CN105458724B - Automatic follow-up processing system of die-casting gear - Google Patents
Automatic follow-up processing system of die-casting gear Download PDFInfo
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- CN105458724B CN105458724B CN201610009649.9A CN201610009649A CN105458724B CN 105458724 B CN105458724 B CN 105458724B CN 201610009649 A CN201610009649 A CN 201610009649A CN 105458724 B CN105458724 B CN 105458724B
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- 238000012545 processing Methods 0.000 title claims abstract description 63
- 238000004512 die casting Methods 0.000 title claims description 31
- 238000005498 polishing Methods 0.000 claims abstract description 133
- 238000000034 method Methods 0.000 claims abstract description 18
- 238000009434 installation Methods 0.000 claims description 21
- 230000005540 biological transmission Effects 0.000 claims description 20
- 238000000227 grinding Methods 0.000 claims description 12
- 238000003801 milling Methods 0.000 claims description 4
- 230000006870 function Effects 0.000 claims description 3
- 238000000926 separation method Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 238000005266 casting Methods 0.000 abstract description 6
- 238000007599 discharging Methods 0.000 abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract 6
- 238000010586 diagram Methods 0.000 description 4
- 230000005571 horizontal transmission Effects 0.000 description 4
- 238000010862 gear shaping Methods 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 206010006514 bruxism Diseases 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000007659 motor function Effects 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000009897 systematic effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
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Abstract
Description
技术领域technical field
本发明涉及齿轮加工设备技术领域,尤其是指压铸齿轮的自动化后续加工系统。The invention relates to the technical field of gear processing equipment, in particular to an automatic subsequent processing system for die-casting gears.
背景技术Background technique
传统的齿轮加工方法一般包括成型法和展成法:Traditional gear processing methods generally include forming method and generating method:
成型法就是直接使用齿轮成型铣刀将齿谷铣出,优点是能在铣床上就能获得齿轮,在设备受限制的情况下考虑.缺点不少,为了减少刀具的数量而将齿数分段,在一段齿数内用一把刀,从而齿型会带来系统误差。The forming method is to directly use the gear forming milling cutter to mill out the tooth valley. The advantage is that the gear can be obtained on the milling machine, which is considered when the equipment is limited. There are many disadvantages. In order to reduce the number of tools, the number of teeth is segmented. Use a knife within a certain number of teeth, so the tooth shape will bring systematic errors.
展成法是利用刀具和齿轮形成展成运动,来加工齿轮.主要有滚齿和插齿,滚齿是模拟蜗杆齿轮啮合来加工的.插齿是用模拟两个齿轮啮合来加工的.滚齿用的多,因为滚齿的滚刀的齿形是直线的,方便加工,而插齿的刀具就是一个铲背了的齿轮,齿形是渐开线,加工起来没这方便.但插齿能用在一些滚齿不能加工的位置上,如内齿和退刀距离过短的双联或多连齿轮,在齿轮的精加工有剃齿和磨齿,同样是展成法,剃齿的优点是效率高但不能用于硬齿面,磨齿就相反。The generation method is to use the tool and the gear to form a generation motion to process the gear. There are mainly gear hobbing and gear shaping. The gear hobbing is processed by simulating the meshing of the worm gear. The gear shaping is processed by simulating the meshing of two gears. Tooth is used more, because the tooth shape of the hob hob is straight, which is convenient for processing, while the gear shaping tool is a gear with a shovel back, and the tooth shape is involute, which is not so convenient to process. But the shaper It can be used in some positions where gear hobbing cannot be processed, such as double or multi-link gears with short internal teeth and tool retraction distances. In the finishing of gears, there are gear shaving and grinding. The advantage is high efficiency, but it cannot be used for hard tooth surfaces, and the opposite is true for grinding teeth.
在日益众多的产品中,目前有些压铸齿轮满足使用情况下承受弯曲、冲击等载荷情况下,也广泛的使用,具有加工成本较低的优势。通常的压铸成型的齿轮产品还需要通过后续很多工序的处理:压铸水口料处理、端面抛光及齿轮内圆抛光等工序。在生产时,这些工序需要通过简单单独的设备或手动完成,效率低下,生产成本较高。Among the increasingly numerous products, some die-casting gears are currently widely used under the conditions of bending, impact and other loads, and have the advantage of lower processing costs. The usual die-casting gear products need to go through many subsequent processes: die-casting nozzle material treatment, end face polishing and gear inner circle polishing and other processes. During production, these processes need to be completed by simple separate equipment or manually, which is inefficient and high in production cost.
发明内容Contents of the invention
本发明在于针对压铸齿轮后续工序加工中存在的不足,而提供解决以上问题的压铸齿轮的自动化后续加工系统。The present invention aims at the deficiencies in the post-process processing of die-casting gears, and provides an automatic post-processing system for die-casting gears which solves the above problems.
为达到上述目的,本发明采用如下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
压铸齿轮的自动化后续加工系统,所述加工系统包括一进料台及出料台,所述进料台及出料台间依次设置在安装在机架上的水口处理装置、端面抛光装置及内圆抛光装置:所述水口处理装置用以对压铸齿轮的水口料柱分离并进行水口位处的内圆边缘倒角,端面抛光装置用以的端面进行抛光处理,内圆抛光装置用以对对压铸齿轮的内圆进行抛光处理;所述水口处理装置、端面抛光装置及内圆抛光装置的机架上均设置有齿轮置放座,所述加工系统还包括一将送入水口处理装置的多轴联动机械手;所述机架一侧设置有齿轮工位传送装置。An automatic follow-up processing system for die-casting gears. The processing system includes a feed table and a discharge table, and the nozzle processing device, the end surface polishing device and the inner surface are arranged in sequence between the feed table and the discharge table. Round polishing device: the nozzle processing device is used to separate the nozzle material column of the die-casting gear and chamfer the inner circle edge at the nozzle position, the end surface polishing device is used for polishing the end surface, and the inner circle polishing device is used for The inner circle of the die-casting gear is polished; the racks of the nozzle processing device, the end surface polishing device and the inner circle polishing device are all provided with gear placement seats, and the processing system also includes a multi- Shaft-linked manipulator; one side of the frame is provided with a gear station transmission device.
优选的,所述齿轮工位传送装置包括一设置机架上的丝杆步进电机,丝杆步进电机作用滑动设置在一对推料滑轨的推料横架,所述推料横架上设置一横向传动电机,横向传动电机作用一设置在一横向滑轨上端的横向滑动架,所述横向滑动架上对应齿轮置放座设置升降夹爪单元。Preferably, the gear station transmission device includes a screw stepping motor set on the frame, and the screw stepping motor acts to slide the pushing horizontal frame arranged on a pair of pushing slide rails, and the pushing horizontal frame A transverse transmission motor is arranged on the top, and the transverse transmission motor acts on a transverse sliding frame arranged on the upper end of a horizontal slide rail, and a lifting jaw unit is arranged on the corresponding gear placement seat on the horizontal sliding frame.
优选的,所述升降夹爪单元包括一升降无杆气缸,所述升降无杆气缸上连接夹爪气缸,所述夹爪气缸的张合端连接一夹持夹具。Preferably, the lifting jaw unit includes a lifting rodless cylinder, the lifting rodless cylinder is connected to the jaw cylinder, and the opening and closing ends of the jaw cylinder are connected to a clamping fixture.
优选的,所述进料台上包括一进料传输带,进料传输带上方设置若干管料工位,所述管料工位为包括在传输带两侧传输架上若干成对设置的管位气缸,成对管位气缸均向传输带内作用一管位挡板。Preferably, the feeding platform includes a feeding conveyor belt, and several tube material stations are arranged above the feed conveyor belt, and the tube material stations are composed of several tube tubes arranged in pairs on the transmission racks on both sides of the conveyor belt. Position cylinders, and the paired pipe position cylinders act as a pipe position baffle in the conveyor belt.
优选的,所述水口处理装置包括设置在相对应齿轮置放座旁边的一去料电机带动的一摆臂锤,相对应齿轮置放座的上方安装一升降倒角单元。Preferably, the nozzle processing device includes a swing arm hammer driven by a material removal motor arranged next to the corresponding gear placement seat, and a lifting chamfering unit is installed above the corresponding gear placement seat.
优选的,所述升降倒角单元包括在机架上设置的若干去料导杆,去料导杆顶部连接倒角顶板,所述倒角顶板上方设置的一对倒角气缸,倒角气缸作用于一倒角安装板,所述倒角安装板穿设在去料导杆上,所述倒角安装板安装倒角电机,倒角电机安装一向下的内圆倒角刀。Preferably, the lifting and chamfering unit includes several material removing guide rods arranged on the frame, the top of the material removing guide rods is connected to the chamfering top plate, and a pair of chamfering cylinders are arranged above the chamfering top plate, and the chamfering cylinder functions On a chamfering installation plate, the chamfering installation plate is installed on the material removal guide rod, the chamfering installation plate is installed with a chamfering motor, and a chamfering motor is installed with a downward inner circle chamfering knife.
优选的,所述在水口处理装置的齿轮置放座的旁机架上设置一固定气缸,固定气缸作用一用以夹持齿轮的固定头。Preferably, a fixed cylinder is provided on the side frame of the gear placement seat of the nozzle processing device, and the fixed cylinder acts as a fixed head for clamping the gear.
优选的,所述端面抛光装置包括在相对应齿轮置放座上方的抛光单元,所述抛光单元包括在机架上设置的若干抛光导杆,抛光导杆顶部连接抛光顶板,所述抛光顶板上方设置的抛光升降装置,抛光升降装置作用于一抛光安装板,所述抛光安装板穿设在抛光导杆上,所述抛光安装板安装一抛光电机,抛光电机安装一向下的抛光轮。Preferably, the end surface polishing device includes a polishing unit above the corresponding gear placement seat, the polishing unit includes several polishing guide rods arranged on the frame, the tops of the polishing guide rods are connected to the polishing top plate, and above the polishing top plate The polishing lifting device is provided, and the polishing lifting device acts on a polishing installation plate, and the polishing installation plate is installed on the polishing guide rod, and a polishing motor is installed on the polishing installation plate, and a downward polishing wheel is installed on the polishing motor.
优选的,所述端面抛光装置为依次设置在机架上的第一端面抛光装置及第二端面抛光装置,所述第一端面抛光装置在对应齿轮置放座旁设置一风磨披锋机。Preferably, the end surface polishing device is a first end surface polishing device and a second end surface polishing device sequentially arranged on the machine frame, and the first end surface polishing device is provided with a wind grinder beside the corresponding gear placement seat.
优选的,所述风磨披锋机后端铰接在一风磨支架上,所述风磨支架通过风磨滑轨滑动设置在一风磨安装板上,所述风磨安装板安装在机架上的一风磨气缸上,所述风磨披锋机的另一接连接在一打磨端气缸的前端支架上。Preferably, the rear end of the wind mill hood is hinged on a wind mill support, and the wind mill support is slidably arranged on a wind mill installation plate through the wind mill slide rail, and the wind mill installation plate is installed on the frame On a wind mill cylinder on the top, the other of the wind mill cape machine is connected to the front end support of a grinding end cylinder.
优选的,所述内圆抛光装置包括在相对应齿轮置放座上方的内圆抛单元,所述内圆抛单元包括在机架上设置的若干内抛导杆,内抛导杆顶部连接内抛顶板,所述内抛顶板上方设置的一对内抛油缸,内抛油缸作用于一内抛安装板,所述内抛安装板穿设在内抛导杆上,所述内抛安装板安装内抛研磨杆。Preferably, the internal polishing device includes an internal polishing unit above the corresponding gear placement seat, the internal polishing unit includes a number of internal polishing guide rods arranged on the frame, and the top of the internal polishing guide rod is connected to the inner The throwing roof, a pair of inner throwing oil cylinders arranged above the inner throwing roof, the inner throwing oil cylinders act on an inner throwing installation plate, the inner throwing installation plate is pierced on the inner throwing guide rod, and the inner throwing installation plate is installed Internal throw grinding rod.
优选的,所述出料台包括电机带动的出料传输带,所述出料传输带的末端设置一齿轮堆垛台。Preferably, the discharge platform includes a motor-driven discharge conveyor belt, and a gear stacking platform is arranged at the end of the discharge conveyor belt.
优选的,所述齿轮堆垛台包括一堆垛架,所述堆垛架一侧设置产品堆垛台,另一侧设置料盘堆垛台。Preferably, the gear stacking platform includes a stacking frame, a product stacking platform is provided on one side of the stacking frame, and a tray stacking platform is provided on the other side.
优选的,所述产品堆垛台包括设置在堆垛架上的收料升降单元,所述收料升降单元上端安装收料托盘。Preferably, the product stacking platform includes a receiving lifting unit arranged on the stacking frame, and a receiving tray is installed on the upper end of the receiving lifting unit.
优选的,所述收料托盘穿设过竖向设置在堆垛架的收料导杆。Preferably, the receiving tray passes through a receiving guide rod vertically arranged on the stacking frame.
优选的,所述收料升降单元为一收料步进电机,所述收料步进电机作用一收料丝杆。Preferably, the lifting unit for receiving materials is a stepping motor for receiving materials, and the stepping motor for receiving materials acts as a receiving screw.
优选的,所述料盘堆垛台包括设置在堆垛架上的料盘升降单元,所述料盘升降单元上端安装料盘托盘。Preferably, the tray stacking platform includes a tray lifting unit arranged on the stacking frame, and a tray tray is installed on the upper end of the tray lifting unit.
优选的,所述料盘托盘穿设过竖向设置在堆垛架的料盘导杆。Preferably, the tray tray passes through a tray guide rod vertically arranged on the stacking frame.
优选的,所述料盘升降单元为一料盘步进电机,所述料盘步进电机作用一料盘丝杆。Preferably, the tray lifting unit is a tray stepping motor, and the tray stepping motor functions as a tray screw.
本发明的压铸齿轮的自动化后续加工系统,加工系统包括一进料台及出料台,进料台及出料台间依次设置在安装在机架上的水口处理装置、端面抛光装置及内圆抛光装置:水口处理装置用以对压铸齿轮的水口料柱分离并进行水口位处的内圆边缘倒角,端面抛光装置用以的端面进行抛光处理,内圆抛光装置用以对对压铸齿轮的内圆进行抛光处理;水口处理装置、端面抛光装置及内圆抛光装置的机架上均设置有齿轮置放座,机架一侧设置有齿轮工位传送装置;加工系统还包括一将送入水口处理装置的多轴联动机械手;在生产中,多轴联动机械手将齿轮从进料台送入水口处理装置,完成去水口铸料处理后,齿轮工位传送装置依次将齿轮送入、端面抛光装置、内圆抛光装置及出料台依次进行联动传送,端面抛光以及内圆抛光及送入出料台的工艺处理,在系统中各工序联动自动化完成,加工快捷,降低人员的投入,提高生产效率,有效的节省生产成本,减员增效。The automatic follow-up processing system for die-casting gears of the present invention, the processing system includes a feed table and a discharge table, between the feed table and the discharge table are sequentially arranged on the nozzle processing device installed on the frame, the end surface polishing device and the inner circle Polishing device: the nozzle processing device is used to separate the nozzle material column of the die-casting gear and chamfer the inner circle edge at the nozzle position, the end surface polishing device is used to polish the end surface, and the inner circle polishing device is used to clean the die-casting gear. The inner circle is polished; the nozzle processing device, the end surface polishing device and the inner circle polishing device are all equipped with gear placement seats, and one side of the frame is equipped with a gear station transmission device; the processing system also includes a feeding machine. The multi-axis linkage manipulator of the nozzle processing device; in production, the multi-axis linkage manipulator sends the gear from the feeding table to the nozzle processing device, and after finishing the treatment of the casting material at the outlet, the gear station transmission device sequentially sends the gear into and polishes the end surface The device, the inner circle polishing device and the discharge table carry out the process of linkage transmission, end surface polishing, inner circle polishing and feeding into the discharge table in sequence. In the system, each process is linked and automatically completed, the processing is fast, the investment of personnel is reduced, and the production is improved. Efficiency, effectively saving production costs, reducing staff and increasing efficiency.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明齿轮工位传送装置结构示意图;Fig. 2 is a structural schematic diagram of the gear station transmission device of the present invention;
图3为图2中A处的局部放大图;Fig. 3 is a partial enlarged view of place A in Fig. 2;
图4为本发明齿轮工位传送装置另一方位的结构示意图;Fig. 4 is a structural schematic diagram of another orientation of the gear station transmission device of the present invention;
图5为本发明水口处理装置的结构示意图;Fig. 5 is a schematic structural view of the nozzle treatment device of the present invention;
图6为本发明第一端面抛光装置的结构示意图;6 is a schematic structural view of the first end surface polishing device of the present invention;
图7为本发明第一端面抛光装置另一方位的结构示意图;Fig. 7 is a structural schematic diagram of another orientation of the first end surface polishing device of the present invention;
图8为本发明第一端面抛光装置风磨披锋机装配的结构示意图;Fig. 8 is a structural schematic diagram of the assembly of the first end surface polishing device of the present invention, the wind mill and the front mill;
图9为本发明第二端面抛光装置的结构示意图;9 is a schematic structural view of a second end face polishing device of the present invention;
图10为本发明内圆抛光装置的结构示意图;Fig. 10 is a schematic structural view of an internal polishing device of the present invention;
图11为本发明齿轮堆垛台的结构示意图。Fig. 11 is a schematic structural view of the gear stacking platform of the present invention.
具体实施方式detailed description
下面结合附图1-11对本发明作进一步阐述:Below in conjunction with accompanying drawing 1-11, the present invention will be further elaborated:
压铸齿轮的自动化后续加工系统,加工系统包括一进料台1及出料台2,所述进料台1及出料台2间依次设置在安装在机架3(当然机架3可以整个加工系统设置成一体,也可以在每个加工装置分开进行设置)上的水口处理装置4、端面抛光装置5及内圆抛光装置6:水口处理装置4用以对压铸齿轮的水口料柱分离并进行水口位处的内圆边缘倒角,端面抛光装置5用以的端面进行抛光处理,内圆抛光装置6用以对对压铸齿轮的内圆进行抛光处理;所述水口处理装置4、端面抛光装置5及内圆抛光装置6的机架3上均设置有齿轮置放座11,加工系统还包括一将送入水口处理装置4的多轴联动机械手7;机架3一侧设置有齿轮工位传送装置8。An automated follow-up processing system for die-casting gears. The processing system includes a feed table 1 and a discharge table 2. The feed table 1 and the discharge table 2 are sequentially arranged on the frame 3 (of course, the frame 3 can be processed as a whole. The system is set up as a whole, and can also be set separately for each processing device) on the nozzle processing device 4, end face polishing device 5 and inner circle polishing device 6: the nozzle processing device 4 is used to separate and carry out the nozzle material column of the die-casting gear. The edge of the inner circle at the nozzle position is chamfered, the end face of the end face polishing device 5 is used for polishing, and the inner circle polishing device 6 is used for polishing the inner circle of the die-casting gear; the nozzle processing device 4, the end face polishing device 5 and the frame 3 of the inner circle polishing device 6 are all provided with a gear placement seat 11, and the processing system also includes a multi-axis linkage manipulator 7 that will be sent to the nozzle processing device 4; one side of the frame 3 is provided with a gear station Conveyor 8.
本实施例的齿轮工位传送装置8包括一设置机架3上的丝杆步进电机81,丝杆步进电机81作用滑动设置在一对推料滑轨82的推料横架83,所述推料横架83上设置一横向传动电机84,横向传动电机84作用一设置在一横向滑轨85上端的横向滑动架86,所述横向滑动架86上对应齿轮置放座11设置升降夹爪单元87,本发明的丝杆步进电机81作用滑动设置在一对推料滑轨82的推料横架83,实现前后的传动,结构方式能实现前后传动,便于进入拾取工位进行取料;通过横向传动电机84横向传动,方便将齿轮从一个工位搬入另外一个工位;另外升降夹爪单元87,方便上下运动进行夹取及放料,能实现良好的联动传输,升降夹爪单元87包括一升降无杆气缸871,升降无杆气缸871上连接夹爪气缸872,夹爪气缸872的张合端连接一夹持夹具873,本实施例中,升降无杆气缸871连接两件夹爪气缸872,对应的水口处理装置4、端面抛光装置5及内圆抛光装置6均设置两件齿轮置放座11,这样能有效的提升加工的效率,降低成本。The gear station transmission device 8 of the present embodiment includes a screw stepping motor 81 arranged on the frame 3, and the screw stepping motor 81 functions to slide a pusher horizontal frame 83 arranged on a pair of pusher slide rails 82, so that A horizontal transmission motor 84 is arranged on the pusher horizontal frame 83, and the horizontal transmission motor 84 acts on a horizontal sliding frame 86 arranged on the upper end of a horizontal slide rail 85. The corresponding gear placement seat 11 on the horizontal sliding frame 86 is provided with lifting clips. The claw unit 87, the screw stepper motor 81 of the present invention is used to slide the pusher horizontal frame 83 arranged on a pair of pusher slide rails 82 to realize the front and rear transmission, and the structure can realize the front and rear transmission, which is convenient for entering the pick-up station for picking. material; through the horizontal transmission of the horizontal transmission motor 84, it is convenient to move the gear from one station to another; in addition, the lifting jaw unit 87 is convenient for up and down movement for picking and discharging, and can realize good linkage transmission, lifting the jaw The unit 87 includes a lifting rodless cylinder 871, which is connected with a jaw cylinder 872, and the opening and closing end of the jaw cylinder 872 is connected with a clamping fixture 873. In this embodiment, the lifting rodless cylinder 871 is connected with two pieces of jaws The cylinder 872, the corresponding nozzle processing device 4, the end face polishing device 5 and the inner circle polishing device 6 are all provided with two gear placement seats 11, which can effectively improve the processing efficiency and reduce the cost.
进料台1上包括一进料传输带12,进料传输带12上方设置若干管料工位13,所述管料工位13为包括在传输带两侧传输架14上若干成对设置的管位气缸15,成对管位气缸15均向传输带内作用一管位挡板16,管位挡板16将送入的齿轮间隔成一定的间距,方便多轴联动机械手7上设置的夹具进行拾取作业。On the feeding platform 1, a feeding conveyor belt 12 is included, and several tube material stations 13 are arranged above the feed conveyor belt 12. The pipe position cylinder 15, the pair of pipe position cylinders 15 all act on a pipe position baffle 16 in the conveyor belt, and the pipe position baffle 16 will space the fed gears into a certain distance, which is convenient for the clamps set on the multi-axis linkage manipulator 7. Do pickup work.
水口处理装置4包括设置在相对应齿轮置放座11旁边的一去料电机41带动的一摆臂锤42,通过去料电机41转动,带动摆臂锤42往复转动,直到取除掉相对应的水口铸料(如图5中所示,两齿轮置放座11种右边的齿轮中水口水口铸料未去除),由于旋转摆臂的力量较大,需要对齿轮进一步的加固,在水口处理装置4的齿轮置放座11的旁机架3上设置一固定气缸490,固定气缸490作用一用以夹持齿轮的固定头491;在去除水口铸料的内圆连接处,表面效果很差,因此本实施例中,相对应齿轮置放座11的上方安装一升降倒角单元43,升降倒角单元43包括在机架3上设置的若干去料导杆44,一般去料导杆44设置四件,去料导杆44顶部连接倒角顶板45,倒角顶板45上方设置的一对倒角气缸46,倒角气缸46作用于一倒角安装板47,所述倒角安装板47穿设在去料导杆44上,倒角安装板47安装倒角电机48,倒角电机48安装一向下的内圆倒角刀49;倒角气缸46带动倒角安装板47上的倒角电机48向下运动,倒角电机48驱动内圆倒角刀49将内圆连接处水口铸料处的内圆进行倒角处理,保障良好的表面效果。The nozzle processing device 4 includes a swing arm hammer 42 driven by a material removal motor 41 arranged on the side of the corresponding gear placement seat 11. The rotation of the material removal motor 41 drives the swing arm hammer 42 to reciprocate until the corresponding gear is removed. (as shown in Figure 5, the nozzle casting material of the gear on the right side of the two gears is not removed), due to the large force of the rotating swing arm, the gear needs to be further reinforced, and the nozzle should be treated A fixed cylinder 490 is arranged on the side frame 3 of the gear placement seat 11 of the device 4, and the fixed cylinder 490 acts as a fixed head 491 for clamping the gear; the surface effect is very poor at the inner circle joint where the nozzle casting is removed Therefore, in the present embodiment, a lifting chamfering unit 43 is installed on the top of the corresponding gear placement seat 11, and the lifting chamfering unit 43 includes a number of material removal guide rods 44 arranged on the frame 3. Generally, the material removal guide rods 44 Set four pieces, the top of the material removal guide rod 44 is connected to the chamfering top plate 45, a pair of chamfering cylinders 46 are arranged above the chamfering top plate 45, the chamfering cylinder 46 acts on a chamfering mounting plate 47, and the chamfering mounting plate 47 It is installed on the material removal guide rod 44, the chamfering mounting plate 47 is equipped with a chamfering motor 48, and the chamfering motor 48 is installed with a downward inner circle chamfering knife 49; the chamfering cylinder 46 drives the chamfering on the chamfering mounting plate 47 The motor 48 moves downwards, and the chamfering motor 48 drives the inner circle chamfering knife 49 to chamfer the inner circle at the nozzle casting material of the inner circle joint, so as to ensure a good surface effect.
端面抛光装置5包括在相对应齿轮置放座11上方的抛光单元51,抛光单元51包括在机架3上设置的若干抛光导杆52,一般设置四件,抛光导杆52顶部连接抛光顶板53,所述抛光顶板53上方设置的抛光升降装置54,本实施例中,第一抛光装置中,抛光升降装置54使用了两抛光气缸,第二抛光装置中,抛光升降装置54使用了抛光作用的一抛光丝杆,抛光升降装置54作用于一抛光安装板55,抛光安装板55穿设在抛光导杆52上,抛光安装板55安装一抛光电机56,抛光电机56安装一向下的抛光轮57,由于本实施例设置两件齿轮置放座11,只需要安装一件一定板件的抛光轮57,安装在两齿轮置放座11的上方的中部,刚好实现对两件齿轮进行抛光作业,有效的节省成本。The end surface polishing device 5 includes a polishing unit 51 above the corresponding gear placement seat 11. The polishing unit 51 includes a number of polishing guide rods 52 arranged on the frame 3. Generally, four pieces are arranged. The top of the polishing guide rods 52 is connected to a polishing top plate 53 , the polishing lifting device 54 that is arranged above the polishing top plate 53, in the present embodiment, in the first polishing device, the polishing lifting device 54 has used two polishing cylinders, and in the second polishing device, the polishing lifting device 54 has used a polishing cylinder A polishing screw mandrel, the polishing lifting device 54 acts on a polishing installation plate 55, the polishing installation plate 55 is set on the polishing guide rod 52, a polishing motor 56 is installed on the polishing installation plate 55, and a downward polishing wheel 57 is installed on the polishing motor 56 Since the present embodiment is provided with two gear placement seats 11, only one polishing wheel 57 of a certain plate needs to be installed, and it is installed in the middle part above the two gear placement seats 11, so as to realize the polishing operation of the two gears. Effective cost savings.
一般需要对两端的端面进行抛光,因此端面抛光装置5为依次设置在机架3上的第一端面抛光装置5-1及第二端面抛光装置5-2,由于压铸齿轮中分模线存在,披锋较大,因此,本实施例如中,在第一端面抛光装置5-1在对应齿轮置放座11旁设置一风磨披锋机58,通过风磨披锋机58打磨掉对应压铸齿轮的披锋毛刺;因此为了实现工件的翻转,在第二件及第四件的升降夹爪单元87中,在升降无杆气缸871与夹爪气缸872间设置一旋转气缸874,便于将齿轮从第一端面抛光装置5-1传送到第二端面抛光装置5-2进行旋转另一面进行抛光以及在将齿轮从内圆抛光装置6送入出料台2进行正面放置。Generally, the end faces at both ends need to be polished, so the end face polishing device 5 is the first end face polishing device 5-1 and the second end face polishing device 5-2 which are sequentially arranged on the frame 3. Due to the existence of the parting line in the die-casting gear, Therefore, in this embodiment, for example, a wind-grinding machine 58 is set beside the corresponding gear placement seat 11 in the first end surface polishing device 5-1, and the corresponding die-casting gear is polished off by the wind-milling machine 58. Therefore, in order to realize the overturning of the workpiece, in the lifting jaw unit 87 of the second and fourth pieces, a rotating cylinder 874 is set between the lifting rodless cylinder 871 and the jaw cylinder 872, so as to facilitate the gear from The first end face polishing device 5 - 1 is transferred to the second end face polishing device 5 - 2 for rotation and polishing on the other side, and the gear is sent from the inner circle polishing device 6 to the discharge table 2 for front placement.
本实施例的,风磨披锋机58后端铰接在一风磨支架581上,风磨支架581通过风磨滑轨582滑动设置在一风磨安装板583上,风磨安装板583安装在机架3上的一风磨气缸584上,风磨披锋机58的另一接连接在一打磨端气缸585的前端支架586上,打磨端气缸585设置在机架3上,风磨气缸584的升降可以带动整个风磨披锋及的升降,便于放料及作业,通过气缸行程调整,并适应不同的齿轮加工的需求。In this embodiment, the rear end of the windmill hood 58 is hinged on a windmill bracket 581, and the windmill bracket 581 is slidably arranged on a windmill installation plate 583 through the windmill slide rail 582, and the windmill installation plate 583 is installed on On a windmill cylinder 584 on the frame 3, another connection of the windmill 58 is connected on the front end support 586 of a grinding end cylinder 585, and the grinding end cylinder 585 is arranged on the frame 3, and the windmill cylinder 584 The lifting can drive the lifting of the entire wind mill hood, which is convenient for feeding and operation, and can be adjusted by the cylinder stroke to meet the needs of different gear processing.
内圆抛光装置6包括在相对应齿轮置放座11上方的内圆抛单元61,本实施例的内圆抛单元61包括在机架3上设置的若干内抛导杆62,本实施例设置四件,内抛导杆62顶部连接内抛顶板63,内抛顶板63上方设置的一对内抛油缸64,内抛油缸64作用于一内抛安装板65,内抛安装板65穿设在内抛导杆62上,内抛安装板65安装内抛研磨杆66,本实施例由于齿轮置放座11设置两件,因此内抛研磨杆66对应两件设置内抛安装板65上,通过油压机向下运动,从而带动内抛研磨杆66对压铸齿轮的内圆进行碾磨抛光。The inner circle polishing device 6 includes an inner circle throwing unit 61 above the corresponding gear placement seat 11. The inner circle throwing unit 61 of the present embodiment includes several inner throwing guide rods 62 arranged on the frame 3. The present embodiment sets Four pieces, the top of the inner throwing guide rod 62 is connected to the inner throwing roof plate 63, and a pair of inner throwing oil cylinders 64 arranged above the inner throwing roof plate 63, the inner throwing oil cylinder 64 acts on an inner throwing installation plate 65, and the inner throwing installation plate 65 is worn on On the inner throwing guide rod 62, the inner throwing mounting plate 65 is installed with the inner throwing grinding rod 66. In this embodiment, two pieces are arranged on the gear placement seat 11, so the inner throwing grinding rod 66 corresponds to two pieces on the inner throwing mounting plate 65. By The hydraulic press moves downward, thereby driving the inner throwing grinding rod 66 to grind and polish the inner circle of the die-casting gear.
本实施例中,出料台2包括电机21带动的出料传输带22,所述出料传输带22的末端设置一齿轮堆垛台23。In this embodiment, the discharge platform 2 includes a discharge conveyor belt 22 driven by a motor 21 , and a gear stacking platform 23 is arranged at the end of the discharge conveyor belt 22 .
为了实现自动化,提高生产效率,本实施例的齿轮堆垛台23包括一堆垛架24,堆垛架24一侧设置产品堆垛台25,放置了产品的料盘置于产品堆垛台25,另一侧设置料盘堆垛台26,用以放置空置的料盘。In order to realize automation and improve production efficiency, the gear stacking platform 23 of the present embodiment includes a stacking frame 24, and a product stacking platform 25 is arranged on one side of the stacking frame 24, and the material tray on which the product is placed is placed on the product stacking platform 25. , the other side is provided with tray stacking platform 26 for placing empty trays.
为了提高生产效率,产品堆垛台25包括设置在堆垛架24上的收料升降单元251,收料升降单元251上端安装收料托盘252,在系统的控制下,每放满一个料盘的齿轮后,收料升降单元251向下降一定的高度,再放置孔的料盘上方进行放料,当堆垛到一定的高度后,将产品料盘一起取出,无需每装满一盘后取出另外进行对垛,节省人力资源,降低成本。In order to improve production efficiency, the product stacking platform 25 includes a material receiving lifting unit 251 arranged on the stacking frame 24, and a material receiving tray 252 is installed on the upper end of the material receiving lifting unit 251. Under the control of the system, every time a material tray is filled After the gear, the receiving and lifting unit 251 descends to a certain height, and then puts the material tray above the hole for discharging. When the stack reaches a certain height, the product tray is taken out together, and there is no need to take out another tray after each tray is full. Carry out stacking, save human resources and reduce costs.
为了使运动平稳,收料托盘252穿设过竖向设置在堆垛架24的收料导杆253,本实施例中,收料导杆253设置四件。为了便于控制,本实施例的收料升降单元251为一收料步进电机2511,收料步进电机2511作用一收料丝杆2512,收料步进电机2511控制丝杆带动收料托盘252上升或下降。In order to make the movement stable, the receiving tray 252 passes through the receiving guide rods 253 arranged vertically on the stacking rack 24 . In this embodiment, there are four receiving guide rods 253 . In order to facilitate control, the receiving lifting unit 251 of the present embodiment is a receiving stepping motor 2511, and the receiving stepping motor 2511 acts on a receiving screw 2512, and the receiving stepping motor 2511 controls the screw to drive the receiving tray 252 up or down.
料盘堆垛台26包括设置在堆垛架24上的料盘升降单元261,料盘升降单元261上端安装料盘托盘262,空置待用的料盘放置在料盘托盘262上,在系统的控制下,每取走一个料盘后,料盘升降单元261向上升一定的高度,可以放置层叠的料盘,无需单件进行远距离拿取,节省人力资源,降低成本。The tray stacking platform 26 comprises a tray lifting unit 261 arranged on the stacker 24, a tray tray 262 is installed on the upper end of the tray lifting unit 261, and the empty trays for use are placed on the tray tray 262. Under control, after each tray is removed, the tray lifting unit 261 rises to a certain height, and stacked trays can be placed, without the need for a single piece to be picked up from a distance, saving human resources and reducing costs.
料盘托盘262穿设过竖向设置在堆垛架24的料盘导杆263,保障了料盘托盘262稳定运行。The tray tray 262 passes through the tray guide rod 263 vertically arranged on the stacking frame 24, which ensures the stable operation of the tray tray 262.
料盘升降单元261为一料盘步进电机2611,所述料盘步进电机2611作用一料盘丝杆2612,料盘步进电机2611控制料盘丝杆2612从而带动料盘托盘262上升或下降。The tray lifting unit 261 is a tray stepping motor 2611, and the tray stepping motor 2611 acts on a tray screw 2612, and the tray stepping motor 2611 controls the tray screw 2612 to drive the tray tray 262 to rise or decline.
本发明的压铸齿轮的自动化后续加工系统,在生产中,多轴联动机械手7将齿轮从进料台1送入水口处理装置4,完成去水口铸料处理后,齿轮工位传送装置8依次将齿轮送入、端面抛光装置5、内圆抛光装置6及出料台2依次进行联动传送,端面抛光以及内圆抛光及送入出料台2的工艺处理,在系统中各工序联动自动化完成,加工快捷,降低人员的投入,提高生产效率,有效的节省生产成本,减员增效。In the automatic follow-up processing system for die-casting gears of the present invention, during production, the multi-axis linkage manipulator 7 sends the gears from the feeding platform 1 to the nozzle processing device 4, and after the processing of the casting material at the nozzle outlet is completed, the gear station transmission device 8 sequentially transfers the gears Gear feeding, end surface polishing device 5, inner circle polishing device 6 and discharge table 2 are carried out in sequence, and the process of end surface polishing, inner circle polishing and feeding into the discharge table 2 is automatically completed in linkage of each process in the system. Fast processing, reduce personnel input, improve production efficiency, effectively save production costs, reduce staff and increase efficiency.
以上所述实施例,只是本发明的较佳实例,并非来限制本发明实施范围,故凡依本发明申请专利范围所述的构造、特征及原理所做的等效变化或修饰,均应包括于本发明专利申请范围内。The above-described embodiments are only preferred examples of the present invention, and are not intended to limit the scope of the present invention, so all equivalent changes or modifications made according to the structure, features and principles described in the patent scope of the present invention should include Within the scope of the patent application of the present invention.
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2016
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| US6435941B1 (en) * | 2000-05-12 | 2002-08-20 | Appllied Materials, Inc. | Apparatus and method for chemical mechanical planarization |
| DE10040493A1 (en) * | 2000-08-18 | 2002-03-07 | Gerling Automation Gmbh | Saw-blade production system with soldering stations, for use in factory, has conveyor moving workpieces from magazine to sequence of working stations |
| CN101987418A (en) * | 2009-08-04 | 2011-03-23 | 上海晋拓金属制品有限公司 | Processing method of operating lamp bracket |
| CN103447831A (en) * | 2013-09-09 | 2013-12-18 | 三峡大学 | Processing line for boss parts |
| CN205465189U (en) * | 2016-01-04 | 2016-08-17 | 东莞市信腾机器人科技有限公司 | Automated subsequent processing system for die-casting gears |
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