CN205437790U - Processing equipment with multiaxis drilling and inserted synchronous processing function - Google Patents
Processing equipment with multiaxis drilling and inserted synchronous processing function Download PDFInfo
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Abstract
一种具有多轴钻孔和镶齿同步加工功能的加工设备,本实用新型通过在设备基座上设置大转盘,然后在大转盘的外围设置复数个工作站,实现了一种具有集钻孔、清洁、检测、放入铜片、镶齿等工序同步加工功能的专用加工设备,本实用新型采用机械手自动上下料,各站同步加工,有效的节约加工时间降低了生产节拍,减轻了工人操作任务量,减少了公司用工量,降低了产品生产成本;同时本实用新型具有刚性好、主轴精度高,使得加工品质稳定,得以能够大批量的生产。本实用新型实现产品一次装夹,完成产品的钻齿孔成型和镶配硬质合金齿,加工时间大幅度缩短,相比于摇臂钻床加工时间大幅度缩短。
A processing equipment with the functions of multi-axis drilling and synchronous processing of inserts. The utility model realizes a set drilling, It is a special processing equipment with synchronous processing functions such as cleaning, testing, putting in copper sheets, inserting teeth, etc. The utility model adopts automatic loading and unloading of manipulators, and synchronous processing of each station, which effectively saves processing time, reduces production beats, and reduces worker operating tasks The amount reduces the company's labor and reduces the production cost of the product; at the same time, the utility model has good rigidity and high spindle precision, which makes the processing quality stable and can be mass-produced. The utility model realizes the one-time clamping of the product, completes the drilling tooth hole forming and inlaying of the hard alloy teeth of the product, and the processing time is greatly shortened, which is greatly shortened compared with the radial drilling machine.
Description
【技术领域】 【Technical field】
本实用新型涉及机床制造技术领域,具体涉及一种具有多轴钻孔和镶齿同步加工功能的加工设备。 The utility model relates to the technical field of machine tool manufacturing, in particular to a processing device with the functions of multi-axis drilling and synchronous processing of inserts.
【背景技术】 【Background technique】
已知的,我国挖掘矿山和隧道所用锥度球齿钎头的齿孔成型加工技术通常采用摇臂钻床,配以专用的工装夹具,进行加工成型。镶配硬质合金齿技术通常采用单柱液压机,配以专用的工装夹具,进行镶配。以上两种技术都存在着多次人工生多次人工装夹产品,劳动强度大,加工效率低,产品质量不稳定等问题。 It is known that the tooth hole forming processing technology of taper ball-tooth drill bits used in mines and tunnels in my country usually adopts radial drilling machines, equipped with special tooling fixtures, for processing and forming. The technology of inlaying and matching cemented carbide teeth usually uses a single-column hydraulic press with special tooling and fixtures for inlaying and matching. Both of the above two technologies have problems such as multiple manual production of multiple manual clamping products, high labor intensity, low processing efficiency, and unstable product quality.
【发明内容】 【Content of invention】
为了克服背景技术中存在的不足,本实用新型提供了一种具有多轴钻孔和镶齿同步加工功能的加工设备,本实用新型通过在设备基座上设置大转盘,然后在大转盘的外围设置复数个工作站,实现了一种具有集钻孔、清洁、检测、放入铜片、镶齿等工序同步加工功能的专用加工设备。本实用新型采用机械手自动上下料,各站同步加工,有效的节约加工时间降低了生产节拍,减轻了工人操作任务量,减少了公司用工量,降低了产品生产成本;同时具有刚性好、主轴精度高,使得加工品质稳定,得以能够大批量的生产。 In order to overcome the deficiencies in the background technology, the utility model provides a processing equipment with the functions of multi-axis drilling and tooth insert synchronous processing. The utility model sets a large turntable on the equipment base, and then A plurality of workstations are set up to realize a special processing equipment with synchronous processing functions of drilling, cleaning, testing, placing copper sheets, inserting teeth and other processes. The utility model adopts the automatic loading and unloading of the manipulator, and the synchronous processing of each station, which effectively saves the processing time and reduces the production beat, reduces the amount of workers' operation tasks, reduces the company's labor consumption, and reduces the production cost of the product; at the same time, it has good rigidity and spindle precision. High, which makes the processing quality stable and enables mass production.
为实现如上所述的发明目的,本实用新型采用如下所述的技术方案: In order to realize the above-mentioned purpose of the invention, the utility model adopts the following technical solutions:
一种具有多轴钻孔和镶齿同步加工功能的加工设备,包括工作站、切屑液水箱、设备基座、控制柜、小转盘和大转盘,所述设备基座上设有大转盘,在大转盘上间隔设有复数个小转盘,所述小转盘连接小转盘动力机构,在小转盘上分别设有夹具,所述夹具通过管路连接液压站,在大转盘的外围设有复数个工作站,每个夹具分别对应一个工作站的加工主轴,在设备基座的后部设有切屑液水箱,所述切屑液水箱通过管路分别连接设置在工作站侧边的切屑液喷嘴,所述小转盘动力机构、大转盘、工作站和切屑液水箱分别连接控制柜形成所述的具有多轴钻孔和镶齿同步加工功能的加工设备。 A processing equipment with the function of multi-axis drilling and simultaneous processing of inserts, including a workstation, a chip liquid tank, an equipment base, a control cabinet, a small turntable and a large turntable, the equipment base is provided with a large turntable, and the A plurality of small turntables are arranged at intervals on the turntable, and the small turntables are connected to the power mechanism of the small turntable. Fixtures are respectively provided on the small turntables. The fixtures are connected to the hydraulic station through pipelines, and a plurality of workstations are set on the periphery of the large turntable. Each fixture corresponds to the machining spindle of a workstation, and a chip liquid tank is provided at the rear of the equipment base. , a large turntable, a workstation and a chip liquid water tank are respectively connected to the control cabinet to form the processing equipment with the functions of multi-axis drilling and synchronous processing of inserts.
所述的具有多轴钻孔和镶齿同步加工功能的加工设备,所述工作站包括上下料站、顶面齿孔加工站、侧面齿孔加工站、齿孔检测站、侧面齿孔放铜片站、顶侧面齿孔镶齿站和顶面齿孔镶齿站,所述上下料站、顶面齿孔加工站、侧面齿孔加工站、齿孔检测站、侧面齿孔放铜片站、顶侧面齿孔镶齿站和顶面齿孔镶齿站围绕大转盘环绕排列。 The processing equipment with the functions of multi-axis drilling and simultaneous processing of inserts, the workstation includes a loading and unloading station, a top gear hole processing station, a side gear hole processing station, a gear hole detection station, and a copper sheet placed in the side gear holes station, the top and side gear hole inserting station and the top surface gear hole inserting station, the loading and unloading station, the top gear hole processing station, the side gear hole processing station, the gear hole inspection station, the side gear hole copper sheet placing station, The top side perforation inserting station and the top perforation inserting station are arranged around the large turntable.
所述的具有多轴钻孔和镶齿同步加工功能的加工设备,所述顶面齿孔加工站包括加工站左右位置调整块、第二站底座块、大转盘定位感应器、加工站前后位置调整块、第二站角度座、行程螺母、速度调节阀和第二站带电机的滑座主轴头,所述第二站底座块设置在设备基座,在第二站底座块的内侧面上设有大转盘定位感应器,在第二站底座块的下端部设有加工站左右位置调整块,在第二站底座块的上面设有第二站角度座,在第二站角度座与第二站底座块之间设有加工站前后位置调整块,在第二站角度座的上部设有第二站带电机的滑座主轴头,所述第二站带电机的滑座主轴头的动力输入端连接电机,第二站带电机的滑座主轴头的动力输出端设有刀具,所述刀具对应夹具内设置的加工工件的待加工面,在第二站带电机的滑座主轴头上分别设有行程螺母和速度调节阀。 In the processing equipment with the functions of multi-axis drilling and synchronous processing of inserts, the top surface gear hole processing station includes the left and right position adjustment blocks of the processing station, the base block of the second station, the positioning sensor of the large turntable, the front and rear position of the processing station Adjusting block, angle seat of the second station, stroke nut, speed regulating valve and the slide seat main shaft head with motor of the second station, the base block of the second station is arranged on the equipment base, on the inner side of the base block of the second station A large turntable positioning sensor is provided, a left and right position adjustment block of the processing station is arranged at the lower end of the base block of the second station, an angle seat of the second station is arranged on the base block of the second station, and an angle seat of the second station is arranged on the base block of the second station. The front and rear position adjustment blocks of the processing station are arranged between the base blocks of the second station, and the spindle head of the slide seat with a motor of the second station is arranged on the upper part of the angle seat of the second station, and the power of the spindle head of the slide seat with a motor of the second station is The input end is connected to the motor, and the power output end of the spindle head of the slide seat with the motor in the second station is equipped with a tool, which corresponds to the surface to be processed of the workpiece set in the fixture, on the spindle head of the slide seat with the motor in the second station There are stroke nuts and speed regulating valves respectively.
所述的具有多轴钻孔和镶齿同步加工功能的加工设备,所述侧面齿孔加工站包括加工站左右位置调整块、加工站前后位置调整块、行程螺母、速度调节阀、第三站基座、第三站角度座、第三站带电机的滑座主轴头,所述第三站基座设置在设备基座8上,在第三站基座的下端部设有加工站左右位置调整块,在第三站基座的上部面设有第三站角度座,在第三站角度座与第三站基座之间设有加工站前后位置调整块,在第三站角度座的上部设有第三站带电机的滑座主轴头,所述第三站带电机的滑座主轴头的动力输入端连接电机,第三站带电机的滑座主轴头的动力输出端连接刀具,所述刀具对应夹具内设置的加工工件的待加工面,在第三站带电机的滑座主轴头上分别设有行程螺母和速度调节阀。 The processing equipment with multi-axis drilling and synchronous processing of inserts, the side gear hole processing station includes the left and right position adjustment blocks of the processing station, the front and rear position adjustment blocks of the processing station, the stroke nut, the speed regulating valve, the third station The base, the angle seat of the third station, the spindle head of the sliding seat with the motor of the third station, the base of the third station is arranged on the equipment base 8, and the left and right positions of the processing station are arranged at the lower end of the base of the third station The adjustment block is provided with the third station angle seat on the upper surface of the third station base, and the front and rear position adjustment blocks of the processing station are arranged between the third station angle seat and the third station base. The upper part is provided with a third station with a motorized slide spindle head, the power input end of the third station with a motor slide spindle head is connected to the motor, and the power output end of the third station with a motor slide spindle head is connected to the tool. The tool corresponds to the surface to be processed of the workpiece set in the fixture, and a stroke nut and a speed regulating valve are respectively provided on the spindle head of the sliding seat with a motor at the third station.
所述的具有多轴钻孔和镶齿同步加工功能的加工设备,所述齿孔检测站包括齿孔清理块、测头、气缸、调整块、第四法兰板和第四站底座,所述第四站底座设置在设备基座上,在第四站底座的侧面设有气缸,所述气缸的气缸杆连接齿孔清理块,所述齿孔清理块对应夹具内设置的加工工件的待加工面,在第四站底座的上面设有第四法兰板,在第四法兰板设有两个气缸,在气缸的两侧分别设有调整块,两气缸的气缸杆端头分别设有测头,所述测头对应夹具内设置的加工工件的待检测面。 In the processing equipment with the functions of multi-axis drilling and insert synchronous processing, the gear hole detection station includes a gear hole cleaning block, a measuring head, a cylinder, an adjustment block, a fourth flange plate and a base of the fourth station. The base of the fourth station is set on the equipment base, and a cylinder is arranged on the side of the base of the fourth station. The cylinder rod of the cylinder is connected to the tooth hole cleaning block, and the tooth hole cleaning block corresponds to the workpiece to be processed in the fixture. On the processing surface, a fourth flange plate is provided on the base of the fourth station, two cylinders are provided on the fourth flange plate, adjustment blocks are respectively provided on both sides of the cylinder, and the ends of the cylinder rods of the two cylinders are respectively provided with There is a measuring head, and the measuring head corresponds to the surface to be detected of the processed workpiece arranged in the fixture.
所述的具有多轴钻孔和镶齿同步加工功能的加工设备,所述侧面齿孔放铜片站包括吸管、止动块、气缸、第五站法兰板、震动桶和第五站底座,所述第五站底座设置在设备基座上,在第五站底座的侧面设有震动桶,在第五站底座的上面设有第五站法兰板,在第五站法兰板上设有气缸,所述气缸的气缸杆连接滑块,在滑块的端部设有吸管,所述吸管对应夹具内设置的加工工件的待加工面,在第五站法兰板上设有止动块。 In the processing equipment with multi-axis drilling and synchronous processing of inserts, the side tooth hole copper sheet placement station includes a suction pipe, a stopper, a cylinder, a flange plate at the fifth station, a vibrating barrel and a base at the fifth station , the base of the fifth station is set on the equipment base, a vibrating barrel is arranged on the side of the base of the fifth station, a flange plate of the fifth station is arranged on the base of the fifth station, and a flange plate of the fifth station is arranged on the flange plate of the fifth station A cylinder is provided, the cylinder rod of the cylinder is connected to the slider, and a suction pipe is provided at the end of the slider. moving block.
所述的具有多轴钻孔和镶齿同步加工功能的加工设备,所述顶侧面齿孔镶齿站包括速度调节阀、震动桶、合金齿导向套、合金齿液压压头、第七站振动桶支架和第七站底座,所述第七站底座设置在设备基座,在第七站底座的上面分别设有速度调节阀和第七站振动桶支架,在第七站振动桶支架的上端设有震动桶,所述速度调节阀连接合金齿液压压头,所述合金齿液压压头对应夹具内设置的加工工件的待加工面,在第七站底座上设有合金齿导向套,所述合金齿导向套延伸至加工工件的上方。 Said processing equipment with the function of multi-axis drilling and simultaneous processing of inserts, said top and side gear hole inserting station includes a speed regulating valve, a vibrating barrel, an alloy tooth guide sleeve, an alloy tooth hydraulic pressure head, a seventh station vibrating Bucket support and the seventh station base, the seventh station base is set on the equipment base, the speed regulating valve and the seventh station vibrating bucket support are respectively arranged on the seventh station base, and the upper end of the seventh station vibrating bucket support A vibrating barrel is provided, and the speed regulating valve is connected with an alloy tooth hydraulic pressure head. The alloy tooth hydraulic pressure head corresponds to the surface to be processed of the workpiece set in the fixture, and an alloy tooth guide sleeve is provided on the base of the seventh station. The alloy tooth guide sleeve extends to the top of the workpiece.
所述的具有多轴钻孔和镶齿同步加工功能的加工设备,所述顶面齿孔镶齿站包括速度调节阀、震动桶、合金齿导向套、第八站合金齿液压压头、第八站振动桶支架和第八站底座,所述第八站底座设置在设备基座上,在第八站底座的上方设有第八站振动桶支架,在第八站振动桶支架的上端设有震动桶,在第八站底座的上面设有第八站合金齿液压压头,所述第八站合金齿液压压头连接速度调节阀,第八站合金齿液压压头对应夹具内设置的加工工件的待加工面,在第八站底座的上面活动设有合金齿导向套。 The processing equipment with multi-axis drilling and simultaneous processing of inserts, the top gear hole insert station includes a speed regulating valve, a vibrating barrel, an alloy tooth guide sleeve, an eighth station alloy tooth hydraulic pressure head, a first An eight-station vibrating bucket bracket and an eighth-station base, the eighth-station base is set on the equipment base, an eighth-station vibrating bucket bracket is arranged above the eighth-station base, and an eighth-station vibrating bucket bracket is arranged on the upper end of the eighth-station vibrating bucket bracket. There is a vibrating barrel, and the eighth station alloy tooth hydraulic pressure head is provided on the base of the eighth station. For the surface to be processed of the workpiece, an alloy tooth guide sleeve is movable on the base of the eighth station.
所述的具有多轴钻孔和镶齿同步加工功能的加工设备,所述大转盘上设有铁屑清扫板,所述铁屑清扫板连通排屑槽,所述排屑槽连通排屑车,所述排屑车设置在设备基座的一侧。 In the processing equipment with the functions of multi-axis drilling and synchronous processing of inserts, the large turntable is provided with an iron chip cleaning plate, and the iron chip cleaning plate is connected to a chip removal groove, and the chip removal groove is connected to a chip removal vehicle , the chip removal vehicle is set on one side of the equipment base.
所述的具有多轴钻孔和镶齿同步加工功能的加工设备,所述上下料站设有机械手,所述机械手对应大转盘上面设置的夹具。 In the processing equipment with the functions of multi-axis drilling and synchronous processing of inserts, the loading and unloading station is equipped with a manipulator, and the manipulator corresponds to the fixture set on the large turntable.
采用如上所述的技术方案,具有如下有益效果: Adopting the above-mentioned technical scheme has the following beneficial effects:
本实用新型所述的一种具有多轴钻孔和镶齿同步加工功能的加工设备,本实用新型通过在设备基座上设置大转盘,然后在大转盘的外围设置复数个工作站,实现了一种具有集钻孔、清洁、检测、放入铜片、镶齿等工序同步加工功能的专用加工设备,本实用新型采用机械手自动上下料,各站同步加工,有效的节约加工时间降低了生产节拍,减轻了工人操作任务量,减少了公司用工量,降低了产品生产成本;同时本实用新型具有刚性好、主轴精度高,使得加工品质稳定,得以能够大批量的生产。本实用新型实现产品一次装夹,完成产品的钻齿孔成型和镶配硬质合金齿,加工时间大幅度缩短,相比于摇臂钻床加工时间大幅度缩短。 The processing equipment described in the utility model has the functions of multi-axis drilling and tooth insert synchronous processing. The utility model realizes a large turntable by setting a large turntable on the base of the equipment, and then setting a plurality of workstations on the periphery of the big turntable. A special processing equipment with synchronous processing functions of drilling, cleaning, testing, putting in copper sheets, inserting teeth and other processes. The utility model adopts automatic loading and unloading of manipulators, and synchronous processing of each station, which effectively saves processing time and reduces the production cycle. , reduce the workload of workers, reduce the amount of labor used by the company, and reduce the production cost of products; at the same time, the utility model has good rigidity and high precision of the spindle, which makes the processing quality stable and can be mass-produced. The utility model realizes one-time clamping of the product, completes the forming of the drill tooth hole of the product and the inlaying of hard alloy teeth, and the processing time is greatly shortened, which is greatly shortened compared with the radial arm drilling machine.
【附图说明】 【Description of drawings】
图1为本实用新型的俯视结构示意图; Fig. 1 is the top view structural representation of the utility model;
图2为本实用新型的主视结构示意图; Fig. 2 is the main view structure schematic diagram of the utility model;
图3为本实用新型图1中第二站顶面齿孔加工站的结构示意图; Fig. 3 is a structural schematic diagram of the second station top gear hole processing station in Fig. 1 of the utility model;
图4为本实用新型图1中第三站侧面齿孔加工站的结构示意图; Fig. 4 is a schematic structural view of the third station side gear hole processing station in Fig. 1 of the present invention;
图5为本实用新型图1中第四站齿孔检测站的结构示意图; Fig. 5 is a structural schematic diagram of the fourth station gear hole detection station in Fig. 1 of the present invention;
图6为本实用新型图1中第五站顶面齿孔放铜片站的结构示意图; Fig. 6 is a schematic structural view of the station for placing copper sheet in the tooth hole on the top surface of the fifth station in Fig. 1 of the utility model;
图7为本实用新型图1中第六站侧面齿孔放铜片站的结构示意图; Fig. 7 is a schematic structural view of the station for putting copper sheet in the side tooth hole of the sixth station in Fig. 1 of the utility model;
图8为本实用新型图1中第七站侧面齿孔镶齿站的结构示意图; Fig. 8 is a structural schematic diagram of the tooth hole inserting station of the seventh station in Fig. 1 of the utility model;
图9为本实用新型图1中第八站顶面齿孔镶齿站的结构示意图; Fig. 9 is a schematic diagram of the structure of the eighth station top gear hole inserting station in Fig. 1 of the present utility model;
图10为本实用新型图1中大转盘机构的结构示意图; Fig. 10 is a structural schematic diagram of the large turntable mechanism in Fig. 1 of the utility model;
在图中:1、上下料站;2、顶面齿孔加工站;3、侧面齿孔加工站;4、齿孔检测站;5、顶面齿孔放铜片;6、排屑车;7、切屑液水箱;8、设备基座;9、侧面齿孔放铜片站;10、顶侧面齿孔镶齿站;11、顶面齿孔镶齿站;12、小转盘动力机构;13、控制柜;14、加工工件;15、小转盘;16、大转盘;17、加工站左右位置调整块;18、第二站底座块;19、大转盘定位感应器;20、加工站前后位置调整块;21、第二站角度座;22、行程螺母;23、速度调节阀;24、第二站带电机的滑座主轴头;25、夹具;26、第三站基座;27、第三站角度座;28、第三站带电机的滑座主轴头;29、齿孔清理块;30、测头;31、气缸;32、调整块;33、第四法兰板;34、第四站底座;35、吸管;36、止动块;37、气缸;38、第五站法兰板;39、震动桶;40、第五站底座;41、第六站底座;42、第六站振动桶支架;43、合金齿导向套;44、合金齿液压压头;45、第七站振动桶支架;46、第七站底座;47、第八站合金齿液压压头;48、第八站振动桶支架;49、第八站底座。 In the figure: 1. Loading and unloading station; 2. Top gear hole processing station; 3. Side gear hole processing station; 4. Gear hole inspection station; 5. Copper sheet placed in the top gear hole; 6. Chip removal vehicle; 7. Chip liquid water tank; 8. Equipment base; 9. Copper sheet station for side gear holes; 10. Top and side gear hole inserting station; 11. Top gear hole inserting station; 12. Small turntable power mechanism; 13 , control cabinet; 14, processing workpiece; 15, small turntable; 16, large turntable; 17, left and right position adjustment block of processing station; 18, base block of second station; 19, positioning sensor of large turntable; 20, front and rear position of processing station Adjusting block; 21. Angle seat of the second station; 22. Travel nut; 23. Speed regulating valve; 24. Sliding seat spindle head with motor of the second station; 25. Fixture; 26. Base of the third station; 27. Three-station angle seat; 28. The spindle head of the sliding seat with motor at the third station; 29. The tooth hole cleaning block; 30. The measuring head; 31. The cylinder; 32. The adjustment block; 33. The fourth flange plate; 34. The first Four-station base; 35, suction pipe; 36, stop block; 37, cylinder; 38, fifth station flange plate; 39, vibrating barrel; 40, fifth station base; 41, sixth station base; 42, sixth 43. Alloy tooth guide sleeve; 44. Alloy tooth hydraulic pressure head; 45. The seventh station vibration barrel support; 46. The seventh station base; 47. The eighth station alloy tooth hydraulic pressure head; 48. The first Eight-station vibrating barrel support; 49. The eighth station base.
【具体实施方式】 【detailed description】
通过下面的实施例可以更详细的解释本实用新型,本实用新型并不局限于下面的实施例; The utility model can be explained in more detail by the following examples, and the utility model is not limited to the following examples;
结合附图1~10,本实用新型所述的一种具有多轴钻孔和镶齿同步加工功能的加工设备,包括工作站、切屑液水箱7、设备基座8、控制柜13、小转盘15和大转盘16,所述设备基座8上设有大转盘16,在大转盘16上间隔设有复数个小转盘15,所述小转盘15连接小转盘动力机构12,在小转盘15上分别设有夹具25,所述夹具25通过管路连接液压站,在大转盘16的外围设有复数个工作站,每个夹具25分别对应一个工作站的加工主轴,在设备基座8的后部设有切屑液水箱7,所述切屑液水箱7通过管路分别连接设置在工作站侧边的切屑液喷嘴,所述小转盘动力机构12、大转盘16、工作站和切屑液水箱7分别连接控制柜13形成所述的具有多轴钻孔和镶齿同步加工功能的加工设备。其中所述工作站包括上下料站1、顶面齿孔加工站2、侧面齿孔加工站3、齿孔检测站4、侧面齿孔放铜片站9、顶侧面齿孔镶齿站10和顶面齿孔镶齿站11,所述上下料站1、顶面齿孔加工站2、侧面齿孔加工站3、齿孔检测站4、侧面齿孔放铜片站9、顶侧面齿孔镶齿站10和顶面齿孔镶齿站11围绕大转盘16环绕排列。 In combination with accompanying drawings 1 to 10, a processing equipment with the functions of multi-axis drilling and inserting synchronous processing described in this utility model includes a workstation, a chip liquid tank 7, an equipment base 8, a control cabinet 13, and a small turntable 15 and a large turntable 16, the equipment base 8 is provided with a large turntable 16, and a plurality of small turntables 15 are arranged at intervals on the large turntable 16, and the small turntable 15 is connected to the small turntable power mechanism 12, and on the small turntable 15, respectively A clamp 25 is provided, and the clamp 25 is connected to the hydraulic station through a pipeline. A plurality of workstations are arranged on the periphery of the large turntable 16. Each clamp 25 corresponds to the processing spindle of a workstation respectively. The chip liquid water tank 7, the chip liquid water tank 7 is respectively connected to the chip liquid nozzles arranged on the side of the workstation through pipelines, the small turntable power mechanism 12, the large turntable 16, the workstation and the chip liquid water tank 7 are respectively connected to the control cabinet 13 to form The processing equipment with the functions of multi-axis drilling and simultaneous processing of inserts. The workstation includes a loading and unloading station 1, a top gear hole processing station 2, a side gear hole processing station 3, a gear hole detection station 4, a side gear hole copper sheet placing station 9, a top and side gear hole inserting station 10 and a top Face tooth hole inserting station 11, the loading and unloading station 1, top surface tooth hole processing station 2, side tooth hole processing station 3, tooth hole detection station 4, side tooth hole copper sheet placing station 9, top and side tooth hole inlaying station The tooth station 10 and the top tooth hole insert station 11 are arranged around the large rotating disk 16 .
进一步,所述上下料站1设有机械手,所述机械手对应大转盘16上面设置的夹具25。机械手抓取工件,放到镭射角向定位装置上进行位置定位,定好位置后,机械手抓取放到一个安装在水车转盘上的小转盘上面使用三爪夹具上,自动夹紧工件,后机械手退回。这个设计很好的改善了人工将工件放入机床的劳动工作量,由机械手代替人工操作,安全可靠。 Further, the loading and unloading station 1 is provided with a manipulator, and the manipulator corresponds to the clamp 25 provided on the large turntable 16 . The manipulator grabs the workpiece and puts it on the laser angular positioning device for position positioning. After the position is determined, the manipulator grabs it and puts it on a small turntable installed on the waterwheel turntable, using a three-claw fixture to automatically clamp the workpiece, and then the manipulator return. This design has greatly improved the labor workload of manually placing the workpiece into the machine tool, and the manual operation is replaced by the manipulator, which is safe and reliable.
进一步,所述顶面齿孔加工站2包括加工站左右位置调整块17、第二站底座块18、大转盘定位感应器19、加工站前后位置调整块20、第二站角度座21、行程螺母22、速度调节阀23和第二站带电机的滑座主轴头24,所述第二站底座块18设置在设备基座8,在第二站底座块18的内侧面上设有大转盘定位感应器19,在第二站底座块18的下端部设有加工站左右位置调整块17,在第二站底座块18的上面设有第二站角度座21,在第二站角度座21与第二站底座块18之间设有加工站前后位置调整块20,在第二站角度座21的上部设有第二站带电机的滑座主轴头24,所述第二站带电机的滑座主轴头24的动力输入端连接电机,第二站带电机的滑座主轴头24的动力输出端设有刀具,所述刀具对应夹具25内设置的加工工件14的待加工面,在第二站带电机的滑座主轴头24上分别设有行程螺母22和速度调节阀23。顶面齿孔加工站2中第二站底座块18由键槽、螺栓分别与设备基座8和第二站角度座21进行连接,第二站底座块18和设备基座8连接部分具有调整左右加工位置的加工站左右位置调整块17,第二站底座块18和第二站角度座21连接部分具有调整前后加工位置的加工站前后位置调整块20,在第二站底座块18处设有大转盘定位感应器19,可以反馈大转盘上面的夹具是否在加工站的正前方,可反馈给系统报警,并具有机械止动块进行机械定位,在滑座主轴头下方设有一个行程螺母22,可以调节主轴头的上下位置,装在滑座上面有一速度调节阀23,可以调节主轴前进时的速度,调节和调节阀配合的一机械定位块的位置可以实现选择在哪个位置进行减速。前进、后退的加工位置装有信号反馈装置,可以反馈加工位置是否到位到PLC控制系统,动力由油压系统提供,并由润滑系统对滑座进行润滑,滑座主轴头由电机通过皮带传动旋转。这里的液压系统的设计既能精确的控制产品加工尺寸,又能准确的预防设备与产品之间的碰撞。 Further, the top gear hole processing station 2 includes a left and right position adjustment block 17 of the processing station, a base block 18 of the second station, a large turntable positioning sensor 19, a front and rear position adjustment block 20 of the processing station, an angle seat 21 of the second station, and a stroke Nut 22, speed regulating valve 23 and the slide seat main shaft head 24 with motor of the second station, the base block 18 of the second station is arranged on the equipment base 8, and a large turntable is arranged on the inner side of the base block 18 of the second station Positioning sensor 19 is provided with processing station left and right position adjustment block 17 at the lower end of second station base block 18, is provided with second station angle seat 21 above second station base block 18, and is provided with second station angle seat 21 on the second station base block 18. Between the base block 18 of the second station, a processing station front and rear position adjustment block 20 is provided, and a slide seat main shaft head 24 with a motor of the second station is provided on the top of the angle seat 21 of the second station. The power input end of slide seat spindle head 24 is connected with motor, and the power output end of slide seat spindle head 24 with motor in the second station is provided with cutter, and the processing workpiece 14 that described cutter corresponds to the surface to be processed that is set in fixture 25, at the Two station belt motor slide seat main shaft heads 24 are provided with travel nut 22 and speed regulating valve 23 respectively. The base block 18 of the second station in the top gear hole processing station 2 is connected with the equipment base 8 and the angle seat 21 of the second station respectively by keyways and bolts. The left and right position adjustment block 17 of the processing station of the processing position, the connection part of the second station base block 18 and the second station angle seat 21 has the front and rear position adjustment block 20 of the processing station for adjusting the front and rear processing positions, and the second station base block 18 is provided with The positioning sensor 19 of the large turntable can feedback whether the fixture on the large turntable is in front of the processing station, which can be fed back to the system for alarm, and has a mechanical stop block for mechanical positioning. A travel nut 22 is arranged under the spindle head of the slide seat , the up and down position of the main shaft head can be adjusted, there is a speed regulating valve 23 installed on the slide seat, the speed when the main shaft can be adjusted, and the position of a mechanical positioning block that is coordinated with the regulating valve can realize selecting where to decelerate. The forward and backward processing position is equipped with a signal feedback device, which can feedback whether the processing position is in place to the PLC control system. The power is provided by the oil pressure system, and the sliding seat is lubricated by the lubrication system. The main shaft head of the sliding seat is driven by the motor through the belt. . The design of the hydraulic system here can not only accurately control the processing size of the product, but also accurately prevent the collision between the equipment and the product.
进一步,所述侧面齿孔加工站3包括加工站左右位置调整块17、加工站前后位置调整块20、行程螺母22、速度调节阀23、第三站基座26、第三站角度座27、第三站带电机的滑座主轴头28,所述第三站基座26设置在设备基座8上,在第三站基座26的下端部设有加工站左右位置调整块17,在第三站基座26的上部面设有第三站角度座27,在第三站角度座27与第三站基座26之间设有加工站前后位置调整块20,在第三站角度座27的上部设有第三站带电机的滑座主轴头28,所述第三站带电机的滑座主轴头28的动力输入端连接电机,第三站带电机的滑座主轴头28的动力输出端连接刀具,所述刀具对应夹具25内设置的加工工件14的待加工面,在第三站带电机的滑座主轴头28上分别设有行程螺母22和速度调节阀23。侧面齿孔加工站3中第三站基座26由键槽、螺栓分别与设备基座8和第三站角度座27进行连接,第三站基座26和设备基座8连接部分具有调整左右加工位置的加工站左右位置调整块17,第三站基座26和第三站角度座27连接部分具有调整前后加工位置的加工站前后位置调整块20,并具有机械止动块进行机械定位,在滑座主轴头下方有一行程螺母22,可以调节主轴头的上下位置,装在滑座上面有一速度调节阀23,可以调节主轴前进时的速度,调节和调节阀配合的一机械定位块的位置可以实现选择在哪个位置进行减速。滑座具有前进后退功能,前进、后退的加工位置装有信号反馈装置,可以反馈加工位置是否到位到PLC控制系统,动力由油压系统提供,并由润滑系统对滑座进行润滑,滑座主轴头由电机通过皮带传动旋转。第三站对应的加工夹具25通过小转盘动力机构12通过齿轮啮合带动带有齿轮的小转盘15进行旋转,夹具装在小转盘上面继而实现加工位置的旋转。这里的液压系统的设计既能精确的控制产品加工尺寸,又能准确的预防设备与产品之间的碰撞。 Further, the side gear hole processing station 3 includes a processing station left and right position adjustment block 17, a processing station front and rear position adjustment block 20, a stroke nut 22, a speed regulating valve 23, a third station base 26, a third station angle seat 27, The third station has a motorized slider spindle head 28. The third station base 26 is arranged on the equipment base 8, and the lower end of the third station base 26 is provided with a processing station left and right position adjustment block 17. The upper face of the three-station base 26 is provided with a third station angle seat 27, between the third station angle seat 27 and the third station base 26, the front and rear position adjustment block 20 of the processing station is provided, and at the third station angle seat 27 The top of the third station is provided with a slide seat spindle head 28 with a motor, the power input end of the slide seat spindle head 28 with a motor in the third station is connected to the motor, and the power output of the slide seat spindle head 28 with a motor in the third station is The end is connected with a tool, and the tool corresponds to the surface to be processed of the workpiece 14 provided in the corresponding fixture 25, and a stroke nut 22 and a speed regulating valve 23 are respectively arranged on the slide seat spindle head 28 with a motor at the third station. The third station base 26 in the side gear hole processing station 3 is connected with the equipment base 8 and the third station angle seat 27 respectively by keyways and bolts. The left and right position adjustment block 17 of the processing station of the position, the connection part of the third station base 26 and the third station angle seat 27 has the front and rear position adjustment block 20 of the processing station for adjusting the front and rear processing positions, and has a mechanical stop block for mechanical positioning. There is a stroke nut 22 under the spindle head of the slide seat, which can adjust the up and down position of the spindle head. There is a speed regulating valve 23 installed on the slide seat, which can adjust the speed of the spindle when it advances. The position of a mechanical positioning block matched with the regulating valve can be adjusted. The implementation chooses where to decelerate. The sliding seat has forward and backward functions. The forward and backward processing positions are equipped with a signal feedback device, which can feedback whether the processing position is in place to the PLC control system. The power is provided by the oil pressure system, and the sliding seat is lubricated by the lubrication system. The main shaft of the sliding seat The head is rotated by a motor through a belt drive. The processing fixture 25 corresponding to the third station drives the small turntable 15 with the gear to rotate through the small turntable power mechanism 12 through the gear engagement, and the fixture is installed on the small turntable to realize the rotation of the processing position. The design of the hydraulic system here can not only accurately control the processing size of the product, but also accurately prevent the collision between the equipment and the product.
进一步,所述齿孔检测站4包括齿孔清理块29、测头30、气缸31、调整块32、第四法兰板33和第四站底座34,所述第四站底座34设置在设备基座8上,在第四站底座34的侧面设有气缸31,所述气缸31的气缸杆连接齿孔清理块29,所述齿孔清理块29对应夹具25内设置的加工工件14的待加工面,在第四站底座34的上面设有第四法兰板33,在第四法兰板33设有两个气缸31,在气缸31的两侧分别设有调整块32,两气缸31的气缸杆端头分别设有测头30,所述测头30对应夹具25内设置的加工工件14的待检测面。齿孔检测站4中第四站底座34由键槽、螺栓分别与设备基座8和第四法兰板33进行连接,第四法兰板33上设有位置调整块32,测头固定在一法兰块上,法兰块和气缸31连接气缸提供前进后退的动力,测头连接在机床上面的气动量仪上面,反馈齿孔直径数据。在测量之前会由一由气缸带动的齿孔清理块29进行吹气,清理齿孔,再进行测量。 Further, the tooth hole detection station 4 includes a tooth hole cleaning block 29, a measuring head 30, a cylinder 31, an adjustment block 32, a fourth flange plate 33 and a fourth station base 34, and the fourth station base 34 is arranged on the equipment On the base 8, a cylinder 31 is provided on the side of the base 34 of the fourth station, and the cylinder rod of the cylinder 31 is connected to the tooth hole cleaning block 29, and the tooth hole cleaning block 29 corresponds to the workpiece 14 to be processed in the fixture 25. On the processing surface, a fourth flange plate 33 is provided on the fourth station base 34, two cylinders 31 are arranged on the fourth flange plate 33, and adjustment blocks 32 are respectively provided on both sides of the cylinder 31, and the two cylinders 31 The ends of the cylinder rods are respectively provided with probes 30, and the probes 30 correspond to the surface to be inspected of the workpiece 14 arranged in the fixture 25. The base 34 of the fourth station in the gear hole detection station 4 is connected with the equipment base 8 and the fourth flange plate 33 respectively by keyways and bolts. The fourth flange plate 33 is provided with a position adjustment block 32, and the measuring head is fixed on a On the flange block, the flange block and the cylinder 31 are connected to the cylinder to provide forward and backward power, and the measuring head is connected to the pneumatic measuring instrument on the machine tool to feed back the gear hole diameter data. Before the measurement, a tooth hole cleaning block 29 driven by the air cylinder will blow air to clean the tooth holes, and then measure.
进一步,所述侧面齿孔放铜片站9包括吸管35、止动块36、气缸37、第五站法兰板38、震动桶39和第五站底座40,所述第五站底座40设置在设备基座8上,在第五站底座40的侧面设有震动桶39,在第五站底座40的上面设有第五站法兰板38,在第五站法兰板38上设有气缸37,所述气缸37的气缸杆连接滑块,在滑块的端部设有吸管35,所述吸管35对应夹具25内设置的加工工件14的待加工面,在第五站法兰板38上设有止动块36。由于侧面齿孔放铜片站9与顶面齿孔放铜片站为同一工作站,其结构相同,在此不予累述,但是需要说明的是第六站底座41相当于第五站底座40,第六站振动桶支架42用于固定震动桶39。侧面齿孔放铜片站9中的第五站底座40由键槽、螺栓分别与设备基座8和第五站法兰板38进行连接,气缸带动吸管前进直到加工位置,确认是否到位由机械止动块36和装在气缸上面的电子反馈来确定是否到位,铜片装在震动盘上面,到出口部分,使用一小机构使顶面齿孔放铜片5分离成一片一片的,在由吸管把顶面齿孔放铜片5吸起来放在齿孔里面。第七站对应的加工夹具25通过小转盘动力机构12通过齿轮啮合带动带有齿轮的小转盘15进行旋转,夹具装在小转盘上面继而实现加工位置的旋转。 Further, the station 9 for placing copper sheets in the side tooth holes includes a suction pipe 35, a stop block 36, a cylinder 37, a flange plate 38 of the fifth station, a vibrating bucket 39 and a base 40 of the fifth station, and the base 40 of the fifth station is set On the equipment base 8, a vibrating barrel 39 is provided on the side of the fifth station base 40, a fifth station flange plate 38 is arranged on the fifth station base 40, and a fifth station flange plate 38 is provided on the fifth station flange plate 38. Cylinder 37, the cylinder rod of said cylinder 37 is connected to the slide block, and the end of the slide block is provided with a suction pipe 35. 38 is provided with a stop block 36 . Because the side tooth holes put the copper sheet station 9 and the top surface tooth hole put copper sheet station are the same workstation, their structure is the same, so it will not be repeated here, but it should be noted that the sixth station base 41 is equivalent to the fifth station base 40 , the sixth station vibrating barrel bracket 42 is used to fix the vibrating barrel 39. The base 40 of the fifth station in the side tooth hole placing copper sheet station 9 is connected with the equipment base 8 and the flange plate 38 of the fifth station respectively by keyways and bolts. The moving block 36 and the electronic feedback installed on the cylinder are used to determine whether it is in place. The copper sheet is installed on the vibrating plate, and to the outlet part, a small mechanism is used to separate the copper sheet 5 into the top tooth hole. Put the copper sheet 5 in the tooth hole on the top surface and suck it up and put it in the tooth hole. The processing fixture 25 corresponding to the seventh station drives the small turntable 15 with the gear to rotate through the small turntable power mechanism 12 through the gear engagement, and the fixture is installed on the small turntable to realize the rotation of the processing position.
进一步,所述顶侧面齿孔镶齿站10包括速度调节阀23、震动桶39、合金齿导向套43、合金齿液压压头44、第七站振动桶支架45和第七站底座46,所述第七站底座46设置在设备基座8上,在第七站底座46的上面分别设有速度调节阀23和第七站振动桶支架45,在第七站振动桶支架45的上端设有震动桶39,所述速度调节阀23连接合金齿液压压头44,所述合金齿液压压头44对应夹具25内设置的加工工件14的待加工面,在第七站底座46上设有合金齿导向套43,所述合金齿导向套43延伸至加工工件14的上方。开始加工时,滑座会前进到位,前进速度由速度调节阀23调节,减速位置由装在滑座上面的一减速块的位置进行减速,合金齿由震动桶39掉落到合金齿导向套43里面,合金齿导向套43分离出一颗合金齿,由气缸带出导向套到加工位置,液压压头再进行压齿。压完一颗合金齿之后,合金齿导向套43和第八站合金齿液压压头47会退回,然后小转盘进行旋转到下个齿孔位置,再重复动作,直到工件上面三个合金齿都镶完为止。 Further, the top and side tooth hole inserting station 10 includes a speed regulating valve 23, a vibrating barrel 39, an alloy tooth guide sleeve 43, an alloy tooth hydraulic pressure head 44, a vibrating barrel support 45 at the seventh station, and a base 46 at the seventh station. The seventh station base 46 is arranged on the equipment base 8, and the speed regulating valve 23 and the seventh station vibrating bucket bracket 45 are respectively arranged on the seventh station base 46, and the upper end of the seventh station vibrating bucket bracket 45 is provided with The vibration barrel 39, the speed regulating valve 23 is connected to the alloy tooth hydraulic ram 44, the alloy tooth hydraulic ram 44 corresponds to the surface to be processed of the workpiece 14 set in the fixture 25, and the alloy tooth hydraulic ram 44 is provided on the base 46 of the seventh station. The tooth guide sleeve 43 , the alloy tooth guide sleeve 43 extends to the top of the workpiece 14 . When starting to process, the sliding seat will advance to the right position, the forward speed is adjusted by the speed regulating valve 23, the deceleration position is decelerated by the position of a deceleration block installed on the sliding seat, and the alloy teeth are dropped from the vibrating barrel 39 to the alloy tooth guide sleeve 43 Inside, an alloy tooth is separated from the alloy tooth guide sleeve 43, and the guide sleeve is taken out by the cylinder to the processing position, and the hydraulic pressure head then presses the tooth. After one alloy tooth is pressed, the alloy tooth guide sleeve 43 and the eighth station alloy tooth hydraulic pressure head 47 will return, and then the small turntable will rotate to the position of the next tooth hole, and then repeat the action until the three alloy teeth on the workpiece are completely closed. until finished.
进一步,所述顶面齿孔镶齿站11包括速度调节阀23、震动桶39、合金齿导向套43、第八站合金齿液压压头47、第八站振动桶支架48和第八站底座49,所述第八站底座49设置在设备基座8上,在第八站底座49的上方设有第八站振动桶支架48,在第八站振动桶支架48的上端设有震动桶39,在第八站底座49的上面设有第八站合金齿液压压头47,所述第八站合金齿液压压头47连接速度调节阀23,第八站合金齿液压压头47对应夹具25内设置的加工工件14的待加工面,在第八站底座49的上面活动设有合金齿导向套43。开始加工时,滑座会前进到位,前进速度由速度调节阀23调节,减速位置由装在滑座上面的一减速块的位置进行减速,合金齿由震动桶39掉落到合金齿导向套43里面,合金齿导向套43分离出一颗合金齿,由气缸带出合金齿导向套43到加工位置,第八站合金齿液压压头47再进行压齿。 Further, the top tooth hole inserting station 11 includes a speed regulating valve 23, a vibrating barrel 39, an alloy tooth guide sleeve 43, an alloy tooth hydraulic pressure head 47 at the eighth station, a vibrating barrel support 48 at the eighth station, and a base of the eighth station 49, the eighth station base 49 is set on the equipment base 8, the eighth station vibrating barrel support 48 is arranged above the eighth station base 49, and the vibrating barrel 39 is arranged on the upper end of the eighth station vibrating barrel support 48 , the eighth station alloy tooth hydraulic pressure head 47 is provided on the base 49 of the eighth station, the alloy tooth hydraulic pressure head 47 of the eighth station is connected to the speed regulating valve 23, and the alloy tooth hydraulic pressure head 47 of the eighth station corresponds to the fixture 25 The surface to be processed of the processing workpiece 14 arranged inside is provided with an alloy tooth guide sleeve 43 movablely above the base 49 of the eighth station. When starting to process, the sliding seat will advance to the right position, the forward speed is adjusted by the speed regulating valve 23, the deceleration position is decelerated by the position of a deceleration block installed on the sliding seat, and the alloy teeth are dropped from the vibrating barrel 39 to the alloy tooth guide sleeve 43 Inside, the alloy tooth guide sleeve 43 separates an alloy tooth, and the alloy tooth guide sleeve 43 is taken out by the cylinder to the processing position, and the eighth station alloy tooth hydraulic pressure head 47 presses the tooth again.
所述的具有多轴钻孔和镶齿同步加工功能的加工设备,所述大转盘16上设有铁屑清扫板,所述铁屑清扫板连通排屑槽,所述排屑槽连通排屑车6,所述排屑车6设置在设备基座8的一侧。大转盘16由液压进行驱动,备加工站都连接有冷却系统对加工时产生的热量进行冷却,并且在大转盘16上面装有铁屑清扫板,加工时的铁屑会被收集到钢板焊接成的基座上面的排屑槽,经由铁屑清扫板扫到一个底座上面的排屑孔中经由排屑车6排出机床外面。这里的设计保证了铁屑不会飞出设备上伤到操作人员,而是由专门的铁屑机收集。 In the processing equipment with the functions of multi-axis drilling and synchronous processing of inserts, the large turntable 16 is provided with an iron chip cleaning plate, and the iron chip cleaning plate is connected to the chip removal groove, and the chip removal groove is connected to the chip removal groove. Car 6, the chip removal car 6 is set on one side of the equipment base 8. The large turntable 16 is driven by hydraulic pressure, and the processing station is connected with a cooling system to cool the heat generated during processing, and there is an iron chip cleaning plate on the large turntable 16, and the iron chips during processing will be collected by the steel plate and welded into a The chip flute on the top of the base is swept into a chip hole on the base through the chip cleaning plate and discharged outside the machine tool through the chip removal car 6. The design here ensures that the iron filings will not fly out of the equipment and hurt the operator, but will be collected by a special iron filing machine.
本实用新型的外观设计为采用全罩式钣金外壳,将加工区域与操作人员隔离,能够很好的保证操作人员的安全。达到操作安全、加工高效、操作方便、生产节能的要求。 The appearance design of the utility model adopts a full-cover type sheet metal shell, which isolates the processing area from the operator, and can well ensure the safety of the operator. Meet the requirements of safe operation, efficient processing, convenient operation, and energy saving in production.
本实用新型中设备基座8为钢板或者铸件,安装在设备基座8上面具有调整加工位置围绕装有液压夹具的具有旋转功能的大转盘16进行分布,具有液压系统、PLC控制系统、冷却系统、排屑系统、润滑系统组成。加工站分布为6~12个站,侧面钻齿孔可加工度数为30~35°。 In the utility model, the equipment base 8 is a steel plate or a casting. It is installed on the equipment base 8 to adjust the processing position and distribute around the large turntable 16 with a rotating function equipped with hydraulic clamps. It has a hydraulic system, a PLC control system, and a cooling system. , chip removal system and lubrication system. The processing stations are distributed as 6 to 12 stations, and the machining degree of side drilling gear holes is 30 to 35°.
本实用新型在实施过程中,以D40产品为例,具有同时加工一个顶面齿孔、三个侧面齿孔、放铜片、镶齿的功能。 In the implementation process of the utility model, taking the D40 product as an example, it has the functions of simultaneously processing a top tooth hole, three side tooth holes, placing copper sheets, and inserting teeth.
本实用新型相对于传统的加工设备的优点在于: Compared with traditional processing equipment, the utility model has the following advantages:
(1)将需要多到工序加工而成的产品在一台机床上面实现。 (1) The products that require many processes to be processed are realized on one machine tool.
(2)可以实现钻齿空、放铜片、镶齿工序同时加工。 (2) Simultaneous processing can be realized in the processes of drilling empty teeth, placing copper sheets, and inserting teeth.
(3)节约了厂房实用空间,只需要一个人即可实现操作。 (3) The practical space of the factory building is saved, and only one person is needed to realize the operation.
(4)加工时间比摇臂钻床加工时间缩短50%,且能保证加工质量。 (4) The processing time is 50% shorter than that of the radial drilling machine, and the processing quality can be guaranteed.
本实用新型未详述部分为现有技术。 The unspecified part of the utility model is prior art.
为了公开本实用新型的目的而在本文中选用的实施例,当前认为是适宜的。但是应了解的是,本实用新型旨在包括一切属于本构思和发明范围内的实施例的所有变化和改进。 The embodiments selected herein for the purpose of disclosing the invention are presently considered suitable. However, it should be understood that the utility model intends to include all changes and improvements of the embodiments within the concept and scope of the invention.
Claims (10)
- null1. a process equipment with multi-spindle drilling and inserted synchronous processing function,Including work station、Cuttings liquid water tank (7)、Equipment base (8)、Switch board (13)、Mini-roundabout (15) and traffic cycle (16),It is characterized in that: described equipment base (8) is provided with traffic cycle (16),Traffic cycle (16) is interval with a plurality of mini-roundabout (15),Described mini-roundabout (15) connects mini-roundabout actuating unit (12),Mini-roundabout (15) is respectively equipped with fixture (25),Described fixture (25) connects Hydraulic Station by pipeline,It is provided with a plurality of work station in the periphery of traffic cycle (16),The machining spindle of the most corresponding work station of each fixture (25),It is provided with cuttings liquid water tank (7) at the rear portion of equipment base (8),Described cuttings liquid water tank (7) connects, by pipeline, the cuttings liquid nozzle being arranged on work station side respectively,Described mini-roundabout actuating unit (12)、Traffic cycle (16)、Work station and cuttings liquid water tank (7) connect respectively switch board (13) formed described in there is multi-spindle drilling and the process equipment of inserted synchronous processing function.
- The process equipment with multi-spindle drilling and inserted synchronous processing function the most according to claim 1, it is characterized in that: described work station includes loading and unloading station (1), end face perforation processing station (2), side perforation processing station (3), perforation measuring station (4), side perforation puts copper sheet station (9), the inserted station of top side face perforation (10) and the inserted station of end face perforation (11), described loading and unloading station (1), end face perforation processing station (2), side perforation processing station (3), perforation measuring station (4), side perforation puts copper sheet station (9), the inserted station of top side face perforation (10) and the inserted station of end face perforation (11) are around traffic cycle (16) cincture arrangement.
- nullThe process equipment with multi-spindle drilling and inserted synchronous processing function the most according to claim 2,It is characterized in that: described end face perforation processing station (2) includes processing station right position adjustment block (17)、Second station base block (18)、Traffic cycle positioning inductor (19)、Processing station front and back position adjustment block (20)、Second station angle seat (21)、Stroke nut (22)、The slide main tapping (24) of speed-regulating valve (23) and second station translator,Described second station base block (18) is arranged on equipment base (8),The medial surface of second station base block (18) is provided with traffic cycle positioning inductor (19),It is provided with processing station right position adjustment block (17) in the bottom of second station base block (18),It is arranged above with second station angle seat (21) at second station base block (18),Processing station front and back position adjustment block (20) it is provided with between second station angle seat (21) and second station base block (18),The slide main tapping (24) of second station translator it is provided with on the top of second station angle seat (21),The power intake of the slide main tapping (24) of described second station translator connects motor,The clutch end of the slide main tapping (24) of second station translator is provided with cutter,To be processed of the processing workpiece (14) arranged in described cutter correspondence fixture (25),The slide main tapping (24) of second station translator is respectively equipped with stroke nut (22) and speed-regulating valve (23).
- nullThe process equipment with multi-spindle drilling and inserted synchronous processing function the most according to claim 2,It is characterized in that: described side perforation processing station (3) includes processing station right position adjustment block (17)、Processing station front and back position adjustment block (20)、Stroke nut (22)、Speed-regulating valve (23)、3rd station pedestal (26)、3rd station angle seat (27)、The slide main tapping (28) of the 3rd station translator,Described 3rd station pedestal (26) is arranged on equipment base (8),It is provided with processing station right position adjustment block (17) in the bottom of the 3rd station pedestal (26),Upper side at the 3rd station pedestal (26) is provided with the 3rd station angle seat (27),It is provided with processing station front and back position adjustment block (20) between the 3rd station angle seat (27) and the 3rd station pedestal (26),The slide main tapping (28) of the 3rd station translator it is provided with on the top at the 3rd station angle seat (27),The power intake of the slide main tapping (28) of described 3rd station translator connects motor,The clutch end of the slide main tapping (28) of the 3rd station translator connects cutter,To be processed of the processing workpiece (14) arranged in described cutter correspondence fixture (25),The slide main tapping (28) of the 3rd station translator is respectively equipped with stroke nut (22) and speed-regulating valve (23).
- nullThe process equipment with multi-spindle drilling and inserted synchronous processing function the most according to claim 2,It is characterized in that: described perforation measuring station (4) includes perforation cleaning block (29)、Gauge head (30)、Cylinder (31)、Adjustment block (32)、4th flanged plate (33) and the 4th station base (34),Described 4th station base (34) is arranged on equipment base (8),It is provided with cylinder (31) in the side of the 4th station base (34),The cylinder rod of described cylinder (31) connects perforation cleaning block (29),To be processed of the processing workpiece (14) arranged in the corresponding fixture (25) of described perforation cleaning block (29),It is arranged above with the 4th flanged plate (33) at the 4th station base (34),It is provided with two cylinders (31) at the 4th flanged plate (33),It is respectively provided on two sides with adjustment block (32) at cylinder (31),The cylinder rod termination of two cylinders (31) is respectively equipped with gauge head (30),To be detected of the processing workpiece (14) arranged in the corresponding fixture (25) of described gauge head (30).
- nullThe process equipment with multi-spindle drilling and inserted synchronous processing function the most according to claim 2,It is characterized in that: described side perforation is put copper sheet station (9) and included suction pipe (35)、Scotch (36)、Cylinder (37)、5th station flanged plate (38)、Vibrations bucket (39) and the 5th station base (40),Described 5th station base (40) is arranged on equipment base (8),Vibrations bucket (39) it are provided with in the side of the 5th station base (40),It is arranged above with the 5th station flanged plate (38) at the 5th station base (40),5th station flanged plate (38) is provided with cylinder (37),The cylinder rod connection sliding block of described cylinder (37),Suction pipe (35) it is provided with in the end of slide block,To be processed of the processing workpiece (14) arranged in the corresponding fixture (25) of described suction pipe (35),5th station flanged plate (38) is provided with scotch (36).
- nullThe process equipment with multi-spindle drilling and inserted synchronous processing function the most according to claim 2,It is characterized in that: the described inserted station of top side face perforation (10) includes speed-regulating valve (23)、Vibrations bucket (39)、Carbide button fairlead (43)、Carbide button hydraulic pressure head (44)、7th station vibration bucket support (45) and the 7th station base (46),Described 7th station base (46) is arranged on equipment base (8),Speed-regulating valve (23) and the 7th station vibration bucket support (45) it is respectively equipped with on the 7th station base (46),The upper end vibrating bucket support (45) at the 7th station is provided with vibrations bucket (39),Described speed-regulating valve (23) connects carbide button hydraulic pressure head (44),To be processed of the processing workpiece (14) arranged in the corresponding fixture (25) of described carbide button hydraulic pressure head (44),7th station base (46) is provided with carbide button fairlead (43),Described carbide button fairlead (43) extends to process the top of workpiece (14).
- nullThe process equipment with multi-spindle drilling and inserted synchronous processing function the most according to claim 2,It is characterized in that: the described inserted station of end face perforation (11) includes speed-regulating valve (23)、Vibrations bucket (39)、Carbide button fairlead (43)、8th station carbide button hydraulic pressure head (47)、8th station vibration bucket support (48) and the 8th station base (49),Described 8th station base (49) is arranged on equipment base (8),Bucket support (48) is vibrated at the 8th station that is arranged over of the 8th station base (49),The upper end vibrating bucket support (48) at the 8th station is provided with vibrations bucket (39),It is arranged above with the 8th station carbide button hydraulic pressure head (47) at the 8th station base (49),Described 8th station carbide button hydraulic pressure head (47) connection speed regulation valve (23),To be processed of the processing workpiece (14) arranged in the corresponding fixture (25) in 8th station carbide button hydraulic pressure head (47),It is movably equipped with carbide button fairlead (43) on the 8th station base (49).
- The process equipment with multi-spindle drilling and inserted synchronous processing function the most according to claim 1, it is characterized in that: described traffic cycle (16) is provided with iron filings cleaning board, described iron filings cleaning board connection chip area, described chip area connection chip removal car (6), described chip removal car (6) is arranged on the side of equipment base (8).
- The process equipment with multi-spindle drilling and inserted synchronous processing function the most according to claim 2, it is characterized in that: described loading and unloading station (1) is provided with mechanical hand, the fixture (25) that described mechanical hand correspondence traffic cycle (16) is arranged above with.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112405013A (en) * | 2020-11-20 | 2021-02-26 | 天津七所高科技有限公司 | Grinding roller grinding tooth automatic assembly system is smashed to cement |
| CN114310293A (en) * | 2021-12-30 | 2022-04-12 | 贵州高峰石油机械股份有限公司 | Method and device for press-mounting alloy teeth of drill bit |
| CN114535658A (en) * | 2022-04-02 | 2022-05-27 | 浙江普兰卡钎具股份有限公司 | Production equipment for drill tool machining |
-
2015
- 2015-12-25 CN CN201521127378.4U patent/CN205437790U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112405013A (en) * | 2020-11-20 | 2021-02-26 | 天津七所高科技有限公司 | Grinding roller grinding tooth automatic assembly system is smashed to cement |
| CN114310293A (en) * | 2021-12-30 | 2022-04-12 | 贵州高峰石油机械股份有限公司 | Method and device for press-mounting alloy teeth of drill bit |
| CN114310293B (en) * | 2021-12-30 | 2024-03-01 | 贵州高峰石油机械股份有限公司 | Drill bit alloy tooth press-fitting method and device |
| CN114535658A (en) * | 2022-04-02 | 2022-05-27 | 浙江普兰卡钎具股份有限公司 | Production equipment for drill tool machining |
| CN114535658B (en) * | 2022-04-02 | 2022-08-30 | 浙江普兰卡钎具股份有限公司 | Production equipment for drill tool machining |
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