CN104690557A - Automatic production line for automobile brake caliper support - Google Patents
Automatic production line for automobile brake caliper support Download PDFInfo
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- CN104690557A CN104690557A CN201510112261.7A CN201510112261A CN104690557A CN 104690557 A CN104690557 A CN 104690557A CN 201510112261 A CN201510112261 A CN 201510112261A CN 104690557 A CN104690557 A CN 104690557A
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- automotive bake
- bake caliper
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 48
- 238000003754 machining Methods 0.000 claims abstract description 48
- 238000000034 method Methods 0.000 claims description 52
- 230000008569 process Effects 0.000 claims description 50
- 239000000463 material Substances 0.000 claims description 29
- 230000033001 locomotion Effects 0.000 claims description 23
- 238000009941 weaving Methods 0.000 claims description 3
- 238000007599 discharging Methods 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 6
- 238000010079 rubber tapping Methods 0.000 description 5
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 230000001788 irregular Effects 0.000 description 3
- 238000003801 milling Methods 0.000 description 3
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000004378 air conditioning Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 241001074085 Scophthalmus aquosus Species 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- Mechanical Engineering (AREA)
- Braking Arrangements (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
Abstract
Disclosed is an automatic production line for an automobile brake caliper support. The automatic production line for the automobile brake caliper support comprises a feeding conveying device, a discharging conveying device, a broacher machining portion and a thread machining portion, and further comprises a transfer conveying device located between the broacher machining portion and the thread machining portion. A first conveying robot is arranged among the feeding conveying device, the broacher machining portion and the transfer conveying device, and a second conveying robot is arranged among the transfer conveying device, the thread machining portion and the discharging conveying device. According to the automatic production line, automatic production machining of the automobile brake caliper support can be conducted in a mode of being completely free of manpower, broaching and machining of threaded holes are conducted on the surface of the automobile brake caliper support, the labor intensity is greatly reduced, and the automation level is improved; machining of a plurality of workpieces on a plurality of stations can be conducted at the same time through the thread machining portion and the broacher machining portion in the automatic production line, so that the production efficiency is improved, and the machining time is shortened.
Description
Technical field
The present invention relates to a kind of automatic production line, particularly relate to a kind of automatic production line of automotive bake caliper support.
Background technology
Automotive bake caliper support is the important component part of brake system of car, in vehicle traveling process, brake disc is along with vehicle wheel rotation, and brake-caliper support is fixed, when braking, the brake block be arranged on brake-caliper support is clamped brake disc and is completed braking action.So the quality of brake-caliper support performance has very large impact for the brakes of automobile.
The structure of automotive bake caliper support as shown in Figure 1-2, is an irregular obform body, comprise and be positioned at middle front panel 100, and being positioned at the sidepiece 200 that front panel 100 two bottom sides extends back, front panel 100 is the plate of an irregular bridge shape, and both sides comparatively mid portion are downward.The both sides, top of front panel are respectively equipped with two screws, and the both sides, below of front panel are provided with outstanding projection 101 forward, and projection 101 is also provided with screw.
At present, to in each screw and surperficial process in the machining of automotive bake caliper trestle component, the techniques such as broaching, milling, boring and tapping are completed by different equipment respectively, separately between each equipment not connect, the transmission of workpiece between each equipment takes time and effort, and be easy to the phenomenon of appearance leakage processing and then produce substandard products and waste product, the yield rate of product is also lower.And each equipment generally adopts artificial loading and unloading, not only labor strength is large, and production efficiency is not high yet, and can cause bad impact to the quality of part yet.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of automatic production line that automatically can realize carrying out automotive bake caliper support machining.
The present invention solves the problems of the technologies described above adopted technical scheme: a kind of automatic production line of automotive bake caliper support, comprise feeding and conveying device, lower material conveying device, broaching machine processing part and screw thread process part, it is characterized in that: also comprise the transfer conveying device between broaching machine processing part and screw thread process part, described feeding and conveying device, the first transfer robot is provided with between broaching machine processing part and transfer conveying device, automotive bake caliper support in feeding and conveying device is put into broaching machine processing part and is processed by described first transfer robot, and the automotive bake caliper support processed in broaching machine processing part is taken out and puts into transfer conveying device, described transfer conveying device, second conveyor device people is provided with between screw thread process part and lower material conveying device, automotive bake caliper support in transfer conveying device takes out and puts into screw thread process part by described second conveyor device people, and automotive bake caliper support screw thread process part machined takes out and puts into lower material conveying device.
In order to improve working (machining) efficiency, shorten process time, described broaching machine processing part comprises four stations and and is positioned at middle rotary table, described four stations comprise the first station as loading and unloading station, as whether accurately the second station put detecting the location of workpiece, the 3rd station as rough station and the 4th station as finish draw station, on described 3rd station and the position corresponding to the 4th station, the side of described rotary table is respectively equipped with broaching machine, the axle that described rotary table vertically can be arranged around himself horizontally rotates between four stations, the position of the rotary table corresponding at least one station in described four stations is provided with clamp for machining fixed car brake-caliper support.
Preferably, described broaching machine comprises the lathe bed vertically arranged respectively, and along the lathe bed slide carriage moved up and down and the broaching tool be fixed on slide carriage.
Preferably, described feeding and conveying device comprises the material loading conveyer belt that horizontal cross is arranged, place automotive bake caliper support to be processed above described material loading conveyer belt and automotive bake caliper support to be processed is transported to the second end from first end, the top of described second end is also provided with the baffle plate that can move up and down.
For the ease of control adjustment automotive bake caliper support in process towards and attitude, described transfer conveying device comprises the transfer conveyer belt of horizontal-extending, automotive bake caliper support is delivered to the other end from one end by described transfer conveyer belt, this transfer conveying device also comprises a transfer manipulator, the interval, top that described transfer manipulator is positioned at transfer conveyer belt is arranged, comprising can around the axle rotating 360 degrees of himself and the mechanical arm of bobbing and weaving, described transfer manipulator receives the automotive bake caliper support that transmits from the first transfer robot and puts into transfer conveyer belt to its attitude and after adjusting.
Process to improve while working (machining) efficiency realizes multiple station, described screw thread process part comprises the rotary table being positioned at centre, described rotary table can horizontally rotate between multiple station, described station comprises four, be respectively a station, two stations, three stations and four stations, wherein a station is loading and unloading station, described two stations, three stations and the position corresponding to four stations are equipped with lathe, the angle that between each station, rotary table rotates is 90 degree, the position of the corresponding each station of described rotary table is equipped with one group of fixture, described lathe is provided with laterally extending and processes the machining tool of end towards described rotary table, fixture on described rotary table the machined surface of automotive bake caliper support fixed make machining tool corresponding to each station process it toward the outer side.
Preferably, described lathe comprises a three-dimensional mobile platform, described machining tool to be fixed in described three-dimensional mobile platform and can to move along with described three-dimensional mobile platform, described three-dimensional mobile platform comprises a fixing base, and the X being positioned at movement in X direction on base is to base plate, and be positioned at X to the Y-direction base plate along Y-direction movement on base plate, be positioned at the Z-direction base plate along Z-direction movement on Y-direction base plate, described X, Y-direction is horizontal direction, described Z-direction is above-below direction, and described X, Y and Z-direction are vertical between two, described Z-direction base plate removably fixes described machining tool.
For the ease of location automotive bake caliper support, described fixture comprises holder and is positioned at the intermediate mass that holder projects upwards, the both sides of described intermediate mass are respectively provided with a groove locating piece, described groove locating piece can compress the sidepiece of automotive bake caliper support to two lateral movements inner surface relative to intermediate mass makes the right position of automotive bake caliper support fix, briquetting before the front, both sides of described intermediate mass is respectively provided with one, described front briquetting can seesaw towards holder the front surface of the front panel compressing described automotive bake caliper support, a briquetting is respectively provided with above the both sides of described intermediate mass, described briquetting can relative to holder move up and down compress described automotive bake caliper support both sides above position.
For the ease of controlling the motion of automotive bake caliper support, above the other end of described transfer conveying device, be also provided with the baffle plate that can move up and down.
Preferably, described rotary table is square, and wherein corresponding both sides, its four square limits are provided with clamp for machining.
Compared with prior art, the invention has the advantages that this automatic production line, not only can depart from the production and processing manually carrying out full-automatic automotive bake caliper support completely, broached in the surface of automotive bake caliper support and the processing of screwed hole, greatly reduce labour intensity, improve automatization level, and the processing of the multiple station of multiple workpiece all can be carried out in screw thread process part in this automatic production line and broaching machine processing part simultaneously, more improve production efficiency, shorten process time.
Accompanying drawing explanation
Fig. 1 is the schematic perspective view of the automotive bake caliper support of the embodiment of the present invention.
Fig. 2 is the schematic perspective view of the other direction of the automotive bake caliper support of the embodiment of the present invention.
Fig. 3 is the top view of the automatic production line of the automotive bake caliper support of the embodiment of the present invention.
Fig. 4 is the schematic perspective view (remove portion parts) of the automatic production line of the automotive bake caliper support of the embodiment of the present invention.
Fig. 5 is the schematic diagram of the broaching machine part in the automatic production line of the automotive bake caliper support of the embodiment of the present invention.
Fig. 6 is the enlarged diagram of H part in Fig. 3.
Fig. 7 is the schematic diagram of the feeding and conveying device in the automatic production line of the automotive bake caliper support of the embodiment of the present invention.
Fig. 8 is the schematic diagram of the transfer conveying device in the automatic production line of the automotive bake caliper support of the embodiment of the present invention.
Fig. 9 is the schematic perspective view of the screw thread process part in the automatic production line of automotive bake caliper support of the present invention.
Figure 10 is the top view of the screw thread process part in the automatic production line of automotive bake caliper support of the present invention.
Figure 11 is the schematic perspective view of the mobile platform of screw thread process part in the automatic production line of automotive bake caliper support of the present invention.
Figure 12 is the schematic perspective view of the other direction of the mobile platform of screw thread process part in the automatic production line of automotive bake caliper support of the present invention.
Figure 13 is the schematic perspective view of the fixture of screw thread process part in the automatic production line of automotive bake caliper support of the present invention.
Figure 14 is the schematic perspective view of the other direction of the fixture of screw thread process part in the automatic production line of automotive bake caliper support of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing embodiment, the present invention is described in further detail.
As shown in Figure 1-2, for the schematic perspective view of automotive bake caliper support, this automotive bake caliper support comprises the front panel 100 being positioned at centre, with the sidepiece 200 that the both sides from front panel 100 extend back, this front panel 100 is the plate of an irregular approximate bridge shape, two ends are downward, and comparatively two ends are upwards in centre.The both sides, top of this front panel 100 are provided with projection 101 outstanding forward, and the top position of the projection 101 of this front panel 100 needs to be processed into two M12 screwed holes 102, the position of the projection 101 of this front panel 100 is respectively provided with a M9 screwed hole 103.Two side positions of the lower surface of the front panel 100 of brake-caliper support 10 are also provided with the groove 201 extended in the same way with sidepiece 200, and this groove 201 also extends on the lower surface of sidepiece 200, and is positioned at the outside of projection 101 relative to center.
As shown in figs. 3-14, the automatic production line of this automotive bake caliper support, comprises feeding and conveying device 1, lower material conveying device 2, broaching machine processing part 3 and screw thread process part 4, and the transfer conveying device 5 between broaching machine processing part 3 and screw thread process part 4, and multiple transfer robot.
Described feeding and conveying device 1 and lower material conveying device 2 are positioned at homonymy and are disposed adjacent, and from feeding and conveying device 1 to lower material conveying device 2 clockwise or be provided with broaching machine processing part 3, transfer conveying device 5 and screw thread process part 4 respectively successively counterclockwise.And at feeding and conveying device 1, between broaching machine processing part 3 and transfer conveying device 5, be provided with the first transfer robot 61, in transfer conveying device 5, between screw thread process part 4 and lower material conveying device 2, be provided with second conveyor device people 62.Described first transfer robot 61 is processed for the automotive bake caliper support in feeding and conveying device 1 is put into broaching machine processing part 3 successively, and the automotive bake caliper support 300 processed in broaching machine processing part 3 is taken out and puts into transfer conveying device 5, described transfer conveying device 5 is for adjusting the direction of workpiece, and the automotive bake caliper support passed in transfer conveying device 5 taking-up is put into screw thread process part 4 and is processed by this second conveyor device people 62, and the automotive bake caliper support machined in screw thread process part 4 is taken out and puts into lower material conveying device 2.As long as therefore operating personnel put into automotive bake caliper support at feeding and conveying device, the brake-caliper support processed can be taken out at lower material conveying device, can realize the automated production of automotive bake caliper support, not only labour intensity is low, and substantially increases production efficiency.
As shown in Figure 7, for the schematic diagram of this feeding and conveying device 1, this feeding and conveying device 1 comprises the support 11 of bottom, and be positioned at the material loading conveyer belt 12 that on support 11, horizontal cross is arranged, above the terminal of described material loading conveyer belt 12, above second end of i.e. material loading conveyer belt 12, be provided with the baffle plate 13 moved up and down, the first end of material loading conveyer belt 12 is initiating terminal, this baffle plate 13 is fixed on top-support 14, described top-support 14 is fixed on support 11, and top-support 14 is also fixed with drive motors 15 and drives described baffle plate about 13 vertical motion, when baffle plate 13 is downward, the automotive bake caliper support 300 sent from the first end of material loading conveyer belt 1 to the second end can be blocked, when needs first transfer robot 61 pickup, baffle plate 13 moves up, automotive bake caliper support 300 on rear side of baffle plate 13 moves forward to the second end end, then automotive bake caliper support 300 takes out from material loading conveyer belt 12 by the first transfer robot 61, put into broaching machine processing part 3 to process.The structure of lower material conveying device 2 is substantially identical with the structure of feeding and conveying device 1, comprise support and be positioned at the blanking conveyer belt that on support, horizontal cross is arranged, but can not baffle plate be provided with above the second end of lower material conveying device 2, as long as be provided with the instrument of splicing, the automotive bake caliper support machined moved from blanking conveyer belt one end to the other end, drops from blanking conveyer belt automatically.
Preferably, as shown in Figure 3,4, this feeding and conveying device 1 and lower material conveying device 2 can placed side by sidely extend in the same way, and the direction of transfer of feeding and conveying device 1 and lower material conveying device 2, namely the direction of motion of material loading conveyer belt 12 and blanking conveyer belt is contrary.
As Fig. 3,4, shown in 5 and 6, this broaching machine processing part 3 comprises the rotary table 31 being positioned at centre, the turntable 312 that can horizontally rotate around axis that it is vertically arranged relative to standing part 311 above this rotary table 31 comprises the standing part 311 below being positioned at and is positioned at, preferably, the structure of this rotary table 31 can structure disclosed in application reference CN101450046B, also can adopt other structures.
This rotary table 31 can between multiple station cycle rotation, and the position of at least one station on rotary table 31 in multiple station is equipped with clamp for machining 32 fixed car brake-caliper support 300.As seen in figures 3-6, this broaching machine processing part 3 comprises four stations, and this rotary table 31 is square, and the position on two wherein relative limits is provided with clamp for machining 32, and the angle that this rotary table 31 rotates between four stations is 90 degree.This broaching machine processing part 3 comprises the first station 301, second station 302, 3rd station 303 and the 4th station 304, wherein the first station 301 is loading and unloading station, second station 302 is for detecting station, whether the putting position detecting workpiece is accurate, 3rd station 303 is rough station, 4th station 304 is finish draw station, the side, position that the rotary table 31 of the 3rd station 303 and the 4th station 304 is right is respectively equipped with broaching machine 33, this broaching machine 33 comprises the lathe bed 331 vertically arranged, be fixed on the driving mechanism on lathe bed 331, the slide carriage 332 moved up and down along lathe bed 331 and the broaching tool be fixed on slide carriage, along with the motion of slide carriage, the broaching of the automotive bake caliper support 300 that the clamp for machining 32 on rotary table 31 is fixed can be realized.And the broaching machine 33 of the broaching machine 33 of the 3rd station 303 and the 4th station 304 is arranged in 90 degree of angles, and its driving mechanism is independent, can install the wire pulling method that different broaching tools carries out different parts respectively.From the automotive bake caliper support 300 after the 3rd station 303 and the broaching of the 4th station 304 along with the rotation of rotary table 31 goes to the first station 301, and carry out discharging action by the first transfer robot 61.Due to the existence of rotary table 31, and because two opposite side of rotary table 31 are provided with clamp for machining 32, therefore this broaching machine processing part 3 can process two stations simultaneously, namely the first station is on carrying out, during the operation of blanking, 3rd station can be broached to automotive bake caliper support simultaneously, or when the second station can detect the automotive bake caliper support of material loading, 4th station can be broached to automotive bake caliper support simultaneously, this not only increases the automation of production, save the time that workpiece is sent in artificial hand labour movement, and substantially increase production efficiency, reduce labour intensity.And the clamp for machining 32 on this rotary table 31 the automotive bake caliper support 300 fixed and the automotive bake caliper support 300 processed, the front side surface 105 of its front panel 100 is upwards arranged, and namely the sidepiece 200 of this automotive bake caliper support is to downward-extension.And those skilled in the art can recognize, can be that rotary table 31 is equipped with clamp for machining relative to four stations, process while can realizing four stations like this, also only clamp for machining can be provided with by relative three stations, can realize like this processing three stations simultaneously, also only can have clamp for machining relative to a station, the processing of workpiece successively on each station on rotary table 31 can be realized like this.
This broaching machine processing part 3 also comprises broaching machine power distribution cabinet part 35, broaching machine Hydraulic Station part 36, broaching machine air-conditioning cooling segment 37.This broaching machine processing part 3 is for the groove 201 of the front panel 100 lower surface both sides forming automotive bake caliper support of broaching, therefore, in the clamp for machining 31 of broaching machine processing part 3, this automotive bake caliper support 300 front panel 100 upwards arrange, sidepiece 200 is setting up and down.
The automotive bake caliper support 300 processed from broaching machine processing part 3 presss from both sides the first end to transfer conveying device 5 by the first transfer robot 61, this transfer conveying device 5 comprises the support 51 being positioned at bottom and the transfer conveyer belt 52 being fixed on horizontal-extending on support 51, moves to the other end in one end that this transfer conveyer belt 52 therefrom turns conveying device 5.The front side surface 105 of the front panel 100 of automotive bake caliper support 300 due to what process in screw thread process part 4, and its front side surface 105 of automotive bake caliper support 300 processed from broaching machine processing part 3 is upwards arranged, the automotive bake caliper support 300 being sent to transfer conveying device 5 from the first transfer robot 61 remains front surface and upwards arranges, therefore, need adjustment automotive bake caliper support 300 being carried out to attitude, the i.e. adjustment in direction, and whole step all needs not by manually having come, so, this transfer conveying device 5 also comprises transfer manipulator 53, this transfer manipulator 53 is fixed on above support 51, the interval, top being positioned at transfer conveyer belt 52 is arranged, it comprises can around the axle rotating 360 degrees of himself and the mechanical arm 531 of bobbing and weaving, the front end of mechanical arm 531 is handgrip 532, this handgrip 532 can take over automotive bake caliper support 300 from the first transfer robot 61, then rotate to an angle after the direction of automotive bake caliper support 300 and angle are adjusted, be placed on one end of transfer conveyer belt 52, by the motion of transfer conveyer belt 52, automotive bake caliper support 300 is sent to the other end of transfer conveying device 5.Preferably, the other end of this transfer conveying device 5 is also provided with the baffle plate 55 moved up and down, and the similar of this baffle plate 55 is in the baffle arrangement of feeding and conveying device second end.
The automotive bake caliper support 300 of transfer conveying device 5 second end can take out and put into screw thread process part 4 and process by the second conveyor device people 62 between transfer conveying device 5 and screw thread process part 4.
Screw thread process part 4, as shown in figures 8-13, comprise one and be positioned at middle rotary table 41, and be positioned at the multiple lathes 42 of the machined surface around rotary table 41 towards rotary table 41, described rotary table 41 can horizontally rotate between multiple station, and correspondence is provided with a lathe 42 on the position of other stations in each station except first station, on rotary table 41, the position of corresponding each station is provided with one group of fixture 43.
As shown in Figure 8, described rotary table 41 is roughly square, the corresponding station in each direction, namely one have four stations, be respectively a station A, two station B, three station C and four station D, wherein a station is loading and unloading station, and the position that two, three and four stations are corresponding is provided with lathe 42, and the position of the rotary table 41 that each station is corresponding is provided with one group of fixture 43.Angle between this each station is 90 degree.
This rotary table 41 comprises pedestal 411, and is positioned on pedestal 411 relative to the panoramic table 412 that pedestal 411 horizontally rotates around the axis of vertical direction.The structure of this rotary table 41 can structure disclosed in application reference CN101450046B, also can adopt other structures.
Two, three and four stations are also provided with lathe 42, this lathe 42 comprises a three-dimensional mobile platform 44, the movement in X, Y and Z tri-directions can be realized, be positioned at the machining tool 45 in three-dimensional mobile platform 44, described machining tool 45 horizontal cross extends towards rotary table 41, and its processing end, towards rotary table 41, can be processed automotive bake caliper support fixing on rotary table 41 along with the movement of three-dimensional mobile platform 44.As shown in Figure 11,12, for the schematic diagram of lathe 42, described three-dimensional mobile platform 44 comprises a base 441, and the X being positioned at movement in X direction on base 441 is to base plate 442, and be positioned at X to the Y-direction base plate 443 along Y-direction movement on base plate 442, be positioned at the Z-direction base plate 444 along Z-direction movement on Y-direction base plate 443, described X, Y and Z tri-directions are vertical between two, preferably, Z-direction is above-below direction, X and Y is horizontal direction.On described Z-direction base plate 444 upper downward-extension face on be fixed with the machining tool 45 towards rotary table 41 of horizontally set, this machining tool 45 can be one, also can be multiple, this machining tool 45 can be boring drill bit, also can be the counterbit boring ream, also can be the processing head of tapping, preferably, the hole this Z-direction base plate 444 being fixed machining tool 45 is demountable structure, and different machining tools 45 can be selected to replace.Machining tool 45 is each to be all horizontally disposed with, and processes end face to revolution machine table 41, and each drive motors that is equipped with of machining tool 45 carries out driving processing to it.
Preferably, this three-dimensional mobile platform 4 also comprise be fixed on base 441X direction one side X to drive motors 4411, and be positioned on base 441, along X to the X direction guiding rail 4412 extended, the output shaft of drive motors 4411 is also along X to extension, output shaft is connected to one along X to the X extended to screw mandrel 4413 by a shaft coupling, described X overlaps on screw mandrel a nut, described X is a bearing block 4414 to the other end of screw mandrel, described nut and X fix to base plate 442, described X to base plate 442 can drive motors 4411 driving under move along X direction guiding rail 4412.
Preferably, this X is provided with the Y-direction guide rail 4422 extended along Y-direction to base plate 442, and be positioned at X to base plate 442Y to the Y-direction drive motors 4421 of a side, the output shaft of drive motors 4421 also extends along Y-direction, output shaft is connected to a Y-direction screw mandrel 4423 extended along Y-direction by a shaft coupling, on described Y-direction screw mandrel 4423, cover has a nut, the other end of described Y-direction screw mandrel 4423 is a bearing block 4424, described nut and Y-direction base plate 443 fix, described Y-direction base plate 443 can Y-direction drive motors 4421 driving under move along Y-direction guide rail 4422.
Preferably, this Y-direction base plate 443 is provided with the Z-direction guide rail 4432 extended along Z-direction, and be positioned at the Z-direction drive motors 4431 of Y-direction base plate 443Z to a side, preferably, described Z-direction guide rail 4432 is setting up and down, and top is provided with connecting plate 4435 to be connected, this Z-direction drive motors 4431 is fixed on the connecting plate 4435 at described top, the output shaft of Z-direction drive motors 4431 also extends along Z-direction, output shaft is connected to a Z-direction screw mandrel 4433 extended along Z-direction by a shaft coupling, on described Z-direction screw mandrel 4433, cover has a nut, the other end of described Z-direction screw mandrel 4433 connects on the bearing block with described Y-direction base plate 443, described nut and Z-direction base plate 444 fix, described Z-direction base plate 444 can Z-direction drive motors 4431 driving under move along Z-direction guide rail 4432.
Preferably, this station A is loading and unloading position, therefore, this station is not provided with lathe 42, this station realizes the installation and removal of automotive bake caliper support to be processed, after automotive bake caliper support installing, the front panel of automotive bake caliper support 300 is towards the outside of rotary table 41, rotary table 41 turns to two station B from a station A 90-degree rotation, lathe 42 corresponding on two station B is provided with the machining tool of Milling Process, along with the movement of three-dimensional mobile platform 44, Milling Process is carried out to the end face at the M12 screwed hole place on front panel 100, subsequently along with rotary table 41 90-degree rotation, three station C are turned to from two station B, lathe 2 on three station C is provided with the machining tool of boring and tapping, along with the movement of three-dimensional mobile platform 44, M12 screwed hole place end face is holed and tapping, then rotary table 41 90-degree rotation to four station D, along with the movement of three-dimensional mobile platform 44, brill ream and tapping are carried out to M9 screwed hole place end face, after completing the processing of all stations, automotive bake caliper support rotates to a station with rotary table, carries out the operation of discharging and material loading again.And because rotary table is equipped with fixture relative to each station, therefore, can process on each station simultaneously, namely a station is while carrying out loading and unloading, two stations, three stations and four stations are all processed, greatly reduce process time like this, saved cost, improve production efficiency.
As illustrated in figs. 13-14, for being fixed on the fixture on rotary table 41, comprise the holder 431 on the horizontal plane being fixed on rotary table 41, and be positioned at the intermediate mass 432 that holder 431 projects upwards, the both sides of this intermediate mass 432 are respectively provided with a groove locating piece 433, two side positions of the lower surface of the front panel 100 of automotive bake caliper support 300 are also provided with the groove 201 extended in the same way with sidepiece 200, and the top of this groove locating piece 433 has the protuberance 4331 matched with the position of this groove 201 and size.
The front, both sides of the intermediate mass 432 of this holder 431 is respectively provided with a front briquetting 434, this front briquetting 434 can seesaw towards holder 431 and compress or unclamp the front surface 105 of front panel 100, and then compresses and unclamp the both side ends of front panel 100 of this brake-caliper support.
The both sides of the intermediate mass 432 of this holder 431, the top position of briquetting 434 namely, be respectively provided with a briquetting 435, this briquetting 435 can move up and down.When placing this brake-caliper support, the front panel 100 of brake-caliper support is across the top being positioned at intermediate mass 432, groove 201 and groove locating piece 433 match, this groove locating piece 433 is connected with one first oil cylinder 4332, this first oil cylinder 4332 is between groove locating piece 433 and intermediate mass 432, make described groove locating piece 433 can be adjacent to the surface of this groove 201 to both sides side-to-side movement relative to intermediate mass 432, the center of this automotive bake caliper support and right position are fixed.Make right position and the upper-lower position Primary Location of this brake-caliper support.And those skilled in the art can recognize, also not necessarily protuberance 4331 to can be provided with on groove locating piece 433, as long as the rear surface of this groove locating piece 43 and the front panel 100 of brake-caliper support and fitting the front and back and right position that coordinate and locate this brake-caliper support with the inner surface of side lever 200.
Front briquetting 434 is connected with one second oil cylinder 4341, and this second oil cylinder 4341 is between front briquetting 434 and holder 431, and front briquetting 434 can compress the position, both sides of front panel 100 backward, and the front and back position of brake-caliper support is fixed.Briquetting 435 compresses the top of the front panel 100 of brake-caliper support downwards respectively, and the upper-lower position of brake-caliper support is fixed.This briquetting 435 is connected with one the 3rd oil cylinder 4351,3rd oil cylinder 4351 is between briquetting 435 and holder 431, briquetting 435 can be moved up and down, preferably, at least one side-lower of this briquetting 435 is provided with locating piece 436, this locating piece 436 is oppositely arranged with a side-lower of briquetting 435, and for locating the position that briquetting 435 moves downward.
And this screw thread process part 4 also comprises air-conditioning cooling segment 46, Hydraulic Station part 47, power distribution cabinet part 48.
This automatic production line, not only can depart from the production and processing manually carrying out full-automatic automotive bake caliper support completely, broached in the surface of automotive bake caliper support and the processing of screwed hole, greatly reduce labour intensity, improve automatization level, and the processing of the multiple station of multiple workpiece all can be carried out in screw thread process part in this automatic production line and broaching machine processing part, more improves production efficiency, shortens process time simultaneously.
Although more than describe in detail the preferred embodiments of the present invention, should be expressly understood that, for a person skilled in the art, the present invention can have various modifications and variations.All any amendments done within the spirit and principles in the present invention, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (10)
1. the automatic production line of an automotive bake caliper support, comprise feeding and conveying device (1), lower material conveying device (2), broaching machine processing part (3) and screw thread process part (4), it is characterized in that: also comprise the transfer conveying device (5) be positioned between broaching machine processing part (3) and screw thread process part (4), described feeding and conveying device (1), the first transfer robot (61) is provided with between broaching machine processing part (3) and transfer conveying device (5), automotive bake caliper support (300) in feeding and conveying device (1) is put into broaching machine processing part (3) and is processed by described first transfer robot (61), and the automotive bake caliper support (300) processed in broaching machine processing part (3) is taken out and puts into transfer conveying device (5), described transfer conveying device (5), second conveyor device people (62) is provided with between screw thread process part (4) and lower material conveying device (2), automotive bake caliper support (300) in transfer conveying device (5) takes out and puts into screw thread process part (4) by described second conveyor device people (62), and automotive bake caliper support screw thread process part (4) machined takes out and puts into lower material conveying device (3).
2. the automatic production line of automotive bake caliper support as claimed in claim 1, it is characterized in that: described broaching machine processing part (3) comprises four stations and and is positioned at middle rotary table (31), described four stations comprise the first station (301) as loading and unloading station, as whether accurately the second station (302) put detecting the location of workpiece, the 3rd station (303) as rough station and the 4th station (304) as finish draw station, on described 3rd station (303) and the position corresponding to the 4th station (304), the side of described rotary table (31) is respectively equipped with broaching machine (33), the axle that described rotary table (31) vertically can be arranged around himself horizontally rotates between four stations, the position of the rotary table (31) corresponding at least one station in described four stations is provided with clamp for machining (32) fixed car brake-caliper support (300).
3. the automatic production line of automotive bake caliper support as claimed in claim 2, it is characterized in that: described broaching machine (33) comprises the lathe bed (331) vertically arranged respectively, and the slide carriage (332) moved up and down along lathe bed (331) and the broaching tool be fixed on slide carriage (332).
4. the automatic production line of automotive bake caliper support as claimed in claim 1, it is characterized in that: described feeding and conveying device (1) comprises the material loading conveyer belt (12) that horizontal cross is arranged, described material loading conveyer belt (12) top is placed automotive bake caliper support (300) to be processed and automotive bake caliper support (300) to be processed is transported to the second end from first end, and the top of described second end is also provided with the baffle plate (13) that can move up and down.
5. the automatic production line of automotive bake caliper support as claimed in claim 1, it is characterized in that: described transfer conveying device (5) comprises the transfer conveyer belt (52) of horizontal-extending, automotive bake caliper support (300) is delivered to the other end from one end by described transfer conveyer belt (52), this transfer conveying device (5) also comprises a transfer manipulator (53), the interval, top that described transfer manipulator (53) is positioned at transfer conveyer belt (52) is arranged, comprising can around the axle rotating 360 degrees of himself and the mechanical arm of bobbing and weaving (531), described transfer manipulator (53) receives the automotive bake caliper support (300) that transmits from the first transfer robot (61) and puts into transfer conveyer belt (52) to its attitude and after adjusting.
6. the automatic production line of automotive bake caliper support as claimed in claim 1, it is characterized in that: described screw thread process part (4) comprises the rotary table (41) being positioned at centre, described rotary table (41) can horizontally rotate between multiple station, described station comprises four, be respectively a station (A), two stations (B), three stations (C) and four stations (D), wherein a station (A) is loading and unloading station, described two stations (B), three stations (C) and the position corresponding to four stations (D) are equipped with lathe (42), the angle that between each station, rotary table (41) rotates is 90 degree, the position of the corresponding each station of described rotary table (41) is equipped with one group of fixture (43), described lathe (42) is provided with laterally extending and processes the machining tool (45) of end towards described rotary table (41), fixture (43) on described rotary table (41) the machined surface of automotive bake caliper support (300) fixed make machining tool corresponding to each station (45) process it toward the outer side.
7. the automatic production line of automotive bake caliper support as claimed in claim 6, it is characterized in that: described lathe (42) comprises a three-dimensional mobile platform (44), the described three-dimensional mobile platform (44) that is fixed on described machining tool (45) goes up and can be mobile along with described three-dimensional mobile platform (44), described three-dimensional mobile platform (44) comprises a fixing base (441), and the X being positioned at movement in X direction on base (441) is to base plate (442), and be positioned at X to the Y-direction base plate (443) along Y-direction movement on base plate (442), be positioned at the Z-direction base plate (444) along Z-direction movement on Y-direction base plate (443), described X, Y-direction is horizontal direction, described Z-direction is above-below direction, and described X, Y and Z-direction are vertical between two, described Z-direction base plate (444) removably fixes described machining tool (45).
8. the automatic production line of automotive bake caliper support as claimed in claim 7, it is characterized in that: described fixture (43) comprises holder (431) and is positioned at the intermediate mass (432) that holder (431) projects upwards, the both sides of described intermediate mass (432) are respectively provided with a groove locating piece (433), described groove locating piece (433) can compress the sidepiece (200) of automotive bake caliper support to two lateral movements inner surface relative to intermediate mass (432) makes the right position of automotive bake caliper support fix, briquetting (434) before the front, both sides of described intermediate mass (432) is respectively provided with one, described front briquetting (434) can seesaw towards holder (431) front surface (105) of the front panel (100) compressing described automotive bake caliper support, a briquetting (435) is respectively provided with above the both sides of described intermediate mass (432), described briquetting (435) can relative to holder (431) move up and down compress described automotive bake caliper support both sides above position.
9. the automatic production line of automotive bake caliper support as claimed in claim 5, is characterized in that: be also provided with the baffle plate (55) that can move up and down above the other end of described transfer conveying device (5).
10. the automatic production line of automotive bake caliper support as claimed in claim 2, is characterized in that: described rotary table (31) is for square, and wherein corresponding both sides, its four square limits are provided with clamp for machining (32).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201510112261.7A CN104690557B (en) | 2015-03-13 | 2015-03-13 | A kind of automobile brake clamps the automatic production line of support |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510112261.7A CN104690557B (en) | 2015-03-13 | 2015-03-13 | A kind of automobile brake clamps the automatic production line of support |
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| CN104690557A true CN104690557A (en) | 2015-06-10 |
| CN104690557B CN104690557B (en) | 2017-09-19 |
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| CN201510112261.7A Active CN104690557B (en) | 2015-03-13 | 2015-03-13 | A kind of automobile brake clamps the automatic production line of support |
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| CN106197223A (en) * | 2016-08-26 | 2016-12-07 | 浙江畅尔智能装备股份有限公司 | Automobile brake clamps support arc check tool and the detection device with this cubing and utilizes the detection method of this detection device |
| CN107253062A (en) * | 2017-07-21 | 2017-10-17 | 任红叶 | A kind of caliper shell digital control processing production line |
| CN108290261A (en) * | 2015-11-17 | 2018-07-17 | Ntn株式会社 | Loader mechanism and machine tool system |
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| CN111496718A (en) * | 2019-11-21 | 2020-08-07 | 武汉晟创自动化工程有限公司 | Automatic production line that attaches together of caliper support retinue location frock and calliper |
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| CN110860900A (en) * | 2019-11-22 | 2020-03-06 | 丸一金属制品(佛山)有限公司 | Automatic pipe fitting machining system and automatic pipe fitting machining method |
| CN111823021A (en) * | 2020-01-17 | 2020-10-27 | 杭州临安金勇精密制品有限公司 | Automatic production equipment and production method of precision part |
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| CN111730335A (en) * | 2020-07-23 | 2020-10-02 | 广州博研智能科技股份有限公司 | Machining manipulator workstation |
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| CN112548653A (en) * | 2020-12-18 | 2021-03-26 | 成都中科注能科技股份有限公司 | Automatic production line for sky rail frame body |
| CN112548653B (en) * | 2020-12-18 | 2024-06-11 | 成都中科注能科技有限公司 | Automatic production line for top rail clamp body |
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Denomination of invention: An automatic production line for automobile brake caliper support Effective date of registration: 20210808 Granted publication date: 20170919 Pledgee: Zhejiang Jinyun Rural Commercial Bank Co.,Ltd. technology sub branch Pledgor: ZHEJIANG CHR INTELLIGENT EQUIPMENT Co.,Ltd. Registration number: Y2021330001097 |
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