CN112548653A - Automatic production line for sky rail frame body - Google Patents
Automatic production line for sky rail frame body Download PDFInfo
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- CN112548653A CN112548653A CN202011505762.9A CN202011505762A CN112548653A CN 112548653 A CN112548653 A CN 112548653A CN 202011505762 A CN202011505762 A CN 202011505762A CN 112548653 A CN112548653 A CN 112548653A
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- 238000003825 pressing Methods 0.000 claims description 77
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
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Abstract
The invention discloses an automatic production line for a head rail frame body, which comprises a gate type follow track, wherein a follow manipulator device moving along the gate type follow track is arranged at the bottom of the gate type follow track, and a feeding line and a discharging line are respectively arranged on two sides of one end of the gate type follow track, corresponding to the grabbing end of the follow manipulator device; the two sides of the gate-type follow rail are sequentially provided with an arc groove processing device and a multi-station T-shaped groove processing device corresponding to the grabbing end of the follow manipulator device; the invention has the advantages that the parts are conveniently fastened and compressed in the front-back, up-down and left-right directions, and then the parts are limited by six degrees of freedom, thereby effectively avoiding the parts from moving in the subsequent processing process and ensuring the processing precision.
Description
Technical Field
The invention belongs to the technical field of automatic production lines of parts, and particularly relates to an automatic production line of a head rail frame.
Background
The support body part is a kind of commonly used part, the course of working of support body part mainly includes circular arc groove processing, multiple processes such as T-slot processing, the tradition is to correspond solitary processing procedure through simple digit control machine tool and process the pincers body part, need the manual work to unload the pincers body part and transfer to the digit control machine tool department that next process corresponds and carry out the material loading again after accomplishing last process, the clamping, processing, this just causes the manufacturing procedure inefficiency, it needs many staff to monitor to correspond a plurality of processes simultaneously, consume manpower and materials. Meanwhile, in the process of machining through a common numerical control machine tool, due to the limitation of the anisotropic structure of the clamp part, positioning devices such as a three-jaw chuck and a top on the common numerical control machine tool are difficult to stably position the part in the front-back direction, the left-right direction and the up-down direction, and the clamp part is extremely easy to cause insufficient machining precision or even scrapped due to the displacement of cutting force of a cutter in the machining process.
Disclosure of Invention
The invention aims to provide an automatic production line for a head rail frame body, which can realize automatic continuous feeding, processing and discharging of parts, and can realize stable positioning and fixing of the parts in the processing process and efficient cyclic processing of the parts.
The invention is realized by the following technical scheme:
an automatic production line for a head rail frame body comprises a gate type follow rail, wherein a follow manipulator device moving along the gate type follow rail is arranged at the bottom of the gate type follow rail, and a feeding line and a discharging line are arranged on two sides of one end of the gate type follow rail respectively corresponding to a grabbing end of the follow manipulator device; and the two sides of the gate-type following track are provided with an arc groove processing device and a multi-station T-shaped groove processing device in sequence corresponding to the grabbing end of the following manipulator device.
The part material loading conveying is carried out to the stockline in gate-type retinue orbital one end, and retinue manipulator device removes to stockline department and gets the part clamp on the stockline and keep in through the manipulator. Aiming at the rear clamp body part, the following manipulator slides along the gate-type following track, sequentially passes through the arc groove machining device and the multi-station T-shaped groove machining device, clamps and positions the part through the arc groove machining device, and then can machine the arc groove of the part through a numerical control cutter arranged on one side of the arc groove machining device; the part is clamped and positioned by the multi-station T-shaped groove machining device, and then the part can be subjected to T-shaped groove machining by the numerical control cutter arranged on one side of the multi-station T-shaped groove machining device. The continuous movement is carried out among the feeding line, each processing device and the discharging line through the following mechanical hand device, so that continuous circulating uninterrupted processing operation is realized, and the part processing efficiency is greatly improved.
In order to better realize the invention, the following manipulator device comprises a grabbing manipulator, a following driving device and a reversing temporary storage platform, wherein the grabbing manipulator is movably arranged at the bottom of the door type following track, and the following driving device is arranged between the grabbing manipulator and the door type following track and is used for driving the grabbing manipulator to move along the door type following track; the reversing temporary storage platform is installed on one side of the grabbing manipulator and moves synchronously along with the grabbing manipulator, and a temporary storage seat is arranged on the reversing temporary storage platform.
In order to better realize the invention, two reversing positioning devices are symmetrically arranged on the temporary storage seat, and an infrared in-place detection device is arranged between every two reversing positioning devices.
In order to better realize the invention, the arc groove processing device further comprises an arc groove processing positioning frame body, a front positioning plate and a rear positioning plate are arranged on the front side and the rear side of the top of the arc groove processing positioning frame body in parallel alignment, and positioning grooves are formed in the two ends of the front positioning plate and the two ends of the rear positioning plate; arc groove processing top closing device is provided with to both ends respectively the symmetry about arc groove processing location support body, the front end of arc groove processing location support body is provided with arc groove processing front end closing device, the front end of arc groove processing location support body is provided with arc groove processing rear end positioner.
In order to better realize the invention, further, the arc groove machining front end pressing devices are symmetrically arranged on the left side and the right side of the front end of the arc groove machining positioning frame body, and the arc groove machining rear end positioning devices are symmetrically arranged on the left side and the right side of the rear end of the arc groove machining positioning frame body.
In order to better realize the invention, the left side and the right side of the arc groove processing and positioning frame body are respectively provided with two groups of arc groove processing top pressing devices, and the two groups of arc groove processing top pressing devices are respectively arranged corresponding to the positioning grooves at the end parts of the front positioning plate and the rear positioning plate.
In order to better realize the invention, the multi-station T-shaped groove processing device further comprises a T-shaped groove processing rotating frame body, at least two T-shaped groove processing positioning frame bodies are arranged on the T-shaped groove processing rotating frame body, a T-shaped groove processing front end positioning device is arranged at the front end of the T-shaped groove processing positioning frame body, and a T-shaped groove processing rear end positioning device corresponding to the T-shaped groove processing front end positioning device is arranged at the rear end of the T-shaped groove processing positioning frame body; the top of the T-shaped groove machining positioning frame body is provided with a T-shaped groove machining bottom positioning device, and two sides of the top of the T-shaped groove machining positioning frame body are provided with T-shaped groove machining top pressing devices corresponding to the T-shaped groove machining bottom positioning devices; and the left side and the right side of the T-shaped groove processing and positioning frame body are symmetrically provided with T-shaped groove processing side positioning devices.
In order to better realize the invention, the front end positioning device for processing the T-shaped groove further comprises a front end middle positioning device and a front end side positioning device, the front end middle positioning device is arranged in the middle of the front end of the T-shaped groove processing positioning frame body, and the front end side positioning device is symmetrically arranged on the left side and the right side of the front end middle positioning device.
In order to better realize the invention, the T-shaped groove processing side positioning device further comprises a side expansion device, lever assemblies and ejector rods which are horizontally and slidably arranged on the left side and the right side of the T-shaped groove processing positioning frame body, the lever assemblies are symmetrically arranged on the left side and the right side of the T-shaped groove processing positioning frame body, one end of each lever assembly is connected with the expansion end of the side expansion device, the other end of each lever assembly is connected with one end of each ejector rod, and the other end of each ejector rod is provided with a pressure head corresponding to the side face of a part.
In order to better realize the invention, the side surface telescopic device further comprises a T-shaped connecting pipe, a vertical oil cylinder arranged corresponding to the vertical section of the T-shaped connecting pipe and horizontal oil cylinders symmetrically arranged corresponding to the horizontal sections at two sides of the T-shaped connecting pipe, a push rod piston of the vertical oil cylinder is arranged in the vertical section of the T-shaped connecting pipe in a sliding mode, one end, far away from the vertical section, of the horizontal section of the T-shaped connecting pipe is connected with an inner cavity of the horizontal oil cylinder, and the end part of a push rod of the horizontal oil cylinder is connected with one end of the lever assembly.
Compared with the prior art, the invention has the following advantages and beneficial effects:
(1) according to the method, through the arc groove machining process and the T-shaped groove machining process which are required to be carried out by corresponding parts, the arc groove machining device and the multi-station T-shaped groove machining device are sequentially arranged on two sides of the portal type follow track to carry out arc groove machining and T-shaped groove machining on the parts; meanwhile, the following manipulator device sliding along the gate-type following track is arranged, a plurality of parts are sequentially conveyed to each processing device to be processed in corresponding procedures after being taken out from the feeding line at one time through the following manipulator device, and continuous cyclic feeding, processing and discharging are further realized through the following manipulator device and the transferring and temporary storage functions of each processing device, so that the processing efficiency of the parts is greatly improved, the whole processing flow can be monitored by only one person, and manpower and material resources are greatly saved;
(2) according to the invention, the front positioning plate and the rear positioning plate are arranged in the arc groove machining device, the positioning grooves are arranged at the left end and the right end of the front positioning plate and the rear positioning plate, and the positioning and fixing of parts in the vertical direction are realized through the matching of the positioning grooves and the arc groove machining top pressing device; the positioning and fixing of the parts in the left and right directions are realized through the positioning of the positioning grooves at the left and right ends; meanwhile, an arc groove machining front end pressing device is arranged at the front end of the corresponding part, an arc groove machining rear end positioning device is arranged at the rear end of the corresponding part, and the front and rear positioning of the part is realized through the matching of the arc groove machining front end pressing device and the arc groove machining rear end positioning device, so that the part is effectively prevented from being displaced in the arc groove machining process, and the machining precision of the part is further ensured;
(3) the multi-station T-shaped groove machining device is provided with the T-shaped groove machining front end positioning device and the T-shaped groove machining rear end positioning device, and the positioning and fixing of parts in the front and rear directions are realized through the matching of the T-shaped groove machining front end positioning device and the T-shaped groove machining rear end positioning device; positioning and fixing of parts in the vertical direction are realized by arranging a T-shaped groove machining bottom positioning device and a T-shaped groove machining top pressing device; the positioning and fixing of the parts in the left and right directions are realized by arranging T-shaped groove processing side positioning devices on the left and right sides; the displacement of the part in the T-shaped groove machining process is effectively avoided, and the machining precision of the part is further ensured.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural diagram of a pallet robot apparatus;
FIG. 3 is a schematic view of the installation of the reversing positioning device;
FIG. 4 is a schematic structural view of an arc groove processing apparatus;
FIG. 5 is a schematic structural view of a front end pressing device for machining an arc groove;
FIG. 6 is a schematic structural view of a circular arc groove machining top pressing device;
FIG. 7 is a schematic structural view of a multi-station T-shaped groove processing device;
FIG. 8 is an installation diagram of a positioning frame for T-shaped groove processing;
FIG. 9 is a schematic structural view of each positioning device;
FIG. 10 is a schematic view of the installation of the side retraction device;
FIG. 11 is a schematic structural view of a positioning device at the rear end of the T-shaped groove machining;
FIG. 12 is a schematic structural diagram of a double-layer material conveying device;
fig. 13 is an installation schematic diagram of the first material conveying device and the second material conveying device.
Wherein: 1-door type follow track; 2-a pallet robot device; 3-arc groove processing device; 4-a multi-station T-shaped groove processing device; 8-double-layer material conveying device; 21-a grabbing manipulator; 22-a follower drive; 23-a reversing temporary storage platform; 221-a follower drive motor; 222-a follower drive gear; 223-a follower rack; 03-a reversing positioning device; 04-in-place detection device; 31-processing a positioning frame body by an arc groove; 32-a front positioning plate; 33-a rear positioning plate; 34-processing a top pressing device by using an arc groove; 35-processing a front end pressing device of the arc groove; 36-processing a rear end positioning device of the arc groove; 351-arc groove processing front end expansion device; 352-arc groove processing front end pressing claw; 341-top telescoping device; 342-top press jaw; processing a rotating frame body in a 41-T-shaped groove; processing a positioning frame body in a 42-T-shaped groove; 43-T-shaped groove processing front end positioning device; 44-a T-shaped groove processing rear end positioning device; processing a bottom positioning device for a 45-T-shaped groove; 46-processing a top pressing device by a T-shaped groove; 47-processing a side positioning device for the T-shaped groove; 431-a front end middle positioning device; 432-front end lateral positioning means; 4311-front middle telescopic device; 4312-pressing claw with lever in the middle of front end; 4321-front end side expansion device; 4322-pressing claw at front end; 441-a middle positioning device; 442-a lateral positioning device; processing a top expansion device in a 461-T-shaped groove; 462-T-shaped groove processing top pressing claw; 471-side telescoping device; 472-lever assembly; 473-top rod; 4711-T-shaped connecting tube; 4712-vertical cylinders; 4713-horizontal oil cylinder; 81-a first material conveying device; 82-a second material conveying device; 83-material conveying driving device.
Detailed Description
Example 1:
as shown in fig. 1, the automatic production line for a head rail frame body according to the embodiment includes a gate-type follow rail 1, a follow manipulator device 2 moving along the gate-type follow rail 1 is disposed at the bottom of the gate-type follow rail 1, and a feeding line and a discharging line are disposed on two sides of one end of the gate-type follow rail 1, respectively corresponding to a grabbing end of the follow manipulator device 2; the two sides of the gate-type follow track 1 are provided with an arc groove processing device 3 and a plurality of multi-station T-shaped groove processing devices 4 in sequence corresponding to the grabbing end of the follow manipulator device 2.
The following manipulator device 2 moves to a feeding line along the gate-type following track 1 to take materials, a plurality of parts to be machined are clamped at one time, then the following manipulator device 2 moves to the arc groove machining device 3 and the multi-station T-shaped groove machining device 4 in sequence along the gate-type following track 1 according to machining procedures, the arc groove machining device 3 machines arc grooves of the plurality of parts in sequence, and the machining period is 60 s/part; after all parts are processed into arc grooves, the following manipulator device 2 clamps the parts, temporarily stores the parts and sequentially moves the parts to the multi-station T-shaped groove processing devices 4 to process the T-shaped grooves of the parts, each multi-station T-shaped groove processing device 4 comprises at least two processing stations, and the plurality of stations can perform parallel operations of processing, loading, unloading and temporarily storing, so that the parts can be continuously processed. After the part material loading is processed to station T-shaped groove processingequipment 4 at most, retinue manipulator device 2 gets back to the material loading line and continues to get the piece and remove to arc groove processingequipment 3 and carry out material loading arc groove processing to make the cycle matching of arc groove processing and T-shaped groove processing, and then realize incessant continuous material loading processing, after parts machining accomplished, transported the work piece that will process to the unloading line through retinue manipulator device 2 and carried out the unloading.
Example 2:
the embodiment is further optimized on the basis of embodiment 1, as shown in fig. 2, the pallet robot device 2 includes a grabbing robot 21, a pallet driving device 22, and a reversing temporary storage platform 23, the grabbing robot 21 is movably installed at the bottom of the gate pallet track 1, and the pallet driving device 22 is installed between the grabbing robot 21 and the gate pallet track 1 and is used for driving the grabbing robot 21 to move along the gate pallet track 1; the reversing temporary storage platform 23 is installed on one side of the grabbing manipulator 21 and moves synchronously along with the grabbing manipulator 21, and a temporary storage seat is arranged on the reversing temporary storage platform 23.
The following driving device 22 drives the grabbing manipulator 21 to move among the feeding line, the processing devices and the discharging line along the gate-type following rail 1, and the grabbing manipulator 21 is used for feeding and discharging. Meanwhile, the reversing temporary storage platform 23 moves synchronously along with the grabbing manipulator 21, and a plurality of parts clamped by the grabbing manipulator 21 are placed on the reversing temporary storage platform 23 for temporary storage, so that continuous and cyclic operation of feeding, multi-process processing and discharging is realized.
Further, the bottom of the door type follow track 1 is provided with a slide rail along the sliding direction of the grabbing manipulator 21, and the top of the grabbing manipulator 21 is provided with a manipulator mounting seat connected with the slide rail in a sliding manner.
Further, the following driving device 22 includes a following driving motor 221, a following driving gear 222 and a following rack 223, the following rack 223 is parallel to the slide rail, the following driving motor 221 is disposed on the manipulator mounting base, and the output end of the following driving motor 221 is sleeved with the following driving gear 222 engaged with the following rack 223. The follower driving gear 222 is driven to rotate by the follower driving motor 221, and then the manipulator mounting seat slides along the slide rail through the meshing structure between the follower driving gear 222 and the follower rack 223, so that the grabbing manipulator 21 slides along the door-type follower rail 1.
Further, the top of platform 23 is kept in the switching-over is provided with the support arm, the top of support arm is passed through the slide rail sliding connection of supporting seat and gate-type retinue track 1 bottom, the one end and the manipulator mount pad of supporting seat are connected, be provided with synchronous drive device on the supporting seat in order to drive the supporting seat and follow the manipulator mount pad and slide in step.
Further, the synchronous driving device comprises a synchronous driving motor and a synchronous driving gear sleeved on an output shaft of the synchronous driving motor, the synchronous driving gear is meshed with the accompanying rack 223, the synchronous driving motor and the accompanying driving motor 221 rotate synchronously, the synchronous driving gear is driven to rotate through the synchronous driving motor, and the supporting seat is driven to move synchronously along with the manipulator mounting seat through the meshing relation of the synchronous driving gear and the accompanying rack 223.
Other parts of this embodiment are the same as embodiment 1, and thus are not described again.
Example 3:
this embodiment is further optimized on the basis of above-mentioned embodiment 1 or 2, as shown in fig. 2 and 3, both sides on the temporary storage seat are all symmetrically provided with two reversing positioning devices 03, positions the part through reversing positioning devices 03 and temporarily store, and the direction through reversing positioning devices 03 realizes the switching-over to the part with the fixed part that corresponds the direction simultaneously.
Furthermore, the reversing positioning device 03 comprises a reversing positioning plate arranged on the bottom plate and positioning columns symmetrically arranged at two ends of one side of the reversing positioning plate, the parts are positioned through the top end face of the reversing positioning plate and the positioning columns, and the parts are positioned in a reversing mode through different installation sides of the positioning columns on the reversing positioning plate.
Furthermore, a vertical in-place detection device 04 is vertically arranged on one side, located on the positioning column, of the bottom plate along the vertical direction, the bottom of the vertical in-place detection device 04 is inserted into the waist-shaped groove in the bottom plate in a sliding mode, and the vertical in-place detection device 04 slides along the waist-shaped groove to adjust the installation position of the vertical in-place detection device 04 on the bottom plate; meanwhile, a vertical in-place detection device 04 perpendicular to the side face of the reversing positioning plate is mounted on the side face, opposite to the side face where the reversing positioning plate and the positioning column are located, of the reversing positioning plate through a connecting lug piece, and the vertical in-place detection device 04 is matched with the vertical in-place detection device 04 to detect whether a part is mounted in place on the positioning column or not and detect whether the mounting direction of the part is correct or not.
Further, the in-place detection device 04 is an infrared in-place detection device.
The rest of this embodiment is the same as embodiment 1 or 2, and therefore, the description thereof is omitted.
Example 4:
in this embodiment, further optimization is performed on the basis of any one of the embodiments 1 to 3, as shown in fig. 4, the arc groove machining device 3 includes an arc groove machining positioning frame body 31, a front positioning plate 32 and a rear positioning plate 33 are installed in parallel and aligned with the front and rear sides of the top of the arc groove machining positioning frame body 31, and positioning grooves are respectively formed at both ends of the front positioning plate 32 and both ends of the rear positioning plate 33; arc groove processing top closing device 34 is symmetrically provided with respectively at both ends about arc groove processing locating rack body 31, the front end of arc groove processing locating rack body 31 is provided with arc groove processing front end closing device 35, the front end of arc groove processing locating rack body 31 is provided with arc groove processing rear end positioner 36.
Positioning bosses extending towards the arc groove machining positioning frame body 31 are arranged at the left end and the right end of the front side of the bottom of the part, and positioning grooves are formed in the left end and the right end of the front positioning plate 32 corresponding to the positioning bosses at the left end and the right end of the front side of the bottom of the part; the left end and the right end of the rear side of the bottom of the part are provided with positioning bosses extending towards the arc groove processing positioning frame body 31, and the left end and the right end of the rear positioning plate 33 are provided with positioning grooves corresponding to the positioning bosses at the left end and the right end of the rear side of the bottom of the part. The positioning bosses at the left end and the right end of the bottom of the part are placed in the corresponding positioning grooves, the positioning bosses are positioned in the left direction and the right direction and in the downward direction through the positioning grooves, and then the positioning of the real part in the left direction and the right direction and in the downward direction is realized. The top locating surface that both ends correspond the part about arc groove processing location support body 31 is provided with arc groove processing top closing device 34, receives preceding locating plate 32 and back locating plate 33 after the location of following upwards as the part, can compress tightly the top locating surface of part downwards through arc groove processing top closing device 34 simultaneously, and then realizes fixing the location of part upwards in the upper and lower side.
The front end locating surface of the front end corresponding to the part of the arc groove processing locating frame body 31 is provided with an arc groove processing front end pressing device 35, the rear end locating surface of the rear end corresponding to the part of the arc groove processing locating frame body 31 is provided with an arc groove processing rear end locating device 36, the arc groove processing front end pressing device 35 can press the part towards the direction of the arc groove processing rear end locating device 36, and then the part is located and fixed in the front and rear directions.
Finally, the parts are positioned and fixed in the vertical direction, and finally, the parts are positioned and fixed in the front, back, vertical and left and right directions, so that the parts are prevented from moving in the subsequent processing process, and the processing precision is effectively ensured.
Other parts of this embodiment are the same as any of embodiments 1 to 3, and thus are not described again.
Example 5:
the present embodiment is further optimized on the basis of any one of the embodiments 1 to 4, as shown in fig. 4, the arc groove machining front end pressing devices 35 are symmetrically disposed on the left and right sides of the front end of the arc groove machining positioning frame body 31, and the arc groove machining rear end positioning devices 36 are symmetrically disposed on the left and right sides of the rear end of the arc groove machining positioning frame body 31.
The pressing ends of the arc groove machining front end pressing devices 35 on the left side and the right side are arranged corresponding to the positioning ends of the arc groove machining rear end positioning devices 36, the pressing ends of the arc groove machining front end pressing devices 35 on the left side are arranged corresponding to the positioning grooves on the left end of the front positioning plate 32 and the left end of the rear positioning plate 33, and the pressing ends of the arc groove machining front end pressing devices 35 on the right side are arranged corresponding to the positioning grooves on the right end of the front positioning plate 32 and the right end of the rear positioning plate 33. The arc groove machining front end pressing devices 35 symmetrically arranged on the left side and the right side and the arc groove machining rear end positioning devices 36 correspondingly arranged with the arc groove machining front end pressing devices 35 on the left side and the right side respectively achieve positioning and fixing of parts in the front and rear direction, and meanwhile, the phenomenon that stress of the parts is uneven due to single-point compression is avoided.
Further, as shown in fig. 5, the arc groove machining front end pressing device 35 includes an arc groove machining front end expansion device 351 and an arc groove machining front end pressing claw 352, the arc groove machining front end expansion device 351 is disposed at the front end of the arc groove machining positioning frame body 31, and the expansion direction of the expansion end of the arc groove machining front end expansion device 351 is perpendicular to the front end positioning surface of the part. The telescopic end of the arc groove machining front end telescopic device 351 is connected with one end of an arc groove machining front end pressing claw 352, and a pressing rod 353 is arranged on the other end of the arc groove machining front end pressing claw 352 corresponding to the front end positioning surface of the part. The arc groove machining front end pressing claw 352 is driven to move close to or far from the front end of the part by the expansion of the expansion end of the arc groove machining front end expansion device 351, and when the arc groove machining front end pressing claw 352 is close to the front end of the part, a pressing rod 353 on the arc groove machining front end pressing claw 352 presses the front end positioning surface of the part towards the arc groove machining rear end positioning device 36, so that the part is positioned and fixed in the front and rear directions; when the front end pressing claw 352 for machining the arc groove is far away from the front end of the part, the pressing rod on the front end pressing claw 352 for machining the arc groove is separated from the front end positioning surface of the part, and the part is loosened.
Further, the arc groove machining front end telescopic device 351 is any one of a telescopic cylinder, a telescopic oil cylinder and a telescopic electric push rod.
Further, the arc groove machining rear end positioning device 36 is a positioning plug or a positioning pin which is arranged corresponding to the positioning hole on the rear end positioning surface of the part.
Other parts of this embodiment are the same as any of embodiments 1 to 4, and thus are not described again.
Example 6:
in this embodiment, further optimization is performed on the basis of any one of the above embodiments 1 to 5, as shown in fig. 4, two sets of arc groove processing top pressing devices 34 are respectively disposed on the left side and the right side of the arc groove processing positioning frame body 31, and the two sets of arc groove processing top pressing devices 34 are respectively disposed corresponding to the positioning grooves at the end portions of the front positioning plate 32 and the rear positioning plate 33.
Further, as shown in fig. 6, the top telescopic pressing member includes a top telescopic device 341 and a top pressing claw 342, the top telescopic device 341 is disposed along the vertical direction, the telescopic end of the top telescopic device 341 is connected with one end of the top pressing claw 342, and a pressing head is disposed on the other end of the top pressing claw 342 corresponding to the top positioning surface of the component.
When the component is positioned in the vertical direction, the top positioning surface of the component is located between the pressing head of the top pressing claw 342 and the top of the front positioning plate 32 or the top of the rear positioning plate 33. The flexible end of top telescoping device 341 moves down, and then drives top clamping jaw 342 and moves down for the pressure head of the top clamping jaw 342 other end compresses tightly the top locating surface of part downwards, and the bottom of part is then fixed a position through the positioning groove of preceding locating plate 32 or back locating plate 33 tip, realizes that the location of part in the upper and lower side is fixed.
Other parts of this embodiment are the same as any of embodiments 1 to 5, and thus are not described again.
Example 7:
in this embodiment, a further optimization is performed on the basis of any one of the embodiments 1 to 6, as shown in fig. 7 and 8, the multi-station T-shaped groove processing device 4 includes a T-shaped groove processing rotating frame body 41, at least two T-shaped groove processing positioning frame bodies 42 are arranged on the T-shaped groove processing rotating frame body 41, a T-shaped groove processing front end positioning device 43 is arranged at the front end of the T-shaped groove processing positioning frame body 42, and a T-shaped groove processing rear end positioning device 44 corresponding to the T-shaped groove processing front end positioning device 43 is arranged at the rear end of the T-shaped groove processing positioning frame body 42; a T-shaped groove machining bottom positioning device 45 is arranged at the top of the T-shaped groove machining positioning frame body 42, and T-shaped groove machining top pressing devices 46 corresponding to the T-shaped groove machining bottom positioning device 45 are arranged on the left side and the right side of the top of the T-shaped groove machining positioning frame body 42; the left side and the right side of the T-shaped groove processing positioning frame body 42 are symmetrically provided with T-shaped groove processing side positioning devices 47.
Through setting up two at least T-slot processing location support bodies 42, and then realize that a plurality of parts process, keep in, material loading, unload at a plurality of stations, and then guarantee that manufacturing procedure continuous cycle goes on, improve machining efficiency.
The front end positioning device 43 for processing the T-shaped groove, which is arranged corresponding to the front end positioning surface of the part respectively, is used for pressing the part towards the rear end positioning device 44 for processing the T-shaped groove, so that the part is positioned and fixed in the front and rear directions; the left side and the right side of the part are positioned and fixed by processing a side positioning device 47 through a T-shaped groove arranged on the left side and the right side of the corresponding part; the T-shaped groove processing top compressing device 46 arranged on the top positioning surface of the corresponding part compresses the part towards the T-shaped groove processing bottom positioning device 45, the part is fixed in the up-down direction, finally, the part is fixed in the front-back direction, the up-down direction and the left-right direction, then the T-shaped groove processing can be carried out on the part through the cutter, the part moving in the processing process is effectively avoided, and the processing precision of the T-shaped groove is effectively guaranteed.
Other parts of this embodiment are the same as any of embodiments 1 to 6, and thus are not described again.
Example 8:
in this embodiment, a further optimization is performed on the basis of any one of the above embodiments 1 to 7, as shown in fig. 9, the T-shaped groove machining front end positioning device 43 includes a front end middle positioning device 431 and a front end side positioning device 432, the front end middle positioning device 431 is disposed in the middle of the front end of the T-shaped groove machining positioning frame 42, and the front end side positioning devices 432 are symmetrically disposed on the left and right sides of the front end middle positioning device 431.
The left side and the right side of the front end of the part are front end side positioning surfaces, the middle part of the front end of the part is a front end middle positioning surface, front end side positioning devices 432 on the left side and the right side are arranged corresponding to the front end side positioning surfaces on the left side and the right side of the front end of the part, and the front end side of the part is pressed and positioned through the front end side positioning devices 432; front end middle part positioner 431 corresponds the front end middle part locating surface setting of part, compresses tightly the location through front end middle part positioner 431 to part front end middle part, effectively avoids the single-point to compress tightly the location and cause the part atress inhomogeneous.
Further, the front middle positioning device 431 includes a front middle expansion device 4311 and a front middle lever pressing claw 4312, the front middle expansion device 4311 is installed in the front middle of the T-shaped groove processing and positioning frame body 42 through a mounting plate in a penetrating manner, and the expansion end of the front middle expansion device 4311 extends to the front outer side of the T-shaped groove processing and positioning frame body 42 through the mounting plate in a penetrating manner, one end of the front middle lever pressing claw 4312 is hinged to the expansion end of the front middle expansion device 4311, a pressure head is arranged on the front middle positioning surface of the other end of the front middle lever pressing claw 4312 corresponding to the part, and the middle between the two ends of the front middle lever pressing claw 4312 is hinged to the mounting plate through a hinge plate to form a lever structure. One end of the front end middle lever pressing claw 4312 is driven to be close to or far away from the front end of the part through the extension and retraction of the front end middle extension device 4311, and the other end of the front end middle lever pressing claw 4312 is driven to be close to or far away from the front end of the part through a lever structure formed by connecting the front end middle lever pressing claw 4312 and the mounting plate, so that the middle positioning surface of the front end of the part is compressed or loosened.
Further, the front middle expansion device 4311 includes any one of an expansion cylinder, and an expansion electric push rod.
Further, the front end side positioning device 432 includes a front end side expansion device 4321 and a front end side pressing claw 4322, the front end side expansion device 4321 is installed on the left and right sides of the front end of the T-shaped groove processing positioning frame body 42 in a penetrating manner, the front end side expansion device 4321 expands and contracts in a direction perpendicular to the front end side positioning surface of the part, the expansion end of the front end side expansion device 4321 is in threaded connection or clamping connection with one end of the front end side pressing claw 4322, and the other end of the front end side pressing claw 4322 is provided with a pressing head corresponding to the front end side positioning surface of the part. The front-end side pressing claw 4322 is driven by the extension and retraction of the front-end side extension device 4321 to be close to or far away from the front-end side positioning surface of the part, so that the front end of the part is pressed or loosened.
Further, the front end side expansion device 4321 includes any one of an expansion cylinder, and an expansion electric push rod.
Other parts of this embodiment are the same as any of embodiments 1 to 7, and thus are not described again.
Example 9:
the present embodiment is further optimized on the basis of any one of the foregoing embodiments 1 to 8, as shown in fig. 9, the T-shaped groove processing side positioning device 47 includes a side expansion device 471, a lever assembly 472, and push rods 473 horizontally slidably mounted on the left and right sides of the T-shaped groove processing positioning frame body 42, the lever assembly 472 is symmetrically disposed on the left and right sides of the T-shaped groove processing positioning frame body 42, one end of the lever assembly 472 is connected to the expansion end of the side expansion device 471, the other end of the lever assembly 472 is connected to one end of the push rod 473, and the other end of the push rod 473 is provided with a pressure head corresponding to the side of the component.
When the telescopic end of the side surface telescopic device 471 extends out, one end of the lever assembly 472 is driven to move away from the side surface of the T-shaped groove processing positioning frame body 42, so that the other end of the lever assembly 472 pushes the ejector rod 473 towards the side surface direction close to the T-shaped groove processing positioning frame body 42, and the ejector rod 473 is driven to move towards the direction close to the side surface of the part, so that the pressure head at the other end of the ejector rod 473 compresses the side surface of the part; when the telescopic end of the side face telescopic device 471 retracts, the side face of the side face telescopic device 472 close to the T-shaped groove machining and positioning frame body 42 is driven to move, the ejector rod 473 is driven towards the side face direction far away from the T-shaped groove machining and positioning frame body 42 by the other end of the lever assembly 472, the ejector rod 473 is driven to move towards the direction far away from the side face of the part, and the side face of the part is loosened by the pressure head at the other end of the ejector rod 473.
Other parts of this embodiment are the same as any of embodiments 1 to 8, and thus are not described again.
Example 10:
the present embodiment is further optimized on the basis of any one of the foregoing embodiments 1 to 9, as shown in fig. 10, the side telescoping device 471 includes a T-shaped connecting pipe 4711, a vertical oil cylinder 4712 corresponding to a vertical section of the T-shaped connecting pipe 4711, and horizontal oil cylinders 4713 symmetrically corresponding to horizontal sections on two sides of the T-shaped connecting pipe 4711, a push rod piston of the vertical oil cylinder 4712 is slidably disposed in the vertical section of the T-shaped connecting pipe 4711, one end of the horizontal section of the T-shaped connecting pipe 4711, which is far away from the vertical section, is connected to an inner cavity of the horizontal oil cylinder 4713, and a push rod end of the horizontal oil cylinder 4713 is connected to one end of the lever assembly 472.
When the side of the part needs to be pressed, the piston of the vertical oil cylinder 4712 moves upwards, so that hydraulic oil in the T-shaped connecting pipe 4711 is extruded to enter the first inner cavities of the horizontal oil cylinders 4713 on the two sides, and then the piston of the horizontal oil cylinder 4713 is extruded through the hydraulic oil, so that the push rod of the horizontal oil cylinder 4713 extends out in the horizontal direction, and then the side of the T-shaped groove processing positioning frame body 42 is far away from one end of the lever assembly 472 is driven to move, and then the other end of the lever assembly 472 pushes the ejector rod 473 towards the side close to the T-shaped groove processing positioning frame body 42, and then the ejector rod 473 is driven to move towards the direction close to the side of the part, so.
When the side of the part needs to be loosened, the piston of the vertical oil cylinder 4712 moves downward and does not extrude the hydraulic oil in the T-shaped connecting pipe 4711 any longer, at this time, the piston of the horizontal oil cylinder 4713 returns under the reaction pressure of the hydraulic oil in the second inner cavity, so that the push rod of the horizontal oil cylinder 4713 retracts in the horizontal direction, and then the one end of the lever assembly 472 is driven to move close to the side of the T-shaped groove processing positioning frame body 42, and then the other end of the lever assembly 472 pulls the ejector rod 473 towards the side far away from the T-shaped groove processing positioning frame body 42, and then the ejector rod 473 is driven to move towards the direction far away from the side of the part, and the pressure head at the.
Through the cooperation between vertical hydro-cylinder 4712 and horizontal hydro-cylinder 4713, can be convenient accurate control ejector pin 473 to the compressing tightly of part side or loosen through the mode of hydraulic control.
Other parts of this embodiment are the same as any of embodiments 1 to 9, and thus are not described again.
Example 11:
as shown in fig. 11, the rear positioning device 44 for T-shaped groove machining includes a middle positioning device 441 and a side positioning device 442, the middle positioning device 441 is disposed in the middle of the front end of the T-shaped groove machining positioning frame 42 corresponding to the pressure head of the front middle lever pressing claw 4312, and the side positioning device 442 is disposed on the side of the front end of the T-shaped groove machining positioning frame 42 corresponding to the pressure head of the front side pressing claw 4322.
The middle positioning device 441 and the side positioning device 442 are positioning portions protruding toward the T-shaped groove processing front end positioning device 43.
Further, the middle positioning device 441 and the side positioning device 442 are positioning heads or positioning pins.
Other parts of this embodiment are the same as any of embodiments 1 to 10 described above, and thus are not described again.
Example 12:
this embodiment is further optimized on the basis of any one of the above embodiments 1 to 11, as shown in fig. 8, the T-shaped groove processing bottom positioning device 45 includes a bottom central positioning device disposed at the top center of the T-shaped groove processing positioning frame 42 and bottom side positioning devices symmetrically disposed at the left and right sides of the bottom central positioning device, and positioning ends of the side positioning devices are disposed corresponding to the pressing ends of the T-shaped groove processing top pressing device 46. The bottom central positioning device is used for supporting and positioning the center of the bottom positioning surface of the part, and the bottom side positioning devices are used for supporting and positioning the left side and the right side of the bottom positioning surface of the part, so that the phenomenon that the stress of the part is uneven due to single-point supporting and positioning is avoided.
Other parts of this embodiment are the same as any of embodiments 1 to 11, and thus are not described again.
Example 13:
this embodiment is further optimized on the basis of any one of the above embodiments 1 to 12, as shown in fig. 8, the T-shaped groove machining top pressing device 46 includes a T-shaped groove machining top telescopic device 461 and a T-shaped groove machining top pressing claw 462, the T-shaped groove machining top telescopic device 461 is vertically disposed on the left and right sides of the T-shaped groove machining positioning frame body 42, a telescopic end of the T-shaped groove machining top telescopic device 461 extends upward and is connected with one end of the T-shaped groove machining top pressing claw 462, and the other end of the T-shaped groove machining top pressing claw 462 extends to above the top positioning surface of the part and is provided with a pressing head.
The T-shaped groove processing top pressing claw 462 is driven to be close to or far away from the top positioning surface of the part through the extension and retraction of the telescopic end of the T-shaped groove processing top telescopic device 461, and then the top positioning surface of the part is compressed or loosened.
Further, the T-shaped groove processing top telescopic device 461 comprises any one of a telescopic oil cylinder, a telescopic air cylinder and a telescopic electric push rod.
Other parts of this embodiment are the same as any of embodiments 1 to 12 described above, and thus are not described again.
Example 14:
the embodiment is further optimized on the basis of any one of the embodiments 1 to 13, and further, front end hole positioning parts corresponding to the positioning holes on the part are symmetrically arranged on the left side and the right side of the front end of the T-shaped groove machining positioning frame body 42, the front end hole positioning parts are positioning pins inserted into the positioning holes correspondingly, and the quick pre-positioning of the part is realized through the insertion fit between the positioning pins and the positioning holes.
Other parts of this embodiment are the same as any of embodiments 1 to 13 described above, and thus are not described again.
Example 15:
the present embodiment is further optimized on the basis of any one of the foregoing embodiments 1 to 14, and as shown in fig. 12 and 13, the present embodiment is further optimized on the basis of any one of the foregoing embodiments 1 to 9, the feeding line or the discharging line is a double-layer material transporting device 8, the double-layer material transporting device 8 includes a feeding mounting frame and a material transporting driving device 83, and the feeding mounting frame is sequentially provided with a first material transporting device 81 and a second material transporting device 82 from top to bottom; two ends of the first conveying device 81 and the second conveying device 82 are respectively and rotatably provided with a main rotating shaft and an auxiliary rotating shaft, and chain plate lines are rotatably sleeved on the main rotating shaft and the auxiliary rotating shafts; the material conveying driving device 83 comprises a material conveying driving motor, a first transmission chain and a second transmission chain are sequentially sleeved on a driving shaft of the material conveying driving motor, and the material conveying driving motor drives the main rotating shaft of the first material conveying device 81 and the second material conveying device 82 to rotate through the first transmission chain and the second transmission chain respectively.
When only needing to use individual layer material feeding unit, can dismantle second material transporting device 82 from the top of first material transporting device 81, can be with the convenient change of double-deck material transporting device for individual layer material feeding unit, compatibility and practicality are strong.
Pay-off driving motor passes through the main axis of rotation on the first material transporting device of first drive chain, the drive of second drive chain drive, the second material transporting device simultaneously and rotates to drive main axis of rotation, assist the epaxial link joint line rotation of axis of rotation, thereby drive the online product conveying of link joint. The conveying driving device synchronously drives the chain plates on the first transmission chain and the second transmission chain to perform linear transmission, synchronously and cooperatively convey materials, saves the space of a production workshop, can adapt to different production intervals, and has better practicability. The feeding driving motor is the prior art and is not the main improvement point of the invention, and therefore, the description is omitted.
Other parts of this embodiment are the same as any of embodiments 1 to 14 described above, and thus are not described again.
Example 16:
the present embodiment is further optimized on the basis of any one of the foregoing embodiments 1 to 15, and the present embodiment is further optimized on the basis of any one of the foregoing embodiments 1 to 10, as shown in fig. 13, the first material conveying device 81 and the second material conveying device 82 respectively include a frame body, two ends of the frame body are respectively rotatably provided with a main rotating shaft and an auxiliary rotating shaft, the frame body is provided with a plurality of chain plate lines, the main rotating shaft and the auxiliary rotating shaft are correspondingly and fixedly provided with a plurality of driving wheels, and a material separating baffle is arranged between adjacent chain plate lines.
Furthermore, the main rotating shaft and the auxiliary rotating shaft at the two ends of the frame body are respectively provided with a material blocking metal plate; fool-proof mechanisms are respectively arranged on the frame body close to the material placing position and the material taking position.
Furthermore, a material stopper and an in-place sensor are respectively installed at the position, close to the material taking position, of the frame body.
In the using process of the invention, the driving motor controls the start and stop of the chain plate line; the chain plate line is used for conveying workpieces; the fool-proof mechanism is used for preventing the product from being oriented differently; the material blocking metal plate prevents the workpiece from falling; the support frame is a whole mechanism support part; the material stopper has the material stopping effect when materials are stacked on the front conveying line. The in-place sensor is used for detecting whether the product is in place. When the driving motor is started, the chain plate line is used for conveying the workpiece through the transmission belt line, the fool-proof mechanism is used for preventing the orientation of the product from being inconsistent, and an alarm can be given if the orientation of the product is inconsistent. The in-place sensor detects whether the workpiece is in place, and the material stopper controls material stopping or feeding.
Other parts of this embodiment are the same as any of embodiments 1 to 15, and thus are not described again.
Example 17:
the embodiment is further optimized on the basis of any one of the embodiments 1 to 16, and the embodiment is further optimized on the basis of any one of the embodiments 1 to 13, and further comprises a control system, wherein the control system is used for controlling the following manipulator device 2 to slide along the gate-type following track 1, and simultaneously the control system is also used for controlling the arc groove processing device 3 and the multi-station T-shaped groove processing device 4 to clamp and process the part, so that the part can be continuously and automatically fed, processed and discharged, only one worker can monitor the whole processing process through the control system, the part processing efficiency is greatly improved, and meanwhile, the labor is saved.
Other parts of this embodiment are the same as any of embodiments 1 to 16, and thus are not described again.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way, and all simple modifications and equivalent variations of the above embodiments according to the technical spirit of the present invention are included in the scope of the present invention.
Claims (10)
1. An automatic production line for a head rail frame body comprises a gate type follow track (1), and is characterized in that a follow manipulator device (2) moving along the gate type follow track (1) is arranged at the bottom of the gate type follow track (1), and a feeding line and a discharging line are arranged on two sides of one end of the gate type follow track (1) and correspond to a grabbing end of the follow manipulator device (2) respectively; the two sides of the gate-type follow track (1) are provided with an arc groove processing device (3) and a multi-station T-shaped groove processing device (4) in sequence corresponding to the grabbing end of the follow manipulator device (2).
2. The automatic production line of the head frame according to claim 1, wherein the pallet robot device (2) comprises a grabbing robot (21), a pallet driving device (22) and a reversing temporary storage platform (23), the grabbing robot (21) is movably mounted at the bottom of the gate-type pallet track (1), and the pallet driving device (22) is mounted between the grabbing robot (21) and the gate-type pallet track (1) and used for driving the grabbing robot (21) to move along the gate-type pallet track (1); the reversing temporary storage platform (23) is installed on one side of the grabbing manipulator (21) and moves synchronously along with the grabbing manipulator (21), and a temporary storage seat is arranged on the reversing temporary storage platform (23).
3. The automatic production line of the overhead rail frame body according to claim 2, wherein the temporary storage seat is symmetrically provided with two reversing positioning devices, and an infrared in-place detection device is arranged between the two reversing positioning devices.
4. The automatic production line of the head rail frame according to any one of claims 1 to 3, wherein the arc groove machining device (3) comprises an arc groove machining and positioning frame body (31), a front positioning plate (32) and a rear positioning plate (33) are arranged on the front side and the rear side of the top of the arc groove machining and positioning frame body (31) in parallel and aligned mode, and positioning grooves are formed in the two ends of the front positioning plate (32) and the two ends of the rear positioning plate (33); arc groove processing top closing device (34) are symmetrically arranged at the left end and the right end of the arc groove processing positioning frame body (31) respectively, arc groove processing front end closing device (35) is arranged at the front end of the arc groove processing positioning frame body (31), and arc groove processing rear end positioning device (36) is arranged at the front end of the arc groove processing positioning frame body (31).
5. The automatic production line of the head rail frame according to claim 4, wherein the arc groove machining front end pressing devices (35) are symmetrically arranged on the left and right sides of the front end of the arc groove machining positioning frame body (31), and the arc groove machining rear end positioning devices (36) are symmetrically arranged on the left and right sides of the rear end of the arc groove machining positioning frame body (31).
6. The automatic production line of a head rail frame according to claim 4, wherein two sets of arc groove machining top pressing devices (34) are respectively disposed on the left side and the right side of the arc groove machining positioning frame body (31), and the two sets of arc groove machining top pressing devices (34) are respectively disposed corresponding to the positioning grooves at the ends of the front positioning plate (32) and the rear positioning plate (33).
7. The automatic production line of the head rail frame according to any one of claims 1 to 3, wherein the multi-station T-shaped groove processing device (4) comprises a T-shaped groove processing rotating frame body (41), at least two T-shaped groove processing positioning frame bodies (42) are arranged on the T-shaped groove processing rotating frame body (41), a T-shaped groove processing front end positioning device (43) is arranged at the front end of the T-shaped groove processing positioning frame body (42), and a T-shaped groove processing rear end positioning device (44) corresponding to the T-shaped groove processing front end positioning device (43) is arranged at the rear end of the T-shaped groove processing positioning frame body (42); a T-shaped groove machining bottom positioning device (45) is arranged at the top of the T-shaped groove machining positioning frame body (42), and T-shaped groove machining top pressing devices (46) corresponding to the T-shaped groove machining bottom positioning device (45) are arranged on two sides of the top of the T-shaped groove machining positioning frame body (42); the left side and the right side of the T-shaped groove processing positioning frame body (42) are symmetrically provided with T-shaped groove processing side positioning devices (47).
8. The automatic production line of a head rail frame according to claim 7, wherein the T-shaped groove machining front end positioning device (43) comprises a front end middle positioning device (431) and a front end side positioning device (432), the front end middle positioning device (431) is arranged in the middle of the front end of the T-shaped groove machining positioning frame (42), and the front end side positioning device (432) is symmetrically arranged on the left side and the right side of the front end middle positioning device (431).
9. The automatic production line of a head rail frame body according to claim 7, wherein the T-shaped groove processing side positioning device (47) comprises a side telescoping device (471), a lever assembly (472), and a top rod (473) horizontally slidably mounted on the left and right sides of the T-shaped groove processing positioning frame body (42), the lever assembly (472) is symmetrically disposed on the left and right sides of the T-shaped groove processing positioning frame body (42), one end of the lever assembly (472) is connected with the telescoping end of the side telescoping device (471), the other end of the lever assembly (472) is connected with one end of the top rod (473), and the other end of the top rod (473) is provided with a pressure head corresponding to the side of the part.
10. The automatic production line of the celestial rail support body according to claim 9, wherein the side telescoping device (471) comprises a T-shaped connecting pipe (4711), a vertical oil cylinder (4712) corresponding to a vertical section of the T-shaped connecting pipe (4711), and a horizontal oil cylinder (4713) symmetrically corresponding to horizontal sections on two sides of the T-shaped connecting pipe (4711), a push rod piston of the vertical oil cylinder (4712) is slidably arranged in the vertical section of the T-shaped connecting pipe (4711), one end of the horizontal section of the T-shaped connecting pipe (4711) far away from the vertical section is connected with an inner cavity of the horizontal oil cylinder (4713), and the end of a push rod of the horizontal oil cylinder (4713) is connected with one end of the lever assembly (472).
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