CN107190994A - A kind of wall brick automatic sizing robot and method for sizing - Google Patents
A kind of wall brick automatic sizing robot and method for sizing Download PDFInfo
- Publication number
- CN107190994A CN107190994A CN201710393791.2A CN201710393791A CN107190994A CN 107190994 A CN107190994 A CN 107190994A CN 201710393791 A CN201710393791 A CN 201710393791A CN 107190994 A CN107190994 A CN 107190994A
- Authority
- CN
- China
- Prior art keywords
- mortar
- wall brick
- starching
- feed opening
- automatic sizing
- Prior art date
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
- E04G21/20—Tools or apparatus for applying mortar
- E04G21/206—Devices to apply thin-bed mortar joints
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
- E04G21/22—Tools or apparatus for setting building elements with mortar, e.g. bricklaying machines
Abstract
The invention discloses a kind of wall brick automatic sizing robot, including frame, and hanging net forming mechanism in frame, linked network structure, to pulp grinder structure, automatic sizing mechanism and conveying mechanism, described hanging net forming mechanism is used for the shaping of hanging net;Described automatic sizing mechanism includes the mortar accommodating cavity for being used to hold mortar of a up/down perforation, and described mortar accommodating cavity is on a retainer plate, and described retainer plate is provided with the first mortar feed opening and the second mortar feed opening;Described includes located at automatic sizing mechanism top to pulp grinder structure, gives mortar accommodating cavity offer mortar;Described linked network mechanism is located between hanging net forming structure and conveying mechanism, for the hanging net of shaping to be positioned over into wall brick vertical plane;Described conveying mechanism includes the first conveying mechanism, second conveyor structure and switching mechanism.Starching machine and method for sizing of the present invention, it is possible to achieve brick has the advantages that operational efficiency is high, stable automatically in upper surface and vertical plane starching.
Description
Technical field
The present invention relates to technical field of buildings, more particularly to a kind of wall brick automatic sizing robot and method for sizing.
Background technology
With continuing to develop for society, building trade is constantly risen, and has a large amount of buildings daily in construction.Assembled in wall
Before, it is necessary to starching is first carried out to wall brick, traditional starching work of building a wall is basic based on builder's hand labour, this side
Formula speed of application is slow, workman's amount of labour is big and construction quality can not ensure.Therefore, engendered that automatic wall-building machine people comes
Instead of manual work.
At present, automatic wall-building machine people mainly includes wall brick automatic sizing part and automatic lay bricks part, automatic sizing portion
Need to convey wall brick in point, due to needing to wall brick vertical plane and upper surface difference starching, current automatic sizing portion
Divide generally existing automation effect bad, the shortcomings of inconvenient for use, in view of this, this case is generated then.
The content of the invention
In view of the above-mentioned problems, can be realized it is an object of the invention to provide one kind automatic in wall brick upper surface and vertical plane
Starching, and there is operational efficiency high, stable wall brick automatic sizing robot and method for sizing.
To reach above-mentioned purpose, the technical scheme that the present invention is provided is:A kind of wall brick automatic sizing robot, including machine
Frame, and hanging net forming mechanism in frame, linked network structure, to pulp grinder structure, automatic sizing mechanism and conveying mechanism, it is special
Levy and be:
Described hanging net forming mechanism is used for the shaping of hanging net;
Described automatic sizing mechanism includes the mortar accommodating cavity for being used to hold mortar of a up/down perforation, and described mortar is housed
Chamber is on a retainer plate, and described retainer plate is provided with the first mortar feed opening and the second mortar feed opening;Also include one to pass
Motivation structure, described mortar accommodating cavity is moved reciprocatingly by transmission mechanism on retainer plate;The of described retainer back
One mortar feed opening and the second mortar material mouth surrounding are convexly equipped with downwards the first mortar shaping boss;, the second mortar material mouth surrounding to
Under be convexly equipped with the second mortar shaping boss;The length of described mortar shaping boss is less than the length that wall brick treats starching brick face, wide
Degree is less than the width that wall brick treats starching brick face;The first described mortar is molded between boss, the first mortar feed opening and forms the first sand
Starch forming cavity, the second mortar shaping boss, form the second mortar forming cavity between the second mortar feed opening, described the first mortar into
Cavity bottom length is less than or equal to the length that wall brick treats starching vertical plane, and width is less than or equal to the width of vertical plane, the second mortar
Forming cavity bottom lengths are less than or equal to the length that wall brick treats starching upper surface, and width is less than or equal to the width that wall brick treats starching upper surface
Degree;
Described includes located at automatic sizing mechanism top to pulp grinder structure, gives mortar accommodating cavity offer mortar;
Described linked network mechanism is located between hanging net forming structure and conveying mechanism, for the hanging net of shaping to be positioned over into wall brick
On vertical plane;
Described conveying mechanism includes the first conveying mechanism and second conveyor structure, the first described conveying mechanism and the second conveying
Brick is overturn 90 ° by inter-agency be provided with, and the wall brick after upset is delivered to the switching mechanism of the second switching mechanism;Described second
The conveyor surface of conveying mechanism is highly higher than between the conveyor surface height of the first conveying mechanism, two conveyor surfaces along straight line and be arranged in parallel;
The first described conveying mechanism is provided with the first starching of wall brick portion, and second conveyor structure is provided with the second starching of wall brick portion, described
The first starching of wall brick portion immediately below the first mortar feed opening, described the second starching of wall brick portion is located at the second mortar blanking
Immediately below mouthful;Described wall brick the first starching portion and wall brick the second starching subordinate portion are provided with lowering or hoisting gear, described lowering or hoisting gear
Wall brick is close to mortar shaping boss for controlling wall brick the first starching portion and the second starching of wall brick portion to rise, controlled after the completion of starching
Wall brick the first starching portion processed and wall brick the second starching subordinate are down to conveying mechanism.
Further, being provided with described the first starching of wall brick portion is used to judge whether wall brick is transported to the starching of wall brick first
First positioner in portion;It is designed with being used to judge whether wall brick is transported to wall brick second in described the second starching of wall brick portion
Second positioner in slurry portion;Being provided with described the first starching of wall brick portion is used for the first straightening mechanism that wall brick is corrected;It is described
The second starching of wall brick portion in be provided be used for wall brick correct the second straightening mechanism.
Further, it is preferred that, the first described mortar forming cavity bottom lengths treat that starching is vertical less than wall brick
The length 5-10mm in face, width is less than the width 5-10mm of vertical plane, and the second mortar forming cavity bottom lengths are respectively smaller than wall brick
The length 5-10mm of starching upper surface is treated, width is less than the width 5-10mm that wall brick treats starching upper surface;Such structure, wall brick
Mortar on brick face is stablized the most.
Further, the first described conveying mechanism and second conveyor structure include two horizontally disposed supports, frame respectively
If the first transmission mechanism, the second transmission mechanism on two stands and be located at stent outer drive transmission device transmission engine
Structure, described conveyor surface is on transmission mechanism;Described conveyor surface is by being arranged on the first transmission mechanism, on the second transmission mechanism
A plurality of conveying support blocks composition.
Further, side wall is provided with before and after described retainer plate, described drive mechanism includes transmission device and driving is filled
Put;Described transmission device includes the slide rail being located on mortar at least side wall and on mortar accommodating cavity at least side wall
Sliding block, described sliding block drives sliding block mortar accommodating cavity is slided on retainer plate on slide rail, and by drive device;Institute
The drive device stated is Rodless cylinder, mortar accommodating cavity is moved reciprocatingly on slide rail by Rodless cylinder.
Further, the described retainer plate left and right sides is provided with mortar recovering mechanism, and described mortar recovering mechanism includes
Being connected with one push pedal on retainer plate, described push pedal makes push pedal reciprocating drive device on retainer plate;Institute
The drive device stated includes a push rod and motor, described push rod one end connection motor, other end connection push pedal.
Further, described switching mechanism includes mounting bracket, upset Power Component, rotating shaft, bearing block, sliding block, turned over
Pivoted frame and slide rail;Described upset Power Component is arranged on below mounting bracket, for driving rollover stand to rotate;Described rotating shaft
Two ends, which are installed, sets two sliding blocks in the middle part of bearing block, rotating shaft, bearing block is fixed on second conveyor structure;Described rollover stand is in L
Type, the long side of rollover stand L-type is fixedly arranged in the middle of slide rail, and described slide rail is arranged in sliding block, rollover stand L-type short side and upset power
Component touch;The L-type short side of described rollover stand and the conveyor surface of the first conveying mechanism in the same horizontal line, overturn L after 90 °
The conveyor surface of the long side of type and second conveyor structure is in same level.
Further, described hanging net forming mechanism, including silk screen reel, frame, and it is arranged on shaping group in frame
Part, described molding assembly includes fixed plate, punching mechanism, lower portable plate, upper mobile board, online mould, off line mould and some led
Xiang Zhu;Described fixed plate and frame are affixed, and described punching mechanism and lower portable plate are arranged on below fixed plate, and described rushes
Press mechanism drives lower portable plate to move up and down;Described upper mobile board is arranged on above fixed plate;Described online mould is fixed on
Below upper mobile board, described off line mould is fixed on above fixed plate, and online mould is bent into hanging mesh-shaped with off line mould;It is described
Lead through fixed plate one end and upper mobile board it is affixed, one end and lower portable plate are affixed.
Further, described to include the basin body of an open-top to sizing device, described basin bottom side is provided with one
For the feed opening of mortar blanking, opposite side is provided with a mortar feed device, and described basin bottom is sent from feed opening toward mortar
Material device direction is sequentially provided with the second feeding bottom plate and the first feeding bottom plate;Described feed device includes feeding push pedal and driving
Device, described feeding push pedal lower vertical is on the first feeding bottom plate;Described drive device is connected with feeding push pedal, is used
Moved reciprocatingly in promoting feeding push pedal in basin body.
Present invention additionally comprises by the method for sizing on mortar in brick vertical plane and upper surface, it is characterised in that:Using above-mentioned
A kind of wall brick automatic sizing robot carry out starching, also comprise the following steps:
Step 1:The wall brick of vertical display is delivered to behind the first starching of wall brick portion by the first conveying mechanism, and the first conveying mechanism stops
Conveying;
Step 2:Hanging net forming structure is molded to hanging net;
Step 3:Linked network mechanism hangs the hanging net of shaping to wall brick vertical plane top;
Step 4:Lowering or hoisting gear drives the first starching portion to rise, and the face for making wall brick hang with hanging net is close to mortar shaping boss;
Step 5:To slurry structure mortar is provided to mortar accommodating cavity;
Step 6:The mortar accommodating cavity that mortar is filled with automatic sizing mechanism is run to the first mortar feed opening, and mortar passes through
Mortar is uniformly put on the wall brick vertical plane for hanging with hanging net by one mortar feed opening, and lowering or hoisting gear declines;
Step 7:Wall brick is delivered to switching mechanism by the first conveying mechanism, realizes 90 ° of upsets to second conveyor structure wall brick;
Step 8:The wall brick kept flat is delivered to behind the second starching of wall brick portion by second conveyor structure, and second conveyor structure stops defeated
Send;
Step 9:Lowering or hoisting gear drives the second starching portion to rise, and wall brick upper surface is close to mortar shaping boss;
Step 10:The mortar accommodating cavity that mortar is filled with automatic sizing mechanism is run to the second mortar feed opening, and mortar passes through
Second mortar feed opening will uniformly be put on wall brick vertical plane in wall brick mortar on mortar and uniformly be put on wall brick upper surface, Jin Ershi
Now mortar on wall brick upper surface will be uniformly put in brick mortar on mortar, lowering or hoisting gear declines, then is transported by second conveyor structure
Transport to next process.
Using above-mentioned technical proposal, wall brick automatic sizing robot and method for sizing of the present invention convey wall brick
Organically combine, realized automatically on slurry, linked network shaping, linked network crawl, wall brick conveying, vertical plane and upper surface with starching
The steps such as mortar, and have the advantages that operational efficiency is high, stable.
Brief description of the drawings
Fig. 1 is a kind of wall brick automatic sizing robot schematic diagram 1 of the present invention;
Fig. 2 is a kind of wall brick automatic sizing robot schematic diagram 2 of the present invention;
Fig. 3 is wall brick automatic sizing mechanism structure schematic diagram 1 of the present invention;
Fig. 4 is wall brick automatic sizing mechanism structure schematic diagram 2 of the present invention;
Fig. 5 is mortar forming cavity schematic diagram of the present invention;
Fig. 6 is mortar accommodating cavity schematic diagram 1 of the present invention;
Fig. 7 is mortar accommodating cavity schematic diagram 2 of the present invention;
Fig. 8 is wall brick conveying mechanism structural representation Fig. 1 of the present invention;
Fig. 9 is wall brick conveying mechanism structural representation Fig. 2 of the present invention;
Figure 10 is wall brick conveying mechanism structural representation Fig. 3 of the present invention;
Figure 11 is the first transmitting device structural representation of the present invention;
Figure 12 is chain-drive mechanism structural representation of the present invention;
Figure 13 is the switching mechanism schematic diagram described in invention;
Figure 14 is the switching mechanism schematic diagram decomposing schematic representation described in invention;
Figure 15 is the structural representation of switching mechanism one angle of upset described in invention;
Figure 16 for Figure 15 A to schematic diagram;
Figure 17 is that the switching mechanism described in invention turns over the structural representation turning 90 degrees;
Figure 18 for Figure 17 B to schematic diagram;
Figure 19 is linked network structural scheme of mechanism of the present invention;
Figure 20 is grasping mechanism structural representation;
Figure 21 is crawl structure front view;
Figure 22 is hanging net schematic diagram;
Figure 23 is the wall brick schematic diagram for hanging up properly hanging net;
Figure 24 is hanging net forming structural representation of the present invention;
Figure 25 is the main view schematic cross-sectional view that Figure 24 conceals silk screen reel;
Figure 26 is that Figure 24 conceals the view that mould of being surfed the Net after silk screen reel is pressed together on downwards on off line mould;
Figure 27 is Figure 26 main view schematic cross-sectional view;
The view that Figure 28 stretches out for amplification at Figure 27 A and push rod;
Figure 29 gives slurry structural perspective to be of the present invention;
Figure 30 gives slurry structure sectional view to be of the present invention;
Figure 31 gives slurry structure front view to be of the present invention;
Figure 32 is schematic diagram of the wall brick in automatic sizing robot.
Embodiment
With reference to the accompanying drawings and detailed description, the present invention will be further described.
As shown in Figure 1-2, wall brick automatic sizing robot of the present invention, including frame 9, and in frame 9
Hanging net forming mechanism 7, linked network structure 5, to pulp grinder structure 8, automatic sizing mechanism and conveying mechanism 4, wall brick automatic sizing mechanism
Being used for including a up/down perforation holds the mortar accommodating cavity 1 and retainer plate 2 of mortar;
Wherein, as shown in fig. 3 to 7, mortar accommodating cavity 1 is located at retainer plate 2 in automatic sizing mechanism, and retainer plate 2 is provided with the first sand
The mortar feed opening 26 of feed opening 21 and second, in addition to a transmission mechanism 22 are starched, described mortar accommodating cavity 1 passes through transmission mechanism
22 move reciprocatingly on retainer plate 2;The surrounding of first mortar feed opening 21 at the described back side of retainer plate 2 is convexly equipped with downwards first
Mortar is molded boss 23;The surrounding of second mortar feed opening 26 is convexly equipped with downwards the second mortar shaping boss 27;First mortar is molded
Formed between boss 23, the first mortar feed opening 21 with the first mortar forming cavity 28;Under second mortar shaping boss 26, the second mortar
Formed between material mouth 27 with the first mortar forming cavity 29;The described bottom lengths of the first mortar forming cavity 28 are treated less than or equal to wall brick 3
The length of starching vertical plane, width is less than or equal to the width of vertical plane, and the bottom lengths of the second mortar forming cavity 29 are less than or equal to wall
Brick 3 treats the length of starching upper surface, and width is less than or equal to the width that wall brick treats starching upper surface.It is preferred that, it is described
The bottom lengths of first mortar forming cavity 28 are less than the length 5-10mm that wall brick treats starching vertical plane, and width is less than the width of vertical plane
5-10mm, the bottom lengths of the second mortar forming cavity 29 are less than the length 5-10mm that wall brick treats starching upper surface, and width is less than wall brick
Treat the width 5-10mm of starching upper surface;Mortar on such structure, wall brick brick face is stablized the most.So, treat on wall brick
When rising, mortar shaping boss can be close to, and preferred, as shown in figure 5, the first mortar forming cavity 28(Second mortar is molded
The structure of chamber 29 is same)Section be trapezium structure, and then make mortar on brick face be trapezium structure, stablize the most.Enter one
Step, the rotating roller 13 that the inner bottom part of mortar accommodating cavity 1 is used to shakeout mortar provided with least one can so make to be put on brick face
Holding flatness is shakeout in the rolling that mortar is kept by rotating roller 103, beneficial to laying bricks for follow-up automatic brick laying machine;Or mortar stand
Flat can use sets squeegee 17 in mortar accommodating cavity both sides, and the material of squeegee 17 is preferably elastic material, passes through squeegee 17
Move to realize the purpose for shakeouing mortar repeatedly, squeegee 17 preferably has an angle of inclination with the side wall of mortar accommodating cavity 1,
Angle of inclination is more than 0 °, less than 90 °, preferably 30 ° -60 °.Preferably effect is shakeout in order to realize, it would however also be possible to employ squeegee 17
Set simultaneously with rotating roller 13, poly- flitch 16 can also be set in squeegee both sides, the mortar of both sides is scattered in for collecting.
Further, the described outer wall of mortar accommodating cavity 1 is provided with least one vibrating mechanism 14, such as vibrating disk.
Further, agitating unit 11 includes an impeller axle 110 being connected in stirring driving machine structure, described impeller axle
On be provided with rotary blade 111;A fixed seat 15 is provided with mortar accommodating cavity 1, the other end plug-in type of impeller axle 110 is flexibly connected
In in fixed seat 15.
Further, side wall 24 is provided with before and after described retainer plate 2, drive mechanism 22 includes transmission device and drive device
(It is not shown);Described transmission device include slide rail 241 on the mortar at least side wall 24 and located at mortar accommodating cavity 1 to
Sliding block 242 on few side wall, described sliding block 242 drives sliding block 242 to make sand on slide rail 241, and by drive device
Slurry accommodating cavity 1 is slided on retainer plate 2;It is preferred that, drive device is Rodless cylinder, makes mortar accommodating cavity 1 by Rodless cylinder
Moved reciprocatingly on slide rail 241.
Further, the described left and right sides of retainer plate 2 is provided with mortar recovering mechanism 25, and mortar recovering mechanism 25 includes one
Being connected with push pedal 251 on retainer plate, described push pedal makes the reciprocating drive device on retainer plate of push pedal 251
252。
As shown in 8-10, conveying mechanism 4, including the first conveying mechanism 41 and second conveyor structure 43, described first is defeated
Send to be provided between mechanism 41 and second conveyor structure 43 and brick is overturn 90 °, and the wall brick after upset is delivered to the second switching mechanism
43 switching mechanism 42;Conveyor surface of the conveyor surface of described second conveyor structure 43 highly higher than the first conveying mechanism 41 is high
Degree, along straight line and be arranged in parallel between two conveyor surfaces;The first described conveying mechanism 41 is provided with the first starching of wall brick portion 415, the
Two conveying mechanisms 43 are provided with the second starching of wall brick portion 431, and described the first starching of wall brick portion 416 is located at the first mortar feed opening
Immediately below 21, described the second starching of wall brick portion 431 is immediately below the second mortar feed opening 26;The described starching of wall brick first
Portion 415 and the bottom of the second starching of wall brick portion 435 are provided with lowering or hoisting gear 44, and described lowering or hoisting gear 44 is used to control wall brick first
Slurry portion and the second starching of wall brick portion, which rise, makes wall brick be close to mortar shaping boss 23, controlled after starching is good wall brick the first starching portion with
The second starching of wall brick subordinate drop can conveying mechanism.
Further, being provided with the first starching of wall brick portion 415 is used to judge whether wall brick is transported to the first starching of wall brick portion
415 the first positioner 4151;It is designed with being used to judge whether wall brick is transported to wall in described the second starching of wall brick portion 435
Second positioner 435 in the second starching of brick portion 435;Being provided with described the first starching of wall brick portion 415 is used for what wall brick was corrected
First straightening mechanism 4152;Being provided with described the second starching of wall brick portion 435 is used for the second straightening mechanism 435 that wall brick is corrected;
After wall brick is delivered to starching portion on the conveyor, transport is determined if in place by customizing device, after determining,
Conveying stops, and starts follow-up action, and positioner can be locating piece, sensor etc.;And in order to prevent wall brick convey when
Wait position not ajust, apparatus for correcting is set in starching portion, reach wall brick and rear starching is ajusted behind starching portion, straightening device can be with
For structures such as the projections in starching portion, it is ajusted principle and is, when wall brick run to starching portion also not completely in place when, lifting
Device promotes starching portion somewhat to rise, and wall brick can realize remedial action automatically due to the stop of apparatus for correcting.
Further, as depicted in figs. 11-12, the first conveying mechanism 41(Second conveyor structure and the first conveying mechanism structure
It is identical)Including two horizontally disposed supports 411, and the transmission mechanism that is erected between two stands and the driving for being located at stent outer
The actuating unit 413 of transmission mechanism transmission;Wherein, transmission mechanism is chain-drive mechanism 412(Can also be tooth transmission mechanism, chain
Transmission mechanism, tape handler or tooth form tape handler);As shown in figure 12, chain-drive mechanism 412 includes:With actuating unit
413 connected drive shafts 4121 and 2 are mounted on the transmission chain wheel set 4122 on support 411, described transmission chain wheel set 4122
Constituted by drive sprocket 41221, conveyor chain 41222, by movable sprocket 41223, drive sprocket 41221 is installed in drive shaft
On 4121, back-end support is installed in by movable sprocket 41223, conveyor chain 41222 hangs on drive sprocket 41221 and by movable sprocket
On 41223, it is evenly equipped with every group of conveyor chain 41222 between a plurality of conveying support blocks 4141, conveying support block 4141 and forms wall
The conveyor surface 414 of brick.
Further, as illustrated in figs. 13-14, switching mechanism 42 include mounting bracket 421, upset Power Component 422,
Rotating shaft 423, bearing block 424, sliding block 425, rollover stand 426 and slide rail 427.
Upset Power Component 422 is arranged on the lower section of mounting bracket 421, for driving rollover stand 426 to rotate, 423 liang of rotating shaft
Bearing block 424 is installed at end, and the middle part of rotating shaft 423 sets two sliding blocks 425, and bearing block 424 is fixed on the second turning device 43.
Rollover stand 426 is L-shaped, and the first right-angle side of L-type 4261 of rollover stand 426 is fixedly arranged in the middle of slide rail 427.Slide rail 427
In sliding block 425, the second right-angle side of L-type 62 of rollover stand 426 is contacted with upset Power Component 422, and is conveyed with first
The conveyor surface of mechanism 41 in the same horizontal line, overturns the conveying of the first right-angle side of L-type 4261 and second conveyor structure 43 after 90 °
Face is in same level;The middle part of the first right-angle side of L-type 4261 is provided with some equidistant fixing holes 42611, slide rail 427
Some positioning holes 4271 of corresponding spacing are set, and slide rail 427 is adjustable to be fixed on any several groups of fixing holes 42611.
Overturning Power Component 422 includes two motor 4221, the one upset upset power arm 4223, two of line shaft 4222, two
Actuation arm 4224, two postioning abutments 4225.The two ends for overturning line shaft 4222 are axially connected with two motor 4221 respectively, are overturn
The one end of power arm 4223 is hinged with upset line shaft 4222, and the other end is hinged with actuation arm 4224.The end of actuation arm 4224 with
The second right-angle side of L-type 4262 of rollover stand 426 is contacted, and two postioning abutments 4225 are located at two upset power arm 4223 sides respectively.
With reference to shown in Figure 16, for the ease of the upset of wall brick, wall brick side length b is less than the right-angle side of L-type first of rollover stand
4261 length, wall brick length of side a is less than the length of the second right-angle side of L-type 4262 of rollover stand 6.Wherein corresponding to wall brick side length b
Wall brick side parallel to the first right-angle side of L-type 4261, the wall brick side corresponding to wall brick length of side a is parallel to the right-angle side of L-type second
4262.Rotating shaft 3 is apart from h and the relation of wall brick side length b with the bottom of mounting bracket 1:H in h=(0.3~0.6) b, the present embodiment
=0.5b。
The course of conveying of conveying device is that wall brick is first delivered on switching mechanism 42 by the first conveying mechanism 41, in conveying
During, it can also realize that wall brick is ajusted by the spacing of the first right-angle side of L-type 4261, the original state of rollover stand 426 is figure
State shown in 13, the second right-angle side of L-type 4262 is horizontally situated, and wall brick 3 is delivered to rollover stand 426 by the first conveying mechanism 41
On;Then upset Power Component 2 is started, as shown in Figure 15, Figure 16, two motor 4221 driving upset line shaft 4222 rotates,
Upset power arm 4223 is rotated with and induced effect arm 4224 rotates, and actuation arm 4224 promotes rollover stand 426 to rotate, at this
During, sliding block 425 is moved on slide rail 427, and rollover stand 426 is rotated by 90 °, while wall brick 3 is rotated by 90 °, such as Figure 17,18
It is shown;On the conveyor surface for being delivered to second conveyor structure 43 again, conveyed by second conveyor structure, realize the conveying of wall brick
State of the journey wall brick in automatic sizing robot is as shown in figure 32.
As illustrated in figs. 24-28, hanging net forming mechanism of the present invention,
Including silk screen reel 71, frame 72(Frame only shows part in figure), and be arranged in frame 72 pressure network component 75, cut
Knife assembly 74, molding assembly 73, centering block 76, side cylinder 77, the infrared electric transducer 78 that diffuses.
Pressure network component 75 is arranged between silk screen reel 71 and molding assembly 73, and cutter assembly 74 is arranged on pressure network component 5
The port of export.
Molding assembly 73 includes fixed plate 731, punching mechanism 732, lower portable plate 733, upper mobile board 734, online mould
735th, off line mould 736, some leads 737 and lead sleeve 738 (are provided with three leads 737 and three in the present embodiment
Lead sleeve 738).Fixed plate 731 and frame 72 are affixed.Punching mechanism 732 includes pneumatic cylinder 7321 and air pressure push rod 7322,
Or punching mechanism includes motor and electric pushrod.Punching mechanism 732 and lower portable plate 733 are arranged on the lower section of fixed plate 731,
Punching mechanism 732 drives lower portable plate 733 to move up and down.Upper mobile board 734 is arranged on the top of fixed plate 731.Mould 735 of surfing the Net is consolidated
The lower section of upper mobile board 734 is scheduled on, off line mould 736 is fixed on the top of fixed plate 731, and online mould 735 is bent into extension with off line mould 736
Starch mesh-shaped.Lead sleeve 738 is arranged in fixed plate 731, and lead 737 passes through lead sleeve 738, lead 737
One end and upper mobile board 734 are affixed, and one end and lower portable plate 733 are affixed.
Cutter assembly 74 includes upper cutter 741 and lower cutter 742, and upper cutter 741 is arranged on the lower section of upper mobile board 734, position
In online mould 735 edge, lower cutter 742 is arranged on the top of fixed plate 731 and is located at the off line edge of mould 736.
Pressure network component 75 includes two guide rods 751 being vertically arranged, the upper roller 752 being vertically arranged and bottom roll 753, electricity
The silk screen exit plate 755 of machine 754 and both ends open.The entrance end opening of silk screen exit plate 755 is easy to steel wire to wear in horn-like
Enter.Motor 754 is controlled between the dynamic rotation of bottom roll 753, two guide rods 751 between space, upper roller 752 and bottom roll 753
Space, and one horizontal channel of the intermediate space of silk screen exit plate 755 formation.
Centering block 76 is arranged on the lower section of upper mobile board 734.Centering block 76, which is hinged, is arranged on online mould 735 side.Outside centering block 76
Side is circular arc.Side cylinder 77 is arranged in fixed plate 731, and positioned at off line mould side, side cylinder is provided with push rod 771, pushed away
The end of bar 771 is connected with a concave shaped circular arc block 772 being engaged with centering block 76.
When specifically used, during original state as shown in figures 24-25, the air-leg 7322 of molding assembly 73 shrinks, upper work
Up, online mould 735 is spaced a distance dynamic plate 734 with off line mould 736.Winding steel wire net 711, steel wire on silk screen reel 71
Then net 711 enters from the arrival end of silk screen exit plate 755 by the horizontal channel of pressure network component 75, passes silk screen exit plate 755
To the top of online mould 735 of molding assembly 73, steel wire 711 extend out to it is infrared diffuse 78 position of electric transducer when, it is infrared
The electric transducer 78 that diffuses senses and sends signal, steel wire 711 is stopped stretching.As shown in Figure 26, Figure 27, punching mechanism
32 start, the control air pressure of pneumatic cylinder 7321 push rod 7322(Or Motor Control electric pushrod)Release, lower portable plate 733 is downward
Motion, lead 737 is with moving downward, and lead 737 drives upper mobile board 734 to move downward, and online mould 735 is transported downwards
Dynamic, online mould 735 is pressed together on steel wire 711 and forms pressure between off line mould 736, the two ends of steel wire 711 is shaped to rank
The hanging net of scalariform.Meanwhile, as shown in figure 28, when pressing makes steel wire net forming to mould 735 of surfing the Net downwards, the control of side cylinder 77 is pushed away
Bar 771 stretches out, and concave shaped circular arc block 772 promotes centering block 76 inwardly to rotate, and centering block 76, which pushes down hanging net end, makes it inwardly be molded
One angle, forms the hook-shaped of indent.Meanwhile, upper cutter 41 cuts the hanging net other end with lower cutter 42, makes forming
The steel wire that hanging net is connected with silk screen reel is separated..
As shown in figs. 19-21, linked network mechanism 5 includes bracket component, the electric machine assembly on bracket component and translation
Component, in addition to grasping mechanism, grasping mechanism include crawl arm 510, the telescopic cylinder 513 being sequentially connected(Or use straight-line electric
Machine), sucker fixed block 512 and two electromagnet suckers 511, the one end of crawl arm 510 is movably connected on translation component, the other end
It is connected with telescopic cylinder 513;Sucker fixed block 12 is connected with the push rod 14 of telescopic cylinder 13, and electromagnet sucker 11 is arranged on sucker
The lower section of fixed block 12.
Bracket component is fixed including motor fixing frame 52, the first fixed plate 58 and second being fixed on motor fixing frame 52
Plate 53.Electric machine assembly includes motor 51 and is fixed in the shaft coupling 59 of motor shaft end.Translating component includes sliding block 54, sliding block positioning
Block 55, screw mandrel 56, two guide rails 57.Parallel the first fixed plate 58 and second laid and be fixed on bracket component of two guide rails 57
Between fixed plate 53.Sliding block 54 can be slided through leading screw 56 and guide rail 57 on leading screw 56 and guide rail 57.Sliding block locating piece 55
It is fixed on sliding block 54.
During linked network, grasping mechanism is moved to hanging net 6(As shown in figure 22)Top, hanging net 6 includes silk screen body, silk screen
Body is provided with a mortar pressure surface 600, and the described both sides of mortar pressure surface 600 are bent with bending side, wherein bending side formation sand
Weight-bearing surface 601 is starched, a bending side end is bent with a parallel surface 602 parallel with mortar pressure surface, described parallel surface 602 in addition
End is bent with a vermicelli 603, has an angle [alpha], and 45 °≤α≤75 ° between described vermicelli 603 and parallel surface 602.It is flexible
The control push rod 514 of cylinder 513 is extended downwardly from, and electromagnet sucker 511 is moved downward, and electromagnet sucker 511 is powered with absorption after magnetic
Hanging net.Then the control of telescopic cylinder 513 push rod 514 shrinks, and hanging net 6 is adsorbed to top.Motor 51 drives leading screw 56 to revolve
Turn, the translation motion between screw mandrel 56 and guide rail 57 of sliding block 54, hanging net is moved to above the wall brick overturn, telescopic cylinder 513
Control push rod 514 is extended downwardly from, and electromagnet sucker 511 is moved downwardly on wall brick, and the last power-off of electromagnet sucker 511 demagnetization is simultaneously
Release hanging net mortar linked network 6 is hung to the vertical plane of wall brick 3(As shown in figure 23), realize whole automation crawl and linked network process.
After linked network, mortar silo 301 is formed between the end face of mortar linked network 6 and the vertical plane of wall brick 3, prevents mortar from dropping, described hanging net is hung
Face 603 is mounted on the upper surface of wall brick 3, and parallel surface 602 is close to the vertical plane of wall brick 6, and described mortar pressure surface 500 and wall brick 3 hang down
Mortar silo 301 is formed between the end face faced directly, described weight-bearing surface 301 is used to support mortar, and mortar silo 301 is highly preferred is
0.9mm, is easy to subsequently lay bricks.
Further, silk screen body is, with flexible silk screen, such as to have flexible plastic silk screen or woven wire, wire
Steel wire is elected in network optimization as, and most preferably galvanized steel wire netting effectively can prevent silk screen from getting rusty.The grid of described silk screen body 1 is big
Small is 15mm*15mm-25mm*25mm, and the line footpath of described silk screen body is 1.0mm-1.5mm, using this size, hanging effect
It is really best.
As shown in figures 29-31, to pulp grinder structure 8, the basin body 81 located at starching mechanism top, including an open-top is described
The bottom side of basin body 81 be used for the feed opening 813 of mortar blanking provided with one, opposite side entered provided with one by Stroke Control mortar
Enter the mortar feed device 82 of feed opening amount, described basin bottom from feed opening 813 toward the direction of mortar feed device 82 successively
Provided with the second feeding bottom plate 812 and the first feeding bottom plate 811;Described feed device 82 includes feeding push pedal 821 and driving is filled
822 are put, the described lower vertical of feeding push pedal 821 is on the first feeding bottom plate 811;Described drive device 822 includes one
The push rod and a motor being connected with push rod being connected with feeding push pedal;Described push rod is parallel with the first feeding bottom plate 811
Set;Drive device 822 is connected with feeding push pedal 821, for promoting feeding push pedal 821 to be moved reciprocatingly in basin body 81;This
The bottom of outer basin 81 is provided with horizontal fixed mount 83, and frame 9 is fixed on by the horizontal level of fixed mount 83.
Further, it is preferred that, there is a tilt angle alpha, and 45 °≤α between the second feeding bottom plate 812 and horizontal plane
≤ 90 °, so when mortar delivers to the second feeding bottom plate 812, it can quickly drop down onto feed opening;First feeding bottom plate 811 and level
There are an inclination angle beta, and 0 °≤β≤45 ° between face, mortar is kept on the first feeding bottom plate 811, and then control sand
The discharge quantity of slurry;Feeding push pedal 21 includes a vertical vertical portion 8211 and one on the first feeding bottom plate 811 by vertical portion
The rake 8212 of extension, has an angle of inclination γ, and 30 °≤γ≤60 ° between described rake 8212 and horizontal plane.
Mortar enters after basin body, first deposits on the first feeding bottom plate, then pushes to feed opening in time by feeding push pedal, with feeding
Simply, the advantages of conveniently can controlling mortar inlet amount.
Use the step of wall brick automatic sizing robot of the present invention carries out wall brick starching for:
Step 1:The wall brick of vertical display is delivered to behind the first starching of wall brick portion by the first conveying mechanism, and the first conveying mechanism stops
Conveying;
Step 2:Hanging net forming structure is molded to hanging net;
Step 3:Linked network mechanism hangs the hanging net of shaping to wall brick vertical plane top;
Step 4:Lowering or hoisting gear drives the first starching portion to rise, and the face for making wall brick hang with hanging net is close to mortar shaping boss;
Step 5:To slurry structure mortar is provided to mortar accommodating cavity;
Step 6:The mortar accommodating cavity that mortar is filled with automatic sizing mechanism is run to the first mortar feed opening, and mortar is due to certainly
By falling bodies, mortar is uniformly put on by mortar by the first mortar feed opening to be hung with hanging leader brick vertical plane, is moved repeatedly several
After secondary, mortar fills up the cavity mortar forming cavity on wall brick surface, mortar shaping boss and the first mortar feed opening composition, in this mistake
Cheng Zhong, by cavity and the motion repeatedly for shakeouing mechanism of mortar accommodating cavity, the mortar smeared to wall brick is realized and shakeout, is completed
The starching of wall brick vertical plane is acted, and lowering or hoisting gear declines;
Step 7:Wall brick is delivered to switching mechanism by the first conveying mechanism, and wall brick is realized into 90 ° of upsets, to second conveyor structure, are turned over
After turning over, wall brick vertical plane on mortar due to the presence of hanging net, do not fall out;
Step 10:The mortar accommodating cavity that mortar is filled with automatic sizing mechanism is run to the second mortar feed opening, mortar due to
Mortar is uniformly put on wall brick by freely falling body, mortar by the second mortar feed opening, and after moving several times repeatedly, mortar fills up wall
The cavity mortar forming cavity on brick surface, mortar shaping boss and the second mortar feed opening composition, during this, is held by mortar
Put the cavity of chamber and shakeout the motion repeatedly of mechanism, the mortar on up to wall brick is realized and shakeout, complete wall brick vertical plane starching
Action, lowering or hoisting gear declines, then is transported by second conveyor structure to next process.
In wall brick sizing process, the mortar being scattered to retainer plate both sides can also be realized back by mortar recovering mechanism
Receive, the functions such as isolation and the infiltration of mortar are overturn by the stirring of the agitating unit in mortar accommodating cavity.In course of conveying, also
Starching again after brick face can be corrected by apparatus for correcting.
Although specifically showing and describing the present invention with reference to preferred embodiment, those skilled in the art should be bright
In vain, do not departing from the spirit and scope of the present invention that appended claims are limited, in the form and details to this hair
It is bright to make a variety of changes, it is protection scope of the present invention.
Claims (10)
1. a kind of wall brick automatic sizing robot, including frame, and hanging net forming mechanism in frame, linked network structure,
To pulp grinder structure, automatic sizing mechanism and conveying mechanism, it is characterised in that:
Described hanging net forming mechanism is used for the shaping of hanging net;
Described automatic sizing mechanism includes the mortar accommodating cavity for being used to hold mortar of a up/down perforation, and described mortar is housed
Chamber is on a retainer plate, and described retainer plate is provided with the first mortar feed opening and the second mortar feed opening;Also include one to pass
Motivation structure, described mortar accommodating cavity is moved reciprocatingly by transmission mechanism on retainer plate;
First mortar feed opening surrounding of described retainer back is convexly equipped with downwards the first mortar shaping boss, the second mortar
Mouth surrounding is convexly equipped with downwards the second mortar shaping boss;The first described mortar is molded between boss, the first mortar feed opening and formed
First mortar forming cavity, the second mortar forming cavity, described first are formed between the second mortar shaping boss, the second mortar feed opening
Mortar forming cavity bottom lengths are less than or equal to the length that wall brick treats starching vertical plane, and width is less than or equal to the width of vertical plane, the
Two mortar forming cavity bottom lengths are less than or equal to the length that wall brick treats starching upper surface, and width treats starching upper table less than or equal to wall brick
The width in face;
Described includes located at automatic sizing mechanism top to pulp grinder structure, gives mortar accommodating cavity offer mortar;
Described linked network mechanism is located between hanging net forming structure and conveying mechanism, for the hanging net of shaping to be positioned over into wall brick
On vertical plane;
Described conveying mechanism includes the first conveying mechanism and second conveyor structure, the first described conveying mechanism and the second conveying
Brick is overturn 90 ° by inter-agency be provided with, and the wall brick after upset is delivered to the switching mechanism of the second switching mechanism;Described second
The conveyor surface of conveying mechanism is highly higher than between the conveyor surface height of the first conveying mechanism, two conveyor surfaces along straight line and be arranged in parallel;
The first described conveying mechanism is provided with the first starching of wall brick portion, and second conveyor structure is provided with the second starching of wall brick portion, described
The first starching of wall brick portion immediately below the first mortar feed opening, described the second starching of wall brick portion is located at the second mortar blanking
Immediately below mouthful;Described wall brick the first starching portion and wall brick the second starching subordinate portion are provided with lowering or hoisting gear, described lowering or hoisting gear
Wall brick is close to mortar shaping boss for controlling wall brick the first starching portion and the second starching of wall brick portion to rise, controlled after the completion of starching
Wall brick the first starching portion processed and wall brick the second starching subordinate are down to conveying mechanism.
2. a kind of wall brick automatic sizing robot according to claim 1, it is characterised in that:The described starching of wall brick first
Being provided with portion is used to judge whether wall brick is transported to first positioner in the first starching of wall brick portion;The described starching of wall brick second
It is designed with portion for judging whether wall brick is transported to second positioner in the second starching of wall brick portion;On described wall brick first
Being provided with slurry portion is used for the first straightening mechanism that wall brick is corrected;Being provided with described the second starching of wall brick portion is used for what wall brick was corrected
Second straightening mechanism.
3. a kind of wall brick automatic sizing robot according to claim 1, it is characterised in that:The first described conveying mechanism
Include two horizontally disposed supports, the first transmission mechanism set up on two stands, the second driver respectively with second conveyor structure
Structure and be located at stent outer drive transmission device transmission actuating unit, described conveyor surface is on transmission mechanism;It is described
Conveyor surface constituted by being arranged on the first transmission mechanism, a plurality of conveying support blocks on the second transmission mechanism.
4. a kind of wall brick automatic sizing robot according to claim 1, it is characterised in that:Set before and after described retainer plate
There is side wall, described drive mechanism includes transmission device and drive device;Described transmission device includes being located at mortar at least one
Slide rail on the wall of side and the sliding block on mortar accommodating cavity at least side wall, described sliding block pass through drive on slide rail
Dynamic device driving sliding block makes mortar accommodating cavity be slided on retainer plate;Described drive device is Rodless cylinder, by without bar gas
Cylinder makes mortar accommodating cavity be moved reciprocatingly on slide rail.
5. a kind of wall brick automatic sizing robot according to claim 1, it is characterised in that:Described retainer plate or so two
Side is provided with mortar recovering mechanism, and described mortar recovering mechanism includes connecting in a push pedal on retainer plate, described push pedal
Being connected to makes push pedal reciprocating drive device on retainer plate;Described drive device includes a push rod and motor, institute
The push rod one end connection motor stated, other end connection push pedal.
6. a kind of wall brick automatic sizing robot according to claim 1, it is characterised in that:Described switching mechanism includes
Mounting bracket, upset Power Component, rotating shaft, bearing block, sliding block, rollover stand and slide rail;Described upset Power Component is arranged on
Below mounting bracket, for driving rollover stand to rotate;Described rotating shaft two ends, which are installed, sets two sliding blocks in the middle part of bearing block, rotating shaft,
Bearing block is fixed on second conveyor structure;Described rollover stand is L-shaped, and the long side of rollover stand L-type is fixedly arranged in the middle of slide rail, described
Slide rail be arranged on sliding block in, rollover stand L-type short side with overturn Power Component contact;The L-type short side of described rollover stand and
In the same horizontal line, the conveyor surface of the long side of L-type and second conveyor structure is same after 90 ° of upset for the conveyor surface of one conveying mechanism
On horizontal plane.
7. a kind of wall brick automatic sizing robot according to claim 1, it is characterised in that:Described hanging net forming machine
Structure, including silk screen reel, frame, and molding assembly in frame is arranged on, described molding assembly includes fixed plate, stamping machine
Structure, lower portable plate, upper mobile board, online mould, off line mould and some leads;Described fixed plate and frame are affixed, described
Punching mechanism and lower portable plate are arranged on below fixed plate, and described punching mechanism drives lower portable plate to move up and down;Described
Upper mobile board is arranged on above fixed plate;Described online mould is fixed on below upper mobile board, and described off line mould is fixed on
Above fixed board, online mould is bent into hanging mesh-shaped with off line mould;Described lead passes through fixed plate one end and upper mobile board
Affixed, one end and lower portable plate are affixed.
8. a kind of wall brick automatic sizing robot according to claim 1, it is characterised in that:Described linked network mechanism includes
Bracket component, electric machine assembly and translation component, the translation component and electric machine assembly are arranged on the bracket component;Also include
Grasping mechanism, if the grasping mechanism include be sequentially connected crawl arm, linear electric motors or telescopic cylinder, sucker fixed block and and
The solid electromagnet sucker due on sucker fixed block, linear electric motors or telescopic cylinder are provided with the push rod of a linear motion, institute
State fixed mount crawl arm one end to be movably connected on translation component, the other end is connected with linear electric motors or telescopic cylinder, described
Sucker fixed block is connected with the push rod of linear electric motors or telescopic cylinder, and described electromagnet sucker is arranged under sucker fixed block
Side.
9. a kind of wall brick automatic sizing robot according to claim 1, it is characterised in that:Described includes to sizing device
The basin body of one open-top, described basin bottom side is used for the feed opening of mortar blanking provided with one, and opposite side leads to provided with one
Space process control mortar enters the mortar feed device of feed opening amount, and described basin bottom is from feed opening toward mortar feed device
Direction is sequentially provided with the second feeding bottom plate and the first feeding bottom plate;Described feed device includes feeding push pedal and drive device,
Described feeding push pedal lower vertical is on the first feeding bottom plate;Described drive device is connected with feeding push pedal, for pushing away
Dynamic feeding push pedal moves reciprocatingly in basin body.
10. by the method for sizing on mortar in brick vertical plane and upper surface, it is characterised in that:Using any power of claim 1-9
A kind of wall brick automatic sizing robot that profit requires described carries out starching, also comprises the following steps:
Step 1:The wall brick of vertical display is delivered to behind the first starching of wall brick portion by the first conveying mechanism, and the first conveying mechanism stops
Conveying;
Step 2:Hanging net forming structure is molded to hanging net;
Step 3:Linked network mechanism hangs the hanging net of shaping to wall brick vertical plane top;
Step 4:Lowering or hoisting gear drives the first starching portion to rise, and the face for making wall brick hang with hanging net is close to mortar shaping boss;
Step 5:To slurry structure mortar is provided to mortar accommodating cavity;
Step 6:The mortar accommodating cavity that mortar is filled with automatic sizing mechanism is run to the first mortar feed opening, and mortar passes through
Mortar is uniformly put on by one mortar feed opening is hanging with the wall brick vertical plane of hanging net, and lowering or hoisting gear declines;
Step 7:Wall brick is delivered to switching mechanism by the first conveying mechanism, and wall brick is realized 90 ° of upsets to second defeated by switching mechanism
Send mechanism;
Step 8:The wall brick kept flat is delivered to behind the second starching of wall brick portion by second conveyor structure, and second conveyor structure stops defeated
Send;
Step 9:Lowering or hoisting gear drives the second starching portion to rise, and wall brick upper surface is close to mortar shaping boss;
Step 10:The mortar accommodating cavity that mortar is filled with automatic sizing mechanism is run to the second mortar feed opening, and mortar passes through
Mortar is uniformly put on wall brick upper surface by the second mortar feed opening, and lowering or hoisting gear declines, then is transported by second conveyor structure
To next process.
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CN112324168A (en) * | 2019-08-05 | 2021-02-05 | 厦门华蔚物联网科技有限公司 | Wall building method and system based on cooperative plastering and brick building |
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