撑体系选用圆盘式钢支撑,支撑立杆(即独立支撑杆6)的间距为1.2m、0.9m,横杆步距为1.9m、1.5m。支撑立杆布置与梁板模板设计中的快拆头(支撑铝梁)位置对应。设有多步横杆位置处,上下两步横杆间设置斜杆。For example, for a standard floor height of 4.5 meters, the independent quick release support system in the present invention selects a disc-type steel support, and the distance between the support poles (i.e. the independent support poles 6) is 1.2m, 0.9m, and the horizontal The rod step distance is 1.9m and 1.5m. The arrangement of supporting poles corresponds to the position of the quick-release head (supporting aluminum beam) in the design of the beam-slab formwork. At the position of multi-step cross bars, a diagonal bar is set between the upper and lower step cross bars.
优选地,所述楼板模板3由多个顶面子模板拼接而成,所述楼板模板3的下表面处间隔地设置有多个铝梁龙骨,每个所述铝梁龙骨的下表面间隔地安装有多个支撑头,每个所述支撑头均与一个所述独立支撑杆6的顶端可拆卸地连接。Preferably, the floor formwork 3 is spliced by a plurality of top sub-formworks, the lower surface of the floor formwork 3 is provided with a plurality of aluminum beam keels at intervals, and the lower surface of each aluminum beam keel is installed at intervals There are a plurality of support heads, each of which is detachably connected to the top end of one of the independent support rods 6 .
优选地,所述墙体外侧模板1或所述墙体内侧模板2的背面由上至下设置有多行槽钢背楞,所述对拉螺杆固定在所述槽钢背楞处。Preferably, the back of the wall outer formwork 1 or the wall inner formwork 2 is provided with multiple rows of channel steel back flutes from top to bottom, and the pair of pull screws are fixed at the channel steel back flutes.
优选地,所述墙体外侧模板1、所述墙体内侧模板2及所述楼板模板3均采用铝合金模板。本发明采用铝合金模板,由于铝合金模板具有轻质高强的特性,因此,整个模板系统综合重量约21~22kg/㎡,远低于传统钢模板的重量。例如,铝合金模板构成的模板体系可主要由各类型的标准组件构成,同时可根据需要对特殊部位进行定制化设计加工,通过标准组件和定制组件的组合使用,该体系具有适用性强、应用范围广的特点。例如,合金模板型材高65mm,厚度4mm。Preferably, the outer formwork 1 of the wall, the inner formwork 2 of the wall and the formwork 3 of the floor are all made of aluminum alloy formwork. The present invention adopts the aluminum alloy formwork, because the aluminum alloy formwork has the characteristics of light weight and high strength, therefore, the comprehensive weight of the whole formwork system is about 21-22kg/㎡, which is far lower than the weight of the traditional steel formwork. For example, the formwork system composed of aluminum alloy formwork can be mainly composed of various types of standard components, and at the same time, customized design and processing can be carried out for special parts according to needs. Wide range of features. For example, the alloy template profile is 65mm high and 4mm thick.
优选地,所述核心筒纵横结构同步施工结构还包括用于封堵所述墙体外侧模板1、或所述墙体内侧模板2、或所述楼板模板3上的废弃开孔的铝片,所述铝片具有台阶形结构,所述台阶形结构的小端插入所述墙体外侧模板1、或所述墙体内侧模板2、或所述楼板模板3上的废弃开孔中,所述铝片与墙体外侧模板1、或所述墙体内侧模板2、或所述楼板模板3焊接。例如,对于废弃了的铝合金模板的开孔,采用上述铝片封堵,铝片厚度4mm,尺寸50mm见方,中间带有直径25mm、厚度4mm的凸起,将铝片与模板的面板焊接成整体,实现废弃螺栓眼的封堵。Preferably, the synchronous construction structure of the vertical and horizontal structure of the core tube also includes an aluminum sheet for sealing the discarded openings on the outer formwork 1 of the wall, the inner formwork 2 of the wall, or the formwork 3 of the floor, The aluminum sheet has a stepped structure, and the small end of the stepped structure is inserted into the discarded opening on the outer wall formwork 1, or the inner wall formwork 2, or the floor formwork 3, and the The aluminum sheet is welded to the outer formwork 1 of the wall, or the inner formwork 2 of the wall, or the formwork 3 of the floor. For example, for the opening of the discarded aluminum alloy template, the above-mentioned aluminum sheet is used to block the opening. The thickness of the aluminum sheet is 4mm, the size is 50mm square, and there is a protrusion with a diameter of 25mm and a thickness of 4mm in the middle. The aluminum sheet and the panel of the template are welded into a As a whole, the plugging of the discarded bolt holes is realized.
优选地,所述对拉螺杆与所述墙体外侧模板1或所述墙体内侧模板2之间的穿孔处采用定型胶杯封堵。例如,铝合金模板的螺杆孔采用定型胶杯封堵,胶杯套于PVC套管上,拆模后可旋出。Preferably, the perforation between the pull screw and the wall outer formwork 1 or the wall inner formwork 2 is sealed with a shaped plastic cup. For example, the screw hole of the aluminum alloy formwork is blocked with a shaped plastic cup, which is set on the PVC sleeve and can be unscrewed after the formwork is removed.
优选地,每行所述槽钢背楞中相邻的两个背楞段之间采用U字码连接,所述U字码采用14号槽钢制成,所述U字码通过穿墙螺栓分别与所述两个背楞段连接。例如,背楞段的长度1000mm,开两条长圆孔。Preferably, two adjacent back flute segments in the channel steel back flute in each row are connected by a U code, the U code is made of No. 14 channel steel, and the U code is connected by a wall-through bolt respectively connected with the two back corrugated sections. For example, the length of the back flute section is 1000mm, and two oblong holes are opened.
优选地,所述背楞段通过钩栓与所述墙体外侧模板1、或所述墙体内侧模板2连接。为保证墙体模板的整体性,外墙内、外侧模板与槽钢背楞之间除通过穿墙螺栓连接外,还通过上述的钩栓连接,钩栓的钩子钩住铝合金模板的边框,栓钉部位穿过槽钢背楞伸出,通过垫片、螺母将槽钢背楞与墙模板紧密连为整体。Preferably, the back corrugated section is connected with the wall outer formwork 1 or the wall inner formwork 2 through hook bolts. In order to ensure the integrity of the wall formwork, the inner and outer formwork of the outer wall and the channel steel back flute are not only connected by wall-through bolts, but also connected by the above-mentioned hook bolts. The hooks of the hook bolts hook the frame of the aluminum alloy formwork. The stud part protrudes through the channel steel back flute, and the channel steel back flute and the wall formwork are tightly connected as a whole through gaskets and nuts.
考虑到铝合金模板周转使用次数,对于局部特殊结构布置,配置铝模板无法周转使用时,将局部配置木模板。为此优选地,所述核心筒纵横结构同步施工结构还包括与所述墙体外侧模板1、或所述墙体内侧模板2、或所述楼板模板3配合使用的木模板,所述木模板下衬有50mm厚的木枋,所述木枋上开设有通孔,所述木模板通过穿设在所述通孔中的螺栓与所述墙体外侧模板1、或所述墙体内侧模板2、或所述楼板模板3的边肋连接。例如,选用15mm厚木模板,下衬50mm厚木枋,整体厚度与铝模板一致。铝合金模板的边肋处也相应地设有开孔,木枋对应位置钻孔,通过螺栓将木模板与铝合金模板紧密连接。Considering the number of turnover times of aluminum alloy formwork, for local special structural arrangements, when the configuration of aluminum formwork cannot be used repeatedly, wood formwork will be partially configured. For this reason, preferably, the synchronous construction structure of the vertical and horizontal structure of the core tube also includes a wooden formwork used in conjunction with the wall outer formwork 1, or the wall inner formwork 2, or the floor slab formwork 3, and the wooden formwork The lower liner is lined with a 50mm thick wooden frame, and a through hole is opened on the wooden frame, and the wooden formwork is connected with the wall external formwork 1 or the wall internal formwork through the bolts pierced in the through hole. 2. Or the side rib connection of the floor formwork 3. For example, a 15mm thick wooden formwork is selected, and a 50mm thick wooden square is used as the lining, and the overall thickness is consistent with the aluminum formwork. The side ribs of the aluminum alloy formwork are also provided with openings correspondingly, and holes are drilled at the corresponding positions of the wooden beams, and the wooden formwork and the aluminum alloy formwork are tightly connected by bolts.
综上所述,本发明中的核心筒纵横结构同步施工结构具有以下特点:In summary, the core tube vertical and horizontal structure synchronous construction structure in the present invention has the following characteristics:
1、模板体系轻质高强,爬模体系自重轻,承载力高。该施工结构的模板系统采用铝合金模板,铝合金模板具有轻质高强的特性,模板系统综合重量与21~22kg/㎡,远低于传统钢模板的重量。采用该体系的模板,液压爬模体系整体重量较传统携带钢模板下降约13t,自重大幅减轻。减轻的自重可补充各堆料层的承载能力,材料携带能力大幅提高,对加快施工进度有积极作用。1. The formwork system is light in weight and high in strength, and the climbing formwork system has light weight and high bearing capacity. The formwork system of this construction structure adopts aluminum alloy formwork, which has the characteristics of light weight and high strength. The comprehensive weight of the formwork system is 21-22kg/㎡, which is much lower than the weight of traditional steel formwork. Using the formwork of this system, the overall weight of the hydraulic climbing formwork system is about 13t lower than that of the traditional portable steel formwork, and its own weight is greatly reduced. The reduced self-weight can supplement the bearing capacity of each stacking layer, and the material carrying capacity is greatly improved, which has a positive effect on speeding up the construction progress.
2、体系灵活性高,适用范围广,通用性强。组合式的铝合金模板体系由不同尺寸、不同型式的板块拼接而成,各板块可根据结构形式提前深化,按需制作,模板体系使用范围广,通用性强。同时,铝合金模板体系设计尺寸考虑了与其他模板体系连接的需求,可方便的与钢模、木模等多种模板体系混合使用,灵活性高。2. The system has high flexibility, wide application range and strong versatility. The combined aluminum alloy formwork system is composed of plates of different sizes and types. Each plate can be deepened in advance according to the structural form and made on demand. The formwork system has a wide range of applications and strong versatility. At the same time, the design size of the aluminum alloy formwork system takes into account the need to connect with other formwork systems, and can be easily mixed with steel formwork, wood formwork and other formwork systems, with high flexibility.
3、水平与竖向结构同步施工,总施工耗时短。该施工结构的水平结构模板支撑体系采用独立快拆支撑体系,该体系支撑杆件较传统钢管支撑系统大大减少,杆件间采用承插式连接,搭设速度快;同时该系统为快拆体系,模板拆除时混凝土强度要求低,模板拆除和周转速度快。在该体系的保证下,水平结构施工速度远快于传统的钢管支撑体系,可保证水平结构与竖向结构同步施工,降低了后补水平结构施工的材料周转困难和时间浪费。3. The horizontal and vertical structures are constructed simultaneously, and the total construction time is short. The horizontal structural formwork support system of the construction structure adopts an independent quick-release support system. Compared with the traditional steel pipe support system, the support rods of this system are greatly reduced. The concrete strength requirement is low when the formwork is removed, and the formwork removal and turnover speed are fast. Under the guarantee of this system, the construction speed of the horizontal structure is much faster than the traditional steel pipe support system, which can ensure the simultaneous construction of the horizontal structure and the vertical structure, and reduce the difficulty of material turnover and time waste in the subsequent construction of the horizontal structure.
进一步地,本发明还提供了一种上述的核心筒纵横结构同步施工结构的施工方法,包括:Further, the present invention also provides a construction method for the synchronous construction structure of the above-mentioned vertical and horizontal structure of the core tube, including:
步骤1,爬模安装单元划分:采取先地面拼装成若干单元,再分单元吊装就位的安装方式,根据架体尺寸、重量、塔吊吊运能力、现场场地等情况对本爬模体系吊装单元划分为三个部分,即外墙爬模架、内墙爬模架和物料平台爬模架;Step 1, division of climbing formwork installation units: adopt the installation method of first assembling several units on the ground, and then hoisting the units into place, and divide the hoisting units of the climbing formwork system according to the size, weight, lifting capacity of the tower crane, and site conditions, etc. It is divided into three parts, namely the climbing formwork frame for the external wall, the climbing formwork frame for the internal wall and the climbing formwork frame for the material platform;
步骤2,依次执行:墙体预埋、附墙装置的安装,将主承力架及挂架进行地面预拼装,安装楼梯,主承力架整体吊装、入位后插上插板与结构进行固定,地面拼装模板支撑架体系,吊装模板支撑架体系,地面拼装支撑架体系,竖向支撑架整体吊装,搭设平台、铺设平台板,安装液压爬升系统,钢板网的地面拼装,钢板网的吊装入位,拐角护网的安装,墙体模板安装,楼面梁、板支撑架搭设,楼面梁模板安装及校正,楼面板龙骨安装,楼面板安装及调平,水平结构钢筋绑扎;Step 2, carried out in sequence: pre-embedding of the wall, installation of the wall-attached device, pre-assembly of the main load-bearing frame and the hanger on the ground, installation of stairs, overall hoisting of the main load-bearing frame, inserting the plug-in board and the structure after being in place. Fixing, ground assembly formwork support frame system, hoisting formwork support frame system, ground assembly support frame system, vertical support frame overall hoisting, erecting platform, laying platform slabs, installing hydraulic climbing system, ground assembly of expanded metal mesh, hoisting of expanded metal mesh Placement, installation of corner netting, wall formwork installation, floor beam and slab support frame erection, floor beam formwork installation and correction, floor slab keel installation, floor slab installation and leveling, horizontal structural reinforcement binding;
步骤3,完成竖向及水平混凝土同步浇筑。Step 3, complete vertical and horizontal concrete pouring simultaneously.
步骤4,铝合金模板拆除及倒运,爬模架体爬升之提升导轨,爬模架体爬升之提升架体;Step 4, dismantling and unloading of the aluminum alloy formwork, the lifting guide rail for climbing the climbing formwork frame body, and the lifting frame body for climbing the climbing formwork frame body;
步骤5,循环以上步骤2至4。Step 5, repeat steps 2 to 4 above.
下面,以一个具体的实施例,对上述方法的实施过程进行示例性说明。In the following, a specific embodiment is used to illustrate the implementation process of the above method.
(1)爬模安装单元划分(1) Division of climbing formwork installation units
本工程爬模安装采取先地面拼装成若干单元,再分单元吊装就位的安装方式,根据架体尺寸、重量、塔吊吊运能力、现场场地等情况,对本工程爬模体系吊装单元进行划分:外墙爬模架(共12个单元,每个单元有两个液压爬模机位,一共有24个机位)、内墙爬模架(共6个单元,每个单元有四个液压爬模机位,一共有24个机位)、物料平台爬模架(共2个单元,每个单元有4个液压爬模机位,一共有8个机位)The climbing formwork installation of this project adopts the installation method of first assembling into several units on the ground, and then hoisting the units into place. According to the frame size, weight, tower crane lifting capacity, site site and other conditions, the lifting units of the climbing formwork system of this project are divided: External wall climbing formwork (total of 12 units, each unit has two hydraulic climbing machine positions, a total of 24 machine positions), internal wall climbing formwork (total of 6 units, each unit has four hydraulic climbing mold machine position, a total of 24 machine positions), material platform climbing formwork frame (a total of 2 units, each unit has 4 hydraulic climbing formwork positions, a total of 8 machine positions)
(2)墙体预埋、附墙装置的安装(2) Installation of wall pre-embedded and wall-attached devices
根据此工程结构特点,布置在剪力墙或梁上附墙点,在绑扎墙体钢筋时在墙体上预埋Φ60的套管。预埋套管内塞锯末或泡沫等填充物,两头用胶带封堵。预埋套管须用辅助钢筋与墙体附加钢筋焊接固定,限制预埋套管上下及左右的移动,但不限制预埋套管的前后移动,便于合模操作。安装层墙体混凝土浇筑成型后,安装附墙装置,后双排架向下拆除一定高度。According to the structural characteristics of this project, it is arranged at the attachment point on the shear wall or beam, and a Φ60 casing is pre-embedded on the wall when the wall reinforcement is bound. The pre-embedded casing is stuffed with fillers such as sawdust or foam, and the two ends are sealed with tape. The pre-embedded casing must be welded and fixed with auxiliary steel bars and additional steel bars on the wall to limit the up and down and left and right movement of the embedded casing, but not to restrict the front and rear movement of the pre-embedded casing, which is convenient for mold clamping operations. After the concrete pouring of the installation layer wall is formed, the wall attachment device is installed, and the rear double row frame is removed downward to a certain height.
(3)将主承力架及挂架进行地面预拼装(3) Pre-assemble the main bearing frame and hanger on the ground
将液压爬模架各机位的主承力架及挂架通过螺栓预先拼装为一个整体,即为下架体。通过U型螺栓连接下架体机位间的平台钢梁。The main load-bearing frame and hanger of each machine position of the hydraulic climbing formwork frame are pre-assembled into a whole through bolts, which is the lower frame body. The platform steel girders between the lower frame bodies are connected by U-shaped bolts.
(4)安装楼梯,可将平台木方在地面进行局部绑扎(4) When installing stairs, the wooden square of the platform can be partially tied on the ground
将下架体的平台楼梯焊接在下架体的平台钢梁上。将部分平台木枋通过铁丝捆绑于下架体的平台钢梁上。The platform stairs of the lower frame body are welded on the platform steel beams of the lower frame body. Bind part of the platform beams to the platform steel beams of the lower frame body through iron wires.
(5)主承力架整体吊装,入位后插上插板与结构进行固定(5) The main bearing frame is hoisted as a whole, and after it is in place, insert the insert plate and fix it with the structure
将拼装好的下架体进行整体吊装,到位后插上防倾插板将架体与结构进行固定,打紧下架体的靠墙支腿将下架体调整垂直。Hoist the assembled lower frame body as a whole, insert the anti-tilt plate to fix the frame body and the structure after it is in place, and tighten the legs of the lower frame body against the wall to adjust the lower frame body vertically.
(6)地面拼装模板支撑架体系(6) Ground assembly formwork support frame system
将爬模架模板支撑架连接背楞平铺于场地内,通过螺栓将模板支撑架立柱连接在背楞上方,再将调节丝杠通过销轴连接于模板支撑架立柱上。之后将拼装好的支撑架用塔吊吊起安装在滑车上,完成模板支撑架的地面拼装。Lay the formwork support frame connected to the back flute of the climbing formwork frame flatly in the field, connect the formwork support frame column above the back flute through bolts, and then connect the adjusting screw to the formwork support frame column through the pin shaft. Afterwards, the assembled supporting frame is hoisted and installed on the pulley with a tower crane, and the ground assembly of the formwork supporting frame is completed.
(7)吊装模板支撑架体系(7) Hoisting formwork support frame system
将拼装好的模板支撑架吊起,安装在下架体最上层平台钢梁上,滑车与平台钢梁通过U型螺栓进行连接。Lift the assembled formwork support frame and install it on the uppermost platform steel beam of the lower frame body, and the pulley and the platform steel beam are connected by U-shaped bolts.
(8)地面拼装支撑架体系(8) Ground assembly support frame system
将支撑架立柱在场地内铺开,通过U型螺栓连接支撑架立柱间的平台钢梁,后焊接安装平台间楼梯,绑扎部分平台木枋。Lay out the columns of the support frame in the field, connect the platform steel beams between the columns of the support frame through U-shaped bolts, and then weld and install the stairs between the platforms, and bind some platform wooden beams.
(9)竖向支撑架整体吊装(9) Overall hoisting of the vertical support frame
通过塔吊吊起拼装好的支撑架,通过螺栓将支撑架安装于下架体机位上方的连接孔内,完成上架体的整体吊装。The assembled support frame is lifted by the tower crane, and the support frame is installed in the connection hole above the machine position of the lower frame body through bolts to complete the overall hoisting of the upper frame body.
(10)搭设平台、铺设平台板(10) Set up the platform and lay the platform board
用铁丝将平台剩余木枋与平台钢梁进行捆绑,补全平台木枋。将花纹钢板吊入架体进行铺设,花纹钢板铺齐后,相邻两块花纹钢板间先行电焊固定,后通过手电钻将自攻螺钉穿过花纹钢板固定在平台木枋上,完成花纹钢板的安装。Bind the remaining wooden beams of the platform with the steel beams of the platform with iron wires to complete the platform wooden beams. Hang the patterned steel plate into the frame for laying. After the patterned steel plate is paved, the two adjacent patterned steel plates are first welded and fixed, and then the self-tapping screws are passed through the patterned steel plate and fixed on the platform wooden frame by a hand drill to complete the patterned steel plate. Install.
(11)安装液压爬升系统(11) Install hydraulic climbing system
将液压爬模架油缸、泵站、电器箱、电缆线吊入架体平台,安装液压电控系统。Lift the hydraulic climbing formwork cylinder, pump station, electrical box, and cables into the frame platform, and install the hydraulic electric control system.
(12)钢板网的地面拼装(12) Ground assembly of steel mesh
钢板网地面拼装之前,先行在地面搭设一个面积7m×7m、高度1.2米的拼装平台。先行将网片与立杆通过螺栓进行连接,后通过螺栓将横杆与立杆进行连接。将钢板网散件拼装为整块的组拼式钢框钢板网。Before the steel mesh is assembled on the ground, an assembly platform with an area of 7m x 7m and a height of 1.2m is set up on the ground. The mesh and the vertical rod are firstly connected by bolts, and then the horizontal rod and the vertical rod are connected by bolts. Assemble the steel mesh parts into a whole piece of steel frame steel mesh.
(13)钢板网的吊装入位(13) Lifting and loading of steel mesh
用塔吊吊起整块的钢板网移至架体外侧进行吊装入位,钢板网的横杆落放在架体外侧的托梁上,通过U型螺栓将钢板网横杆和架体托梁进行连接,实现钢板网与架体的固定。Use a tower crane to lift the entire steel mesh and move it to the outside of the frame for hoisting into place. The crossbar of the steel mesh is placed on the joist on the outside of the frame, and the steel mesh crossbar and the joist of the frame are connected by U-shaped bolts. Connect to realize the fixation of expanded metal mesh and frame body.
(14)拐角护网的安装(14) Installation of corner guard net
在地面先行将拐角护网框架进行焊接连接,将活动的网片插入拐角护网框架内,整体吊装拐角护网移至架体角部。先行将拐角护网框架的横杆与常规护网边侧的立杆进行焊接,后通过辅助横杆将拐角护网边侧立杆与常规护网边侧立杆进行焊接加固。一个角部的两块拐角护网形成一个封闭的阴角。The corner netting frame is first welded and connected on the ground, the movable mesh is inserted into the corner netting frame, and the corner netting is hoisted as a whole and moved to the corner of the frame body. First weld the cross bar of the corner net protection frame with the vertical pole on the side of the conventional net protection, and then weld and reinforce the side poles of the corner net protection frame and the side poles of the conventional net protection through the auxiliary cross bar. Two corner guards at one corner form a closed recessed corner.
(15)墙体模板安装(15) Wall formwork installation
a.墙体模板安装前做好模板的清理工作,涂刷脱模剂。a. Before installing the wall formwork, do a good job of cleaning the formwork and apply the release agent.
b.墙体模板均一次拼装成型后安装于爬模体系上,外墙外侧模板挂于爬模架体小车的背楞上,外墙内侧模板及内墙模板线通过倒链葫芦吊挂于爬模架体钢梁上。墙板安装完毕后,安装再安装两边背楞加固,钩栓先固定背楞,之后安装墙体模板对拉螺杆并固定。b. The wall formwork is assembled and formed at one time and installed on the climbing formwork system. The outer formwork of the outer wall is hung on the back of the climbing formwork trolley. Formwork body steel beams. After the wall panel is installed, install and then install the back flute reinforcement on both sides. The hook bolt first fixes the back flute, and then installs the wall formwork to pull the screw and fix it.
(16)楼面梁、板支撑架搭设(16) Erection of floor beams and slab support frames
a.本工程标准层高4.5m,模板支撑选用圆盘钢支撑。a. The standard story height of this project is 4.5m, and the formwork support adopts disc steel support.
b.模板支撑体系支设前应按方案进行放线,做出样板单元,支模分段或整体支设完毕,由项目负责人组织技术、安全及监理人员进行验收。b. Before the formwork support system is set up, it should be set out according to the plan, and a model unit should be made. After the formwork is set up in sections or as a whole, the project leader will organize technical, safety and supervisory personnel to check and accept.
c.模板及其支撑系统在安装过程中,对于前四根立杆设置三角支撑架,保证其竖向稳定,并及时拉结好水平杆及斜杆。后续各立杆竖立后必须及时与周围立杆通过水平杆和斜杆连接,以保证固定牢固,严防倾覆。墙模板在未装对拉螺杆前,板面要向内倾斜一定角度并撑牢,以防倒塌。c. During the installation process of the formwork and its support system, set up triangular support frames for the first four vertical poles to ensure their vertical stability, and tie the horizontal poles and diagonal poles in time. After the subsequent vertical poles are erected, they must be connected with the surrounding vertical poles through horizontal rods and oblique rods in time to ensure firm fixation and prevent overturning. Before the wall formwork is installed with the pull screw, the board surface should be inclined inward at a certain angle and braced firmly to prevent collapse.
(17)楼面梁模板安装及校正(17) Installation and correction of floor beam formwork
a.墙身垂直校正完毕后进行楼面梁底板模板安装。a. After the vertical correction of the wall body is completed, the floor beam bottom slab formwork is installed.
b.楼面梁模板应先安装底模,校正垂直后安装侧模。b. The bottom formwork should be installed first for the floor beam formwork, and the side formwork should be installed after correcting the verticality.
(18)楼面板龙骨安装(18) Floor panel keel installation
检查所有部位线锤都指向墙身垂直参考线后,开始安装楼面龙骨。龙骨安装关系楼板面平整,在安装期间一次性用单支顶调好水平。After checking that all parts of the line hammer are pointing to the vertical reference line of the wall, start to install the floor keel. The keel installation is related to the flatness of the floor surface, and the level can be adjusted with a single support during the installation period.
(19)楼面板安装及调平(19) Floor panel installation and leveling
楼面对角线检查无误时,开始安装楼面板模板,楼面模板要平行逐件排放,先用销子临时固定,最后统一打紧销子。When the diagonal line of the floor is checked correctly, start to install the floor formwork. The floor formwork should be arranged in parallel one by one, first temporarily fixed with pins, and finally the pins are tightened uniformly.
每个单元模板全部安装完毕后,应用水平仪测定其平整度及本层安装标高,如有偏差通过模板系统的可调节支撑进行校正,直至达到整体平整及相应的标高。After the formwork of each unit is installed, use a level to measure its flatness and the installation elevation of this floor. If there is any deviation, it will be corrected through the adjustable support of the formwork system until the overall flatness and corresponding elevation are achieved.
(20)水平结构钢筋绑扎(20) Binding of horizontal structural steel bars
绑扎梁及板钢筋。Binding beams and slab reinforcement.
(21)竖向及水平混凝土同步浇筑(21) Simultaneous pouring of vertical and horizontal concrete
在混凝土浇筑中应先浇筑竖向构件,后浇筑水平构件。In concrete pouring, the vertical components should be poured first, and then the horizontal components should be poured.
a.竖向结构浇筑中采用分层浇筑,所有柱及剪力墙需分2-3次、相隔4小时,确保每次浇筑不超过2米,并振捣均匀。a. Layered pouring is adopted in the vertical structure pouring. All columns and shear walls need to be divided into 2-3 times with an interval of 4 hours to ensure that each pouring does not exceed 2 meters and is vibrated evenly.
b.水平结构浇筑中,混凝土浇筑应从中间向四周扩散浇筑,防止铝模板产生整体移位。并应保证下料均匀,切不可局部一次性下料过厚。b. In the pouring of horizontal structures, the concrete pouring should be spread from the middle to the surroundings to prevent the overall displacement of the aluminum formwork. And it should be ensured that the material is evenly cut, and the material must not be too thick at one time.
c.垂直混凝土泵管不能和铝合金模板硬性接触。必须在工作面以下的两层固定泵管,在楼面上的泵管需要用胶垫防震。c. The vertical concrete pump pipe cannot be in rigid contact with the aluminum alloy formwork. The pump pipe must be fixed on the two floors below the working surface, and the pump pipe on the floor needs to be shock-proof with rubber pads.
竖向结构与水平结构的混凝土标号不同,为满足竖向及水平结构同步浇筑的要求,采取以下措施来保证分标号浇筑:The concrete labels of the vertical structure and the horizontal structure are different. In order to meet the requirements of simultaneous pouring of the vertical and horizontal structures, the following measures are taken to ensure the pouring of the separate labels:
a.加强计划管理:提前计算各层竖向与水平混凝土需求量。a. Strengthen plan management: Calculate the vertical and horizontal concrete demand of each floor in advance.
b.加强现场管理:浇筑水平结构(混凝土标号为C35)时,保证集料斗(所用料斗容积为0.7m3)内的混凝土可填满泵管(浇筑7层时,集料斗内混凝土为1/2料斗),底下看料人向顶部放料人确认是否已开始浇筑板混凝土,竖向结构的高标号混凝土可比计算量多5%~10%,且浇筑层每升高一层时,需保证料斗内混凝土的量较上层增加1/40料斗。b. Strengthen on-site management: When pouring horizontal structures (concrete label is C35), ensure that the concrete in the collecting hopper (the volume of the hopper used is 0.7m 3 ) can fill the pump pipe (when pouring 7 floors, the concrete in the collecting hopper is 1/ 2 hoppers), and the bottom watcher confirms to the top discharger whether pouring of slab concrete has started. The high-grade concrete of the vertical structure can be 5% to 10% more than the calculated amount. The amount of concrete in the hopper is increased by 1/40 hopper compared with the upper layer.
(22)铝合金模板拆除及倒运(22) Aluminum alloy formwork dismantling and unloading
a.墙体模板:a. Wall formwork:
达到拆模条件时,首先拆除对拉螺杆,再拆除墙体模板,墙模板应该从墙头开始。When the demolition condition is reached, the pull screw should be removed first, and then the wall formwork should be removed. The wall formwork should start from the top of the wall.
墙体模板随爬模体系的升降一同升降。The wall formwork rises and falls together with the climbing formwork system.
b.水平结构模板:b. Horizontal structure template:
1)模板拆除时只拆除模板,保留快拆头(流星锤接头),严禁碰动支撑系统的杆件。顶模板拆除时,每次每块模板都需用人先拖住模板,再拆除销钉,模板往下放时,应小心轻放,严禁直接将模板坠落到楼面。拆除工作从拆除板梁开始,拆除180mm销子和其所在的板梁上的梁模连接杆,紧跟着拆除板梁与相邻顶板的销子和楔子,然后可以拆除梁底板。1) When the formwork is removed, only the formwork is removed, and the quick-release head (meteor hammer joint) is retained, and it is strictly forbidden to touch the rods of the support system. When the top formwork is removed, every time each formwork needs to be dragged by a person, and then the pins are removed. When the formwork is lowered, it should be handled with care, and it is strictly forbidden to drop the formwork directly to the floor. The demolition work starts with the removal of the plate girder, the removal of the 180mm pin and the beam formwork connecting rod on the plate girder where it is located, followed by the removal of the pins and wedges of the plate girder and the adjacent top plate, and then the beam bottom plate can be removed.
2)本工程支撑系统板底三层,梁底五层,周转使用。2) The support system of this project has three floors at the bottom of the slab and five floors at the bottom of the beam, which are used for turnover.
3)梁、板模板及其支撑材料的上下层转运通过人工传递的方式完成。3) The upper and lower transfer of beams, slab templates and their supporting materials is completed by manual transfer.
4)由于使用快拆体系,板下支撑最大间距1200mm×1200mm,梁下支撑间距1200mm。故此对模板拆除及支撑体系拆除时的混凝土强度做如下规定:4) Due to the use of the quick release system, the maximum spacing between the supports under the slab is 1200mm×1200mm, and the spacing between the supports under the beam is 1200mm. Therefore, the concrete strength when the formwork is removed and the support system is removed is stipulated as follows:
(23)爬模架体爬升之提升导轨(23) Lifting guide rail for climbing formwork frame
当上层墙体混凝土强度达到脱模要求后,可将模板后移或吊走模板,此时可安排浇注顶板混凝土,并在预埋孔处安装穿墙螺栓和附墙装置。将液压爬模架上下爬升箱凸轮摆块调整到爬升导轨的位置,操作液压升降装置,将导轨爬升到上一个楼层附墙装置位置,并继续将导轨升高50cm左右。拆除最下层附墙装置并移至上数第二层平台备用,后将导轨下压到附墙装置上。When the strength of the concrete on the upper wall meets the demoulding requirements, the formwork can be moved back or lifted away. At this time, the pouring of the roof concrete can be arranged, and the wall bolts and wall attachment devices can be installed at the pre-embedded holes. Adjust the cam swing block of the upper and lower climbing boxes of the hydraulic climbing formwork frame to the position of the climbing guide rail, operate the hydraulic lifting device, climb the guide rail to the position of the wall-attached device on the previous floor, and continue to raise the guide rail by about 50cm. Remove the bottom wall-attached device and move it to the second platform from the top for standby, then press down the guide rails to the wall-attached device.
(24)爬模架体爬升之提升架体(24) Lifting frame for climbing formwork frame
当导轨爬升到位后,将液压爬模架上下爬升箱凸轮摆块调整到爬升架体的位置,微顶架体,将与结构固定的插板拔除,靠墙支腿松开,再操作液压升降装置将架体爬升到上一个楼层位置,插上插板,打紧靠墙支腿,然后再移动模板支撑架将外墙模板合模加固,并浇注墙体混凝土。When the guide rail climbs in place, adjust the upper and lower climbing box cam swing blocks of the hydraulic climbing formwork frame to the position of the climbing frame body, slightly top the frame body, pull out the insert plate fixed to the structure, loosen the legs against the wall, and then operate the hydraulic lifting The device climbs the frame body to the position on the previous floor, inserts the plug-in board, tightens the legs against the wall, and then moves the formwork support frame to strengthen the formwork of the outer wall, and pours the concrete of the wall.
架体爬升到位后,对相邻两架体100mm的空隙用翻板进行封闭。重复正常工艺流程直至结构封顶。After the frame climbs into place, the 100mm gap between two adjacent frames is closed with a flap. Repeat the normal process until the structure is capped.
(25)墙体模板安装及合模、水平结构模板安装(25) Wall formwork installation and mold closing, horizontal structure formwork installation
安装方法及要求同(15)-(19)。The installation method and requirements are the same as (15)-(19).
(26)水平结构钢筋绑扎(26) Binding of horizontal structural steel bars
(27)竖向及水平结构混凝土同步浇筑(27) Simultaneous pouring of vertical and horizontal structural concrete
(28)铝合金模板拆除及倒运(28) Aluminum alloy formwork dismantling and unloading
(29)爬模架体再一次爬升,之后循环以上施工流程(29) The climbing formwork frame climbs up again, and then circulates the above construction process
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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