CN101580987A - Air conditioning fiber blended yarn and spinning method thereof - Google Patents

Air conditioning fiber blended yarn and spinning method thereof Download PDF

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Publication number
CN101580987A
CN101580987A CNA2009100539285A CN200910053928A CN101580987A CN 101580987 A CN101580987 A CN 101580987A CN A2009100539285 A CNA2009100539285 A CN A2009100539285A CN 200910053928 A CN200910053928 A CN 200910053928A CN 101580987 A CN101580987 A CN 101580987A
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Prior art keywords
fiber
conditioning fiber
yarn
air conditioning
spinning
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Inventor
阎均
忻赛君
钱春芳
胡斌珍
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Shanghai No36 Cotton Spinning Clothes Factory
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Shanghai No36 Cotton Spinning Clothes Factory
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Priority to CNA2009100539285A priority Critical patent/CN101580987A/en
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Abstract

The invention provides an air conditioning fiber blended yarn and a spinning method thereof. The blended ratio of each component of the air conditioning fiber blended yarn is as follows: 30%-70% of the air conditioning fiber content, 5%-45% of the protein fiber content, and 25%-65% of other textile fiber content. The number of the blended yarn is 10<S>-50<S>. The spinning method of the air conditioning fiber blended yarn uses conventional cotton spinning blowing equipment, and the manufacturing procedure of loosing and coiling, carding, drawing, roving, yarn and cheese winding is carried out on the blended fiber. In the invention, an intelligent tempering yarn for variously blended fiber with high quality and high performance is provided, so is a creative processing method of variously blended fiber of the intelligent tempering yarn.

Description

Air conditioning fiber blended yarn and spinning method for genuine thereof
Technical field
The present invention relates to a kind of air conditioning fiber blended yarn and spinning method for genuine thereof, specifically have the fiber of intelligent thermoregulating function and the blended yarn of azelon and other textile fabric composition, and the spinning method for genuine of this air conditioning fiber blended yarn on cotton spinning apparatus
Background technology
In recent years, along with expanding economy, people turn to fashion individual character and antibiotic, health care, functional demand such as comfortable from traditional warming demand of screening body to the demand of textile garment.In order to adapt to this demand, the various functional fibres of the numerous and confused exploitation of textile enterprise adopt advanced spinning weaving technology, perfect day by day back arrangement, wherein can regulate the air-conditioning fiber yarn and the lining product thereof of temperature, comply with the kind that this class demand is arisen at the historic moment exactly.Make a general survey of the air-conditioning fiber product and mainly concentrate on the OUTLAST air-conditioning fiber blending product that contains phase-change material, because air-conditioning fiber is bigger than resistance, spinnability is poor, has restricted the development of air-conditioning fiber yarn and lining thereof.Adopting the air-conditioning fiber of intelligent thermoregulating function and the fiber blend of conventional good spinnability, is to solve the good method that air-conditioning fiber is used on textiles.According to product sold in the market, and reports such as relevant technologies data and patent documentations, air conditioning fiber blended yarn mainly concentrates on the blended yarn resultant yarn of OUTLAST air-conditioning fiber and two kinds of fibers such as cotton, terylene, MODAL or sky silk.As patent " 200410068074.5, the OUTLAST pure fibers is spun or blended yarn and production method thereof ", adopt the blending of 35%--100% air-conditioning fiber and 0-65% fine fleece or long-staple cotton; Patent " 200510095543.7, air-conditioning fiber fabric and manufacture craft thereof " adopts the blending of 40%--100% air-conditioning fiber and 0-60% combed cotton and 0-18% superfine denier polyester; Patent " 200610089331.2, a kind of manufacture method that can regulate the lining of temperature " adopts 40%--80%OUTLAST air-conditioning fiber and 60-20% cotton or weaving cellulose modal blending.This class blended yarn and the temperature adjustment product of making thereof, its feel is Comparatively speaking more stiff, and because the air-conditioning fiber spinnability is poor, ratio is limited in product, can not reach good warming temperature adjustment function.
In order to overcome this series products defective, can air-conditioning fiber and warmth retention property is good, the animal protein fibre of fiber fluffy such as wool, cashmere, fox suede etc. carry out the blending resultant yarn and make lining.Though also have mention OUTLAST and so on technical literature, the textile speciality network temperature-regulating fiber can with fiber blends such as cotton, hair, silk, fiber crops.Both use the cotton spinning apparatus difficulty of processing than higher but contain wool fibre blended yarn and air-conditioning fiber, and occur incomplete mixing when multiple fiber blend easily, and the printing and dyeing back produces shade bar, phenomenons such as look card nailing neps.Do not see three kinds of fibers and the product of the multiple fiber blend yarn of this class of above fiber and the reports of process technology such as containing air-conditioning fiber and wool fibre in practice yet.
Summary of the invention
Purpose of the present invention is exactly the point at above-mentioned deficiency, and the intelligent thermoregulating yarn of a kind of high-quality, high performance multiple fiber blend is provided, and a kind of innovation processing method of multiple fiber blend of intelligent thermoregulating yarn of the present invention also is provided simultaneously.
The present invention realizes by following technical measures:
A kind of air conditioning fiber blended yarn comprises air-conditioning fiber, azelon and other textile fabric and forms.The blending ratio of described air conditioning fiber blended yarn each component is: air-conditioning fiber content is 30%--70%, and azelon content is 5%--45%, and other textile fabric content are 25%--65%; The number of described air conditioning fiber blended yarn is 10 S--50 SDescribed air-conditioning fiber is the OUTLAST air-conditioning fiber, or contains the fiber with bidirectional modulation temperature function of phase-change material.Described azelon is wool, cashmere, camel's hair, fox suede and silk flock; Described other textile fabrics are a day silk, Modal MODAL, cotton, acrylic fibers and polyster fibre.
The spinning method for genuine of described air conditioning fiber blended yarn adopts conventional cotton-spinning picking equipment, blend fibre is carried out the technological process of shredding rolling → comb and parallel cotton fibers prior to spinning → drafting → rove → spun yarn → winder.
1) described shredding rolling operation:
Adopt griping cotton machine → mixing willow → finish processing → He Maocang → mixing willow → He Maocang (technological process of → mixing willow → He Maocang) → hopper cotton blender machine → lapper;
A. press blending ratio with blend fibre with the spider web structural arrangement in bale plucker disk;
B. blend fibre is grabbed into mixing willow through griping cotton machine and is carried out shredding, after finish is handled, is transported to He Maocang by pipeline;
C. according to the blend fibre kind, handle through 2--3 road mixing willow and with the hair storehouse;
D. through mixing willow and and the blend fibre of hair storehouse after handling, through piping or manually send into the hopper cotton blender machine, make lap through lapper again, enter road, back carding step;
2) described carding step:
Carding step adopts the technological parameter of quantitatively light and jogging speed; Blend fibre machine regain on carding step is 15%--23%, and the comb and parallel cotton fibers prior to spinning shaping is quantitatively at 15g/5m--20g/5m, and doffer speed is 15r/min--22r/min, and cylinder speed is 280r/min--330r/min;
3) described mixing in doubling step:
Kind according to fiber blend adopts three roads or four road draftings; The end also quantitatively is controlled at 16g/5m--22g/5m, and sliver exporting speed is at 150r/min;--250r/min;
4) described rove operation:
Roving twist factor control bigger than normal, between 90--120, spindle speed is 550r/min--650r/min, regular roving feeding is 4g/10m--6.5g/10m;
5) described spinning process:
The spun yarn twist factor is between 300--380, and spun yarn spindle speed is 8000r/min--12000r/min, and spun yarn nip gauge piece is controlled at 2.5mm--6.5mm according to the spun yarn number;
6) described winding procedure:
The relative humidity of winding procedure is wanted strict control, remains on RH70%~80%.
Described processing finish is according to the blend fibre kind, is 1 by finish and water: the weight ratio preparation of 8--12, and the finish amount of pressing the 0.5%--2.0% of blend fibre weight are sprayed at the blend fibre surface with described processing finish.Described mixing willow and and the follow-on wool spinning equipment of Mao Cangwei.
Adopt the spinning method for genuine of air conditioning fiber blended yarn of the present invention, can produce multiple fiber blend yarn, and overcome in the conventional multiple fiber blend yarn that fiber blend is irregular, phenomenons such as shade bar appear in cloth cover easily, form sliver and do mixing, mixed with fibers is even, printing and dyeing back cloth cover color and luster is even, and the fluffy cunning of feel is glutinous.Air conditioning fiber blended yarn provided by the present invention is a kind of intelligent temperature-regulating blended yarn, and the fabric that is made into has changeable style, sliding glutinous fluffy feel, and mixed with fibers is even, and it is excellent to become sliver to do, and the cloth cover color and luster is even.The blending of air-conditioning fiber that the present invention adopts and animal fiber has remedied the defective of the warming scarce capacity of temperature-regulating fiber temperature adjustment, the blended yarn product of being produced obtained each underwear manufacturer certainly and favor.
The specific embodiment
The present invention is described further by following examples.
Embodiment 1
Yam count 10 S
The fiber blend ratio is;
Air-conditioning fiber 30%, wool fibre 40%, day silk 25%, spun silk 5%; Described air-conditioning fiber can adopt the OUTLAST air-conditioning fiber, or contains the fiber with bidirectional modulation temperature function of phase-change material.
Spinning technique:
Adopt conventional cotton-spinning picking equipment, manufacturing procedure is blend fibre shredding rolling → comb and parallel cotton fibers prior to spinning → each operation of drafting → rove → spun yarn → winder.
Wherein:
1. shredding rolling:
1) will according to the mixed blend fibre of blending ratio with the spider web structural arrangement in bale plucker disk.
2) fiber is grabbed into mixing willow through griping cotton machine and is carried out shredding, is transported to He Maocang through pipeline, should spray into the processing finish entering with Mao Cangqian; Handle finish earlier according to the blend fibre kind, by finish weight be 1 and water weight be 12 dilution proportion configuration, the processing finish that again dilution is configured is sprayed at the blend fibre surface by 1.5% finish amount of fibre weight.
3) reach and the processing of hair storehouse through second road and the 3rd road mixing willow; Do not need the oil spout agent to handle during processing.
4) fiber after will handling through mixing willow is made lap through lapper again through piping or manually send into the hopper cotton blender machine, enters road, back carding step.
The fiber opening rolling is carried out in the following order:
A2001D griping cotton machine → mixing willow → processing oil spout → He Maocang → mixing willow → He Maocang → mixing willow → He Maocang → hopper cotton blender machine → lapper.
2. carding step:
The machine regain is 23% on carding step for fiber, and the comb and parallel cotton fibers prior to spinning shaping is quantitatively at 20g/5m, and doffer speed is 17r/min, and cylinder speed is about 300r/min.
3. mixing in doubling step:
Adopt four road draftings, the end also quantitatively is controlled at 22g/5m, and sliver exporting speed is at 150r/min.
4. rove operation:
Roving twist factor control bigger than normal is 120, and spindle speed is 550r/min, regular roving feeding 6.5g/10m.
5. spinning process:
Spun yarn spindle speed is 8000r/min, spun yarn twist factor 380, spun yarn nip gauge piece 6.5mm.
6. winding procedure:
Relative humidity will be strict controlled between the RH75%--80%.
Embodiment 2
Yam count 20 S
The fiber blend ratio:
Air-conditioning fiber 50%, cashmere fiber 5%; Modal MODAL30%, hollow polyester 15%.
Spinning technique:
Identical with embodiment 1, visible embodiment 1, existing only difference briefly explains.
1. shredding rolling:
2) be that finish is handled in 1: 8 weight ratio preparation by finish and water, and will handle finish by 0.5 finish amount of blend fibre weight and be sprayed at the blend fibre surface.
2. carding step
The machine regain is 18% on carding step for fiber, and the comb and parallel cotton fibers prior to spinning shaping is quantitatively at 20g/5m, and doffer speed is 15r/min, and cylinder speed is 300r/min.
3. mixing in doubling step:
Adopt three road draftings, the end also quantitatively is controlled at 20g/5m, sliver exporting speed 250r/min.
4. rove operation:
Roving twist factor is bigger than normal to be controlled to be 115, and spindle speed is 650r/min, regular roving feeding 5g/10m.
5. spinning process:
Spun yarn spindle speed is 12000r/min, spun yarn twist factor 330, spun yarn nip gauge piece 5.5mm.
6. winding procedure:
Humidity will be strict controlled between the RH73%--75%.
Embodiment 3
Yam count 32 S
The fiber blend ratio:
Air-conditioning fiber 70%, fox suede fiber 10%, combed cotton 20%.
Spinning technique:
Identical with embodiment 1, visible embodiment 1, existing difference only briefly explains.
1. shredding rolling:
2) be that finish is handled in 1: 8 weight ratio preparation by finish and water, and will handle finish by 0.5% finish amount of blend fibre weight and be sprayed at the blend fibre surface.
2. carding step:
The machine regain is 18% on carding step for fiber, and the comb and parallel cotton fibers prior to spinning shaping is quantitatively at 19g/5m, and doffer speed is 15r/min, and cylinder speed is about 300r/min.
Mix the comb and parallel cotton fibers prior to spinning carded sliver according to air-conditioning fiber and the fox suede of above-mentioned steps 1 and 2 value gained.
Yarn is made yarn according to the cotton spinning conventional fibre, again according to the cotton spinning usual manner with yarn and air-conditioning fiber and fox suede mix the carded sliver in advance also, make the sliver of three kinds of mixed with fibers that the resultant yarn blending ratio needs, use for the back mixing in doubling step.
3. mixing in doubling step:
Adopt three road draftings, the end also quantitatively is controlled at 18.5g/5m, and sliver exporting speed is at 180r/min.
4. rove operation:
Roving twist factor control bigger than normal is 90, and spindle speed is 600r/min, regular roving feeding 5.5g/10m.
5. spinning process:
Spun yarn spindle speed is 10000r/min, spun yarn twist factor 320, spun yarn nip gauge piece 4.5mm.
6, winding procedure:
Relative humidity will be strict controlled between the RH70%--72%.
Embodiment 4
Yam count 40 S
The fiber blend ratio:
Air-conditioning fiber 30%, camel's hair 15%, viscose glue 30%, acrylic fibers 25%.
Spinning technique:
Identical with embodiment 1, visible embodiment 1, existing difference only briefly explains.
1, shredding rolling:
2) handling finish earlier according to fiber species, is that 1 water weight is 10 dilution proportion configuration by finish weight, and the processing finish that again dilution is configured is sprayed at the blend fibre surface by 0.8% finish amount of fibre weight.
2. carding step:
The machine regain is 20% on carding step for fiber, and the comb and parallel cotton fibers prior to spinning shaping is quantitatively at 18g/5m, and doffer speed is 19r/min, and cylinder speed is 330r/min.
3. mixing in doubling step:
Adopt three road draftings, the end also quantitatively is controlled at 17.5g/5m, and sliver exporting speed is at 220r/min.
4. rove operation:
Roving twist factor control bigger than normal is 90, and spindle speed is 600r/min, regular roving feeding 6g/10m.
5. spinning process:
Spun yarn spindle speed is 11000r/min, spun yarn twist factor 320, spun yarn nip gauge piece 3.0mm.
6. winding procedure:
Relative humidity will be strict controlled between the RH70%--75%.
Embodiment 5
Yam count 20 S
The fiber blend ratio:
Air-conditioning fiber 45%, wool fibre 30%; It silk 25%
1. shredding rolling
2) handling finish earlier according to fiber species, is that 1 water weight is 11 dilution proportion configuration by finish weight, and the processing finish that again dilution is configured is sprayed at the blend fibre surface by 1.2% finish amount of fibre weight.
2. carding step
The machine regain is 21% on carding step for fiber, and the comb and parallel cotton fibers prior to spinning shaping is quantitatively at 16g/5m; Doffer speed is 17r/min, and cylinder speed is about 290r/min.
3. mixing in doubling step:
Adopt three road draftings, the end also quantitatively is controlled at 16g/5m, and sliver exporting speed is at 200r/min;
4. rove operation:
Roving twist factor control bigger than normal is 115, and spindle speed is 650r/min, regular roving feeding 4.5g/10m.
5. spinning process:
Spun yarn spindle speed is 12000r/min, spun yarn twist factor 320, spun yarn nip gauge piece 2.5mm.
6, winding procedure:
Relative humidity will be strict controlled between RH75~78%.

Claims (6)

1. an air conditioning fiber blended yarn comprises air-conditioning fiber, azelon and other textile fabric and forms, and it is characterized in that:
The blending ratio of described air conditioning fiber blended yarn each component is: air-conditioning fiber content is 30%--70%, and azelon content is 5%--45%, and other textile fabric content are 25%--65%; The number of described air conditioning fiber blended yarn is 10 S--50 S
2. air conditioning fiber blended yarn according to claim 1 is characterized in that:
Described air-conditioning fiber is the OUTLAST air-conditioning fiber, or contains the fiber with bidirectional modulation temperature function of phase-change material.
3. air conditioning fiber blended yarn according to claim 1 is characterized in that:
Described azelon is wool, cashmere, camel's hair, fox suede and silk flock; Described other textile fabrics are a day silk, Modal, cotton, acrylic fibers and polyster fibre.
4. the spinning method for genuine of an air conditioning fiber blended yarn as claimed in claim 1 adopts conventional cotton-spinning picking equipment, and manufacturing procedure is: the shredding rolling → comb and parallel cotton fibers prior to spinning → drafting → rove → spun yarn → winder of blend fibre is characterized in that:
1) described shredding rolling operation:
Employing griping cotton machine → mixing willow → finish processing → He Maocang → mixing willow → He Maocang (→ mixing willow → He Maocang) → hopper cotton blender machine → lapper technological process;
A. press blending ratio with blend fibre with the spider web structural arrangement in bale plucker disk;
B. grab into mixing willow through griping cotton machine and carry out shredding, treated finish is transported to He Maocang by pipeline after spraying;
C. according to the blend fibre kind, handle through 2--3 road mixing willow and with the hair storehouse;
D. through mixing willow and and the blend fibre of hair storehouse after handling, through piping or manually send into the hopper cotton blender machine, make lap through lapper again, enter road, back carding step;
2) described carding step:
Carding step adopts the technological parameter of quantitatively light and jogging speed; Blend fibre machine regain on carding step is 15%--23%, and the comb and parallel cotton fibers prior to spinning shaping is quantitatively at 15g/5m--20g/5m, and doffer speed is 15r/min--22r/min, and cylinder speed is 280r/min--330r/min;
3) described mixing in doubling step:
According to the kind of fiber blend, adopt three roads or four road draftings; The end also quantitatively is controlled at 16g/5m--22g/5m, and sliver exporting speed is at 150r/min;--250r/min;
4) described rove operation:
Roving twist factor control bigger than normal, between 90--120, spindle speed is 550r/min--650r/min, regular roving feeding is 4g/10m--6.5g/10m;
5) described spinning process:
The spun yarn twist factor is between 300--380, and spun yarn spindle speed is 8000r/min--12000r/min, and spun yarn nip gauge piece is controlled at 2.5mm--6.5mm according to the spun yarn number;
6) described winding procedure:
The relative humidity of winding procedure is wanted strict control, remains on RH70%--80%.
5. according to the spinning method for genuine of the described air conditioning fiber blended yarn of claim 4, it is characterized in that:
Described processing finish is according to the blend fibre kind, is 1 by finish and water: the weight ratio preparation of 8--12, and the finish amount of pressing the 0.5%--2.0% of blend fibre weight are sprayed at the blend fibre surface with described processing finish.
6. according to the spinning method for genuine of the described air conditioning fiber blended yarn of claim 4, it is characterized in that:
Described mixing willow and and the follow-on wool spinning equipment of Mao Cangwei.
CNA2009100539285A 2009-06-26 2009-06-26 Air conditioning fiber blended yarn and spinning method thereof Pending CN101580987A (en)

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CN101787598A (en) * 2010-03-19 2010-07-28 浙江理工大学 Phase-changing and temperature-regulating blended yarn and production process thereof
CN101982583A (en) * 2010-10-25 2011-03-02 山东昊龙集团有限公司 Method for spinning blended yarns with outlast air-conditioning fibers/Newdal fibers
CN101736467B (en) * 2009-12-17 2011-06-01 湖州市富顺达丝纺有限公司 Protein air-conditioning fiber and tencel fiber blended knitting yarn and production process thereof
CN102677379A (en) * 2012-05-10 2012-09-19 宁波狮丹努集团有限公司 Intelligent temperature adjusting air conditioning fiber knitted fabric and preparation method thereof
CN103061018A (en) * 2013-01-29 2013-04-24 天津工业大学 Double-layer knitted fabric and weaving method thereof
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CN101787598B (en) * 2010-03-19 2013-05-29 浙江理工大学 Phase-changing and temperature-regulating blended yarn and production process thereof
CN101787598A (en) * 2010-03-19 2010-07-28 浙江理工大学 Phase-changing and temperature-regulating blended yarn and production process thereof
CN101982583A (en) * 2010-10-25 2011-03-02 山东昊龙集团有限公司 Method for spinning blended yarns with outlast air-conditioning fibers/Newdal fibers
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CN105274686A (en) * 2015-09-16 2016-01-27 太仓市良鑫化纤有限公司 Heating and temperature-adjusting mixed fiber
CN105919197A (en) * 2016-07-13 2016-09-07 南通中兴多元复合钢管有限公司 Air conditioner fiber fabric
CN106222823A (en) * 2016-07-28 2016-12-14 东台市苏萌针织时装有限公司 A kind of multielement protein temperature-regulating blended yarn and preparation method thereof
CN108866709A (en) * 2017-06-16 2018-11-23 际华三五四二纺织有限公司 A kind of Clima fiber and cotton blend compact spinning and manufacturing process
CN108866709B (en) * 2017-06-16 2020-08-11 际华三五四二纺织有限公司 Clima fiber and cotton blended compact spun yarn and manufacturing process
CN107217355A (en) * 2017-07-04 2017-09-29 江苏悦达现代纺织研究院有限公司 High content air-conditioning fiber/silk/cotton blended yarn and its method for weaving
CN107964787A (en) * 2017-12-13 2018-04-27 大连理创科技有限公司 A kind of antibacterial processing method of constant-temperature warm-keeping underwear fabric
CN109518353A (en) * 2018-12-12 2019-03-26 上海德福伦化纤有限公司 A kind of cool fiber warp knit seat cushions and preparation method thereof

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