CN205237672U - Increase and decrease compound five-axis machining center machine tool - Google Patents

Increase and decrease compound five-axis machining center machine tool Download PDF

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CN205237672U
CN205237672U CN201521133016.6U CN201521133016U CN205237672U CN 205237672 U CN205237672 U CN 205237672U CN 201521133016 U CN201521133016 U CN 201521133016U CN 205237672 U CN205237672 U CN 205237672U
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axis
driving system
compound
increase
laser
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俞建模
俞洋
孙军
王永兴
吕建忠
孙瑞莲
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Dalian Sunlight Technology Co ltd
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Dalian Sunlight Machinery Co ltd
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Abstract

A lathe bed 1 of an increasing and decreasing composite five-axis machining center is provided with an A/C axis cradle type turntable 2 and a Y axis driving system 3, the Y axis driving system 3 drives a beam 4 to move along the Y axis direction, an X axis driving system 5 is installed in the beam 4, the X axis driving system 5 drives a ram frame 6 to move along the X axis direction, a Z axis driving system 7 is installed in the ram frame 6, the Z axis driving system 7 drives a ram spindle 8 to move along the Z axis direction, and a laser powder spraying device 9 and a tool magazine 10 are installed in the lathe bed. The utility model discloses a compound five machining center lathe specially adapted includes medical spare part, shines the quick contour machining of the complicated part of trial-manufacturing of single production product and aircraft, car, saves its trial-manufacturing time. And can also be processed and manufactured aiming at the shapes and structures of workpieces which cannot be realized by some traditional methods such as casting, forging and the like. Therefore, the structure of the product can be optimized, the processing procedure and the process are simplified, and the production efficiency and the product performance of the product are improved.

Description

增减复合五轴加工中心机床Increase and decrease compound five-axis machining center machine tool

技术领域technical field

本实用新型涉及一种加工中心机床,尤其涉及一种增减复合五轴加工中心机床。The utility model relates to a machining center machine tool, in particular to an increasing and decreasing compound five-axis machining center machine tool.

背景技术Background technique

3D打印技术(即增材制造技术)是现阶段世界很多发达国家都在致力于研究的一种新型产品生产方式,由于其具有传统铸锻造等行业所不具备的一些优势,随着其技术的不断成熟,必将带来一场新的产业革命。而五轴联动加工中心作为机床行业的高端产品,在一些异形或复杂零件的加工方面也起着不可替代的作用。结合以上两种技术所形成的增减复合五轴加工机床可以实现复杂零件的从生成到加工成品的全部工序,真正实现了从无到有。3D printing technology (that is, additive manufacturing technology) is a new product production method that many developed countries in the world are working on at this stage. Because it has some advantages that traditional casting and forging industries do not have, with the development of its technology Continuous maturity will surely bring about a new industrial revolution. As a high-end product in the machine tool industry, the five-axis machining center also plays an irreplaceable role in the processing of some special-shaped or complex parts. The increase-decrease compound five-axis processing machine tool formed by combining the above two technologies can realize the entire process from the generation of complex parts to the finished product, and truly achieve something from scratch.

实用新型内容Utility model content

本实用新型所解决的技术问题是克服现有技术的不足,提供一种既可以进行增材制造,也可以对工件进行去除材料加工,并且可以在两者之间自由切换增减复合五轴加工中心机床。The technical problem solved by the utility model is to overcome the deficiencies of the prior art, and to provide a kind of composite five-axis machining that can not only carry out additive manufacturing, but also can remove material from the workpiece, and can freely switch between the two. Center machine tool.

本实用新型采用的技术方案是床身上安装有A/C轴摇篮式转台和Y轴驱动系统,Y轴驱动系统驱动横梁沿Y轴方向移动,横梁内安装X轴驱动系统,X轴驱动系统驱动滑枕架沿X轴方向移动,滑枕架内安装Z轴驱动系统,Z轴驱动系统驱动滑枕主轴沿Z轴方向移动,床身内安装有激光喷粉装置和刀库。A/C轴摇篮式转台可实现A、C轴的单独旋转或联动旋转,刀库用于安放机床所使用的刀具并实现自动换刀功能。The technical scheme adopted by the utility model is that an A/C-axis cradle-type turntable and a Y-axis drive system are installed on the bed, and the Y-axis drive system drives the beam to move along the Y-axis direction, and an X-axis drive system is installed in the beam, and the X-axis drive system drives The ram frame moves along the X-axis direction, and the Z-axis driving system is installed in the ram frame, and the Z-axis driving system drives the main shaft of the ram to move along the Z-axis direction, and a laser powder spraying device and a tool magazine are installed in the bed. The A/C-axis cradle-type turntable can realize the independent rotation or linked rotation of A and C-axis. The tool magazine is used to place the tools used in the machine tool and realize the automatic tool change function.

激光喷粉装置包括激光系统用水冷机、激光发生器、粉末输送器和激光喷粉头。激光系统用水冷机用于冷却激光发生器及激光喷粉头。增减复合五轴加工中心机床还包括机床用水冷机、排屑器和电气柜。机床用水冷机用于冷却滑枕主轴,排屑器用于机床加工中铁屑的收集,电气柜用于机床的电气元件安放。机床在加工时可以实现刀具与激光喷粉头的自由更换,当需要增材制造时,滑枕主轴移动到激光喷粉头放置位置并停止滑枕主轴的旋转运动,抓取激光喷粉头,然后进行增材制造。当需要进行减材加工时,滑枕主轴将激光喷粉头放置回原位置,再移动到刀库的换刀点位置,抓取所需要的刀具并恢复主轴旋转运动,对增材后的零件进行切削加工。The laser powder spraying device includes a laser system water cooler, a laser generator, a powder conveyor and a laser powder spraying head. The laser system water cooler is used to cool the laser generator and laser powder spraying head. The increase and decrease compound five-axis machining center machine tool also includes a water cooler for the machine tool, a chip conveyor and an electrical cabinet. The machine water cooler is used to cool the main shaft of the ram, the chip conveyor is used to collect iron filings during machine tool processing, and the electrical cabinet is used to place the electrical components of the machine tool. The machine tool can realize the free replacement of the tool and the laser powder spray head during processing. When additive manufacturing is required, the ram spindle moves to the position where the laser powder spray head is placed and stops the rotation of the ram spindle, grabs the laser powder spray head, Additive manufacturing is then performed. When material subtraction processing is required, the ram spindle puts the laser powder spray head back to its original position, and then moves to the tool change point of the tool magazine, grabs the required tool and restores the spindle rotation movement, and the parts after the material addition Carry out cutting processing.

本实用新型的有益效果是增减复合五轴加工中心机床不仅可完成航空航天、军工、模具以及汽车等主要行业的传统五轴零件批量加工,还特别适用于包括医疗零部件、照单生产产品以及飞机、汽车的试制复杂零件的快速成型加工,节省其试制时间。针对一些传统方式如铸造、锻造等无法实现的工件形状和结构也可以加工制造。从而可以使产品结构更加优化,简化加工程序和工艺,提高生产效率和产品性能。The beneficial effect of the utility model is that the increase and decrease composite five-axis machining center machine tool can not only complete the batch processing of traditional five-axis parts in major industries such as aerospace, military industry, molds and automobiles, but is also especially suitable for including medical parts and make-to-order products And the rapid prototyping of complex parts for trial production of aircraft and automobiles, saving its trial production time. It can also be processed and manufactured for some workpiece shapes and structures that cannot be realized by traditional methods such as casting and forging. Thus, the product structure can be optimized, the processing procedure and process can be simplified, and the production efficiency and product performance can be improved.

附图说明Description of drawings

图1为本实用新型增减复合五轴加工中心机床的主视图;Fig. 1 is the front view of the machine tool of the utility model increasing and decreasing compound five-axis machining center;

图2为图1的俯视图。FIG. 2 is a top view of FIG. 1 .

图中标记为:1-床身,2-A/C轴摇篮式转台,3-Y轴驱动系统,4-横梁,5-X轴驱动系统,6-滑枕架,7-Z轴驱动系统,8-滑枕主轴,9-激光喷粉装置,10-刀库,11-机床用水冷机,12-排屑器,13-电气柜,91-激光系统用水冷机,92-激光发生器,93-粉末输送器,94-激光喷粉头Marked in the figure: 1-bed, 2-A/C-axis cradle-type turntable, 3-Y-axis drive system, 4-beam, 5-X-axis drive system, 6-ram frame, 7-Z-axis drive system , 8- Ram spindle, 9- Laser powder spraying device, 10- Tool magazine, 11- Machine tool water cooler, 12- Chip conveyor, 13- Electrical cabinet, 91- Laser system water cooler, 92- Laser generator , 93-powder conveyor, 94-laser powder spraying head

具体实施方式detailed description

下面结合附图对本实用新型作进一步说明。Below in conjunction with accompanying drawing, the utility model is further described.

如图1和图2所示,增减复合五轴加工中心机床,床身1上安装有A/C轴摇篮式转台2和Y轴驱动系统3,Y轴驱动系统3驱动横梁4沿Y轴方向移动,横梁4内安装X轴驱动系统5,X轴驱动系统5驱动滑枕架6沿X轴方向移动,滑枕架6内安装Z轴驱动系统7,Z轴驱动系统7驱动滑枕主轴8沿Z轴方向移动,床身1内安装有激光喷粉装置9和刀库10。A/C轴摇篮式转台2可实现A、C轴的单独旋转或联动旋转,刀库10用于安放机床所使用的刀具并实现自动换刀功能。As shown in Fig. 1 and Fig. 2, in the machine tool of increasing and decreasing compound five-axis machining center, A/C-axis cradle-type turntable 2 and Y-axis driving system 3 are installed on bed 1, and Y-axis driving system 3 drives beam 4 along the Y-axis X-axis driving system 5 is installed in the beam 4, and the X-axis driving system 5 drives the ram frame 6 to move along the X-axis direction. The Z-axis driving system 7 is installed in the ram frame 6, and the Z-axis driving system 7 drives the main shaft of the ram 8 moves along the Z-axis direction, and a laser powder spraying device 9 and a tool magazine 10 are installed in the bed 1. The A/C axis cradle-type turntable 2 can realize the independent rotation or linked rotation of the A and C axes, and the tool magazine 10 is used to place the tools used by the machine tool and realize the automatic tool change function.

激光喷粉装置9包括激光系统用水冷机91、激光发生器92、粉末输送器93和激光喷粉头94。激光系统用水冷机91用于冷却激光发生器92及激光喷粉头94。增减复合五轴加工中心机床还包括机床用水冷机11、排屑器12和电气柜13。机床用水冷机11用于冷却滑枕主轴8,排屑器12用于增减复合五轴加工中心机床加工中铁屑的收集,电气柜13用于增减复合五轴加工中心机床的电气元件安放。增减复合五轴加工中心机床在加工时可以实现刀具与激光喷粉头的自由更换,当需要增材制造时,滑枕主轴移动到激光喷粉头放置位置,停止滑枕主轴的旋转运动并抓取激光喷粉头,然后进行增材制造。当需要进行减材加工时,滑枕主轴将激光喷粉头放置回原位置,再移动到刀库的换刀点位置,抓取所需要的刀具并恢复主轴旋转运动,对增材后的零件进行切削加工。The laser powder spraying device 9 includes a laser system water cooler 91 , a laser generator 92 , a powder conveyor 93 and a laser powder spraying head 94 . The laser system water cooler 91 is used to cool the laser generator 92 and the laser powder spraying head 94 . The increase and decrease compound five-axis machining center machine tool also includes a water cooler 11 for the machine tool, a chip conveyor 12 and an electrical cabinet 13 . The machine water cooler 11 is used to cool the ram spindle 8, the chip conveyor 12 is used to collect iron filings in the machine tool processing of the increasing and decreasing compound five-axis machining center, and the electrical cabinet 13 is used to place the electrical components of the increasing and decreasing compound five-axis machining center machine tool . The increase and decrease compound five-axis machining center machine tool can realize the free replacement of the tool and the laser powder spraying head during processing. When additive manufacturing is required, the ram spindle moves to the position where the laser powder spraying head is placed, stops the rotational movement of the ram spindle and Grab a laser duster head, and go for additive manufacturing. When material subtraction processing is required, the ram spindle puts the laser powder spray head back to its original position, and then moves to the tool change point of the tool magazine, grabs the required tool and restores the spindle rotation movement, and the parts after the material addition Carry out cutting processing.

本实用新型的增减复合五轴加工中心机床不仅可完成航空航天、军工、模具以及汽车等主要行业的传统五轴零件批量加工,还特别适用于包括医疗零部件、照单生产产品以及飞机、汽车的试制部件等复杂零件的快速成型加工,节省其试制时间。并且针对一些传统方式如铸造、锻造等无法实现的工件形状和结构也可以加工制造。从而可以使产品结构更加优化,简化加工程序和工艺,提高生产效率和产品性能。The increasing and decreasing composite five-axis machining center machine tool of the utility model can not only complete batch processing of traditional five-axis parts in major industries such as aerospace, military industry, mold and automobile, but also is especially suitable for including medical parts, make-to-order products and aircraft, Rapid prototyping of complex parts such as automotive trial parts, saving trial production time. And it can also be processed and manufactured for some workpiece shapes and structures that cannot be realized by traditional methods such as casting and forging. Thus, the product structure can be optimized, the processing procedure and process can be simplified, and the production efficiency and product performance can be improved.

Claims (5)

1. the compound five axle processing center machine tools of increase and decrease, is characterized in that: A/C axle cradle is installed on lathe bed (1)Formula turntable (2) and Y-axis drive system (3), Y-axis drive system (3) drives crossbeam (4) to move along Y direction,X-axis drive system (5) is installed in crossbeam (4), and X-axis drive system (5) drives ram frame (6) to move along X-directionMoving, Z axis drive system (7) is installed in ram frame (6), Z axis drive system (7) drives ram main shaft (8) along Z axisDirection moves, and laser dusting device (9) and tool magazine (10) are installed in lathe bed (1).
2. the compound five axle processing center machine tools of increase and decrease according to claim 1, is characterized in that: laser sprayPowder device (9) comprises water cooling unit for laser system (91), laser generator (92), powder conveyor (93)With laser dust nozzle (94).
3. the compound five axle processing center machine tools of increase and decrease according to claim 1, is characterized in that: also compriseWater cooling unit for lathe (11).
4. the compound five axle processing center machine tools of increase and decrease according to claim 1, is characterized in that: also compriseChip cleaner (12).
5. the compound five axle processing center machine tools of increase and decrease according to claim 1, is characterized in that: also bagDraw together regulator cubicle (13).
CN201521133016.6U 2015-12-30 2015-12-30 Increase and decrease compound five-axis machining center machine tool Expired - Lifetime CN205237672U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105415061A (en) * 2015-12-30 2016-03-23 大连三垒机器股份有限公司 Increase and decrease compound five-axis machining center machine tool
CN106112704A (en) * 2016-08-26 2016-11-16 鞍山宏拓数控设备工程有限公司 There is the cutter sharpener of laser coatings function
CN107584115A (en) * 2017-08-10 2018-01-16 大连海博瑞思科技有限公司 Five-axis simultaneous printing method of impeller blades with space warped surface
CN108067881A (en) * 2017-10-18 2018-05-25 苏州利耀纳精密机械有限公司 A kind of processing method for having the function of to increase material and material reducing simultaneously in numerically-controlled machine tool
CN108213423A (en) * 2017-12-29 2018-06-29 南京辉锐光电科技有限公司 A kind of laser increases and decreases material composite manufacturing device and method

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105415061A (en) * 2015-12-30 2016-03-23 大连三垒机器股份有限公司 Increase and decrease compound five-axis machining center machine tool
CN106112704A (en) * 2016-08-26 2016-11-16 鞍山宏拓数控设备工程有限公司 There is the cutter sharpener of laser coatings function
CN106112704B (en) * 2016-08-26 2018-07-03 鞍山宏拓数控设备工程有限公司 There is the cutter sharpener of laser coatings
CN107584115A (en) * 2017-08-10 2018-01-16 大连海博瑞思科技有限公司 Five-axis simultaneous printing method of impeller blades with space warped surface
CN108067881A (en) * 2017-10-18 2018-05-25 苏州利耀纳精密机械有限公司 A kind of processing method for having the function of to increase material and material reducing simultaneously in numerically-controlled machine tool
CN108213423A (en) * 2017-12-29 2018-06-29 南京辉锐光电科技有限公司 A kind of laser increases and decreases material composite manufacturing device and method

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Effective date of registration: 20180102

Address after: 116024 Liaoning city of Dalian province high tech Industrial Park Qixianling love Yin Street No. 33

Patentee after: DALIAN SUNLIGHT TECHNOLOGY CO.,LTD.

Address before: 116024 Liaoning city of Dalian province high tech Industrial Park Qixianling love Yin Street No. 33

Patentee before: DALIAN SUNLIGHT MACHINERY Co.,Ltd.

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Granted publication date: 20160518