CN107953146B - Crankshaft machining multi-process combination machine tool - Google Patents

Crankshaft machining multi-process combination machine tool Download PDF

Info

Publication number
CN107953146B
CN107953146B CN201710893198.4A CN201710893198A CN107953146B CN 107953146 B CN107953146 B CN 107953146B CN 201710893198 A CN201710893198 A CN 201710893198A CN 107953146 B CN107953146 B CN 107953146B
Authority
CN
China
Prior art keywords
machine tool
gear
crankshaft
combined machine
cylinder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201710893198.4A
Other languages
Chinese (zh)
Other versions
CN107953146A (en
Inventor
李小新
王长顺
康笃玲
李绵丰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xiangyang Fuda Crankshaft Co.,Ltd.
Original Assignee
Xiangyang Fuda Dongkang Crankshaft Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Xiangyang Fuda Dongkang Crankshaft Co ltd filed Critical Xiangyang Fuda Dongkang Crankshaft Co ltd
Priority to CN201710893198.4A priority Critical patent/CN107953146B/en
Publication of CN107953146A publication Critical patent/CN107953146A/en
Application granted granted Critical
Publication of CN107953146B publication Critical patent/CN107953146B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q37/00Metal-working machines, or constructional combinations thereof, built-up from units designed so that at least some of the units can form parts of different machines or combinations; Units therefor in so far as the feature of interchangeability is important
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/0042Devices for removing chips
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/04Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Turning (AREA)
  • Automatic Assembly (AREA)

Abstract

A multi-procedure combined machine tool for crankshaft machining is used for mass production after crankshaft finish machining. The combined machine tool is provided with a straight line track in the front-back and left-right directions; the drilling center and the tool magazine are fixed at the boss position of the combined machine tool; the pin pressing table is arranged on the right side of the drilling machining center and on the linear guide rail in the front-back direction; the V-shaped block, the axial propping device, the pushing clamping device and the longitudinal compacting device are all fixed on the movable workbench; the gear heating table, the manipulator and the gear rack are arranged on the right side of the pin pressing table, the truss is fixed on the ground on the right side of an operation station on one side of the combined machine tool, and the upper end of the manipulator is sleeved on the truss; the cooling water tank is arranged on the right side of the gear heating table; the gear press device is arranged on a right-left linear rail of the right end of the combined machine tool body. The invention can continuously finish multi-working procedures such as crankshaft drilling, expanding, reaming, automatic pin feeding, riveting, gear heating, hot-press assembly and the like, has high degree of automation, compact working rhythm and low labor intensity, and can greatly improve the hot-press assembly quality of the pin pressing and the gear.

Description

曲轴加工多工序组合机床Crankshaft machining multi-process combination machine tool

技术领域Technical Field

本发明涉及汽车零部件制造技术领域,具体是一种用于曲轴专业化批量生产的多工序组合机床。The invention relates to the technical field of automobile parts manufacturing, in particular to a multi-process combined machine tool for specialized batch production of crankshafts.

背景技术Background technique

根据曲轴加工工艺流程,曲轴在精加工后,有如下几道加工工序:According to the crankshaft processing process, the crankshaft has the following processing steps after finishing:

1、加工曲轴齿轮轴颈上的销孔:将曲轴吊装放在钻床工装夹具上并夹紧定位,通过另一套钻模套工装对齿轮轴颈进行销孔加工。其加工顺序为:中心钻为钻孔精确定位;麻花钻钻销孔的底孔;铰刀对销孔进行铰孔,锪钻对销孔进行倒角。以上每次加工一个曲轴均需要人工对刀具进行四次换刀,而且由于中心钻和麻花钻以及铰刀的直径不同,钻模套直径也不相同,钻模套也需要更换多次。1. Processing the pin hole on the crankshaft gear journal: hoist the crankshaft onto the drilling machine fixture and clamp it in place, and use another set of drilling jigs to process the pin hole on the gear journal. The processing sequence is: center drill for precise positioning of the hole; twist drill for the bottom hole of the pin hole; reamer for reaming the pin hole, and countersink for chamfering the pin hole. Each time a crankshaft is processed, the tool needs to be changed four times manually. Moreover, due to the different diameters of the center drill, twist drill and reamer, the diameter of the drilling jig is also different, and the drilling jig needs to be replaced multiple times.

2、人工安装销钉:将带倒角的销钉一端按压装入销孔,再放上带孔的限位板套在销钉上,用铜锤敲击销钉直至销钉与限位板平齐。一般该工序在料架上操作,会造成料架及空间占用多的现象,使生产现场比较混乱,操作很不方便,且容易对曲轴产生磕碰伤。2. Manually install the pin: press one end of the chamfered pin into the pin hole, then put the limit plate with a hole on the pin, and hit the pin with a copper hammer until the pin is flush with the limit plate. Generally, this process is performed on the material rack, which will cause the material rack and space to occupy more, making the production site more chaotic, the operation is very inconvenient, and it is easy to cause bumps and scratches on the crankshaft.

3、加热并安装齿轮:每个齿轮需操作人员人工放入加热工装,加热后,操作人员带防护手套人工套齿轮,再用榔头敲击专用轴向压套,使齿轮装配到位。如果操作人员长时间频繁套装齿轮,有可能出现差错,或将齿轮方向装反或齿轮安装不到位等,造成废品。3. Heating and installing gears: Each gear needs to be manually placed in a heating tool by the operator. After heating, the operator puts the gear on manually with protective gloves, and then hits the special axial pressing sleeve with a hammer to assemble the gear in place. If the operator frequently assembles the gear for a long time, errors may occur, or the gear may be installed in the opposite direction or not installed in place, resulting in waste.

综上所述,以上加工工艺存在如下缺陷:In summary, the above processing technology has the following defects:

1、需多道工序完成,周期长,效率低。1. It requires multiple processes to complete, with a long cycle and low efficiency.

2、设备简陋,生产装备落后,加工工艺简单粗糙。钻销孔采用的是普通的台式钻床,精度不高,结构简单,主轴旋转摆动大,需要制作专用的导向套以保证加工精度。2. The equipment is simple, the production equipment is backward, and the processing technology is simple and rough. The pin holes are drilled using an ordinary bench-type drilling machine, which has low precision, simple structure, large spindle rotation and swing, and a special guide sleeve needs to be made to ensure processing accuracy.

3、人工操作且多次吊装曲轴,曲轴易磕碰伤,劳动强度大,耗时耗力,生产方式落后,不能适应大批量自动化生产。3. Manual operation and multiple lifting of the crankshaft make the crankshaft easily damaged, the labor intensity is high, time-consuming and labor-intensive, the production method is backward and cannot adapt to large-scale automated production.

4、需要操作工人数多,造成人力资源的浪费,加大人工成本。4. A large number of operators are required, resulting in a waste of human resources and increased labor costs.

5、钻床高速旋转,操作人员需多次更换刀具和钻模套,容易划伤手;且铁屑易飞溅可能伤害眼睛;铜锤敲击销钉易伤及到手;齿轮安装易烫伤手指。工伤事故频发,安全隐患相当大。5. The drilling machine rotates at high speed, and the operator needs to change the tool and the drilling jig sleeve many times, which can easily scratch the hands; iron filings can easily splash and hurt the eyes; copper hammers hitting pins can easily hurt the hands; gear installation can easily burn fingers. Work-related accidents occur frequently, and the safety hazards are quite large.

6、多次更换刀具和钻模套,效率低下。6. Replacing tools and drilling jigs many times is inefficient.

7、质量难以保证。7. Quality is difficult to guarantee.

8、钻孔时,操作人员手动进刀,当进给力量不均匀时,刀具易发生断裂,造成刀具成本的消耗。8. When drilling, the operator feeds the tool manually. When the feed force is uneven, the tool is prone to breakage, resulting in a waste of tool costs.

发明内容Summary of the invention

为克服现有技术的不足,本发明的发明目的在于提供一种曲轴加工多工序组合机床,可以自动完成曲轴销孔加工、压销、加热和套装齿轮的工序。In order to overcome the deficiencies of the prior art, the object of the present invention is to provide a crankshaft machining multi-process combined machine tool that can automatically complete the crankshaft pin hole machining, pin pressing, heating and gear assembly processes.

为实现上述发明目的,本发明的组合机床上设有前后方向直线轨道、左右方向直线轨道;钻孔加工中心和刀库固定在组合机床凸台位置;能前后方向移动的压销台置于钻孔加工中心的右侧、凸台位置前后方向直线轨道上;用于夹紧待加工曲轴的V型块、轴向顶紧装置、推动夹紧装置、纵向压紧装置均固定在移动工作台上,处于钻孔加工中心和刀库的左侧;能前后、左右方向移动的齿轮加热台、抓取齿轮的机械手、齿轮架置于压销台的右侧,并分布在组合机床床身宽度方向的两侧,桁架通过立柱用地脚螺钉固定在组合机床一侧操作工位的右侧地面上,从齿轮架上自动抓取齿轮的机械手的上端套在桁架上;冷却水箱置于齿轮加热台的右侧;齿轮压装装置置于组合机床床身右端左右方向直线轨道上。In order to achieve the above-mentioned invention objectives, the modular machine tool of the present invention is provided with forward and backward linear rails and left and right linear rails; the drilling processing center and the tool magazine are fixed at the boss position of the modular machine tool; the pinning table that can move in the forward and backward directions is placed on the right side of the drilling processing center and on the forward and backward linear rails at the boss position; the V-block, axial clamping device, pushing clamping device and longitudinal clamping device for clamping the crankshaft to be processed are all fixed on the movable workbench and are located on the left side of the drilling processing center and the tool magazine; the gear heating table that can move in the forward and backward and left and right directions, the manipulator for grabbing the gear and the gear rack are placed on the right side of the pinning table and distributed on both sides in the width direction of the bed of the modular machine tool, the truss is fixed to the ground on the right side of the operating station on one side of the modular machine tool by means of anchor screws through columns, and the upper end of the manipulator that automatically grabs the gear from the gear rack is sleeved on the truss; the cooling water tank is placed on the right side of the gear heating table; the gear pressing device is placed on the left and right linear rails at the right end of the bed of the modular machine tool.

所述组合机床的床身工作台周边设有用于防止液体与铁屑溢出的沟槽,还设有排屑孔,排屑孔下面带有用于收集铁屑的接屑盒,床身中间的两平行平面安装有左右方向直线轨道,左右方向直线轨道上装有风琴式导轨防尘罩。The bed worktable of the combined machine tool is provided with grooves for preventing liquid and iron chips from overflowing around it, and is also provided with chip removal holes, under which there is a chip box for collecting iron chips. The two parallel planes in the middle of the bed are installed with left and right linear rails, and the left and right linear rails are equipped with accordion guide rail dust covers.

所述V型块为两个,分别支撑在流转到组合机床上的待加工曲轴的两端主轴颈上;用于待加工曲轴轴向定位的轴向顶紧装置为气缸,轴向顶紧装置与待加工曲轴顶紧接触处带有保护套;用于夹紧待加工曲轴连杆颈的推动夹紧装置为气缸,且在推动夹紧装置对面的固定支架上设有限位棒;所述纵向压紧装置为翻转式夹紧气缸,通过曲轴压紧板将待加工曲轴压紧。There are two V-blocks, which are respectively supported on the main journals at both ends of the crankshaft to be processed that is transferred to the modular machine tool; the axial clamping device used for axial positioning of the crankshaft to be processed is a cylinder, and a protective sleeve is provided at the tightening contact between the axial clamping device and the crankshaft to be processed; the pushing clamping device used for clamping the connecting rod neck of the crankshaft to be processed is a cylinder, and a limit rod is provided on the fixed bracket opposite to the pushing clamping device; the longitudinal clamping device is a flip-type clamping cylinder, which presses the crankshaft to be processed through the crankshaft clamping plate.

所述压销台的振料台固定在组合机床上,下销管的两端分别通向振料台和推销缸的活塞杆前部,压销缸、推销缸分别固定在压销台的上部、下部,下销管的中部设有接近开关,压销台的下部设有用于检测压销深度的电子尺及压销下限挡块;所述压销台通过气缸的作用,在前后方向直线轨道上前后移动。The vibrating table of the pinning table is fixed on the modular machine tool, the two ends of the lower pin tube lead to the vibrating table and the front of the piston rod of the pin pushing cylinder respectively, the pinning cylinder and the pin pushing cylinder are respectively fixed on the upper and lower parts of the pinning table, a proximity switch is provided in the middle part of the lower pin tube, and the lower part of the pinning table is provided with an electronic ruler for detecting the pinning depth and a pinning lower limit block; the pinning table moves forward and backward on a straight track in the front and rear directions through the action of the cylinder.

所述齿轮加热台装于纵、横向拖板上,分别通过气缸一、气缸二实现前后、左右方向移动,齿轮加热台带有加热管。The gear heating platform is mounted on the longitudinal and transverse carriages, and is moved in the front-rear and left-right directions respectively by cylinder 1 and cylinder 2. The gear heating platform is provided with a heating tube.

所述齿轮架的中心装有齿轮架转盘,齿轮托盘及用于检测齿轮就位的检测开关装在齿轮架转盘上,齿轮架的下方装有用于通过分度盘带动齿轮架转动的电机,还装有通过链传动结构推动齿轮托盘上、下移动的电机。A gear rack turntable is installed in the center of the gear rack, a gear tray and a detection switch for detecting the position of the gear are installed on the gear rack turntable, a motor for driving the gear rack to rotate through a dividing plate is installed below the gear rack, and a motor for pushing the gear tray up and down through a chain transmission structure is also installed.

所述机械手上装有使其在桁架上前后移动的横向移动机构,还装有使机械手上下移动的纵向移动机构,机械手的下部一端带有可张开、闭合的机械手爪,所述机械手爪为平行开闭合型气爪,机械手的下部另一端装有旋转伺服电机。The manipulator is equipped with a lateral moving mechanism for moving it back and forth on the truss, and is also equipped with a longitudinal moving mechanism for moving the manipulator up and down. One end of the lower part of the manipulator is provided with a manipulator claw that can be opened and closed. The manipulator claw is a parallel opening and closing type air claw. The other end of the lower part of the manipulator is equipped with a rotary servo motor.

所述齿轮压装装置的长缸、短缸置于组合机床床身右端,长缸的活塞杆上装有可张开、闭合的三爪,所述三爪为平行开闭合型气爪,三爪可沿左右方向直线轨道左右移动。The long cylinder and short cylinder of the gear pressing device are placed at the right end of the combined machine tool bed. The piston rod of the long cylinder is equipped with three jaws that can be opened and closed. The three jaws are parallel opening and closing type air jaws, and the three jaws can move left and right along the linear track in the left and right directions.

所述组合机床上装有移动工作台,通过组合机床上的伺服电机带动滚珠丝杠副推动移动工作台在左右方向直线轨道上移动。The modular machine tool is equipped with a movable workbench, and the servo motor on the modular machine tool drives a ball screw pair to push the movable workbench to move on a linear track in the left and right directions.

本发明与现有技术相比,具有以下优点:Compared with the prior art, the present invention has the following advantages:

1、可连续完成曲轴的钻、扩、铰孔、自动上销、铆接、齿轮加热、热压装配等多工序加工,待加工曲轴夹紧定位、已加工曲轴松开全部实现了自动化。加工节奏紧凑,劳动强度低,大幅度提高了压销及齿轮热压装配质量。1. It can continuously complete multiple processes such as crankshaft drilling, expansion, reaming, automatic pinning, riveting, gear heating, hot pressing assembly, etc. The clamping and positioning of the crankshaft to be processed and the loosening of the processed crankshaft are all automated. The processing rhythm is compact, the labor intensity is low, and the quality of the hot pressing assembly of the pin and gear is greatly improved.

2、压销钉时,电子尺检测到销钉高度偏高,机床报警;只有检测到销钉压装合格后,加热台才会启动,加热管才会对齿轮进行加热,以避免齿轮加热后无法安装而造成的齿轮报废。2. When pressing the pin, the electronic ruler detects that the height of the pin is too high and the machine tool alarms; only after detecting that the pin is pressed and installed qualifiedly, the heating table will start and the heating tube will heat the gear to avoid the gear being scrapped due to the inability to install after heating.

3、检测开关可自动检测三爪上有无齿轮。3. The detection switch can automatically detect whether there are gears on the three claws.

4、待加工曲轴进行钻孔时,齿轮上料机构可以同时工作,将齿轮送到三爪并夹紧,即节省了加工时间,又缩短了工作节拍。4. When the crankshaft is being drilled, the gear feeding mechanism can work at the same time to send the gear to the three-claw and clamp it, which saves processing time and shortens the work cycle.

5、在钻、扩、铰孔加工过程中,操作人员可以添加齿轮和销钉,不会耽误正常工作。5. During the drilling, expanding and reaming process, the operator can add gears and pins without delaying normal work.

6、整个工序不需要周转料架。6. The entire process does not require a turnover rack.

7、由于有机床和相关部件的精度保证,在齿轮热压装配时,齿轮内孔的键槽完全可以不与销钉凸出部位发生错位。7. Due to the precision guarantee of machine tools and related components, when the gears are hot-pressed and assembled, the keyway of the gear inner hole can be completely free from misalignment with the protruding part of the pin.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明曲轴与齿轮和销钉的结构简图。FIG1 is a simplified structural diagram of a crankshaft, gears and pins according to the present invention.

图2为本发明俯视图。FIG. 2 is a top view of the present invention.

图3为曲轴定位、夹紧示意图。Figure 3 is a schematic diagram of crankshaft positioning and clamping.

图4为图3的A-A视图。FIG. 4 is an A-A view of FIG. 3 .

图5为图3的B-B视图。Fig. 5 is a B-B view of Fig. 3.

图6为本发明结构简图。FIG6 is a simplified structural diagram of the present invention.

图7为机械手及八工位齿轮自动储料、上料机构示意图。Figure 7 is a schematic diagram of the robot and the eight-station gear automatic material storage and loading mechanism.

具体实施方式Detailed ways

如图1、图2、图3、图4、图5、图6、图7所示,销钉3过盈配合压装在曲轴1的齿轮轴颈4上的销孔12内,销钉3凸出部位高出齿轮轴颈4的高度为b(b的高度小于齿轮2键槽深度),齿轮2上的内孔键槽对准销钉3热压安装在齿轮轴颈4上,与M1主轴颈5端面之间的间隙为a。As shown in Figures 1, 2, 3, 4, 5, 6 and 7, the pin 3 is press-fitted into the pin hole 12 on the gear journal 4 of the crankshaft 1 with an interference fit. The protruding part of the pin 3 is higher than the gear journal 4 by a height b (the height of b is less than the keyway depth of the gear 2). The inner keyway on the gear 2 is aligned with the pin 3 and hot-pressed onto the gear journal 4, and the gap between the end face of the M1 main journal 5 is a.

为实现上述装配,在设计组合机床床身时,本发明将所有加工部件集中组合在床身36的周围。机身设计为L×S的长方形结构,L长度方向可以放置所有加工部件,S宽度方向可保证待加工曲轴48的所有定位装夹工装位置并留出排屑孔9。由于Z540钻孔加工中心47和压销台25需要放置在床身36上,安装时保证钻孔加工中心47的Z轴34与待加工曲轴48的左右移动X轴38在垂直平面上相交;同理,压销台25工作时,需要气缸推其沿垂直于左右方向直线轨道7方向向前移动,保证销钉3中心线与X轴38在垂直平面上相交,工作完毕,向后移动退回原位,为后续安装齿轮2腾出空间。所以,选择在床身36长方形结构的合适位置增加L1×S1的凸台位置,整个机床床身36就形成了凸台式长方体结构形式,床体四面封闭且由筋板加强以增强刚性。床身36工作台周边设有沟槽6,以防止液体与铁屑溢出,并有两处排屑孔9,由于组合机床没必要设计钻孔加工中心47冷却装置,一般无液体排出,且销孔切削量很小,所以在两个排屑孔9下面只需做一个接屑盒收集铁屑,每周清理一次即可。在床身36中间两平行平面,安装有左右方向直线轨道7,在左右方向直线轨道7的上边安装风琴式导轨防尘罩,在左右方向直线轨道7的左侧安装移动工作台37,移动工作台37通过组合机床上的伺服电机52带动滚珠丝杠副53推动移动工作台37在左右方向直线轨道7上移动;长缸29和短缸30固定在左右方向直线轨道7右端的下端机床床身36上,三爪27为可移动装置,装配在右侧左右方向直线轨道7上与气缸连接,可沿左右方向直线轨道7左右移动。根据生产线工序流转的方向,组合机床在流转辊道49的一侧摆放,待加工曲轴48放在流转辊道49的左侧,操作工背对流转辊道49站在操作工位8的位置;加工时,从左侧吊装待加工曲轴48放置在床身36左侧的移动工作台37上。这样操作工加工比较顺手,吊装距离最短,符合生产流转要求;当组合机床加工完毕退回原处,操作工从左侧的移动工作台37上吊出成品曲轴1放置在流转辊道49右侧,按箭头方向向下道工序流转,整个加工过程,不需要周转料架,不需要占用大量空间。To achieve the above assembly, when designing the combined machine tool bed, the present invention combines all processing components around the bed 36. The machine body is designed as a rectangular structure of L×S, where all processing components can be placed in the L length direction, and the S width direction can ensure all positioning and clamping tooling positions of the crankshaft 48 to be processed and leave chip removal holes 9. Since the Z540 drilling machining center 47 and the pinning table 25 need to be placed on the bed 36, during installation, it is ensured that the Z axis 34 of the drilling machining center 47 and the left and right moving X axis 38 of the crankshaft 48 to be processed intersect in the vertical plane; similarly, when the pinning table 25 is working, the cylinder needs to push it forward along the direction perpendicular to the left and right straight track 7 to ensure that the center line of the pin 3 intersects with the X axis 38 in the vertical plane. After the work is completed, it moves backward and returns to its original position to make room for the subsequent installation of the gear 2. Therefore, the boss position of L1×S1 is added at the appropriate position of the rectangular structure of the bed 36, and the entire machine bed 36 forms a boss-type rectangular parallelepiped structure. The bed is closed on all four sides and reinforced by ribs to enhance rigidity. A groove 6 is provided around the workbench of the bed 36 to prevent liquid and iron chips from overflowing, and there are two chip removal holes 9. Since the combined machine tool does not need to design a cooling device for the drilling processing center 47, there is generally no liquid discharge, and the pin hole cutting amount is very small, so only a chip box needs to be made under the two chip removal holes 9 to collect iron chips, and it can be cleaned once a week. The two parallel planes in the middle of the bed 36 are installed with left and right linear rails 7, and the accordion guide dust cover is installed on the upper side of the left and right linear rails 7. The movable workbench 37 is installed on the left side of the left and right linear rails 7. The movable workbench 37 drives the ball screw pair 53 through the servo motor 52 on the modular machine tool to push the movable workbench 37 to move on the left and right linear rails 7; the long cylinder 29 and the short cylinder 30 are fixed on the lower end of the machine tool bed 36 at the right end of the left and right linear rails 7, and the three claws 27 are movable devices, which are assembled on the right side of the left and right linear rails 7 and connected to the cylinder, and can move left and right along the left and right linear rails 7. According to the direction of the production line process flow, the modular machine tool is placed on one side of the flow roller 49, the crankshaft 48 to be processed is placed on the left side of the flow roller 49, and the operator stands at the position of the operating station 8 with his back to the flow roller 49; during processing, the crankshaft 48 to be processed is hoisted from the left side and placed on the movable workbench 37 on the left side of the bed 36. In this way, the operator can process more smoothly, the lifting distance is the shortest, and it meets the production flow requirements; when the modular machine tool is returned to its original position after processing, the operator lifts the finished crankshaft 1 from the movable workbench 37 on the left and places it on the right side of the circulation roller 49, and flows to the next process in the direction of the arrow. During the entire processing process, no turnover rack is required and no large space is required.

本发明的组合机床上设有前后方向直线轨道57、左右方向直线轨道7;钻孔加工中心47和刀库21固定在组合机床L1×S1的凸台位置的左侧;能前后方向移动的压销台25置于钻孔加工中心47的右侧、凸台位置前后方向直线轨道57上;用于夹紧待加工曲轴48的V型块14、轴向顶紧装置19、推动夹紧装置13、纵向压紧装置15均固定在移动工作台37上,处于钻孔加工中心47和刀库21的左侧;能前后、左右方向移动的齿轮加热台26、抓取齿轮的机械手40、齿轮架45置于压销台25的右侧,并分布在组合机床床身宽度方向的两侧,桁架56通过立柱用地脚螺钉固定在组合机床一侧操作工位8的右侧地面上,从齿轮架45上自动抓取齿轮2的机械手40的上端套在桁架56上;冷却水箱28置于齿轮加热台26的右侧;齿轮压装装置置于组合机床床身右端左右方向直线轨道7上。The modular machine tool of the present invention is provided with a front-to-back linear track 57 and a left-to-right linear track 7; a drilling machining center 47 and a tool magazine 21 are fixed on the left side of the boss position of the modular machine tool L1×S1; a pinning table 25 that can move in the front-to-back direction is placed on the right side of the drilling machining center 47 and on the front-to-back linear track 57 of the boss position; a V-block 14, an axial clamping device 19, a pushing clamping device 13, and a longitudinal clamping device 15 for clamping a crankshaft 48 to be processed are all fixed on a movable workbench 37, and are located between the drilling machining center 47 and the tool magazine 21. 1; the gear heating table 26 that can move forward and backward and left and right, the manipulator 40 for grabbing the gear, and the gear rack 45 are placed on the right side of the pinning table 25 and are distributed on both sides of the width direction of the modular machine tool bed. The truss 56 is fixed to the right side of the ground of the operating station 8 on one side of the modular machine tool through the column with anchor screws, and the upper end of the manipulator 40 that automatically grabs the gear 2 from the gear rack 45 is sleeved on the truss 56; the cooling water tank 28 is placed on the right side of the gear heating table 26; the gear pressing device is placed on the left and right straight track 7 at the right end of the modular machine tool bed.

V型块14为两个,分别支撑在流转到组合机床上的待加工曲轴48的两端主轴颈上;用于待加工曲轴48轴向定位的轴向顶紧装置19为气缸,轴向顶紧装置19与待加工曲轴48顶紧接触处带有保护套,可防止在压紧待加工曲轴48过程中磕碰划伤曲轴表面,且增大接触面,保护套材料一般选择黄铜,气缸开启,轴向顶紧装置19夹紧待加工曲轴48,气缸关闭,轴向顶紧装置19松开待加工曲轴48;用于夹紧待加工曲轴48连杆颈的推动夹紧装置13为气缸,且在推动夹紧装置13对面的固定支架上设有限位棒;所述纵向压紧装置15为翻转式夹紧气缸,通过曲轴压紧板20将待加工曲轴48压紧,启动开关,气缸与曲轴压紧板20之间呈垂直方向夹紧待加工曲轴48,关闭开关,纵向压紧装置15松开待加工曲轴48。待加工曲轴48的定位夹紧步骤:第一步,将吊装的待加工曲轴48的M2主轴颈11和M6主轴颈17先放置在两个V型块14上;第二步,轴向顶紧装置19向右顶紧待加工曲轴48,这时,法兰限位端面18被定位后使待加工曲轴48轴向受到限位;第三步,推动夹紧装置13将P6连杆颈10夹紧;第四步,纵向压紧装置15通过曲轴压紧板20将待加工曲轴48压紧。整个待加工曲轴48定位、夹紧完毕,使其在后续加工中的位置固定牢固,加工精度通过夹具的设计能够满足组合机床的使用。所有的夹紧装置,均采用机床自动夹紧,节省了操作人员的劳动强度。There are two V-blocks 14, which are supported on the main journals at both ends of the crankshaft 48 to be processed that is transferred to the modular machine tool; the axial clamping device 19 for axial positioning of the crankshaft 48 to be processed is a cylinder, and the axial clamping device 19 and the crankshaft 48 to be processed are in contact with a protective sleeve to prevent the crankshaft surface from being bumped and scratched during the process of clamping the crankshaft 48 to be processed, and to increase the contact surface. The protective sleeve material is generally brass. The cylinder is opened, the axial clamping device 19 clamps the crankshaft 48 to be processed, and the cylinder is closed. The axial clamping device 19 loosens the crankshaft 48 to be processed; the pushing clamping device 13 used to clamp the connecting rod neck of the crankshaft 48 to be processed is a cylinder, and a limit rod is provided on the fixed bracket opposite the pushing clamping device 13; the longitudinal clamping device 15 is a flip-type clamping cylinder, which clamps the crankshaft 48 to be processed through the crankshaft clamping plate 20. When the switch is started, the cylinder and the crankshaft clamping plate 20 clamp the crankshaft 48 to be processed in a vertical direction. When the switch is turned off, the longitudinal clamping device 15 loosens the crankshaft 48 to be processed. The positioning and clamping steps of the crankshaft 48 to be processed are as follows: the first step is to place the M2 main journal 11 and the M6 main journal 17 of the hoisted crankshaft 48 to be processed on two V-blocks 14; the second step is to use the axial clamping device 19 to clamp the crankshaft 48 to be processed to the right, at this time, the flange limit end face 18 is positioned so that the crankshaft 48 to be processed is axially limited; the third step is to push the clamping device 13 to clamp the P6 connecting rod neck 10; the fourth step is to use the longitudinal clamping device 15 to clamp the crankshaft 48 to be processed through the crankshaft clamping plate 20. The entire crankshaft 48 to be processed is positioned and clamped, so that its position in subsequent processing is fixed firmly, and the processing accuracy can meet the use of the combined machine tool through the design of the fixture. All clamping devices are automatically clamped by the machine tool, which saves the labor intensity of the operator.

压销台25的振料台23固定在组合机床上,下销管24的两端分别通向振料台23和推销缸31的活塞杆前部,压销缸22、推销缸31分别固定在压销台25的上部、下部,推销缸31可以推动销钉3向左移动,一次移动一个销钉的位置,压销缸22将销钉3压入销孔12内,下销管24的中部设有接近开关51,压销台25的下部设有用于检测压销深度的电子尺32及压销下限挡块33;所述压销台25通过气缸的作用,在前后方向直线轨道57上前后移动。钻孔加工中心47和刀库21操作工序步骤:第一步,将待加工曲轴48沿X轴38向右移动到使等待加工销孔12的位置对准Z轴34,进给量右机床数控;第二步,钻孔加工中心47从刀库21自动换刀;第三步,钻销孔12,刀库21当前刀位35;第四步,钻孔加工中心47从刀库21自动换刀;第五步,钻孔加工中心47倒角销孔12;第六步,钻孔加工中心47从刀库21自动换刀;第七步,钻孔加工中心47铰销孔。压销台25的动作流程:第一步,将销钉3从振料台23输送到下销管24,当位于下销管24中部的接近开关51未检测到销钉3时,振料台23自动启动;通过振料台23,可将销钉3统一按倒角端先出的方向出料,节拍可调,出料均匀一致;第二步,将待加工曲轴48沿X轴38向右移动到压销位置;第三步,压销台25向前;第四步,推销缸31的活塞杆向左伸出,将销钉3推到销孔12处;第四步,压销缸22的活塞杆向下伸出将销钉3压下后暂停,由电子尺32检测压销深度,销钉3凸出部分的尺寸达到“b”;第五步,压销缸22的活塞杆向上退回原位;第六步,推销缸31的活塞杆向右;第七步,压销台25向后退回原位。The vibrating table 23 of the pinning table 25 is fixed on the modular machine tool, and the two ends of the lower pin tube 24 lead to the vibrating table 23 and the front of the piston rod of the pin pushing cylinder 31 respectively. The pinning cylinder 22 and the pin pushing cylinder 31 are respectively fixed on the upper and lower parts of the pinning table 25. The pin pushing cylinder 31 can push the pin 3 to move to the left, moving the position of one pin at a time. The pinning cylinder 22 presses the pin 3 into the pin hole 12. The middle part of the lower pin tube 24 is provided with a proximity switch 51, and the lower part of the pinning table 25 is provided with an electronic ruler 32 for detecting the pinning depth and a pinning lower limit block 33; the pinning table 25 moves forward and backward on the linear track 57 in the front and rear directions through the action of the cylinder. The operating steps of the drilling machining center 47 and the tool magazine 21 are as follows: the first step is to move the crankshaft 48 to be processed to the right along the X-axis 38 so that the position of the pin hole 12 to be processed is aligned with the Z-axis 34, and the feed amount is the right machine tool CNC; the second step is that the drilling machining center 47 automatically changes the tool from the tool magazine 21; the third step is to drill the pin hole 12, and the current tool position of the tool magazine 21 is 35; the fourth step is that the drilling machining center 47 automatically changes the tool from the tool magazine 21; the fifth step is that the drilling machining center 47 chamfers the pin hole 12; the sixth step is that the drilling machining center 47 automatically changes the tool from the tool magazine 21; the seventh step is that the drilling machining center 47 reams the pin hole. The action flow of the pinning table 25 is as follows: the first step is to transport the pin 3 from the vibrating table 23 to the lower pin tube 24. When the proximity switch 51 located in the middle of the lower pin tube 24 does not detect the pin 3, the vibrating table 23 automatically starts; through the vibrating table 23, the pin 3 can be uniformly discharged in the direction of the chamfered end first, the beat is adjustable, and the discharge is uniform; the second step is to move the crankshaft 48 to be processed to the right along the X-axis 38 to the pinning position; the third step is that the pinning table 25 moves forward; the fourth step is that the piston rod of the push cylinder 31 extends to the left to push the pin 3 to the pin hole 12; the fourth step is that the piston rod of the pinning cylinder 22 extends downward to press the pin 3 and then pauses, and the pinning depth is detected by the electronic ruler 32, and the size of the protruding part of the pin 3 reaches "b"; the fifth step is that the piston rod of the pinning cylinder 22 returns to its original position upward; the sixth step is that the piston rod of the push cylinder 31 moves to the right; the seventh step is that the pinning table 25 returns to its original position backward.

齿轮加热台26安装于纵、横向拖板上,分别通过气缸一54、气缸二55实现前后、左右方向移动,纵向拖板由气缸一54推动,横向拖板由气缸二55推动,齿轮加热台26带有加热管46。冷却水箱28放置在齿轮加热台26右侧的空挡位置,保持较近距离,便于安装和冷却。加热台26操作流程:第一步,将压销后的待加工曲轴48沿X轴38向右移动到等待套齿轮2的位置;第二步,加热台26先向前移动,再向右移至齿轮2内;第三步,加热器启动,按设定时间加热后,加热器关闭;第四步,加热台26向左移动,加热管46退出齿轮2,并向后回到原位。The gear heating platform 26 is installed on the longitudinal and transverse slides, and can be moved forward and backward and left and right by cylinder 1 54 and cylinder 2 55 respectively. The longitudinal slide is pushed by cylinder 1 54, and the transverse slide is pushed by cylinder 2 55. The gear heating platform 26 is equipped with a heating tube 46. The cooling water tank 28 is placed in the neutral position on the right side of the gear heating platform 26, and is kept close for easy installation and cooling. The operation process of the heating platform 26: the first step is to move the crankshaft 48 to the right along the X-axis 38 after the pin is pressed to the position where the gear 2 is waiting to be set; the second step is to move the heating platform 26 forward first, and then move right to the gear 2; the third step is to start the heater, and after heating for the set time, the heater is turned off; the fourth step is to move the heating platform 26 to the left, and the heating tube 46 exits the gear 2 and returns to its original position.

齿轮架45的中心装有齿轮架转盘44,齿轮托盘43及用于检测齿轮2就位的检测开关42装在齿轮架转盘44上,齿轮架45的下方装有用于通过分度盘带动齿轮架45转动的电机,还装有通过链传动结构推动齿轮托盘43上、下移动的电机。操作工按齿轮标记方向向下,齿轮键槽方向一致的原则,将齿轮2手动码放在齿轮托盘43上,齿轮托盘43上的齿轮数量不受限制,最多可以放满,也可少放或空缺。桁架56与左右方向直线轨道7垂直。机械手40装在横向移动机构(可直接外购)上,使其在桁架56上前后移动;机械手40装在纵向移动机构(可直接外购)上,使其在桁架56上可以上下移动,使机械手爪41向下能抓到齿轮2,向上能避开障碍到达需要的安装高度;机械手40的下部一端带有可张开、闭合的机械手爪41,所述机械手爪41为平行开闭合型气爪机械手40的下部另一端装有旋转伺服电机39,当机械手40的机械手爪41抓取齿轮2后,在放入三爪27前,旋转伺服电机39带动机械手爪41旋转90°,使机械手爪41正对着三爪27。齿轮架45自动运行步骤:第一步,机床启动,齿轮托盘43上升;第二步,检测开关42未检测到齿轮2,齿轮托盘43下降到下限位停止;第三步,齿轮架转盘44旋转45°(一个筒位);第四步,齿轮托盘43上升,检测开关42检测到齿轮2,齿轮托盘43停止上升,齿轮架45自动流程结束。接着启动机械手40的动作流程:第一步,机械手爪41闭合;第二步,机械手40向下,准备抓齿轮2;第三步,机械手爪41张开,从内撑住齿轮2;第四步,机械手40通过纵向移动机构向上移动,到达能避开障碍物的高度,再通过横向移动机构向机床方向移动,将齿轮2送到齿轮压装装置一侧;第五步,机械手40在旋转伺服电机39的作用下旋转到90°,使齿轮2与三爪27平行;第六步,机械手40向下移动;第七步,双行程气缸的短缸30前进,齿轮2进入三爪27内;第八步,三爪27闭合,抓紧齿轮2;第九步,机械手爪41闭合,脱开齿轮2;第十步,机械手40旋转回到0°,机械手40向上移动,机械手40向齿轮架45移动,回到原位。The center of the gear rack 45 is equipped with a gear rack turntable 44, a gear tray 43 and a detection switch 42 for detecting the position of the gear 2 are installed on the gear rack turntable 44, and a motor for driving the gear rack 45 to rotate through a dividing plate is installed below the gear rack 45, and a motor is also installed to push the gear tray 43 up and down through a chain transmission structure. The operator manually stacks the gear 2 on the gear tray 43 according to the principle that the gear mark direction is downward and the gear keyway direction is consistent. The number of gears on the gear tray 43 is not limited, and it can be full at most, or it can be less or empty. The truss 56 is perpendicular to the left and right straight track 7. The manipulator 40 is installed on a transverse moving mechanism (which can be purchased directly from outside) so that it can move back and forth on the truss 56; the manipulator 40 is installed on a longitudinal moving mechanism (which can be purchased directly from outside) so that it can move up and down on the truss 56, so that the manipulator claw 41 can grab the gear 2 downward and avoid obstacles upward to reach the required installation height; one end of the lower part of the manipulator 40 is provided with a manipulator claw 41 that can be opened and closed, and the manipulator claw 41 is a parallel opening and closing type air claw. The other end of the lower part of the manipulator 40 is equipped with a rotating servo motor 39. After the manipulator claw 41 of the manipulator 40 grabs the gear 2, before placing the three claws 27, the rotating servo motor 39 drives the manipulator claw 41 to rotate 90° so that the manipulator claw 41 is facing the three claws 27. The automatic operation steps of the gear rack 45 are as follows: Step 1, the machine tool starts, and the gear tray 43 rises; Step 2, the detection switch 42 does not detect the gear 2, and the gear tray 43 descends to the lower limit and stops; Step 3, the gear rack turntable 44 rotates 45° (one barrel position); Step 4, the gear tray 43 rises, the detection switch 42 detects the gear 2, the gear tray 43 stops rising, and the automatic process of the gear rack 45 ends. Then the action flow of the manipulator 40 is started: the first step is that the manipulator claw 41 is closed; the second step is that the manipulator 40 moves downward to prepare to grab the gear 2; the third step is that the manipulator claw 41 opens and supports the gear 2 from the inside; the fourth step is that the manipulator 40 moves upward through the longitudinal moving mechanism to reach a height that can avoid obstacles, and then moves toward the machine tool through the transverse moving mechanism to send the gear 2 to the side of the gear pressing device; the fifth step is that the manipulator 40 rotates to 90° under the action of the rotary servo motor 39 to make the gear 2 parallel to the three claws 27; the sixth step is that the manipulator 40 moves downward; the seventh step is that the short cylinder 30 of the two-stroke cylinder moves forward, and the gear 2 enters the three claws 27; the eighth step is that the three claws 27 close and grab the gear 2; the ninth step is that the manipulator claw 41 closes and disengages the gear 2; the tenth step is that the manipulator 40 rotates back to 0°, the manipulator 40 moves upward, and the manipulator 40 moves toward the gear rack 45 and returns to its original position.

所述齿轮压装装置的长缸29、短缸30构成双行程气缸(长缸29靠前,短缸30靠后,是一个可直接购买的气动元件),固定在组合机床床身右侧。长缸29的活塞杆上装有可张开、闭合的三爪27,所述三爪27为平行开闭合型气爪,三爪27可沿左右方向直线轨道7左右移动。固定在床身36右端的双行程气缸的长缸29推动带有三爪27的可移动装置前行,将加热后的齿轮2套装在曲轴的齿轮轴颈上,等待片刻,双行程气缸的长缸29和短缸带动三爪27退回原位。The long cylinder 29 and the short cylinder 30 of the gear pressing device constitute a double-stroke cylinder (the long cylinder 29 is located in front, and the short cylinder 30 is located in the back, which is a pneumatic component that can be purchased directly), which is fixed on the right side of the bed of the modular machine tool. The piston rod of the long cylinder 29 is equipped with a three-claw 27 that can be opened and closed. The three-claw 27 is a parallel opening and closing type air claw, and the three-claw 27 can move left and right along the linear track 7 in the left and right directions. The long cylinder 29 of the double-stroke cylinder fixed on the right end of the bed 36 pushes the movable device with the three-claw 27 forward, and the heated gear 2 is mounted on the gear journal of the crankshaft. After waiting for a while, the long cylinder 29 and the short cylinder of the double-stroke cylinder drive the three-claw 27 to return to their original position.

本发明的组合机床的加工流程:The processing flow of the modular machine tool of the present invention is as follows:

1、齿轮架45自动寻找齿轮2,机械手爪41从齿轮架45上抓取齿轮2,机械手爪41将齿轮2送到三爪27并夹紧,机械手爪41返回原位。1. The gear rack 45 automatically searches for the gear 2, and the manipulator 41 grabs the gear 2 from the gear rack 45. The manipulator 41 sends the gear 2 to the three claws 27 and clamps it, and the manipulator 41 returns to its original position.

2、待加工曲轴48被夹紧,并沿X轴38移动到销孔12加工位置,刀库21按先后顺序换刀,钻孔加工中心47加工销孔12的倒角,刀库21换刀,钻孔加工中心47钻销孔12,刀库21换刀,钻孔加工中心47铰销孔12。2. The crankshaft 48 to be processed is clamped and moved along the X-axis 38 to the processing position of the pin hole 12. The tool magazine 21 changes tools in sequence, and the drilling processing center 47 processes the chamfer of the pin hole 12. The tool magazine 21 changes tools, and the drilling processing center 47 drills the pin hole 12. The tool magazine 21 changes tools, and the drilling processing center 47 reams the pin hole 12.

3、振料台23出料,待加工曲轴48沿X轴38向右移动到压销位置,压销台25将销钉3推到销孔12处,由电子尺32检测压销深度。3. The vibrating table 23 discharges the material, and the crankshaft 48 to be processed moves rightward along the X-axis 38 to the pressing position. The pressing table 25 pushes the pin 3 to the pin hole 12, and the electronic ruler 32 detects the pressing depth.

4、加热管46加热齿轮2,将压销后的待加工曲轴48沿X轴38向右移动到套齿轮2的位置套装齿轮2。4. The heating tube 46 heats the gear 2, and the crankshaft 48 to be processed after being pressed is moved rightward along the X-axis 38 to the position of the gear 2 to fit the gear 2.

5、将套装齿轮2后的成品曲轴1沿X轴38返回到待加工曲轴48装卸位,松开,操作工从左侧的移动工作台37上吊出成品曲轴1放置在流转辊道49右侧,按箭头方向向下道工序流转。5. Return the finished crankshaft 1 after the gear 2 is installed along the X-axis 38 to the loading and unloading position of the crankshaft 48 to be processed, release it, and the operator lifts the finished crankshaft 1 from the movable workbench 37 on the left and places it on the right side of the flow roller 49, and transfers it to the next process in the direction of the arrow.

Claims (8)

1.一种曲轴加工多工序组合机床,其特征在于:所述组合机床上设有前后方向直线轨道(57)、左右方向直线轨道(7);钻孔加工中心(47)和刀库(21)固定在组合机床凸台位置;能前后方向移动的压销台(25)置于钻孔加工中心(47)的右侧、凸台位置前后方向直线轨道(57)上;用于夹紧待加工曲轴(48)的V型块(14)、轴向顶紧装置(19)、推动夹紧装置(13)、纵向压紧装置(15)均固定在移动工作台(37)上,处于钻孔加工中心(47)和刀库(21)的左侧;能前后、左右方向移动的齿轮加热台(26)、抓取齿轮的机械手(40)、齿轮架(45)置于压销台(25)的右侧,并分布在组合机床床身宽度方向的两侧,桁架(56)通过立柱用地脚螺钉固定在组合机床一侧操作工位(8)的右侧地面上,从齿轮架(45)上自动抓取齿轮(2)的机械手(40)的上端套在桁架(56)上;冷却水箱(28)置于齿轮加热台(26)的右侧;齿轮压装装置置于组合机床床身右端左右方向直线轨道(7)上;1. A crankshaft processing multi-process combined machine tool, characterized in that: the combined machine tool is provided with a front-to-back direction linear track (57) and a left-to-right direction linear track (7); a drilling processing center (47) and a tool magazine (21) are fixed at a boss position of the combined machine tool; a pinning table (25) movable in the front-to-back direction is placed on the right side of the drilling processing center (47) and on the front-to-back direction linear track (57) at the boss position; a V-shaped block (14), an axial clamping device (19), a pushing clamping device (13), and a longitudinal clamping device (15) for clamping a crankshaft (48) to be processed are all fixed on a movable workbench (37) and are located at the drilling processing center (4 7) and the left side of the tool magazine (21); a gear heating table (26) that can move forward and backward and left and right, a manipulator (40) for grabbing gears, and a gear rack (45) are placed on the right side of the pinning table (25) and distributed on both sides of the width direction of the combined machine tool bed; a truss (56) is fixed to the right side of the ground of an operating station (8) on one side of the combined machine tool through a column with anchor screws, and the upper end of the manipulator (40) that automatically grabs the gear (2) from the gear rack (45) is sleeved on the truss (56); a cooling water tank (28) is placed on the right side of the gear heating table (26); and a gear pressing device is placed on a linear track (7) in the left and right directions at the right end of the combined machine tool bed; 所述齿轮压装装置的长缸(29)、短缸(30)置于组合机床床身右端,长缸(29)的活塞杆上装有可张开、闭合的三爪(27),所述三爪(27)为平行开闭合型气爪,三爪(27)可沿左右方向直线轨道(7)左右移动;The long cylinder (29) and the short cylinder (30) of the gear pressing device are placed at the right end of the combined machine tool bed, and the piston rod of the long cylinder (29) is provided with three claws (27) that can be opened and closed, and the three claws (27) are parallel opening and closing type air claws, and the three claws (27) can move left and right along the linear track (7) in the left and right directions; 所述钻孔加工中心(47)放置在床身(36)上,床身(36)为凸台式长方体结构形式;The drilling processing center (47) is placed on a bed (36), and the bed (36) is a boss-type rectangular parallelepiped structure; 所述组合机床在流转辊道(49)的一侧摆放,待加工曲轴(48)放在流转辊道(49)的左侧。The combined machine tool is placed on one side of the circulating roller conveyor (49), and the crankshaft (48) to be processed is placed on the left side of the circulating roller conveyor (49). 2.根据权利要求1所述的曲轴加工多工序组合机床,其特征在于:所述组合机床的床身工作台周边设有用于防止液体与铁屑溢出的沟槽(6),还设有排屑孔(9),排屑孔(9)下面带有用于收集铁屑的接屑盒,床身中间的两平行平面安装有左右方向直线轨道(7),左右方向直线轨道(7)上装有风琴式导轨防尘罩。2. The crankshaft processing multi-process combined machine tool according to claim 1 is characterized in that: a groove (6) for preventing liquid and iron chips from overflowing is provided around the bed worktable of the combined machine tool, and a chip removal hole (9) is provided, and a chip box for collecting iron chips is provided below the chip removal hole (9), and left and right linear rails (7) are installed on the two parallel planes in the middle of the bed, and accordion guide rail dust covers are installed on the left and right linear rails (7). 3.根据权利要求1所述的曲轴加工多工序组合机床,其特征在于:所述V型块(14)为两个,分别支撑在流转到组合机床上的待加工曲轴(48)的两端主轴颈上;用于待加工曲轴(48)轴向定位的轴向顶紧装置(19)为气缸,轴向顶紧装置(19)与待加工曲轴(48)顶紧接触处带有保护套;用于夹紧待加工曲轴(48)连杆颈的推动夹紧装置(13)为气缸,且在推动夹紧装置(13)对面的固定支架上设有限位棒;所述纵向压紧装置(15)为翻转式夹紧气缸,通过曲轴压紧板(20)将待加工曲轴(48)压紧。3. The crankshaft processing multi-process combined machine tool according to claim 1 is characterized in that: there are two V-blocks (14), which are respectively supported on the main journals at both ends of the crankshaft (48) to be processed that is transferred to the combined machine tool; the axial clamping device (19) used for axial positioning of the crankshaft (48) to be processed is a cylinder, and the axial clamping device (19) and the crankshaft (48) to be processed The contact point is provided with a protective sleeve; the pushing clamping device (13) used for clamping the connecting rod neck of the crankshaft (48) to be processed is a cylinder, and a limit rod is provided on the fixed bracket opposite to the pushing clamping device (13); the longitudinal clamping device (15) is a flip clamping cylinder, which presses the crankshaft (48) to be processed through the crankshaft clamping plate (20). 4.根据权利要求1所述的曲轴加工多工序组合机床,其特征在于:所述压销台(25)的振料台(23)固定在组合机床上,下销管(24)的两端分别通向振料台(23)和推销缸(31)的活塞杆前部,压销缸(22)、推销缸(31)分别固定在压销台(25)的上部、下部,下销管(24)的中部设有接近开关(51),压销台(25)的下部设有用于检测压销深度的电子尺(32)及压销下限挡块(33);所述压销台(25)通过气缸的作用,在前后方向直线轨道(57)上前后移动。4. The crankshaft processing multi-process combined machine tool according to claim 1 is characterized in that: the vibrating table (23) of the pinning table (25) is fixed on the combined machine tool, the two ends of the lower pin tube (24) respectively lead to the vibrating table (23) and the front of the piston rod of the push cylinder (31), the pinning cylinder (22) and the push cylinder (31) are respectively fixed on the upper and lower parts of the pinning table (25), the middle part of the lower pin tube (24) is provided with a proximity switch (51), the lower part of the pinning table (25) is provided with an electronic ruler (32) for detecting the pinning depth and a pinning lower limit block (33); the pinning table (25) moves forward and backward on a linear track (57) in the front and rear directions through the action of the cylinder. 5.根据权利要求1所述的曲轴加工多工序组合机床,其特征在于:所述齿轮加热台(26)安装于纵、横向拖板上,分别通过气缸一(54)、气缸二(55)实现前后、左右方向移动,齿轮加热台(26)带有加热管(46)。5. The crankshaft processing multi-process combined machine tool according to claim 1 is characterized in that: the gear heating platform (26) is installed on the longitudinal and transverse slides, and is moved in the front-back and left-right directions respectively by cylinder 1 (54) and cylinder 2 (55), and the gear heating platform (26) is provided with a heating tube (46). 6.根据权利要求1所述的曲轴加工多工序组合机床,其特征在于:所述齿轮架(45)的中心装有齿轮架转盘(44),齿轮托盘(43)及用于检测齿轮(2)就位的检测开关(42)装在齿轮架转盘(44)上,齿轮架(45)的下方装有用于通过分度盘带动齿轮架(45)转动的电机,还装有通过链传动结构推动齿轮托盘(43)上、下移动的电机。6. The crankshaft processing multi-process combined machine tool according to claim 1 is characterized in that: a gear rack turntable (44) is installed at the center of the gear rack (45), a gear tray (43) and a detection switch (42) for detecting whether the gear (2) is in position are installed on the gear rack turntable (44), and a motor for driving the gear rack (45) to rotate through a dividing plate is installed below the gear rack (45), and a motor is also installed to push the gear tray (43) up and down through a chain transmission structure. 7.根据权利要求1所述的曲轴加工多工序组合机床,其特征在于:所述机械手(40)上装有使其在桁架(56)上前后移动的横向移动机构,还装有使机械手(40)上下移动的纵向移动机构,机械手(40)的下部一端带有可张开、闭合的机械手爪(41),所述机械手爪(41)为平行开闭合型气爪,机械手(40)的下部另一端装有旋转伺服电机(39)。7. The crankshaft processing multi-process combined machine tool according to claim 1 is characterized in that: the manipulator (40) is equipped with a lateral moving mechanism for moving it back and forth on the truss (56), and is also equipped with a longitudinal moving mechanism for moving the manipulator (40) up and down, and one end of the lower part of the manipulator (40) is provided with a manipulator claw (41) that can be opened and closed, and the manipulator claw (41) is a parallel opening and closing type air claw, and the other end of the lower part of the manipulator (40) is equipped with a rotary servo motor (39). 8.根据权利要求1所述的曲轴加工多工序组合机床,其特征在于:所述组合机床上装有移动工作台(37),通过组合机床上的伺服电机(52)带动滚珠丝杠副(53)推动移动工作台(37)在左右方向直线轨道(7)上移动。8. The crankshaft processing multi-process modular machine tool according to claim 1 is characterized in that: the modular machine tool is equipped with a movable worktable (37), and the servo motor (52) on the modular machine tool drives the ball screw pair (53) to push the movable worktable (37) to move on the linear track (7) in the left and right directions.
CN201710893198.4A 2017-09-28 2017-09-28 Crankshaft machining multi-process combination machine tool Active CN107953146B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710893198.4A CN107953146B (en) 2017-09-28 2017-09-28 Crankshaft machining multi-process combination machine tool

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710893198.4A CN107953146B (en) 2017-09-28 2017-09-28 Crankshaft machining multi-process combination machine tool

Publications (2)

Publication Number Publication Date
CN107953146A CN107953146A (en) 2018-04-24
CN107953146B true CN107953146B (en) 2024-05-17

Family

ID=61954504

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201710893198.4A Active CN107953146B (en) 2017-09-28 2017-09-28 Crankshaft machining multi-process combination machine tool

Country Status (1)

Country Link
CN (1) CN107953146B (en)

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108788730B (en) * 2018-05-15 2019-12-13 苏州勤美达精密机械有限公司 multi-process composite machining device and process method for crankshaft
CN109352426B (en) * 2018-11-28 2024-06-18 卓弢机器人盐城有限公司 Automatic change unloading transportation line on bent axle production line
CN111054944B (en) * 2019-12-12 2024-06-04 襄阳福达东康曲轴有限公司 Special equipment for drilling straight oil hole or drilling oblique oil hole on crankshaft
CN112706016B (en) * 2020-12-24 2022-04-12 广东罗庚机器人有限公司 Grinding treatment method and server suitable for engine crankshaft
CN114749887A (en) * 2021-10-12 2022-07-15 精进百思特电动(上海)有限公司 Gear assembling method and device
CN114838637B (en) * 2022-03-02 2023-12-19 襄阳福达东康曲轴有限公司 An inspection tool and method for detecting the square groove of the fifth balance block of the crankshaft
CN118180887A (en) * 2024-04-22 2024-06-14 嘉兴市宏丰机械有限公司 A crankshaft processing production line

Citations (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4376335A (en) * 1980-10-20 1983-03-15 Kabushiki Kaisha Komatsu Seisakusho Method of mounting a timing gear on a crankshaft
US6228007B1 (en) * 1999-05-05 2001-05-08 Honsberg Lamb Sonderwerkzeugmaschinen Gmbh Machine tool for processing crankshafts
CN1958215A (en) * 2005-10-31 2007-05-09 马自达汽车株式会社 Heat sleeve device of crankshaft gear and method thereof
CN101508033A (en) * 2009-03-25 2009-08-19 沈阳航空工业学院 Double-magazine double main-shaft machine tool for processing two-end holes of crankshaft
CN202804633U (en) * 2012-09-25 2013-03-20 株洲鹏发机电制造有限责任公司 Multifunctional integration electric power steering (EPS) drilling and reaming pin pressing machine
CN103600233A (en) * 2013-10-29 2014-02-26 格林精密部件(苏州)有限公司 Drilling and pin pressing machine of input shaft assemblies
CN203495550U (en) * 2013-09-04 2014-03-26 温岭市装配设备成套有限公司 Five-station combination machine tool for valve element torsion rod of automobile steering device
CN103990966A (en) * 2014-06-08 2014-08-20 浙江巨力电机成套设备有限公司 Electric tool gear assembly assembling system
CN203791932U (en) * 2014-04-18 2014-08-27 天润曲轴股份有限公司 Crankshaft timing gear assembly device
CN104354007A (en) * 2014-11-05 2015-02-18 郑州市嵩阳煤机制造有限公司 Circular tube drilling and pin pressing machine tool
CN204449322U (en) * 2014-12-15 2015-07-08 辽宁鼎丰数控设备有限公司 Bent axle four station rough turn processing digital control flexible production line with industrial robot
CN205414995U (en) * 2015-12-12 2016-08-03 浙江金兰汽车零部件有限公司 Bent axle mount that punches
CN106141242A (en) * 2016-08-05 2016-11-23 湖北伟翔数控机床股份有限公司 Numerical control double-crankshaft end face borehole drill construction
CN206241271U (en) * 2017-03-31 2017-06-13 山东杰兴机械制造股份有限公司 A kind of bent axle wagon drill ream integrated device
CN207223555U (en) * 2017-09-28 2018-04-13 襄阳福达东康曲轴有限公司 Crankshaft Machining multiple operation building-block machine

Patent Citations (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4376335A (en) * 1980-10-20 1983-03-15 Kabushiki Kaisha Komatsu Seisakusho Method of mounting a timing gear on a crankshaft
US6228007B1 (en) * 1999-05-05 2001-05-08 Honsberg Lamb Sonderwerkzeugmaschinen Gmbh Machine tool for processing crankshafts
CN1958215A (en) * 2005-10-31 2007-05-09 马自达汽车株式会社 Heat sleeve device of crankshaft gear and method thereof
CN101508033A (en) * 2009-03-25 2009-08-19 沈阳航空工业学院 Double-magazine double main-shaft machine tool for processing two-end holes of crankshaft
CN202804633U (en) * 2012-09-25 2013-03-20 株洲鹏发机电制造有限责任公司 Multifunctional integration electric power steering (EPS) drilling and reaming pin pressing machine
CN203495550U (en) * 2013-09-04 2014-03-26 温岭市装配设备成套有限公司 Five-station combination machine tool for valve element torsion rod of automobile steering device
CN103600233A (en) * 2013-10-29 2014-02-26 格林精密部件(苏州)有限公司 Drilling and pin pressing machine of input shaft assemblies
CN203791932U (en) * 2014-04-18 2014-08-27 天润曲轴股份有限公司 Crankshaft timing gear assembly device
CN103990966A (en) * 2014-06-08 2014-08-20 浙江巨力电机成套设备有限公司 Electric tool gear assembly assembling system
CN104354007A (en) * 2014-11-05 2015-02-18 郑州市嵩阳煤机制造有限公司 Circular tube drilling and pin pressing machine tool
CN204449322U (en) * 2014-12-15 2015-07-08 辽宁鼎丰数控设备有限公司 Bent axle four station rough turn processing digital control flexible production line with industrial robot
CN205414995U (en) * 2015-12-12 2016-08-03 浙江金兰汽车零部件有限公司 Bent axle mount that punches
CN106141242A (en) * 2016-08-05 2016-11-23 湖北伟翔数控机床股份有限公司 Numerical control double-crankshaft end face borehole drill construction
CN206241271U (en) * 2017-03-31 2017-06-13 山东杰兴机械制造股份有限公司 A kind of bent axle wagon drill ream integrated device
CN207223555U (en) * 2017-09-28 2018-04-13 襄阳福达东康曲轴有限公司 Crankshaft Machining multiple operation building-block machine

Also Published As

Publication number Publication date
CN107953146A (en) 2018-04-24

Similar Documents

Publication Publication Date Title
CN107953146B (en) Crankshaft machining multi-process combination machine tool
CN109158646B (en) Disc workpiece drilling equipment
TWI712353B (en) Automatic pinning mechanism and pinning method of PCB numerical control machine tool
CN111865010B (en) A fully automatic production line and production process for rotor finishing
CN202861442U (en) An automatic drilling machine
CN111037294B (en) Fully automatic crankshaft oil hole machining CNC machine tool
CN203266103U (en) Steel tube robot welding device
CN110860900A (en) An automatic processing system and automatic processing method for pipe fittings
CN102029545B (en) Press-elastic type automatic loading device
CN104002140A (en) Steel pipe welding robot device
CN206578302U (en) A kind of vertical lathe for saving the clamping time
KR101407981B1 (en) Jig for fixing chain link of caterpillar
CN207223555U (en) Crankshaft Machining multiple operation building-block machine
CN221983908U (en) Digit control machine tool convenient to work piece is unloading fast
CN111958263B (en) A disc parts processing production line
CN211387645U (en) Automatic pipe fitting machining system
CN205085662U (en) Flat equipment is milled to automatic chamfer of holing of round pin axle
CN107262737B (en) Double-spindle handstand vehicle
CN211638386U (en) Motor shaft hole processing equipment
CN210452060U (en) Two main shaft double-turret combined machine tool of opposition with work piece detects function
CN109175398B (en) Double-end-face turning machine tool and working method thereof
CN204800020U (en) Lathe of duplex position, two main shafts
CN211162830U (en) Full-automatic numerical control machine tool for machining crankshaft oil hole
JP4407934B2 (en) Shaft processing equipment
CN209050466U (en) A kind of drilling and tapping automatic device of porous part

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant
CP03 Change of name, title or address
CP03 Change of name, title or address

Address after: 441004 No.9 Xinxing Road, industrial park, high tech Zone, Xiangyang City, Hubei Province

Patentee after: Xiangyang Fuda Crankshaft Co.,Ltd.

Country or region after: China

Address before: 441004 No.9 Xinxing Road, industrial park, high tech Zone, Xiangyang City, Hubei Province

Patentee before: XIANGYANG FUDA DONGKANG CRANKSHAFT Co.,Ltd.

Country or region before: China