CN107217355A - High content air-conditioning fiber/silk/cotton blended yarn and its method for weaving - Google Patents
High content air-conditioning fiber/silk/cotton blended yarn and its method for weaving Download PDFInfo
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- CN107217355A CN107217355A CN201710539422.XA CN201710539422A CN107217355A CN 107217355 A CN107217355 A CN 107217355A CN 201710539422 A CN201710539422 A CN 201710539422A CN 107217355 A CN107217355 A CN 107217355A
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
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- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
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Abstract
A kind of method for weaving of high content air-conditioning fiber/silk/cotton blended yarn, including step:1) selection of raw material:It is raw material to select air-conditioning fiber clima and medium staple cotton;2) air-conditioning fiber clima and medium staple cotton is taken to carry out mixed yarn in mass ratio, step is:Scutcher blowing → carding machine cotton carding → drawing frame slubbing drafting → drawing frame two simultaneously → drawing frame end simultaneously → fly frame rove → fine sand machine spun yarn → winder;A kind of high content air-conditioning fiber/silk/cotton blended yarn that above-mentioned method for weaving is made, product specification is air-conditioning fiber clima36/ cotton C64 28tex.The mixed yarn product obtained using the technical program, meets FZ/T12029 2012《Combed cotton and viscose blended fiber dyed yarn》Standard, top-quality product rate is up to 100%.
Description
Technical field
The technical program mainly studies a kind of mixed yarn and its method for weaving with heat absorption heat release function.The mixed yarn is
Clima air-conditioning fibers are formed with cotton fiber blending, and product good hygroscopicity, soft comfortable, temperature adjustment ability are strong, are to make temperature-regulation garment
With the desirable feedstock of home textile product.
Background technology
With developing rapidly for domestic outer facing material market, people more focus on the feature of fabric, there is more higher
Requirement, consumption idea progressively develops to the direction of fashion, comfortable, functionalization, health care.It is any single natural or
Chemical fibre is all unable to reach these requirements, and compound by multiple fiber reaches that it is future developing trend to have complementary functions, to clothes
Fill for home textile product, the development of yarn and fabric technology will bring strong impetus for industry development.
People, which live under the larger environment of the temperature difference, work or moved, often to be occurred to appear due to overheat or being subcooled
Body is uncomfortable, or even sick, and being at this moment accomplished by a kind of product that can adjust body temperature within the specific limits makes body temperature keep phase
To stable textile.Air-conditioning fiber can meet this demand.
The research of air-conditioning fiber originates from the U.S. in 1980s, is mainly used in aerospace field.It is many at present
Country is all developing, is utilizing air-conditioning fiber.Air-conditioning fiber is the regulation temperature that absorbed and released energy incessantly using phase-change material
Degree.External existing air-conditioning fiber has U.S.'s Outlast air-conditioning fibers, Switzerland Comfort Temp constant temperature fiber, Japan
" dyna-live " air-conditioning fiber, Germany's clima air-conditioning fibers, Domestic Air-condition fiber have the intelligence storage that Tianjin University of Technology develops
Hot temperature-regulating fiber, milk protein air-conditioning fiber of Beijing Snow-Lotus Cashmere Co., Ltd etc..These air-conditioning fibers are used for
Special trade, also seldom sees on commercial market at present.
The content of the invention
Air-conditioning fiber class textile is commercially also rare at present, and main cause one is that cost of material is higher, and two be to spin
Yarn is more difficult.
In order to solve problems of the prior art, the present invention proposes that a kind of moisture absorption is breathed freely, and can adjust the double of body temperature
Component air-conditioning fiber/silk/cotton blended yarn, the yarn is that the strong clima air-conditioning fibers of the hot-cast socket ability produced by German Aps and cotton are fine
Dimension blending is formed, and yarn not only has the strong temperature adjustment function of heat absorption emission capacity, and with good hygroscopicity and comfortable ventilating
Property, it is the splendid functional raw material of high-grade clothing and family's textile fabric.
The high content air-conditioning fiber that this project is developed/silk/cotton blended yarn is successful from APS companies of Germany recent development
Clima air-conditioning fibers are formed as temperature adjustment function material and cotton blend, it is therefore an objective to utilize phase change material contained by clima air-conditioning fibers
High, phase transformation suction or the high advantage of heat release value produce the strong mixed yarn of temperature adjustment ability, are easy to follow-up fabric, finished product client to product
Functional recognition and acceptance, is that enterprise creates economic benefit so as to occupy market quickly.
Although the high content air-conditioning fiber of the present invention/silk/cotton blended yarn is from the strong clima air-conditioning fibers of German temperature adjustment ability
Outstanding feature with clima air-conditioning fibers itself, but the spinning of clima air-conditioning fibers is extremely difficult, factory is difficult to reach life
Ideal conditions needed for production.The present invention gropes by difficult, explores a set of effective production technology, and can realize batch
Amount production.Thermoregulating substance content is high contained by the yarn of the present invention, and material temperature adjustment ability itself is strong.
Technical scheme is as follows:
A kind of method for weaving of high content air-conditioning fiber/silk/cotton blended yarn, it is characterized in that including step:
1) selection of raw material:It is raw material to select air-conditioning fiber clima and medium staple cotton;
2) air-conditioning fiber clima and medium staple cotton is taken to carry out mixed yarn in mass ratio, step is:Scutcher blowing → carding machine
Cotton carding → drawing frame slubbing drafting → drawing frame two simultaneously → drawing frame end simultaneously → fly frame rove → fine sand machine spun yarn → winder;
It is 750r/min that scutcher, which integrates Beater Speed, and opener Beater Speed is 450r/min, is quantitatively 300g/m, cotton
It is 9.5kg again that volume is fixed;
The requirement of carding machine is:Cylinder and Flat Gauge:7 × 6 × 6 × 6 × 7, cylinder speed:360r/min, licker-in
Speed:690r/min, sliver exporting speed:60m/min, cotton carding is quantitative:22g/5m;
The environment temperature of opener operating area and carding machine operating area is maintained at 28 DEG C ± 2 DEG C, humidity 55% ±
1%;The revolution roller diameter of opener is about 220mm, and rotational speed is about 480r/min;The cylinder 366r/ of carding machine
Min, licker-in 748r/min, cover plate 313mm/min, doffer 18r/min, sliver exporting speed is about 70m/min;
Slubbing drafting is required:Wet is quantitatively 21g/5m, and number of doubling is 8, and roller is every being 11 × 18mm, total draft multiple
It is 8.3;
Two and require be:Wet is quantitatively 21g/5m, and number of doubling is 6, and roller is every being 11 × 18mm, and total draft multiple is 6;
End and require be:Wet is quantitatively 20g/5m, and number of doubling is 6, and roller is every being 11 × 18mm, and total draft multiple is
6.3;
Sliver exporting speed 200m/min;
Slubbing drafting → end and during, take closing ride introduce cold wind control processing temperature below 28 DEG C, it is wet
Degree is maintained at 60% ± 1%;And the rubber roll resisted using scribbling around agent;
The requirement of rove step is:Rove Dry Weight per Unit is 4.5g/10m, and the twist is 5.2 sth. made by twisting/10 centimetre, back zone drafting multiple
It it is 1.28 times, total draft multiple is 8.1 times, and ingot speed is 850r/min;Using antistatic roller;
The requirement of spun yarn step is:Ramie yarn twist is 72 sth. made by twisting/10cm, and rings is PG1 4254, and wire loop is udr6/0, every
It is 3.0mm, 19 × 22mm of ratch away from block;Spun yarn front roller rotating speed is 240 revs/min, 17.7 times of total draft;
The requirement of winder step is:Winder speed is 800m/min;Influence of winding tension circle weight is 20g;
Clearing Curve is:N faces are tied, and sensitivity is 230%;S is short and thick, and sensitivity is 150%, and yarn defect is 1.5cm;L length is thick,
Sensitivity is 30%, and yarn defect is 25cm.
The specification of the medium staple cotton is 129 medium staple cottons;The specification of the air-conditioning fiber clima is 2.3dtex × 38mm.
High content air-conditioning fiber/silk/cotton blended yarn that a kind of above-mentioned method for weaving is made, product specification is air-conditioning fiber
Clima36/ cotton C64 28tex.
The Research idea of this mixed yarn is illustrated below:
1st, the reasonable selection of spinning material and collocation
Consumer sets out to product temperature adjustment function demand and comfortableness requirement from the market, from phase change material content
The high clima air-conditioning fibers of high, phase transformation calorific value carry out blending, to ensure the temperature adjustment function of yarn, and to its specification reasonable selection.
2nd, research yarn process route and each fiber blend ratio
According to the characteristic that clima air-conditioning fiber spinnabilitys are poor, the case of itself and cotton is selected to mix process route, and according to temperature adjustment
Function needs to select higher clima air-conditioning fiber blending ratios.
3rd, each road technology is carried out rationally to set and quality control is carried out to finished yarn
According to the characteristics of the blending characteristic and spinning equipment of fiber, to opening or cleaning, combing, drafting, rove and spun yarn each operation
Technological parameter rationally set, and processing technology is adjusted by process monitoring in good time, it is ensured that the quality and performance of product.
The mixed yarn product obtained using the technical program, meets FZ/T12029-2012《Combed cotton and viscose blended color
Yarn》Standard, top-quality product rate is up to 100%.
Embodiment
With reference to embodiment, the present invention will be described:
Early-stage preparations
1st, raw material:Fibrous raw material is 2.3dtex × 38mm clima air-conditioning fibers, 129 cotton fibers.
2nd, equipment:German blow-card unit TRUTZSCHLER, Switzerland is vertical to reach different fine separator, pre-drawing machine, combing machine and drawing frame,
Fly frame equipped with German Suessen drafting system, East Platform Ma Zuoli DTM129 spinning frames and Japanese village's field fully-automatic spooling machine and
Complete Wu Site testing inspection instruments etc..
Trial-production and research of technique
Clima air-conditioning fibers used in the product of this example succeed in developing novel high-performance air-conditioning for APS companies of Germany are newest
Fiber, its contained phase change material is refined in rape flower, and fusing point is 28~32 DEG C, is present in numerous holes of fibrous inside.
During spinning, environment temperature is more than 28 DEG C, and phase change material will melt and overflow in fiber surface in fiber, causes to wind roller, very
To spinning is prevented from carrying out, therefore, how design process flow, and for each operation produced problem reasonable design technology ginseng
Number, temperature and humidity conditions needed for particularly ensureing spinning reach that requirement is the key that can spinning be smoothed out.
According to above-mentioned air-conditioning fiber spinning performance feature, present invention selection case mixes form and mixed, i.e., by air-conditioning fiber
Mixed with cotton fiber by design blending ratio since griping cotton machine, by the way that lap is made after cotton blender machine, lapper, life is made in carding machine
Bar, the road drawing frames of Zai Jing tri- are mixed and made into ripe bar, are then spun into a yarn through fly frame, spinning frame and bobbin-winding machine again.Because cotton is fine
Contain impurity, short flannel in dimension, opening and cleaning step is using the technique of " grip strike, thin feed ", the appropriate revolution for accelerating to grab cotton dolly
Cotton hired roughneck's slippage is grabbed in speed, reduction, and the speed of hired roughneck is with reference to pure cotton kind, to remove broken seed big in cotton fiber as far as possible and miscellaneous
Matter;Carding step takes the technique of " tight gauge, strong point of comb ", using cotton flat-clothing, improves carding quality.
This technological requirement:
Opening picking and cotton carding --- opening picking workshop and cotton carding regional environment temperature are maintained at 28 DEG C or so, and humidity is 55%
Revolution roller diameter in left and right, machine is about 220mm, rotational speed is about 480r/min), it is to avoid it is existing around roller
As making production more smooth.
Mix simultaneously ---
Take closing ride to introduce the cooling measure of cold wind, make temperature control below 28 DEG C, it is left that humidity is maintained at 60%
The right side, reduction sliver exporting speed (150 revs/min), then the rubber roll (preventing fiber around around rubber roll) for scribbling and resisting around agent is selected, and use low speed
Light metering process spinning, overcomes the appearance of mixed and process as follows:
Roller is seriously wound, and crawl can not all be carried out.Reason is due to that environment temperature is more than phase change material fusion temperature,
Phase change material in air-conditioning fiber has been melted, and the strength extruding of roller roller, the phase transformation waxy substance after fusing are received in addition
Part is spilled over to fiber surface, has very strongly adherent to fluted roll, so as to produce serious around roller phenomenon.And take and subtract
Without improvement after the measures such as fast, antistatic roller, cleaning plus talcum powder.
Rove, spinning process ---
Do not occur in the higher situation of workshop temperature (30 DEG C or so) it is serious around roller roller phenomenon, mainly because
For:One takes antistatic roller, and two be that output speed is relatively low, and three be to have the twist, and fiber is because adding when just being exported from front roller
Twist with the fingers and involved in yarn body.
Therefore process of roving twist grasp bigger than normal in the case of ensureing that spun yarn is not told slightly, using with 13 sharp kerve scroll tubes
So that output rove bar obtains more false twistings, tension force is appropriate (to ensure that reeling roving linear velocity exports linear speed with front roller
The ratio between degree is 1.02) stable Roving Elongation.
Spinning process preferably uses the technological principle of " low velocity, big gauge, small tension receiving coil, big twist factor ";Winder takes " low speed
Degree, subject matter insured matter, joint are good, shaping is good " technological principle, while optimize Clearing Processing curve, to greatest extent reduce cotton knot, hair
Plumage and strength corruptions, it is ensured that the stabilization of yarn quality.
After testing, " the clima36/C64 28tex (21 of this example productS) " yarn quality Testing index is as follows:
Single thread fracture strength:14.2cN/tex;
Single thread ultimate strength coefficient of variation CV:6.2%;
Line density deviation:- 2.5%;
The line density coefficient of variation:+ 1.8%;
Strip dry uniformity variant coefficient CV:13.7%;
Sample is through examining, and institute's inspection project meets FZ/T12029-2012《Combed cotton and viscose blended fiber dyed yarn》Standard gauge
Fixed Grade A requirement.
Clima air-conditioning fibers used of the invention are based on for Larsen Production ApS. companies of Germany are newly developed
Lyocell production technology independent researches can automatic temperature-control new type functional fiber.Its main body is Lyocell (i.e. tencel) fine
Cellulose fiber, contained temperature adjustment paraffin oil is refined in rape flower, and energy storage capacity is strong, solid under the conditions of 28-32 DEG C of decalescence scope
Liquid energy conversion ratio reaches 50J/g, is far longer than the heat of transformation of other air-conditioning fibers, and the phase-change material paraffin oil quality accounts for fiber
The 29% of gross mass, is the highest of phase change material content in current various air-conditioning fibers, so that fiber has very strong temperature adjustment
Function, temperature adjustment ability reaches ± 5 degrees centigrades.Paraffin oil is placed in the numerous spaces of fibrous inside through special producing technique, and fine
Dimension table face still keeps smooth, fiber or its textile is also had good washability while with preferable temperature adjustment function.
The development process of the present invention is summarized as follows:
First, raw material choice method
From the strong air-conditioning fiber of temperature adjustment ability subsequent product is to ensure that as the functional raw material needed for this Project Product
One of method of Functional Requirement, is also the important means that can quickly win the market.Pass through Market Research, present invention selection
The clima air-conditioning fibers of German APS companies production, one is that phase transformation calorific value is high, and two be that phase-change material content is high, then passes through blending ratio
Raising, the temperature adjustment ability of follow-up fabric can be fully ensured that, the trust of consumer is won.
Fibrous raw material:Clima air-conditioning fibers, specification is 2.3dtex × 38mm, and cotton fiber selects 129 medium staple cottons.
2nd, spinning process requirement
Due to clima air-conditioning fibers temperature in temperature more than 28 DEG C or after being extruded by force, the phase in fibrous inside hole
Become material paraffin oil fusing occurs or overflows, roller or roller easy to stick, thus its with cotton fiber blending when technique stream is mixed using case
Journey, is mixed from the beginning, reduces its contact with each parts, reduces the generation around roller phenomenon.Speed is relatively low simultaneously
Grasp.Opening picking, cotton carding are relatively low due to speed, and production can be normally carried out.Rove, spun yarn have the twist due to output yarn, even if
Workshop temperature is higher than 28 DEG C, also can normally spin.Key is mixed and process, and because drafting pressure is big, sliver exporting speed is fast, workshop temperature
Again higher (32 DEG C), the phase change material paraffin oil in air-conditioning fiber melts and overflows fiber surface seriously, it is necessary to by cooling degree
Solidified paraffin oil spinning can be just smoothed out.And workshop uses the air-conditioning system of collective's air-supply, normal temperature is all at 30 DEG C
More than, local cooling is difficult to.Product development once stayed cool.By the investigation of certain time, collection thinks wide view, fills
Partite transport is undergone technological transformation with existence conditions, and objective is, by (22 DEG C) introducing rides of cold wind of air-conditioning freezer, to form partial zones
Domain low temperature environment, temperature is less than 28 DEG C, is normally carried out production.Therefore ride need to be closed, material therefor needs heat-insulated, such as foam steel plate
Deng introducing pipeline material therefor needs heat-insulated, and breeze fan uses centrifugal blower, and variable ratio frequency changer speed governing.This incision technology is carried out to change
After making work,
Mixed and process is normally outputed.
Each operation technique opening and cleaning step is using " grip strike, thin feed " technique;Carding step takes " tight gauge, strong point
Comb " technique;Mix and use " in quantitative, many and close, low velocity " technique;Rove using " in quantitative, big twist multiplier, small tension receiving coil,
Low speed " technique;Spun yarn uses the technological principle of " low velocity, big gauge, small tension receiving coil, big twist factor, low speed ";Winder is taken " low
Speed, subject matter insured matter, joint are good, shaping is good " technological principle, optimize Clearing Processing, reduce cotton knot, filoplume and strength deteriorate it is existing
As, it is ensured that stable yarn quality.
The technological design of this example:
First, product specification
clima36/C64 28tex(21S)。
2nd, technological process
1st, the selection of raw material:
Clima air-conditioning fibers 2.3dtex × 38mm;(129 be Cotton standard to 129 medium staple cottons, and 1 represents grade, 29 generations
Table length, i.e. one-level cotton, 29mm fibre length).
2nd, technological process:
Clima air-conditioning fiber 36%+129 medium staple cottons 64%:Blowing (FA141A) -- cotton carding (A186F) -- slubbing drafting
(FA306A) -- two simultaneously (FA306A) -- end simultaneously (JWF1310) -- rove (JWF1415) -- spun yarn (FA506A)-winder
(NO.21C)
3rd, technological parameter
Opening and cleaning step:A076E integrates Beater Speed 750r/min, 106 Beater Speed 450r/min, quantifies 300g/m,
Lap is weighed surely:9.5kg.
Carding step:Cylinder and Flat Gauge:7*6*6*6*7 English silk, cylinder speed:360r/min, licker-in speed:
690r/min, sliver exporting speed:60m/min, cotton carding is quantitative:22g/5m.
Drafting main technologic parameters:
Sliver exporting speed 200m/min, 11 × 18mm of roller gauge.
The drawing process parameter of table 1
(5) rove main technologic parameters
Rove Dry Weight per Unit 4.5g/10m, the twist 5.2 twists with the fingers/10 centimetres, 1.28 times of back zone drafting multiple, total draft multiple 8.1
Times, ingot speed 850r/min.
(6) spun yarn main technologic parameters
Ramie yarn twist 72 twists with the fingers/10 centimetres, rings PG1 4254, wire loop udr6/0,3.0 spacing blocks, ratch 19
×22;240 revs/min of spun yarn front roller rotating speed, total draft 17.7.
(7) winder main technologic parameters
Winder speed 800m/min, influence of winding tension circle weight 20g, Clearing Curve N230%, S150% × 1.5cm, L30%
×25cm。
High content air-conditioning fiber/silk/cotton blended yarn of the present invention is by preferred high-performance air-conditioner fiber clima and cotton fiber
Blending is formed, and product has outside heat absorption heat release automatic temperature-adjusting function well, also with the ventilative performance of soft comfortable, moisture absorption.
Examining report:
Test basis FZ/T12029-2012《Combed cotton and viscose blended fiber dyed yarn》(with reference to Grade A)
Claims (3)
1. a kind of method for weaving of high content air-conditioning fiber/silk/cotton blended yarn, it is characterized in that including step:
1) selection of raw material:It is raw material to select air-conditioning fiber clima and medium staple cotton;
2) air-conditioning fiber clima and medium staple cotton is taken to carry out mixed yarn in mass ratio, step is:Scutcher blowing → carding machine cotton carding
→ drawing frame slubbing drafting → drawing frame two simultaneously → drawing frame end simultaneously → fly frame rove → fine sand machine spun yarn → winder;
It is 750r/min that scutcher, which integrates Beater Speed, and opener Beater Speed is 450r/min, is quantitatively 300g/m, lap is fixed
It is 9.5kg again;
The requirement of carding machine is:Cylinder and Flat Gauge:7 × 6 × 6 × 6 × 7 English silk, cylinder speed:360r/min, licker-in speed
Degree:690r/min, sliver exporting speed:60m/min, cotton carding is quantitative:22g/5m;
The environment temperature of opener operating area and carding machine operating area is maintained at 28 DEG C ± 2 DEG C, and humidity is 55% ± 1%;
The revolution roller diameter of opener is about 220mm, and rotational speed is about 480r/min;The cylinder 366r/min of carding machine,
Licker-in 748r/min, cover plate 313mm/min, doffer 18r/min, sliver exporting speed is about 70m/min;
Slubbing drafting is required:Wet is quantitatively 21g/5m, and number of doubling is 8, and roller is every being 11 × 18mm, and total draft multiple is
8.3;
Two and require be:Wet is quantitatively 21g/5m, and number of doubling is 6, and roller is every being 11 × 18mm, and total draft multiple is 6;
End and require be:Wet is quantitatively 20g/5m, and number of doubling is 6, and roller is every being 11 × 18mm, and total draft multiple is 6.3;
Sliver exporting speed 200m/min;
Slubbing drafting → end and during, take closing ride introduce cold wind control processing temperature less than 28 DEG C, humidity guarantor
Hold 60% ± 1%;And the rubber roll resisted using scribbling around agent;
The requirement of rove step is:Rove Dry Weight per Unit is 4.5g/10m, and the twist is 5.2 sth. made by twisting/10 centimetre, and back zone drafting multiple is
1.28 times, total draft multiple is 8.1 times, and ingot speed is 850r/min;Using antistatic roller;
The requirement of spun yarn step is:Ramie yarn twist is 72 sth. made by twisting/10cm, and rings is PG1 4254, and wire loop is udr6/0, spacing block
It is 3.0mm, 19 × 22mm of ratch;Spun yarn front roller rotating speed is 240 revs/min, 17.7 times of total draft;
The requirement of winder step is:Winder speed is 800m/min;Influence of winding tension circle weight is 20g;
Clearing Curve is:N faces are tied, and sensitivity is 230%;S is short and thick, and sensitivity is 150%, and yarn defect is 1.5cm;L length is thick, sensitive
Degree is 30%, and yarn defect is 25cm.
2. method for weaving according to claim 1, it is characterized in that the specification of the medium staple cotton is 129 medium staple cottons;The sky
The specification for adjusting fiber clima is 2.3dtex × 38mm.
3. high content air-conditioning fiber/silk/cotton blended yarn that a kind of method for weaving of claim 1 or 2 is made, it is characterized in that product specification
For air-conditioning fiber clima36/ cotton C64 28tex.
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CN109457364A (en) * | 2018-09-06 | 2019-03-12 | 江苏悦达家纺有限公司 | Volcanic rock satin shell fabric and its production method |
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