CN107214056A - 一种护栏静电喷塑生产工艺 - Google Patents

一种护栏静电喷塑生产工艺 Download PDF

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Publication number
CN107214056A
CN107214056A CN201710304599.1A CN201710304599A CN107214056A CN 107214056 A CN107214056 A CN 107214056A CN 201710304599 A CN201710304599 A CN 201710304599A CN 107214056 A CN107214056 A CN 107214056A
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Prior art keywords
workpiece
phosphatization
polishing
guardrail
minutes
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梁松
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Chuzhou Bohao Door Manufacturing Co Ltd
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Chuzhou Bohao Door Manufacturing Co Ltd
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Priority to CN201710304599.1A priority Critical patent/CN107214056A/zh
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00—Processes for applying liquids or other fluent materials
    • B05D1/02—Processes for applying liquids or other fluent materials performed by spraying
    • B05D1/04—Processes for applying liquids or other fluent materials performed by spraying involving the use of an electrostatic field
    • B05D1/06—Applying particulate materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
    • B05D3/0254—After-treatment
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/10—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by other chemical means
    • B05D3/102—Pretreatment of metallic substrates
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/12—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by mechanical means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2202/00—Metallic substrate

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

本发明公开了一种护栏静电喷塑生产工艺，包含以下步骤：1）除油：将工件置于盛有除油液的除油槽中；2）除锈：将工件从除油槽中取出，置于浓度为30~35%的工业盐酸中；3）磷化：将磷化后的工件用清水清洗3~4次，然后置于锌系磷化液中进行磷化；4）打磨：人工对磷化后的工件进行表面打磨处理，打磨完毕后，在工件表面涂上一层腻子粉，然后置于170~190℃的烘箱中进行烘烤；5）二次打磨：取出工件，并取出遗留的杂质；6）喷涂：人工对工件喷粉工艺，在工件的表面均匀地喷上一层粉末涂料；7）高温固化：将喷涂后的工件置于180~190℃的固化炉中，恒温固化20~30分钟，开炉冷却后即得成品。使用本方法对护栏进行再加工，成本低，效率高效。

Description

一种护栏静电喷塑生产工艺
技术领域
本发明涉及一种护栏静电喷塑生产工艺，应用于护栏加工技术领域。
背景技术
护栏主要用于住宅、公路、商业区、公共场所等场合中对人身安全及设备设施的保护与防护，为延长护栏的使用寿命，常常在对护栏表面镀一层锌层，以提高护栏的防腐能力，但此方法成本较高，不适合一些小型的加工厂，推广性不高。
发明内容
为解决上述的问题，本发明公开了一种护栏静电喷塑生产工艺，由下列步骤组成：
1）除油：将工件置于盛有除油液的除油槽中，除油液的浓度为5~10%，浸泡10~15分钟；
2）除锈：将工件从除油槽中取出，置于浓度为30~35%的工业盐酸中，浸泡5~10分钟；
3）磷化：将磷化后的工件用清水清洗3~4次，然后置于锌系磷化液中进行磷化；
4）打磨：人工对磷化后的工件进行表面打磨处理，打磨完毕后，在工件表面涂上一层腻子粉，然后置于170~190℃的烘箱中进行烘烤，时间为30~40分钟；
5）二次打磨：取出工件，并取出遗留的杂质；
6）喷涂：人工对工件喷粉工艺，在工件的表面均匀地喷上一层粉末涂料；
7）高温固化：将喷涂后的工件置于180~190℃的固化炉中，恒温固化20~30分钟，开炉冷却后即得成品。
采用本技术方案，本发明的有益效果是：采用粉末涂料对护栏表面进行静电喷塑处理，大大降低了生产成本，同时施工对环境无污染，施工时间短，间接提高了企业的经济效益。
具体实施方式
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解，下面结合具体实施例，进一步阐述本发明。
本发明公开了一种护栏静电喷塑生产工艺，具体步骤如下：
1）除油：将工件置于盛有除油液的除油槽中，除油液的浓度为5~10%，浸泡10~15分钟；
2）除锈：将工件从除油槽中取出，置于浓度为30~35%的工业盐酸中，浸泡5~10分钟；
3）磷化：将磷化后的工件用清水清洗3~4次，然后置于锌系磷化液中进行磷化；
4）打磨：人工对磷化后的工件进行表面打磨处理，打磨完毕后，在工件表面涂上一层腻子粉，然后置于170~190℃的烘箱中进行烘烤，时间为30~40分钟；
5）二次打磨：取出工件，并取出遗留的杂质；
6）喷涂：人工对工件喷粉工艺，在工件的表面均匀地喷上一层粉末涂料；
7）高温固化：将喷涂后的工件置于180~190℃的固化炉中，恒温固化20~30分钟，开炉冷却后即得成品。
最后应说明的是：以上实施例仅用以说明本发明而并非限制本发明所描述的技术方案；因此，尽管本说明书参照上述的各个实施例对本发明已进行了详细的说明，但是，本领域的普通技术人员应当理解，仍然可以对本发明进行修改或等同替换；而一切不脱离本发明的精神和范围的技术方案及其改进，其均应涵盖在本发明的权利要求范围中。

Claims (1)

1.一种护栏静电喷塑生产工艺，其特征在于，包含以下步骤：
1）除油：将工件置于盛有除油液的除油槽中，除油液的浓度为5~10%，浸泡10~15分钟；
2）除锈：将工件从除油槽中取出，置于浓度为30~35%的工业盐酸中，浸泡5~10分钟；
3）磷化：将磷化后的工件用清水清洗3~4次，然后置于锌系磷化液中进行磷化；
4）打磨：人工对磷化后的工件进行表面打磨处理，打磨完毕后，在工件表面涂上一层腻子粉，然后置于170~190℃的烘箱中进行烘烤，时间为30~40分钟；
5）二次打磨：取出工件，并取出遗留的杂质；
6）喷涂：人工对工件喷粉工艺，在工件的表面均匀地喷上一层粉末涂料；
7）高温固化：将喷涂后的工件置于180~190℃的固化炉中，恒温固化20~30分钟，开炉冷却后即得成品。
CN201710304599.1A 2017-05-03 2017-05-03 一种护栏静电喷塑生产工艺 Pending CN107214056A (zh)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108336456A (zh) * 2018-04-02 2018-07-27 韩国亮 一种射频耦合器、耦合器组装工艺及该耦合器喷粉工艺
CN108598653A (zh) * 2018-04-02 2018-09-28 韩国亮 耦合器内耦合杆与接头、电阻连接装置及该装置连接方法

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104259066A (zh) * 2014-09-03 2015-01-07 宁波虎王安防设备有限公司 一种保险箱表面处理方法
CN105817839A (zh) * 2016-04-21 2016-08-03 滁州博昊门业制造有限公司 一种锌钢护栏的生产工艺流程

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104259066A (zh) * 2014-09-03 2015-01-07 宁波虎王安防设备有限公司 一种保险箱表面处理方法
CN105817839A (zh) * 2016-04-21 2016-08-03 滁州博昊门业制造有限公司 一种锌钢护栏的生产工艺流程

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108336456A (zh) * 2018-04-02 2018-07-27 韩国亮 一种射频耦合器、耦合器组装工艺及该耦合器喷粉工艺
CN108598653A (zh) * 2018-04-02 2018-09-28 韩国亮 耦合器内耦合杆与接头、电阻连接装置及该装置连接方法

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Application publication date: 20170929