CN107186207A - A kind of aluminium alloy car knuckle automates foundry production line - Google Patents
A kind of aluminium alloy car knuckle automates foundry production line Download PDFInfo
- Publication number
- CN107186207A CN107186207A CN201710596709.6A CN201710596709A CN107186207A CN 107186207 A CN107186207 A CN 107186207A CN 201710596709 A CN201710596709 A CN 201710596709A CN 107186207 A CN107186207 A CN 107186207A
- Authority
- CN
- China
- Prior art keywords
- machine
- casting
- transition bench
- robot
- screen pack
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D47/00—Casting plants
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D29/00—Removing castings from moulds, not restricted to casting processes covered by a single main group; Removing cores; Handling ingots
- B22D29/04—Handling or stripping castings or ingots
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D31/00—Cutting-off surplus material, e.g. gates; Cleaning and working on castings
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
A kind of aluminium alloy car knuckle is automated in foundry production line, including a working region, working region by casting machine（1）, pickup robot（2）, transition bench one（3）, deburring main tapping（4）, transition bench two（5）, machining robot（6）, discharging roller-way（7）, riser cutting machine（8）, drilling machine（9）, screen pack feeder（10）Composition；Described screen pack feeder（10）Installed in casting machine（1）A side-lower, pickup robot（2）Installed in casting machine（1）Above side, three's isosceles triangle layout, it is characterised in that：Described transition bench one（3）, deburring main tapping（4）With transition bench two（5）It is integrated on a set of support and is arranged in pickup robot（2）And machining robot（6）It is middle.The present invention, is automatically performed screen pack placement, casting blanking by Liang Tai robots, cuts rising head, drilling, deburring and the work of discharging, fully achieve automation.
Description
Technical field
The present invention relates to the automatic production technical field of aluminium alloy car knuckle, more particularly to a kind of aluminium alloy car turns
Foundry production line is automated to section.
Background technology
With the trend of automotive light weight technology, spindle also gradually changes Al-alloy parts into from steel part.Aluminium alloy knuckle
Casting is generally used, the environment of casting is more severe, high temperature, dust, high noisy.Workman is in this working environment
It is very big to healthy influence.The casting of common Foundry Works, cut emit, drill, deburring is typically all to be divided into several stations, often
Individual station can all have one of two employee to be operated, and so need substantial amounts of artificial.
The content of the invention
According to drawbacks described above, Foundry Production is automated it is an object of the invention to provide a kind of aluminium alloy car knuckle
Line, lets off filter screen by pickup robot and puts, and takes out the aluminium alloy knuckle cast（Hereinafter referred to as casting）, casting is put into
In fixture on transition platform, the automatic production of casting machine is completed, then take out in transition platform upper fixture by machining robot
Casting, be put into riser cutting machine, place into and remove cast casting overlap at drilling machine internal drilling, deburring main shaft, finally
The casting handled well is put into discharging roller-way, Liang Tai robots complete all working that casting and casting are pre-processed, realized
Automated production.
The technical scheme is that be accomplished by the following way：A kind of aluminium alloy car knuckle automation casting life
By casting machine, pickup robot, transition bench one, deburring main tapping, transition in producing line, including a working region, working region
Platform two, machining robot, discharging roller-way, riser cutting machine, drilling machine, screen pack feeding unit into；Described screen pack feeder
Installed in a side-lower of casting machine, pickup robot is arranged on above casting machine side, and three's isosceles triangle layout, its feature exists
In：Described transition bench one, deburring main tapping and transition bench two be integrated on a set of support and be arranged in pickup robot and
In the middle of machining robot, drilling machine and riser cutting machine are sequentially provided with the right side of screen pack feeder, discharging roller-way is arranged on processing
Robot and cutting is emitted in the middle of machine.
Described transition bench one and transition bench two is arranged in deburring main tapping both sides, cuts and emits machine and drilling machine is mounted side by side
Together, machining robot removes casting from transition bench one or transition bench two, is put into cut and emits machine inscribe rising head, completes post-processing
Casting is put into drilling machine internal drilling by robot again, after the completion of machining robot again by casting be put on deburring main tapping remove
Overlap, after the completion of be put into discharge roller way discharging device.
The screen pack of described screen pack feeder is separated sends out feeder one by one, and pickup robot takes next filtering
Net, is put into casting machine, starts to fill type after casting machine matched moulds, pickup robot waits after cooling and shaping, casting is taken out, is put into
Machining is carried out on transition bench one or transition bench two.
The present invention, by Liang Tai robots be automatically performed screen pack placement, casting blanking, cut rising head, drilling, deburring and
The work of discharging, without manually originating in wherein, has saved artificial, and can ceaselessly be given birth in the case of lathe operation is normal
Production, shut-down phenomenon will not occurs due to artificial reason.
Brief description of the drawings
Fig. 1 is the structural front view of the present invention.
In figure：1 be casting machine, 2 be pickup robot, 3 be transition bench one, 4 be deburring main tapping, 5 be transition bench two,
6 it is machining robot, 7 be discharging roller-way, 8 be riser cutting machine, 9 be drilling machine, 10 is screen pack feeder.
Embodiment
Known by Fig. 1, a kind of aluminium alloy car knuckle automates foundry production line, by casting machine 1, pickup robot 2, mistake
Cross platform 1, deburring main tapping 4, transition bench 25, machining robot 6, discharging roller-way 7, riser cutting machine 8, drilling machine 9, filtering
Net feeder 10 is constituted；Described screen pack feeder 10 installs again the side of casting machine 1, can separate screen pack then one by one
Delivering mechanism, pickup robot 2 is arranged on the side of screen pack feeder 10 of casting machine 1, three's isosceles triangle layout, pickup machine
People 2 takes next screen pack from screen pack feeder 10, is put into casting machine 1, starts to fill type, pickup after the matched moulds of casting machine 1
Filling after type and cooling and shaping for the wait completion casting of casting machine 1 of robot 2, takes out casting from casting machine 1 is interior, then by casting
It is put on transition bench 1 or transition bench 25.Described transition bench 1, transition bench 25 and deburring main tapping 4 is integrated in
On a set of support, transition bench 1 and transition bench 25 are arranged in the both sides of deburring main tapping 4.Transition bench 1, the and of transition bench 25
Deburring main tapping 4 is arranged in the middle of pickup robot 2 and machining robot 6.Machining robot 6 is arranged on pickup robot 2
Opposite, cuts and emits together with machine 8 is mounted side by side with drilling machine 9, discharging roller-way 7, which is arranged on machining robot 6 and cut, to be emitted in the middle of machine 8.
Machining robot 6 removes casting from transition bench 1 or transition bench 25, is put into cut and emits in machine 8, after the completion of cutting rising head, processing machine
Device people 6 takes out casting out of riser cutting machine 8, is put into drilling machine 9, after the completion of drilling, and machining robot 6 is by hole-drilled casting
Part is taken out out of drilling machine 9, at deburring main tapping 4, and the overlap produced during by casting by casting is removed, and will finally have been handled
Into casting be put into discharging roller-way 7.
Claims (3)
1. a kind of aluminium alloy car knuckle is automated in foundry production line, including a working region, working region by casting machine
（1）, pickup robot（2）, transition bench one（3）, deburring main tapping（4）, transition bench two（5）, machining robot（6）, discharging
Roller-way（7）, riser cutting machine（8）, drilling machine（9）, screen pack feeder（10）Composition；Described screen pack feeder（10）Install
In casting machine（1）A side-lower, pickup robot（2）Installed in casting machine（1）Above side, three's isosceles triangle layout, its
It is characterised by：Described transition bench one（3）, deburring main tapping（4）With transition bench two（5）It is integrated on a set of support and arranges
In pickup robot（2）And machining robot（6）Centre, screen pack feeder（10）Right side be sequentially provided with drilling machine（9）With
Riser cutting machine（8）, discharge roller-way（7）Installed in machining robot（6）Machine is emitted with cutting（8）It is middle.
2. a kind of aluminium alloy car knuckle automation foundry production line according to claim 1, it is characterised in that：It is described
Transition bench one（3）With transition bench two（5）It is arranged in deburring main tapping（4）Both sides, cut and emit machine（8）And drilling machine（9）Side by side
It is installed together, machining robot（6）From transition bench one（3）Or transition bench two（5）Casting is removed, is put into cut and emits machine（8）It is interior
Cut rising head, after the completion of machining robot（6）Casting is put into drilling machine again（9）Internal drilling, after the completion of machining robot（6）Again will
Casting is put into deburring main tapping（4）Deburring up, after the completion of be put into discharging roller-way（7）Discharging.
3. a kind of aluminium alloy car knuckle automation foundry production line according to claim 1, it is characterised in that：It is described
Screen pack feeder（10）Screen pack one by one be separated send out feeder, pickup robot（2）Next screen pack is taken, is put
Enter casting machine（1）It is interior, casting machine（1）Start to fill type, pickup robot after matched moulds（2）Wait after being cooled and shaped, casting taken out,
It is put into transition bench one（3）Or transition bench two（5）Upper carry out machining.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710596709.6A CN107186207B (en) | 2017-07-20 | 2017-07-20 | Automatic casting production line for automobile aluminum alloy steering knuckle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710596709.6A CN107186207B (en) | 2017-07-20 | 2017-07-20 | Automatic casting production line for automobile aluminum alloy steering knuckle |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107186207A true CN107186207A (en) | 2017-09-22 |
| CN107186207B CN107186207B (en) | 2023-08-29 |
Family
ID=59885145
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710596709.6A Active CN107186207B (en) | 2017-07-20 | 2017-07-20 | Automatic casting production line for automobile aluminum alloy steering knuckle |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107186207B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109249003A (en) * | 2018-11-19 | 2019-01-22 | 浙江万丰科技开发股份有限公司 | Aluminium alloy car rear axle low pressure casting and post-processing automatic production line |
| CN110227944A (en) * | 2019-04-30 | 2019-09-13 | 上海航天设备制造总厂有限公司 | A kind of robot cell cleared up automatically for cover board class casting and method |
| CN110802219A (en) * | 2019-11-08 | 2020-02-18 | 苏州三信机器制造有限公司 | Automatic punching and cleaning work station for cast iron cylinder cover casting flash of engine |
| CN111360242A (en) * | 2020-04-27 | 2020-07-03 | 重庆长安汽车股份有限公司 | High-pressure casting method and integrated system for aluminum alloy crankcase |
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| CN103100706A (en) * | 2013-02-05 | 2013-05-15 | 北京新方尊铸造科技有限责任公司 | Metal mold gravity casting automatic production line |
| CN203711828U (en) * | 2014-02-24 | 2014-07-16 | 安庆雅德帝伯活塞有限公司 | Integrated device for piston casting, taking, cooling and riser cutting |
| CN104325121A (en) * | 2014-05-07 | 2015-02-04 | 上海皮尔博格有色零部件有限公司 | Automatic clearing line for workblank part casting and clearing method thereof |
| CN205702372U (en) * | 2016-04-20 | 2016-11-23 | 东莞市松庆智能自动化科技有限公司 | A kind of Novel motor rotor die casting mold insert robot automatic member withdrawing device |
| CN207043338U (en) * | 2017-07-20 | 2018-02-27 | 江苏天宏自动化科技有限公司 | A kind of aluminium alloy car knuckle automates foundry production line |
-
2017
- 2017-07-20 CN CN201710596709.6A patent/CN107186207B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103100706A (en) * | 2013-02-05 | 2013-05-15 | 北京新方尊铸造科技有限责任公司 | Metal mold gravity casting automatic production line |
| CN203711828U (en) * | 2014-02-24 | 2014-07-16 | 安庆雅德帝伯活塞有限公司 | Integrated device for piston casting, taking, cooling and riser cutting |
| CN104325121A (en) * | 2014-05-07 | 2015-02-04 | 上海皮尔博格有色零部件有限公司 | Automatic clearing line for workblank part casting and clearing method thereof |
| CN205702372U (en) * | 2016-04-20 | 2016-11-23 | 东莞市松庆智能自动化科技有限公司 | A kind of Novel motor rotor die casting mold insert robot automatic member withdrawing device |
| CN207043338U (en) * | 2017-07-20 | 2018-02-27 | 江苏天宏自动化科技有限公司 | A kind of aluminium alloy car knuckle automates foundry production line |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109249003A (en) * | 2018-11-19 | 2019-01-22 | 浙江万丰科技开发股份有限公司 | Aluminium alloy car rear axle low pressure casting and post-processing automatic production line |
| CN109249003B (en) * | 2018-11-19 | 2023-10-13 | 浙江万丰科技开发股份有限公司 | Automatic production line for low-pressure casting and post-treatment of automobile aluminum alloy rear axle |
| CN110227944A (en) * | 2019-04-30 | 2019-09-13 | 上海航天设备制造总厂有限公司 | A kind of robot cell cleared up automatically for cover board class casting and method |
| CN110227944B (en) * | 2019-04-30 | 2021-08-17 | 上海航天设备制造总厂有限公司 | Robot unit and method for automatically cleaning cover plate type castings |
| CN110802219A (en) * | 2019-11-08 | 2020-02-18 | 苏州三信机器制造有限公司 | Automatic punching and cleaning work station for cast iron cylinder cover casting flash of engine |
| CN110802219B (en) * | 2019-11-08 | 2021-04-13 | 苏州三信机器制造有限公司 | Automatic punching and cleaning work station for cast iron cylinder cover casting flash of engine |
| CN111360242A (en) * | 2020-04-27 | 2020-07-03 | 重庆长安汽车股份有限公司 | High-pressure casting method and integrated system for aluminum alloy crankcase |
| CN111360242B (en) * | 2020-04-27 | 2022-01-11 | 重庆长安汽车股份有限公司 | High-pressure casting method and integrated system for aluminum alloy crankcase |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107186207B (en) | 2023-08-29 |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information |
Address after: 212325 douzhuang Industrial Park, Dianxian Town, Danyang City, Zhenjiang City, Jiangsu Province Applicant after: Jiangsu Tianhong Intelligent Equipment Co.,Ltd. Address before: 212325 douzhuang Industrial Park, Dianxian Town, Danyang City, Zhenjiang City, Jiangsu Province Applicant before: JIANGSU TIANHONG MACHINERY INDUSTRIAL Co.,Ltd. |
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| CB02 | Change of applicant information | ||
| CB02 | Change of applicant information |
Address after: No. 66 Duxiang Road, Development Zone, Danyang City, Zhenjiang City, Jiangsu Province, 212325 Applicant after: Jiangsu Tianhong Intelligent Equipment Co.,Ltd. Address before: 212325 douzhuang Industrial Park, Dianxian Town, Danyang City, Zhenjiang City, Jiangsu Province Applicant before: Jiangsu Tianhong Intelligent Equipment Co.,Ltd. |
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| CB02 | Change of applicant information | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |