CN102677379A - Intelligent temperature adjusting air conditioning fiber knitted fabric and preparation method thereof - Google Patents
Intelligent temperature adjusting air conditioning fiber knitted fabric and preparation method thereof Download PDFInfo
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- CN102677379A CN102677379A CN2012101441924A CN201210144192A CN102677379A CN 102677379 A CN102677379 A CN 102677379A CN 2012101441924 A CN2012101441924 A CN 2012101441924A CN 201210144192 A CN201210144192 A CN 201210144192A CN 102677379 A CN102677379 A CN 102677379A
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Abstract
The invention relates to an intelligent temperature adjusting air conditioning fiber knitted fabric and a preparation method thereof. A material for intelligent temperature adjusting air conditioning fiber knitted fabric comprises the following compositions in percentage by weight: 40-45% of gluing air conditioning fibers, 30-35% of moisture absorption and sweat releasing polyester fiber, 15-20% of superfine glue and 5-10% of tencel. The preparation method comprises the following steps of: (1) scutching, carding, drawing, roving, spinning, spooling and looming to obtain yarns for air conditioning fibers; (2) weaving the yarns for the air conditioning fibers by using an initiative yarn conveying device to obtain the air conditioning fiber knitted fabric; and (3) dyeing and sizing the air conditioning fiber knitted fabric to obtain the intelligent temperature adjusting air conditioning fiber knitted fabric. The intelligent temperature adjusting air conditioning fiber knitted fabric can provide a brand-new thermal insulation mechanism of a 'micro-climate environment' for human bodies, can carry out thermal adjustment, not only thermal isolation and can be used for making clothes warm in winter and cool in summer so that people wearing the clothes feel very comfortable; and the preparation technology is simple and low in cost and has good application prospect.
Description
Technical field
The invention belongs to air-conditioning fiber knit fabric and preparation field thereof, particularly a kind of intelligent thermoregulating air-conditioning fiber knit fabric and preparation method thereof.
Background technology
The Outlast air-conditioning fiber is that American Space General Administration is that Lunar Probe Project is researched and developed, and is applied to astronaut's clothes at first and protects outer space experiment precision instrument etc.On the U.S., Europe and Japan and other places, the air-conditioning fiber dress ornament is very popular as outdoor clothes.At home, 2005, the cotton type woven product of Ao Tejia (thermo-sensitive material) moonfall air-conditioning fiber that Dan Sheng Fabritex S.r.l. in Jiangsu makes passed through provincial-level appraisal; But the cotton type knit product of acrylic fibers air-conditioning fiber blending does not have very road now; And the adhesive type air-conditioning fiber be U.S. Outlast company on the basis of acrylic fibers type air-conditioning fiber, research and develop separately according to the needs in market and to form, relatively be fit to product for civilian use purposes; At home, the research of this lining is also still in the discussion stage.
It is different that air-conditioning fiber goods and the difference of traditional textiles are to be incubated mechanism.Traditional clothing mainly is to avoid skin temperature to reduce too much through insulation method, depends primarily on the still air amount that is trapped in fabric, so thickness is bigger, density is more little, insulation effect is good more.The insulation mechanism of air-conditioning fiber then is the brand-new insulation mechanism that comfortable " micro climate environment " can be provided for human body, can thermal conditioning and be not only thermal isolation.The textiles that contains phase-change material is when ambient temperature raises, and phase-change material absorbs heat, from the solid-state liquid state that becomes, has reduced shell temperature; When ambient temperature reduced, phase-change material was emitted heat, became solid-state from liquid state; Reduced human body liberated heat towards periphery; Kept the normal body temperature of human body,, made human body be in a kind of comfortable state all the time for human body provides comfortable " micro climate in the clothing " environment.
The key technology of Outlast air-conditioning fiber is that microcapsules coat paraffin hydrocarbon, and this material has and can absorb the function of storage and release heat with the form of latent heat.It can be solid-state, liquid state transforms mutually in variations in temperature, thereby reach the effect of heat absorption, heat release.The mode that the Outlast air-conditioning fiber is used mainly contains two kinds: adopt the fabric coatings technology, be about to contain the technological microcapsules (PCMS) of Outlast and be applied to fabric face; The spinning air-conditioning fiber promptly adopts the Outlast technology that microcapsules (PCMS) are implanted in the fiber, spins.The fabric coatings technology relatively is fit to woven fabric etc., and tends to lose some good hand feeling and moisture-penetrable ventilated performance.In addition, because the pure cost that spins of air conditioner facing is very high, the exploitation difficult popularization in back.
Summary of the invention
Technical problem to be solved by this invention provides a kind of intelligent thermoregulating air-conditioning fiber knit fabric and preparation method thereof; This air-conditioning fiber knit fabric human body provides the brand-new insulation mechanism of comfortable " micro climate environment "; Can thermal conditioning and be not only thermal isolation; Can make clothes cool in summer and warm in winter, the wearer is felt as snug as a bug in a rug.
A kind of intelligent thermoregulating air-conditioning fiber knit fabric of the present invention; By weight percentage, the material component of said air-conditioning fiber knit fabric is 40～45% gluing air-conditioning fibers, 30～35% moisture absorption sweat-releasing terylene fibers, 15～20% ultra-fine gluing and 5～10% days silks.
By weight percentage, the material component of said air-conditioning fiber knit fabric is 45% gluing air-conditioning fiber, 30% moisture absorption sweat-releasing terylene fiber, 15% ultra-fine gluing and 10% day silk.
According to U.S. Outlast company " smart fabric technology " standard, require the content of air-conditioning fiber can guarantee that just final products have the effect of intelligent thermoregulating greater than 30%.Institute thinks and reduces cost, and strengthens and guarantee simultaneously the thermoregulation effect of this product again, and 45% gluing air-conditioning fiber has been adopted in design.Combine gluing fiber regain big again, washing shrinkage is big, is difficult to shortcoming up to standard; Select the moisture absorption sweat-releasing terylene fiber of adding 30%, take on skeleton function, control the contraction of gluing fiber with it; Simultaneously for improving the stiffness or the body bone of lining; For the smooth feeling that increases lining and with the intimate contact sense of skin, also added 15% ultra-fine gluing and 10% day silk and carried out blending together, improve feel, the gloss of lining; Promote the overall quality of lining, reached reasonable knitwear lining effect.
The preparation method of a kind of intelligent thermoregulating air-conditioning fiber knit fabric of the present invention comprises:
(1), gets air-conditioning fiber and use yarn through scutching cotton, comb and parallel cotton fibers prior to spinning, drafting, rove, spun yarn, winder and last machine;
Wherein, before scutching cotton, add antistatic additive, the scutching cotton operation adopts many pines, hits technology less, and the card wire handle suitably underspeeds; 450～460 rev/mins of opener handles, 750～760 rev/mins of lapper handles;
Tension draft multiple in carding step is 1.3 times, reduce to divide the dynamics of comb, add large cover to cylinder space 10,9,8,8,9, separated cotton plate spaces to licker-in and is amplified to 15 English silks, the carding machine doffer speed is reduced to 20 rev/mins;
Drafting multiple is also 6 times, two and 8 times, three and 8 times on a head in mixing in doubling step, and also 350～360 meters/minute of velocity heads, can not heavily be pressurizeed, and rubber roll carried out antistatic handle by two, three and 300～320 meters/minute;
In the rove operation, improve twist factor to 60～65, increase the saturation force of fiber;
Will be at spinning process according to production status, light quantitative, jogging speed, front leather roller pressure 16～18KG; The size of steel traveler and opening should match with the rings hem width, avoid bipod to bump the neck wall of rings, and guaranteeing has spacious yarn path;
The speed of a motor vehicle is 1000～1200 meters/minute in winding procedure;
(2) under 18-23 ℃, humidity 60-65%, adopt initiatively yarn-feeding device to weave with yarn above-mentioned air-conditioning fiber, the air-conditioning fiber knitted fabric;
(3) above-mentioned air-conditioning fiber knit fabric is dyeed and finalizes the design, get intelligent thermoregulating air-conditioning fiber knit fabric.
Adopt the caustic soda that is less than 58/L to carry out preliminary treatment in the said step (3) before the dyeing, pH is less than 11, and pretreatment temperature is 95 ℃.
Dyeing course adopts two one bath two-step methods in the said step (3), and dye to wash and adopt the little middle low form DISPERSE DYES of pH value: intercalation soil or dragon are contained.
Setting machine rolls rod pressure less than 2KG in the middle type-approval process of said step (3), and setting temperature is 140 ℃-150 ℃, avoids the HTHP typing and destroys the air-conditioning fiber fabric temperature adjustment function.
The wettability power of gluing air-conditioning fiber is good, and it is relatively more responsive to weave the workshop moisture temperature environment comparatively speaking, the increase of gluing air-conditioning fiber regain, and the brute force of fiber can descend to some extent, so woven the time, need strict control temperature.From the performance indications of gluing air-conditioning fiber, the fracture strength of this fiber, elongation at break, Degree of slippiness is also bad, so in spinning and weaving process, will pay special attention to the problem of brute force, tension force.The present invention adopts the active yarn-feeding device to reduce broken yarn phenomenon in the defeated yarn process; Hello yarn tension reduces under the prerequisite that guarantees braiding smoothly as far as possible.Through sample, when machine speed was 22m/min, the broken end number of times reached 10 times more than in one minute, through sample repeatedly, finally confirmed that best weaving speed is: 18-20m/min.
Beneficial effect
(1) regain of the gluing air-conditioning fiber of the present invention's employing is far longer than the acrylic fibers air-conditioning fiber, so gluing air-conditioning fiber has good flexibility, high-hygroscopicity, snugness of fit;
(2) the present invention can provide the brand-new insulation mechanism of comfortable " micro climate environment " for human body, can thermal conditioning and be not only thermal isolation, can make clothes cool in summer and warm in winter, and the wearer is felt as snug as a bug in a rug;
(3) preparation technology of the present invention is simple, and cost is low, has a good application prospect.
The specific embodiment
Carry out clear, intactly description in the face of the technical scheme in the embodiment of the invention down, obviously, described embodiment only is the present invention's part embodiment, rather than whole embodiment.Based on the embodiment among the present invention, those of ordinary skills are not making the every other embodiment that is obtained under the creative work prerequisite, all belong to the scope of the present invention's protection.
Embodiment 1
A kind of intelligent thermoregulating air-conditioning fiber knit fabric, by weight percentage, the material component of said air-conditioning fiber knit fabric is 45% gluing air-conditioning fiber, 30% moisture absorption sweat-releasing terylene fiber, 15% ultra-fine gluing and 10% day silk.
The preparation method of the intelligent thermoregulating air-conditioning fiber knit fabric of said components comprises:
(1) by weight percentage, be raw material with 45% gluing air-conditioning fiber, 30% moisture absorption sweat-releasing terylene fiber, 15% ultra-fine gluing and 10% day silk, through scutching cotton, comb and parallel cotton fibers prior to spinning, drafting, rove, spun yarn, winder and last machine, air-conditioning fiber used yarn;
Wherein, before scutching cotton, add antistatic additive, the scutching cotton operation adopts many pines, hits technology less, and the card wire handle suitably underspeeds; 450 rev/mins of opener handles, 750 rev/mins of lapper handles;
Tension draft multiple in carding step is 1.3 times, reduce to divide the dynamics of comb, add large cover to cylinder space 10,9,8,8,9, separated cotton plate spaces to licker-in and is amplified to 15 English silks, the carding machine doffer speed is reduced to 20 rev/mins;
Drafting multiple is also 6 times, two and 8 times, three and 8 times on a head in mixing in doubling step, and also 350 meters/minute of velocity heads, can not heavily be pressurizeed, and rubber roll carried out antistatic handle by two, three and 300 meters/minute;
In the rove operation, improve twist factor to 60, increase the saturation force of fiber;
Will be at spinning process according to production status, light quantitative, jogging speed, front leather roller pressure 16KG; The size of steel traveler and opening should match with the rings hem width, avoid bipod to bump the neck wall of rings, and guaranteeing has spacious yarn path;
The speed of a motor vehicle is 1000 meters/minute in winding procedure;
(2) adopt for 60% time initiatively yarn-feeding device to weave with yarn at 18 ℃, humidity above-mentioned air-conditioning fiber, the air-conditioning fiber knitted fabric;
(3) adopt the caustic soda that is less than 58/L to carry out preliminary treatment, pH is less than 11, and pretreatment temperature is 95 ℃; Above-mentioned air-conditioning fiber knit fabric is dyeed and finalizes the design, get intelligent thermoregulating air-conditioning fiber knit fabric; Dyeing course adopts two one bath two-step methods, dyes to wash and adopts the little middle low form DISPERSE DYES of pH value, 120 ℃ of dyeing down; Setting machine rolls rod pressure less than 2KG in the type-approval process, and setting temperature is 140 ℃, avoids the HTHP typing and destruction air-conditioning fiber fabric temperature adjustment function.
The air-conditioning fiber knit fabric is tested, and the result sees table 1 and table 2:
Table 1 embodiment 1 air-conditioning fiber knit fabric quality testing
Table 2 embodiment 1 air-conditioning fiber knit fabric Function detection
Embodiment 2
A kind of intelligent thermoregulating air-conditioning fiber knit fabric, by weight percentage, the material component of said air-conditioning fiber knit fabric is 40% gluing air-conditioning fiber, 35% moisture absorption sweat-releasing terylene fiber, 20% ultra-fine gluing and 5% day silk.
The preparation method of the intelligent thermoregulating air-conditioning fiber knit fabric of said components comprises:
(1) by weight percentage, be raw material with 40% gluing air-conditioning fiber, 35% moisture absorption sweat-releasing terylene fiber, 20% ultra-fine gluing and 5% day silk, through scutching cotton, comb and parallel cotton fibers prior to spinning, drafting, rove, spun yarn, winder and last machine, air-conditioning fiber used yarn;
Wherein, before scutching cotton, add antistatic additive, the scutching cotton operation adopts many pines, hits technology less, and the card wire handle suitably underspeeds; 460 rev/mins of opener handles, 760 rev/mins of lapper handles;
Tension draft multiple in carding step is 1.3 times, reduce to divide the dynamics of comb, add large cover to cylinder space 10,9,8,8,9, separated cotton plate spaces to licker-in and is amplified to 15 English silks, the carding machine doffer speed is reduced to 20 rev/mins;
Drafting multiple is also 6 times, two and 8 times, three and 8 times on a head in mixing in doubling step, and also 360 meters/minute of velocity heads, can not heavily be pressurizeed, and rubber roll carried out antistatic handle by two, three and 320 meters/minute;
In the rove operation, improve twist factor to 65, increase the saturation force of fiber;
Will be at spinning process according to production status, light quantitative, jogging speed, front leather roller pressure 18KG; The size of steel traveler and opening should match with the rings hem width, avoid bipod to bump the neck wall of rings, and guaranteeing has spacious yarn path;
The speed of a motor vehicle is 1500 meters/minute in winding procedure;
(2) adopt for 65% time initiatively yarn-feeding device to weave with yarn at 23 ℃, humidity above-mentioned air-conditioning fiber, the air-conditioning fiber knitted fabric;
(3) adopt the caustic soda that is less than 58/L to carry out preliminary treatment, pH is less than 11, and pretreatment temperature is 95 ℃; Above-mentioned air-conditioning fiber knit fabric is dyeed and finalizes the design, get intelligent thermoregulating air-conditioning fiber knit fabric; Dyeing course adopts two one bath two-step methods, dyes to wash and adopts the little middle low form DISPERSE DYES of pH value, 125 ℃ of dyeing down; Setting machine rolls rod pressure less than 2KG in the type-approval process, and setting temperature is 150 ℃, avoids the HTHP typing and destruction air-conditioning fiber fabric temperature adjustment function.
The above is merely preferred embodiment of the present invention, and is in order to restriction the present invention, not all within spirit of the present invention and principle, any modification of being done, is equal to replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (7)
1. intelligent thermoregulating air-conditioning fiber knit fabric; It is characterized in that: by weight percentage, the material component of said air-conditioning fiber knit fabric is 40～45% gluing air-conditioning fibers, 30～35% moisture absorption sweat-releasing terylene fibers, 15～20% ultra-fine gluing and 5～10% days silks.
2. a kind of intelligent thermoregulating air-conditioning fiber knit fabric according to claim 1; It is characterized in that: by weight percentage, the material component of said air-conditioning fiber knit fabric is 45% gluing air-conditioning fiber, 30% moisture absorption sweat-releasing terylene fiber, 15% ultra-fine gluing and 10% day silk.
3. the preparation method of an intelligent thermoregulating air-conditioning fiber knit fabric according to claim 1 and 2 comprises:
(1), gets air-conditioning fiber and use yarn through scutching cotton, comb and parallel cotton fibers prior to spinning, drafting, rove, spun yarn, winder and last machine;
Wherein, before scutching cotton, add antistatic additive, the scutching cotton operation adopts many pines, hits technology less, 450～460 rev/mins of opener handles, 750～760 rev/mins of lapper handles;
Tension draft multiple in carding step is 1.3 times, add large cover to cylinder space 10,9,8,8,9, space to licker-in and be amplified to 3.81cm at a distance from cotton plate, the carding machine doffer speed is reduced to 20 rev/mins;
Drafting multiple is also 6 times, two and 8 times, three and 8 times on a head in mixing in doubling step, speed: also 350～360 meters/minute on head, and two, three and 300～320 meters/minute, and rubber roll is carried out antistatic handle;
In the rove operation, improve twist factor to 60～65;
Front leather roller pressure 16～18KG in spinning process; The size of steel traveler and opening match with the rings hem width;
The speed of a motor vehicle is 1000～1200 meters/minute in winding procedure;
(2) under 18-23 ℃, humidity 60-65%, adopt initiatively yarn-feeding device to weave with yarn above-mentioned air-conditioning fiber, weaving speed is 18-20m/min, the air-conditioning fiber knitted fabric;
(3) above-mentioned air-conditioning fiber knit fabric is dyeed and finalizes the design, get intelligent thermoregulating air-conditioning fiber knit fabric.
4. the preparation method of a kind of intelligent thermoregulating air-conditioning fiber knit fabric according to claim 3 is characterized in that: 450 rev/mins of the opener handles in the said step (1), 750 rev/mins of lapper handles; Also 350 meters/minute on head, two, three and 300 meters/minute; In the rove operation, improve twist factor to 60; Front leather roller pressure 16KG in spinning process; The speed of a motor vehicle is 1000 meters/minute in winding procedure.
5. the preparation method of a kind of intelligent thermoregulating air-conditioning fiber knit fabric according to claim 3 is characterized in that: adopt the caustic soda that is less than 58/L to carry out preliminary treatment in the said step (3) before the dyeing, pH is less than 11, and pretreatment temperature is 95 ℃.
6. the preparation method of a kind of intelligent thermoregulating air-conditioning fiber knit fabric according to claim 3 is characterized in that: dyeing course adopts two one bath two-step methods in the said step (3), dyes to wash and adopts the little middle low form DISPERSE DYES of pH value, 120-125 ℃ of dyeing down.
7. the preparation method of a kind of intelligent thermoregulating air-conditioning fiber knit fabric according to claim 3 is characterized in that: setting machine rolls rod pressure less than 2KG in the middle type-approval process of said step (3), and setting temperature is 140 ℃-150 ℃.
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| CN105507026A (en) * | 2014-09-23 | 2016-04-20 | 江苏丹毛纺织股份有限公司 | Heat-storage and thermal-insulation worsted fabric preparation method |
| CN107217355A (en) * | 2017-07-04 | 2017-09-29 | 江苏悦达现代纺织研究院有限公司 | High content air-conditioning fiber/silk/cotton blended yarn and its method for weaving |
| CN111058166A (en) * | 2019-12-26 | 2020-04-24 | 昆山五洲加晟服饰有限公司 | Heat-humidity temperature-control knitted school uniform fabric and preparation method thereof |
| CN114561726A (en) * | 2022-02-17 | 2022-05-31 | 福建福田纺织印染科技有限公司 | Air conditioner fiber fabric and processing technology thereof |
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| CN107723863A (en) * | 2017-10-16 | 2018-02-23 | 际华三五零九纺织有限公司 | High branch mixed yarn of a kind of combed long staple cotton, temperature-regulating fiber and its production and use |
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| CN105507026A (en) * | 2014-09-23 | 2016-04-20 | 江苏丹毛纺织股份有限公司 | Heat-storage and thermal-insulation worsted fabric preparation method |
| CN105507026B (en) * | 2014-09-23 | 2018-03-23 | 江苏丹毛纺织股份有限公司 | A kind of preparation method of heat storing and heat preserving worsted fabric |
| CN107217355A (en) * | 2017-07-04 | 2017-09-29 | 江苏悦达现代纺织研究院有限公司 | High content air-conditioning fiber/silk/cotton blended yarn and its method for weaving |
| CN111058166A (en) * | 2019-12-26 | 2020-04-24 | 昆山五洲加晟服饰有限公司 | Heat-humidity temperature-control knitted school uniform fabric and preparation method thereof |
| CN114561726A (en) * | 2022-02-17 | 2022-05-31 | 福建福田纺织印染科技有限公司 | Air conditioner fiber fabric and processing technology thereof |
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| CN102677379B (en) | 2015-02-18 |
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