CN107190994B - A kind of wall brick automatic sizing robot and method for sizing - Google Patents

A kind of wall brick automatic sizing robot and method for sizing Download PDF

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Publication number
CN107190994B
CN107190994B CN201710393791.2A CN201710393791A CN107190994B CN 107190994 B CN107190994 B CN 107190994B CN 201710393791 A CN201710393791 A CN 201710393791A CN 107190994 B CN107190994 B CN 107190994B
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China
Prior art keywords
mortar
wall brick
starching
feed opening
automatic sizing
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CN201710393791.2A
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CN107190994A (en
Inventor
陈思鑫
刘昌臻
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Fujian Taocheng Construction Engineering Co Ltd
Huaway IoT Technology Co Ltd
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Fujian Taocheng Construction Engineering Co Ltd
Huaway IoT Technology Co Ltd
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Priority to CN201710393791.2A priority Critical patent/CN107190994B/en
Publication of CN107190994A publication Critical patent/CN107190994A/en
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/14Conveying or assembling building elements
    • E04G21/16Tools or apparatus
    • E04G21/20Tools or apparatus for applying mortar
    • E04G21/206Devices to apply thin-bed mortar joints
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/14Conveying or assembling building elements
    • E04G21/16Tools or apparatus
    • E04G21/22Tools or apparatus for setting building elements with mortar, e.g. bricklaying machines

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Abstract

The invention discloses a kind of wall brick automatic sizing robot, hanging net forming mechanism, linked network structure including rack and in rack, to pulp grinder structure, automatic sizing mechanism and conveying mechanism, the hanging net forming mechanism is used for the molding of hanging net;The automatic sizing mechanism includes the mortar accommodating cavity for being used to hold mortar of a up/down perforation, and the mortar accommodating cavity is set on a retainer plate, and the retainer plate is equipped with the first mortar feed opening and the second mortar feed opening;Described includes to pulp grinder structure set on automatic sizing mechanism top, gives mortar accommodating cavity offer mortar;The linked network mechanism is set between hanging net forming structure and conveying mechanism, for molding hanging net to be positioned over wall brick vertical plane;The conveying mechanism includes the first conveying mechanism, second conveyor structure and switching mechanism.Starching machine and method for sizing of the present invention can realize brick automatically in upper surface and vertical plane starching, and have many advantages, such as that operational efficiency is high, stablizes.

Description

A kind of wall brick automatic sizing robot and method for sizing
Technical field
The present invention relates to technical field of buildings more particularly to a kind of wall brick automatic sizing robots and method for sizing.
Background technology
With the continuous development of society, building trade is constantly risen, and has a large amount of buildings building daily.It is assembled in wall Before, it is necessary to starching is first carried out to wall brick, traditional starching of building a wall works substantially based on construction worker's hand labour, this side Formula speed of application is slow, worker's amount of labour is big and construction quality can not ensure.Therefore, automatic wall-building machine people has been gradually appeared Instead of manual work.
At present, automatic wall-building machine people mainly includes wall brick automatic sizing part and automatic part of laying bricks, automatic sizing portion It needs to convey wall brick in point, due to needing to wall brick vertical plane and upper surface difference starching, current automatic sizing portion Point generally existing automation effect is bad, it is inconvenient for use the shortcomings of, in view of this, produce this case then.
Invention content
It can be realized automatically in wall brick upper surface and vertical plane in view of the above-mentioned problems, the purpose of the present invention is to provide one kind Starching, and there is operational efficiency is high, stablizes wall brick automatic sizing robot and method for sizing.
In order to achieve the above objectives, technical solution provided by the invention is:A kind of wall brick automatic sizing robot, including machine Frame and hanging net forming mechanism in rack, linked network structure, to pulp grinder structure, automatic sizing mechanism and conveying mechanism, it is special Sign is:
The hanging net forming mechanism is used for the molding of hanging net;
The automatic sizing mechanism includes the mortar accommodating cavity for being used to hold mortar of a up/down perforation, the mortar Accommodating cavity is set on a retainer plate, and the retainer plate is equipped with the first mortar feed opening and the second mortar feed opening;It further includes One transmission mechanism, the mortar accommodating cavity are moved reciprocatingly by transmission mechanism on retainer plate;The retainer back The first mortar feed opening and the second mortar material mouth surrounding it is downwardly convex be equipped with the first mortar molding boss;, the second mortar material mouth four It is all to be convexly equipped with the second mortar molding boss downwards;The length of the mortar molding boss is less than the length that wall brick treats starching brick face Degree, width are less than the width that wall brick treats starching brick face;The is formed between described first mortar molding boss, the first mortar feed opening One mortar forming cavity forms the second mortar forming cavity, first sand between the second mortar molding boss, the second mortar feed opening Slurry forming cavity bottom lengths are less than or equal to the length that wall brick treats starching vertical plane, and width is less than or equal to the width of vertical plane, and second Mortar forming cavity bottom lengths are less than or equal to the length that wall brick treats starching upper surface, and width treats starching upper surface less than or equal to wall brick Width;
Described includes to pulp grinder structure set on automatic sizing mechanism top, gives mortar accommodating cavity offer mortar;
The linked network mechanism is set between hanging net forming structure and conveying mechanism, for molding hanging net to be positioned over On wall brick vertical plane;
The conveying mechanism includes the first conveying mechanism and second conveyor structure, first conveying mechanism and second It is equipped between conveying mechanism and brick is overturn 90 °, and the wall brick after overturning is delivered to the switching mechanism of the second switching mechanism;Described The conveyor surface height of second conveyor structure is higher than the conveyor surface height of the first conveying mechanism, along straight line and parallel sets between two conveyor surfaces It puts;First conveying mechanism is equipped with the first starching of wall brick portion, and second conveyor structure is equipped with the second starching of wall brick portion, institute The first starching of the wall brick portion stated is set on immediately below the first mortar feed opening, and the second starching of wall brick portion is set under the second mortar Immediately below material mouth;Wall brick the first starching portion and wall brick the second starching subordinate portion are equipped with lifting gear, lifting dress It puts for controlling wall brick the first starching portion and the rising of the second starching of wall brick portion that wall brick is made to be close to mortar molding boss, after the completion of starching Control wall brick the first starching portion and wall brick the second starching subordinate are down to conveying mechanism.
Further, it is equipped with to judge whether wall brick is transported to the first starching of wall brick in the first starching of wall brick portion First positioning device in portion;It is designed with judging whether wall brick is transported to wall brick second in the second starching of wall brick portion Second positioning device in slurry portion;The first correction mechanism for wall brick correction is equipped in the first starching of wall brick portion;It is described The second starching of wall brick portion in be equipped with for wall brick correction the second correction mechanism.
Further, it is preferred that, the first mortar forming cavity bottom lengths treat that starching is vertical less than wall brick The length 5-10mm in face, width are less than the width 5-10mm of vertical plane, and the second mortar forming cavity bottom lengths are respectively smaller than wall brick Treat the length 5-10mm of starching upper surface, width is less than the width 5-10mm that wall brick treats starching upper surface;Such structure, wall brick Mortar on brick face is stablized the most.
Further, first conveying mechanism and second conveyor structure respectively include two horizontally disposed stents, frame If the first transmission mechanism, the second transmission mechanism on two stands and be located at stent outer drive transmission device transmission engine Structure, the conveyor surface are set on transmission mechanism;The conveyor surface is by being arranged on the first transmission mechanism, on the second transmission mechanism A plurality of conveying supporting blocks composition.
Further, the retainer plate is front and rear is equipped with side wall, and the drive mechanism includes transmission device and driving fills It puts;The transmission device includes the sliding rail being set in mortar at least one side wall and in mortar accommodating cavity at least one side wall Sliding block, the sliding block are set on sliding rail, and drive sliding block that mortar accommodating cavity is made to be slided on retainer plate by driving device;Institute The driving device stated is rodless cylinder, mortar accommodating cavity is made to move reciprocatingly on sliding rail by rodless cylinder.
Further, mortar recovering mechanism is equipped at left and right sides of the retainer plate, the mortar recovering mechanism includes One is set on the push plate on retainer plate, and the driving device that push plate is made to be moved back and forth on retainer plate is connected in the push plate;Institute The driving device stated includes a push rod and driving motor, described push rod one end connection driving motor, other end connection push plate.
Further, the switching mechanism includes mounting bracket, overturning Power Component, shaft, bearing block, sliding block, turns over Pivoted frame and sliding rail;The overturning Power Component is arranged below mounting bracket, for rollover stand to be driven to rotate;The shaft Bearing block is installed at both ends, sets two sliding blocks in the middle part of shaft, bearing block is fixed on second conveyor structure;The rollover stand is in L Type, rollover stand L-type long side are fixedly arranged in the middle of sliding rail, and the sliding rail is mounted in sliding block, rollover stand L-type short side and overturning power Component touch;The L-type short side of the rollover stand and the conveyor surface of the first conveying mechanism in the same horizontal line, overturning 90 ° after L The conveyor surface of type long side and second conveyor structure is in same level.
Further, the hanging net forming mechanism including silk screen reel, rack and is arranged on molding group in rack Part, the molding assembly include fixed plate, punching mechanism, lower movable plate, upper mobile board, online mould, off line mould and several lead Xiang Zhu;The fixed plate and rack are affixed, and the punching mechanism and lower movable plate are arranged below fixed plate, and described rushes Press mechanism drives lower movable plate to move up and down;The upper mobile board is arranged on above fixed plate;The online mould is fixed on Below upper mobile board, the off line mould is fixed on above fixed plate, and online mould is bent into hanging mesh-shaped with off line mould;It is described Lead pass through fixed plate one end and upper mobile board it is affixed, one end and lower movable plate are affixed.
Further, the basin body that an open-top is included to sizing device, the basin bottom side are equipped with one For the feed opening of mortar blanking, opposite side is equipped with a mortar feed device, and the basin bottom is sent from feed opening toward mortar Expect that device direction is equipped with the second feeding bottom plate and the first feeding bottom plate successively;The feed device includes feeding push plate and driving Device, the feeding push plate lower vertical are set on the first feeding bottom plate;The driving device is connect with feeding push plate, is used It moves reciprocatingly in basin body in pushing feeding push plate.
The invention also includes by mortar in the method for sizing of brick vertical plane and upper surface, it is characterised in that:Using above-mentioned A kind of wall brick automatic sizing robot carry out starching, further include following steps:
Step 1:After the wall brick of vertical display is delivered to the first starching of wall brick portion by the first conveying mechanism, the first conveying mechanism Stop conveying;
Step 2:Hanging net forming structure is molded hanging net;
Step 3:Linked network mechanism hangs molding hanging net to wall brick vertical plane top;
Step 4:Lifting gear drive the first starching portion rise, make wall brick hang with hanging net face be close to mortar molding it is convex Platform;
Step 5:To slurry structure mortar is provided to mortar accommodating cavity;
Step 6:The mortar accommodating cavity that mortar is filled in automatic sizing mechanism is run to the first mortar feed opening, and mortar leads to It crosses the first mortar feed opening and mortar is uniformly put on to the wall brick vertical plane for hanging with hanging net, lifting gear declines;
Step 7:Wall brick is delivered to switching mechanism by the first conveying mechanism, realizes 90 ° of overturnings to second conveyor wall brick Structure;
Step 8:After the wall brick kept flat is delivered to the second starching of wall brick portion by second conveyor structure, second conveyor structure stops Conveying;
Step 9:Lifting gear drives the second starching portion to rise, and wall brick upper surface is made to be close to mortar molding boss;
Step 10:The mortar accommodating cavity that mortar is filled in automatic sizing mechanism is run to the second mortar feed opening, mortar It will be uniformly put on wall brick vertical plane in wall brick mortar on mortar by the second mortar feed opening and be uniformly put on wall brick upper surface, into And realize and will uniformly be put on mortar on wall brick upper surface in brick mortar on mortar, lifting gear declines, then passes through second conveyor Structure is transported to next process.
Using above-mentioned technical proposal, wall brick automatic sizing robot and method for sizing of the present invention convey wall brick It organically combines, realizes automatically on slurry, linked network molding, linked network crawl, wall brick conveying, vertical plane and upper surface with starching Mortar and etc., and have many advantages, such as that operational efficiency is high, stablizes.
Description of the drawings
Fig. 1 is a kind of wall brick automatic sizing robot schematic diagram 1 of the present invention;
Fig. 2 is a kind of wall brick automatic sizing robot schematic diagram 2 of the present invention;
Fig. 3 is wall brick automatic sizing mechanism structure schematic diagram 1 of the present invention;
Fig. 4 is wall brick automatic sizing mechanism structure schematic diagram 2 of the present invention;
Fig. 5 is mortar forming cavity schematic diagram of the present invention;
Fig. 6 is mortar accommodating cavity schematic diagram 1 of the present invention;
Fig. 7 is mortar accommodating cavity schematic diagram 2 of the present invention;
Fig. 8 is wall brick conveying mechanism structural representation Fig. 1 of the present invention;
Fig. 9 is wall brick conveying mechanism structural representation Fig. 2 of the present invention;
Figure 10 is wall brick conveying mechanism structural representation Fig. 3 of the present invention;
Figure 11 is the first transmitting device structure diagram of the present invention;
Figure 12 is chain-drive mechanism structure diagram of the present invention;
Figure 13 is the invention switching mechanism schematic diagram;
Figure 14 is the invention switching mechanism schematic diagram decomposition diagram;
Figure 15 is the structure diagram that the invention switching mechanism overturns an angle;
Figure 16 is the A of Figure 15 to schematic diagram;
Figure 17 is that the invention switching mechanism turns over the structure diagram turning 90 degrees;
Figure 18 is the B of Figure 17 to schematic diagram;
Figure 19 is linked network structural scheme of mechanism of the present invention;
Figure 20 is grasping mechanism structure diagram;
Figure 21 is crawl structure front view;
Figure 22 is hanging net schematic diagram;
Figure 23 is the wall brick schematic diagram for hanging up properly hanging net;
Figure 24 is hanging net forming structure diagram of the present invention;
Figure 25 is the main view schematic cross-sectional view that Figure 24 conceals silk screen reel;
Figure 26 is that Figure 24 conceals online mould after silk screen reel and is pressed together on the status diagram on off line mould downwards;
Figure 27 is the main view schematic cross-sectional view of Figure 26;
Figure 28 is the status diagram that amplification and push rod stretch out at the A of Figure 27;
Figure 29 gives slurry structural perspective to be of the present invention;
Figure 30 gives slurry structure sectional view to be of the present invention;
Figure 31 gives slurry structure front view to be of the present invention;
Figure 32 is schematic diagram of the wall brick in automatic sizing robot.
Specific embodiment
With reference to the accompanying drawings and detailed description, the present invention will be further described.
As shown in Figs. 1-2, wall brick automatic sizing robot of the present invention, including rack 9 and in rack 9 Hanging net forming mechanism 7, linked network structure 5, to pulp grinder structure 8, automatic sizing mechanism and conveying mechanism 4, wall brick automatic sizing mechanism Including a up/down perforation for holding the mortar accommodating cavity 1 of mortar and retainer plate 2;
Wherein, as shown in fig. 3 to 7, mortar accommodating cavity 1 is set on retainer plate 2 in automatic sizing mechanism, and retainer plate 2 is equipped with the One mortar feed opening 21 and the second mortar feed opening 26, further include a transmission mechanism 22, and the mortar accommodating cavity 1 passes through transmission Mechanism 22 moves reciprocatingly on retainer plate 2;First mortar feed opening, 21 surrounding at 2 back side of retainer plate is downwardly convex to be equipped with First mortar is molded boss 23;Second mortar feed opening, 26 surrounding is downwardly convex to be equipped with the second mortar molding boss 27;First mortar It is molded between boss 23, the first mortar feed opening 21 and is formed with the first mortar forming cavity 28;Second mortar molding boss 26, the second sand Formation is with the first mortar forming cavity 29 between starching feed opening 27;First mortar forming cavity, 28 bottom lengths are less than or equal to wall brick 3 treat the length of starching vertical plane, and width is less than or equal to the width of vertical plane, and 29 bottom lengths of the second mortar forming cavity are less than or equal to Wall brick 3 treats the length of starching upper surface, and width is less than or equal to the width that wall brick treats starching upper surface.It is it is preferred that described 28 bottom lengths of the first mortar forming cavity be less than wall brick and treat the length 5-10mm of starching vertical plane, width is less than the width of vertical plane 5-10mm is spent, 29 bottom lengths of the second mortar forming cavity are less than the length 5-10mm that wall brick treats starching upper surface, and width is less than wall Brick treats the width 5-10mm of starching upper surface;Such structure, on wall brick brick face on mortar stablize the most.In this way, treat wall brick During rising, mortar molding boss can be close to, and preferred, as shown in figure 5, the first mortar forming cavity 28(Second mortar into 29 structure of cavity is same)Section for trapezium structure, and then the mortar on brick face is made to be trapezium structure, stablized the most.Into One step, bottom is equipped at least one for shakeouing the rotating roller 13 of mortar in mortar accommodating cavity 1, can make to be put on brick face in this way Mortar holding flatness is shakeout by the rolling that rotating roller 103 is kept, conducive to laying bricks for follow-up automatic brick laying machine;Or mortar It shakeouts may be used and squeegee 17 is set in mortar accommodating cavity both sides, 17 material of squeegee is preferably elastic material, passes through squeegee 17 move repeatedly realizes the purpose for shakeouing mortar, and squeegee 17 preferably has an inclination angle with 1 side wall of mortar accommodating cavity Degree, angle of inclination are more than 0 °, less than 90 °, preferably 30 ° -60 °.Effect preferably is shakeout in order to realize, squeegee can also be used 17 and rotating roller 13 set simultaneously, can also poly- flitch 16 be set in squeegee both sides, for collecting the mortar that be scattered in both sides.
Further, 1 outer wall of mortar accommodating cavity is provided at least one vibrating mechanism 14, such as vibrating disk.
Further, agitating unit 11 includes an impeller axle 110 being connected in stirring driving machine structure, the impeller axle On be provided with rotary blade 111;A fixed seat 15, the flexible connection of 110 other end plug-in type of impeller axle are equipped in mortar accommodating cavity 1 In in fixed seat 15.
Further, the retainer plate 2 is front and rear is equipped with side wall 24, and drive mechanism 22 includes transmission device and driving device (It is not shown);The transmission device include be set on mortar at least one side wall 24 on sliding rail 241 and set on mortar accommodating cavity 1 to Sliding block 242 in few one side wall, the sliding block 242 are set on sliding rail 241, and sliding block 242 are driven to make sand by driving device Slurry accommodating cavity 1 slides on retainer plate 2;Preferably, driving device is rodless cylinder, makes mortar accommodating cavity 1 by rodless cylinder It moves reciprocatingly on sliding rail 241.
Further, 2 left and right sides of retainer plate is equipped with mortar recovering mechanism 25, and mortar recovering mechanism 25 includes one Push plate 251 on retainer plate is connected with the driving device that push plate 251 is made to be moved back and forth on retainer plate in the push plate 252。
As shown in 8-10, conveying mechanism 4 is defeated including the first conveying mechanism 41 and second conveyor structure 43, described first It send to be equipped between mechanism 41 and second conveyor structure 43 and brick is overturn 90 °, and the wall brick after overturning is delivered to the second switching mechanism 43 switching mechanism 42;The conveyor surface height of the second conveyor structure 43 is high higher than the conveyor surface of the first conveying mechanism 41 Degree along straight line and is arranged in parallel between two conveyor surfaces;First conveying mechanism 41 is equipped with the first starching of wall brick portion 415, the Two conveying mechanisms 43 are equipped with the second starching of wall brick portion 431, and the first starching of wall brick portion 416 is set on the first mortar feed opening Immediately below 21, the second starching of wall brick portion 431 is set on immediately below the second mortar feed opening 26;First starching of wall brick Portion 415 and 435 lower part of the second starching of wall brick portion are equipped with lifting gear 44, and the lifting gear 44 is used to control wall brick first Slurry portion and the second starching of wall brick portion, which rise, makes wall brick be close to mortar molding boss 23, controlled after starching is good wall brick the first starching portion with The second starching of wall brick subordinate drops can conveying mechanism.
Further, it is equipped with to judge whether wall brick is transported to the first starching of wall brick portion in the first starching of wall brick portion 415 415 the first positioning device 4151;It is designed with judging whether wall brick is transported to wall in the second starching of wall brick portion 435 Second positioning device 435 in the second starching of brick portion 435;It is equipped in the first starching of wall brick portion 415 for wall brick correction First correction mechanism 4152;The second correction mechanism 435 for wall brick correction is equipped in the second starching of wall brick portion 435; After wall brick is delivered to starching portion on the conveyor, transport is determined if in place by customizing device, after determining, Conveying stops, and starts subsequent action, and positioning device can be locating piece, sensor etc.;And in order to prevent wall brick conveying when It waits position not ajust, apparatus for correcting is set in starching portion, reach wall brick and rear starching is ajusted behind starching portion, straightening device can be with To be set on the structures such as the pillar in starching portion, ajusting principle is, when wall brick run to starching portion also not completely in place when, lifting Device pushes starching portion slightly to rise, and wall brick can realize remedial action automatically due to the blocking of apparatus for correcting.
Further, as depicted in figs. 11-12, the first conveying mechanism 41(Second conveyor structure and the first conveying mechanism structure It is identical)Including two horizontally disposed stents 411 and the transmission mechanism being erected between two stands and the driving for being located at stent outer The actuating unit 413 of transmission mechanism transmission;Wherein, transmission mechanism is chain-drive mechanism 412(Or tooth transmission mechanism, chain Transmission mechanism, tape handler or tooth form tape handler);As shown in figure 12, chain-drive mechanism 412 includes:With actuating unit 413 connected drive shafts 4121 and 2 are mounted on the transmission chain wheel set 4122 on stent 411, the transmission chain wheel set 4122 It is formed by drive sprocket 41221, conveyor chain 41222, by movable sprocket 41223, drive sprocket 41221 is installed in drive shaft On 4121, back-end support is installed in by movable sprocket 41223, conveyor chain 41222 hangs on drive sprocket 41221 and by movable sprocket On 41223, a plurality of conveying supporting blocks 4141 are evenly equipped on every group of conveyor chain 41222, wall is formed between conveying supporting block 4141 The conveyor surface 414 of brick.
Further, as illustrated in figs. 13-14, switching mechanism 42 include mounting bracket 421, overturning Power Component 422, Shaft 423, bearing block 424, sliding block 425, rollover stand 426 and sliding rail 427.
Overturning Power Component 422 is arranged on 421 lower section of mounting bracket, for rollover stand 426 to be driven to rotate, 423 liang of shaft End installation bearing block 424,423 two sliding blocks 425 of middle part setting of shaft, bearing block 424 are fixed on the second turnover device 43.
Rollover stand 426 is L-shaped, and the first right-angle side of L-type 4261 of rollover stand 426 is fixedly arranged in the middle of sliding rail 427.Sliding rail 427 In sliding block 425, the second right-angle side of L-type 62 of rollover stand 426 is contacted with overturning Power Component 422, and is conveyed with first The conveyor surface of mechanism 41 in the same horizontal line, overturns the conveying of the first right-angle side of L-type 4261 and second conveyor structure 43 after 90 ° Face is in same level;The middle part of the first right-angle side of L-type 4261 is provided with several equidistant mounting holes 42611, on sliding rail 427 Several location holes 4271 of corresponding spacing are set, and sliding rail 427 is adjustable to be fixed on arbitrary several groups of mounting holes 42611.
It overturns Power Component 422 and includes two motor 4221, the one overturning overturning power arm 4223, two of line shaft 4222, two Actuation arm 4224, two postioning abutments 4225.The both ends for overturning line shaft 4222 are axially connect respectively with two motor 4221, are overturn 4223 one end of power arm and overturning line shaft 4222 are hinged, and the other end is hinged with actuation arm 4224.The end of actuation arm 4224 with The second right-angle side of L-type 4262 of rollover stand 426 contacts, and two postioning abutments 4225 are located at two 4223 sides of overturning power arm respectively.
With reference to shown in Figure 16, for the ease of the overturning of wall brick, wall brick side length b is less than the first right-angle side of L-type of rollover stand 4261 length, wall brick length of side a are less than the length of the second right-angle side of L-type 4262 of rollover stand 6.Wherein corresponding to wall brick side length b Wall brick side be parallel to the first right-angle side of L-type 4261, the wall brick side corresponding to wall brick length of side a is parallel to the second right-angle side of L-type 4262.Shaft 3 and the distance h and the relationship of wall brick side length b of 1 bottom end of mounting bracket are:H=(0.3~0.6) b, h in the present embodiment =0.5b。
The transmission process of conveying device is that wall brick is first delivered to by the first conveying mechanism 41 on switching mechanism 42, is being conveyed In the process, it can also realize that wall brick is ajusted by the limiting of the first right-angle side of L-type 4261, the original state of rollover stand 426 is figure State shown in 13, the second right-angle side of L-type 4262 are horizontally situated, and wall brick 3 is delivered to rollover stand 426 by the first conveying mechanism 41 On;Then start overturning Power Component 2, as shown in Figure 15, Figure 16, two motor 4221 driving overturning line shaft 4222 rotates, Overturning power arm 4223 rotates with and induced effect arm 4224 rotates, and actuation arm 4224 pushes rollover stand 426 to rotate, at this In the process, sliding block 425 moves on sliding rail 427, and rollover stand 426 is rotated by 90 °, while is rotated by 90 ° wall brick 3, such as Figure 17,18 It is shown;It is delivered on the conveyor surface of second conveyor structure 43, is conveyed by second conveyor structure again, realize the conveying of wall brick State of the journey wall brick in automatic sizing robot is as shown in figure 32.
As illustrated in figs. 24-28, hanging net forming mechanism of the present invention,
Including silk screen reel 71, rack 72(Rack only shows part in figure)And it is arranged on the pressure network component in rack 72 75th, cutter assembly 74, molding assembly 73, centering block 76, side cylinder 77, the infrared electric transducer 78 that diffuses.
Pressure network component 75 is arranged between silk screen reel 71 and molding assembly 73, and cutter assembly 74 is arranged on pressure network component 5 The port of export.
Molding assembly 73 includes fixed plate 731, punching mechanism 732, lower movable plate 733, upper mobile board 734, online mould 735th, off line mould 736, several leads 737 and lead sleeve 738 (are equipped with three leads 737 and three in the present embodiment Lead sleeve 738).Fixed plate 731 and rack 72 are affixed.Punching mechanism 732 includes pneumatic cylinder 7321 and air pressure push rod 7322, Or punching mechanism includes motor and electric pushrod.Punching mechanism 732 and lower movable plate 733 are arranged on 731 lower section of fixed plate, Punching mechanism 732 drives lower movable plate 733 to move up and down.Upper mobile board 734 is arranged on 731 top of fixed plate.Mould 735 of surfing the Internet is solid 734 lower section of upper mobile board is scheduled on, off line mould 736 is fixed on 731 top of fixed plate, and online mould 735 is bent into extension with off line mould 736 Starch mesh-shaped.Lead sleeve 738 is arranged in fixed plate 731, and lead 737 passes through lead sleeve 738, lead 737 One end and upper mobile board 734 are affixed, and one end and lower movable plate 733 are affixed.
Cutter assembly 74 includes upper cutter 741 and lower cutter 742, and upper cutter 741 is arranged on 734 lower section of upper mobile board, position In 735 edge of online mould, lower cutter 742 is arranged on 731 top of fixed plate and is located at off line 736 edge of mould.
Pressure network component 75 includes two guide rods 751 being vertically arranged, the upper roller 752 being vertically arranged and bottom roll 753, electricity The silk screen exit plate 755 of machine 754 and both ends open.755 entrance end opening of silk screen exit plate is in horn-like, is worn convenient for steel wire Enter.Motor 754 controls 753 dynamic rotation of bottom roll, between two guide rods 751 between gap, upper roller 752 and bottom roll 753 Gap and 755 intermediate space of silk screen exit plate form a horizontal channel.
Centering block 76 is arranged on 734 lower section of upper mobile board.Centering block 76 is hingedly arranged on 735 side of online mould.Outside centering block 76 Side is arc-shaped.Side cylinder 77 is mounted in fixed plate 731, and positioned at off line mould side, side cylinder is equipped with push rod 771, pushes away 771 end of bar is connected with one and 76 matched concave shaped circular arc block 772 of centering block.
When specifically used, during original state as shown in figures 24-25, the air-leg 7322 of molding assembly 73 is shunk, upper work Above, online mould 735 is spaced a distance movable plate 734 with off line mould 736.Winding steel wire net 711, steel wire on silk screen reel 71 Then net 711 enters from 755 arrival end of silk screen exit plate by the horizontal channel of pressure network component 75, is pierced by silk screen exit plate 755 To the top of online mould 735 of molding assembly 73, steel wire 711 extend out to it is infrared diffuse 78 position of electric transducer when, it is infrared The electric transducer 78 that diffuses senses and sends out signal, and steel wire 711 is made to stop stretching out.As shown in Figure 26, Figure 27, punching mechanism 32 start, 7321 control pressure push rod 7322 of pneumatic cylinder(Or Motor Control electric pushrod)It releases, lower movable plate 733 is downward Movement, for lead 737 with moving downward, lead 737 drives upper mobile board 734 to move downward, and online mould 735 is transported downwards Dynamic, online mould 735 is pressed together on steel wire 711 and forms pressure between off line mould 736, and 711 both ends of steel wire is made to be shaped to rank The hanging net of scalariform.Meanwhile as shown in figure 28, when pressing makes steel wire net forming to mould 735 of surfing the Internet downwards, the control of side cylinder 77 pushes away Bar 771 stretches out, and concave shaped circular arc block 772 pushes centering block 76 inwardly to rotate, and centering block 76, which pushes down hanging net end, makes it inwardly be molded One angle forms the hook-shaped of indent.Meanwhile upper cutter 41 cuts the hanging net other end with lower cutter 42, makes forming Hanging net is detached with the steel wire that silk screen reel connects..
As shown in figs. 19-21, linked network mechanism 5 includes bracket component, the electric machine assembly on bracket component and translation Component, further includes grasping mechanism, and grasping mechanism includes the crawl arm 510, the telescopic cylinder 513 that are sequentially connected(Or using straight-line electric Machine), sucker fixed block 512 and two electromagnet suckers 511,510 one end of crawl arm is movably connected on translation component, the other end It is connect with telescopic cylinder 513;Sucker fixed block 12 is connect with the push rod 14 of telescopic cylinder 13, and electromagnet sucker 11 is arranged on sucker 12 lower section of fixed block.
Bracket component is fixed including motor fixing frame 52, the first fixed plate 58 and second being fixed on motor fixing frame 52 Plate 53.Electric machine assembly includes motor 51 and is fixed in the shaft coupling 59 of motor shaft end.It translates component and includes sliding block 54, sliding block positioning 56, two block 55, screw guide rails 57.Parallel the first fixed plate 58 and second laid and be fixed on bracket component of two guide rails 57 Between fixed plate 53.Sliding block 54 passes through leading screw 56 and guide rail 57, and can be slided on leading screw 56 and guide rail 57.Sliding block locating piece 55 It is fixed on sliding block 54.
During linked network, grasping mechanism is moved to hanging net 6(As shown in figure 22)Top, hanging net 6 include silk screen ontology, silk screen Ontology is equipped with a mortar pressure surface 600, and 600 both sides of mortar pressure surface are bent with bending side, wherein a bending side forms sand Weight-bearing surface 601 is starched, in addition a bending side end is bent with a parallel surface 602 parallel with mortar pressure surface, the parallel surface 602 End is bent with a vermicelli 603, has an angle [alpha], and 45 °≤α≤75 ° between the vermicelli 603 and parallel surface 602.It is flexible Cylinder 513 controls push rod 514 to extend downwardly, and electromagnet sucker 511 moves downward, and is adsorbed after the energization band magnetic of electromagnet sucker 511 Hanging net.Then telescopic cylinder 513 controls push rod 514 to shrink, and hanging net 6 is adsorbed to top.Motor 51 drives leading screw 56 to revolve Turn, the translation motion between screw 56 and guide rail 57 of sliding block 54, hanging net is moved to above the wall brick overturn, telescopic cylinder 513 Control push rod 514 extends downwardly, and electromagnet sucker 511 is moved downwardly on wall brick, and last electromagnet sucker 511 powers off demagnetization simultaneously Release hanging net mortar linked network 6 is hung to 3 vertical plane of wall brick(As shown in figure 23), realize entire automation crawl and linked network process. After linked network, mortar silo 301 is formed between the end face of 3 vertical plane of mortar linked network 6 and wall brick, prevents mortar from falling, the hanging net is hung Face 603 is mounted on 3 upper surface of wall brick, and parallel surface 602 is close to 6 vertical plane of wall brick, and the mortar pressure surface 500 and wall brick 3 hang down Mortar silo 301 is formed between the end face faced directly, the weight-bearing surface 301 is used to support mortar, and mortar silo 301 is highly preferred is 0.9mm, convenient for subsequently laying bricks.
Further, silk screen ontology is flexible silk screen, such as flexible plastic silk screen or woven wire, wire Steel wire is selected as in network optimization, and most preferably galvanized steel wire netting can effectively prevent silk screen to get rusty.The grid of the silk screen ontology 1 is big Small is 15mm*15mm-25mm*25mm, and the line footpath of the silk screen ontology is 1.0mm-1.5mm, using this size, hanging effect Fruit is best.
As shown in figures 29-31, to pulp grinder structure 8, set on starching mechanism top, the basin body 81 including an open-top is described 81 bottom side of basin body be equipped with one be used for mortar blanking feed opening 813, opposite side be equipped with one by Stroke Control mortar into Enter the mortar feed device 82 of feed opening amount, the basin bottom from feed opening 813 toward 82 direction of mortar feed device successively Equipped with the second feeding bottom plate 812 and the first feeding bottom plate 811;The feed device 82 includes feeding push plate 821 and driving fills 822 are put, 821 lower vertical of feeding push plate is set on the first feeding bottom plate 811;The driving device 822 includes one The push rod and a driving motor being connect with push rod being connect with feeding push plate;The push rod is parallel with the first feeding bottom plate 811 Setting;Driving device 822 is connect with feeding push plate 821, for feeding push plate 821 to be pushed to move reciprocatingly in basin body 81;This 81 bottom of outer basin is equipped with horizontal fixed frame 83, is fixed on rack 9 by horizontal 83 level of fixed frame.
Further, it is preferred that, there is an inclination angle alpha, and 45 °≤α between the second feeding bottom plate 812 and horizontal plane ≤ 90 °, in this way when mortar is sent to the second feeding bottom plate 812, it can quickly drop down onto feed opening;First feeding bottom plate 811 and level Between face there are an inclination angle beta, and 0 °≤β≤45 °, mortar is allow to be kept on the first feeding bottom plate 811, and then control sand The discharge quantity of slurry;Feeding push plate 21 includes a vertical vertical portion 8211 and one on the first feeding bottom plate 811 by vertical portion The rake 8212 of extension has an angle of inclination γ, and 30 °≤γ≤60 ° between the rake 8212 and horizontal plane. It after mortar enters basin body, first deposits on the first feeding bottom plate, then feed opening is pushed to by feeding push plate in time, there is feeding Simply, the advantages that can conveniently controlling mortar inlet amount.
The step of wall brick automatic sizing robot of the present invention is used to carry out wall brick starching for:
Step 1:After the wall brick of vertical display is delivered to the first starching of wall brick portion by the first conveying mechanism, the first conveying mechanism Stop conveying;
Step 2:Hanging net forming structure is molded hanging net;
Step 3:Linked network mechanism hangs molding hanging net to wall brick vertical plane top;
Step 4:Lifting gear drive the first starching portion rise, make wall brick hang with hanging net face be close to mortar molding it is convex Platform;
Step 5:To slurry structure mortar is provided to mortar accommodating cavity;
Step 6:The mortar accommodating cavity that mortar is filled in automatic sizing mechanism is run to the first mortar feed opening, mortar by In freely falling body, mortar by the first mortar feed opening is uniformly put on and hung on hanging leader brick vertical plane, transported repeatedly by mortar After moving several times, mortar fills up the cavity mortar forming cavity on wall brick surface, mortar molding boss and the first mortar feed opening composition, During this, by cavity and the movement repeatedly for shakeouing mechanism of mortar accommodating cavity, the mortar realization smeared to wall brick is shakeout, Wall brick vertical plane starching action is completed, lifting gear declines;
Step 7:Wall brick is delivered to switching mechanism by the first conveying mechanism, realizes 90 ° of overturnings to second conveyor wall brick Structure, after turning, wall brick vertical plane on mortar due to the presence of hanging net, do not fall out;
Step 10:The mortar accommodating cavity that mortar is filled in automatic sizing mechanism is run to the second mortar feed opening, mortar Due to freely falling body, mortar is uniformly put on wall brick by mortar by the second mortar feed opening, and after moving several times repeatedly, mortar is filled out The cavity mortar forming cavity on full wall brick surface, mortar molding boss and the second mortar feed opening composition, during this, passes through sand It starches the cavity of accommodating cavity and shakeouts the movement repeatedly of mechanism, the mortar realization on wall brick is shakeout, completes wall brick vertical plane Starching acts, and lifting gear declines, then is transported by second conveyor structure to next process.
In wall brick sizing process, the mortar being scattered to retainer plate both sides can also be realized back by mortar recovering mechanism It receives, passes through the functions such as the isolation of the stirring overturning mortar of the agitating unit in mortar accommodating cavity and infiltration.In transmission process, also Starching again after brick face can be corrected by apparatus for correcting.
Although specifically showing and describing the present invention with reference to preferred embodiment, those skilled in the art should be bright In vain, it is not departing from the spirit and scope of the present invention that the appended claims are limited, in the form and details to this hair It is bright to make a variety of changes, it is protection scope of the present invention.

Claims (10)

1. a kind of wall brick automatic sizing robot, hanging net forming mechanism, linked network mechanism including rack and in rack, To pulp grinder structure, automatic sizing mechanism and conveying mechanism, it is characterised in that:
The hanging net forming mechanism is used for the molding of hanging net;
The automatic sizing mechanism includes the mortar accommodating cavity for being used to hold mortar of a up/down perforation, and the mortar houses Chamber is set on a retainer plate, and the retainer plate is equipped with the first mortar feed opening and the second mortar feed opening;Further include a biography Motivation structure, the mortar accommodating cavity are moved reciprocatingly by transmission mechanism on retainer plate;
First mortar feed opening surrounding of the retainer back is downwardly convex to be equipped with the first mortar molding boss, under the second mortar Material mouth surrounding is downwardly convex to be equipped with the second mortar molding boss;First mortar is molded shape between boss, the first mortar feed opening Into the first mortar forming cavity, the second mortar molding boss forms the second mortar forming cavity between the second mortar feed opening, and described the One mortar forming cavity bottom lengths are less than or equal to the length that wall brick treats starching vertical plane, and width is less than or equal to the width of vertical plane, Second mortar forming cavity bottom lengths are less than or equal to the length that wall brick treats starching upper surface, and width is treated less than or equal to wall brick in starching The width on surface;
Described includes to pulp grinder structure set on automatic sizing mechanism top, gives mortar accommodating cavity offer mortar;
The linked network mechanism is set between hanging net forming structure and conveying mechanism, for molding hanging net to be positioned over wall brick On vertical plane;
The conveying mechanism includes the first conveying mechanism and second conveyor structure, first conveying mechanism and the second conveying Brick is overturn 90 ° by inter-agency be equipped with, and the wall brick after overturning is delivered to the switching mechanism of the second switching mechanism;Described second The conveyor surface height of conveying mechanism is higher than the conveyor surface height of the first conveying mechanism, along straight line and is arranged in parallel between two conveyor surfaces; First conveying mechanism is equipped with the first starching of wall brick portion, and second conveyor structure is equipped with the second starching of wall brick portion, described The first starching of wall brick portion be set on the first mortar feed opening immediately below, the second starching of wall brick portion be set on the second mortar blanking Immediately below mouthful;Wall brick the first starching portion and wall brick the second starching subordinate portion are equipped with lifting gear, the lifting gear For controlling wall brick the first starching portion and the rising of the second starching of wall brick portion that wall brick is made to be close to mortar molding boss, controlled after the completion of starching Wall brick the first starching portion processed and wall brick the second starching subordinate are down to conveying mechanism.
2. a kind of wall brick automatic sizing robot according to claim 1, it is characterised in that:First starching of wall brick It is equipped with to judge whether wall brick is transported to first positioning device in the first starching of wall brick portion in portion;Second starching of wall brick It is designed with judging whether wall brick is transported to second positioning device in the second starching of wall brick portion in portion;On the wall brick first The first correction mechanism for wall brick correction is equipped in slurry portion;It is equipped in the second starching of wall brick portion for wall brick correction Second correction mechanism.
3. a kind of wall brick automatic sizing robot according to claim 1, it is characterised in that:First conveying mechanism With second conveyor structure respectively include two horizontally disposed stents, set up two stands on the first transmission mechanism, the second driver Structure and be located at stent outer drive transmission device transmission actuating unit, the conveyor surface be set on transmission mechanism on;It is described Conveyor surface by being arranged on the first transmission mechanism, a plurality of conveying supporting blocks on the second transmission mechanism form.
4. a kind of wall brick automatic sizing robot according to claim 1, it is characterised in that:It is set before and after the retainer plate There is side wall, the drive mechanism includes transmission device and driving device;The transmission device includes being set on mortar at least one Sliding rail on side wall and the sliding block in mortar accommodating cavity at least one side wall, the sliding block is set on sliding rail, and passes through drive Dynamic device driving sliding block makes mortar accommodating cavity be slided on retainer plate;The driving device is rodless cylinder, passes through no bar gas Cylinder makes mortar accommodating cavity move reciprocatingly on sliding rail.
5. a kind of wall brick automatic sizing robot according to claim 1, it is characterised in that:Described retainer plate or so two Side is equipped with mortar recovering mechanism, and the mortar recovering mechanism includes a push plate being set on retainer plate, connects in the push plate It is connected to the driving device that push plate is made to be moved back and forth on retainer plate;The driving device includes a push rod and driving motor, institute The push rod one end connection driving motor stated, other end connection push plate.
6. a kind of wall brick automatic sizing robot according to claim 1, it is characterised in that:The switching mechanism includes Mounting bracket, overturning Power Component, shaft, bearing block, sliding block, rollover stand and sliding rail;The overturning Power Component is arranged on Below mounting bracket, for rollover stand to be driven to rotate;The shaft both ends installation bearing block, two sliding blocks of shaft middle part setting, Bearing block is fixed on second conveyor structure;The rollover stand is L-shaped, and rollover stand L-type long side is fixedly arranged in the middle of sliding rail, described Sliding rail be mounted on sliding block in, rollover stand L-type short side with overturn Power Component contact;The L-type short side of the rollover stand and In the same horizontal line, the conveyor surface of L-type long side and second conveyor structure is same after 90 ° of overturning for the conveyor surface of one conveying mechanism On horizontal plane.
7. a kind of wall brick automatic sizing robot according to claim 1, it is characterised in that:The hanging net forming machine Structure including silk screen reel, rack and is arranged on molding assembly in rack, and the molding assembly includes fixed plate, press machine Structure, lower movable plate, upper mobile board, online mould, off line mould and several leads;The fixed plate and rack are affixed, described Punching mechanism and lower movable plate are arranged below fixed plate, and the punching mechanism drives lower movable plate to move up and down;Described Upper mobile board is arranged on above fixed plate;The online mould is fixed below upper mobile board, and the off line mould is fixed on Above fixed board, online mould is bent into hanging mesh-shaped with off line mould;The lead passes through fixed plate one end and upper mobile board Affixed, one end and lower movable plate are affixed.
8. a kind of wall brick automatic sizing robot according to claim 1, it is characterised in that:The linked network mechanism includes Bracket component, electric machine assembly and translation component, the translation component and electric machine assembly are mounted on the bracket component;It further includes Grasping mechanism, if the grasping mechanism include be sequentially connected crawl arm, linear motor or telescopic cylinder, sucker fixed block and and The solid electromagnet sucker due on sucker fixed block, linear motor or telescopic cylinder are equipped with the push rod of a linear motion, institute It states fixed frame crawl arm one end to be movably connected on translation component, the other end is connect with linear motor or telescopic cylinder, described Sucker fixed block is connect with the push rod of linear motor or telescopic cylinder, and the electromagnet sucker is arranged under sucker fixed block Side.
9. a kind of wall brick automatic sizing robot according to claim 1, it is characterised in that:Described includes to sizing device The basin body of one open-top, the basin bottom side are equipped with a feed opening for being used for mortar blanking, and it is logical that opposite side is equipped with one Space process control mortar enters the mortar feed device of feed opening amount, and the basin bottom is from feed opening toward mortar feed device Direction is equipped with the second feeding bottom plate and the first feeding bottom plate successively;The feed device includes feeding push plate and driving device, The feeding push plate lower vertical is set on the first feeding bottom plate;The driving device is connect with feeding push plate, for pushing away Dynamic feeding push plate moves reciprocatingly in basin body.
10. by mortar in the method for sizing of brick vertical plane and upper surface, it is characterised in that:Using any power of claim 1-9 A kind of profit requirement wall brick automatic sizing robot carries out starching, further includes following steps:
Step 1:After the wall brick of vertical display is delivered to the first starching of wall brick portion by the first conveying mechanism, the first conveying mechanism stops Conveying;
Step 2:Hanging net forming structure is molded hanging net;
Step 3:Linked network mechanism hangs molding hanging net to wall brick vertical plane top;
Step 4:Lifting gear drives the first starching portion to rise, and the face that wall brick hangs with hanging net is made to be close to mortar molding boss;
Step 5:To slurry structure mortar is provided to mortar accommodating cavity;
Step 6:The mortar accommodating cavity that mortar is filled in automatic sizing mechanism is run to the first mortar feed opening, and mortar passes through Mortar is uniformly put in the wall brick vertical plane for hanging with hanging net by one mortar feed opening, and lifting gear declines;
Step 7:Wall brick is delivered to switching mechanism by the first conveying mechanism, and wall brick is realized 90 ° of overturnings to second defeated by switching mechanism Send mechanism;
Step 8:After the wall brick kept flat is delivered to the second starching of wall brick portion by second conveyor structure, second conveyor structure stops defeated It send;
Step 9:Lifting gear drives the second starching portion to rise, and wall brick upper surface is made to be close to mortar molding boss;
Step 10:The mortar accommodating cavity that mortar is filled in automatic sizing mechanism is run to the second mortar feed opening, and mortar passes through Mortar is uniformly put on wall brick upper surface by the second mortar feed opening, and lifting gear declines, then is transported by second conveyor structure To next process.
CN201710393791.2A 2017-05-27 2017-05-27 A kind of wall brick automatic sizing robot and method for sizing Active CN107190994B (en)

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