CN107146542A - A kind of LED display module - Google Patents

A kind of LED display module Download PDF

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Publication number
CN107146542A
CN107146542A CN201710543781.2A CN201710543781A CN107146542A CN 107146542 A CN107146542 A CN 107146542A CN 201710543781 A CN201710543781 A CN 201710543781A CN 107146542 A CN107146542 A CN 107146542A
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China
Prior art keywords
led
metal foil
chip
layer
connection
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CN201710543781.2A
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Chinese (zh)
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邹志峰
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Individual
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Individual
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Publication of CN107146542A publication Critical patent/CN107146542A/en
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    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
    • G09F9/30Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
    • G09F9/33Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements being semiconductor devices, e.g. diodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/62Arrangements for conducting electric current to or from the semiconductor body, e.g. lead-frames, wire-bonds or solder balls
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/64Heat extraction or cooling elements
    • H01L33/642Heat extraction or cooling elements characterized by the shape
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/64Heat extraction or cooling elements
    • H01L33/647Heat extraction or cooling elements the elements conducting electric current to or from the semiconductor body

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Theoretical Computer Science (AREA)
  • Led Device Packages (AREA)

Abstract

A kind of LED display module, is related to LED encapsulation and LED display technical field, solves the problem of traditional LED display has heat dispersion difference and needs LED support.Upper circuit pack including the LED component containing LED monomers, containing layer of reaching the standard grade and the multiple connection sheets arranged in the lateral direction, the main terminal pads of multiple LED that the top surface of connection sheet is provided with, LED monomers are fixed in the corresponding main terminal pads of LED, upper circuit pack is provided with multiple LED putting holes, LED monomers include three kinds of color LED chips, LED chip is fixed in the main terminal pads of LED, and LED chip is electrically connected with by connecting metal foil with layer of reaching the standard grade.The cost of LED and display screen without LED support, can be greatly reduced in the display screen production of the present invention, LED display luminous point spacing is small, perfect heat-dissipating and performance are stable.

Description

A kind of LED display module
Technical field
Encapsulated the present invention relates to LED and the LED display technical field including LED television, LED encapsulation belongs to half Conductor technology.
Background technology
LED is the light emitting diode of LED chip encapsulation.LED television refers to that LED chip is directly luminous and forms image Television set.LED display is to be installed in the circuit board and directly lighted by LED by multiple LED to form the display screen of image (There is other control LED electronic component on wiring board).Particularly (LED is the three-in-one full color display of RGB One luminous point a, LED is a pixel, is placed on by 1 red 1 green 1 blue three LED chips in a LED bowl by envelope Dress forms a LED);LED display includes outdoor LED display screen, indoor LED display and LED television display screen etc., LED display is referred to as light-emitting diode display.Existing LED display uses PCB, in the upper surface of PCB Multiple LED are installed, multiple control LED integrated package is installed in the lower surface of PCB, PCB does not radiate Structure, the thermal diffusivity of PCB is very poor, then existing LED and LED display weak heat-dissipating, and poor quality, stability is poor;It is existing LED support is needed in the LED production processes of some LED displays, LED support includes straight cutting LED support and paster LED branch Frame, LED support cost is high, and LED support cuts unnecessary part after die bond, solder bonds metal wire and sealing(That is cutting Technique), LED production costs are high, and LED costs are high, LED stability, and LED display cost is high, and stability is poor.
The content of the invention
There is the problem of needing straight cutting LED support or paster LED bracket in the LED of existing LED display, existing LED is shown The problem of there is cost high and poor stability in screen, and to there is wiring board in existing LED display do not have radiator structure and weak heat-dissipating The problem of, the present invention proposes a kind of LED display module, the technical side that the present invention is used to solve above-mentioned problem Case is:
A kind of LED display module, includes luminescence component;Described luminescence component includes LED component and upper component;It is described Upper component include multiple connection sheets in left-right situs, the connection sheet is in metal material, each described connection sheet Provided with the main terminal pads of multiple LED in tandem;Described upper component also includes horizontally disposed upper circuit pack, it is described on Circuit pack includes the upper substrate of reach the standard grade layer and insulating materials, and described layer of reaching the standard grade is fixedly connected with upper substrate;The upper base Plate is located at the lower section for layer of reaching the standard grade, and the connection sheet is located at the lower section of upper substrate, and the top surface bonding of the upper substrate and connection sheet connects Connect;Described upper component is provided with multiple LED putting holes of array distribution, and the bottom of each LED putting hole is to that should have 1 The main terminal pads of described LED;Described LED component includes multiple LED monomers of array distribution, each described LED monomer It is fixed in the main terminal pads of corresponding 1 LED;The layer of reaching the standard grade includes a plurality of first control metal foil in tandem, institute State layer of reaching the standard grade and also include a plurality of second control metal foil in tandem, the layer of reaching the standard grade also includes in tandem a plurality of 3rd control metal foil, the first control metal foil and the second control metal foil are respectively equipped with LED terminal pad, the described 3rd Metal foil is controlled to be provided with LED times described terminal pad;Position of the position of the main terminal pads of LED less than LED terminal pad.
Described LED monomers include LED chip and connecting elements, and the LED chip includes top electrodes and bottom Electrode;The bottom electrode of the LED chip is fixedly connected and is electrically connected with the main terminal pads of LED;The connecting elements includes The articulamentum of metal foil and insulating materials is connected, the connection metal foil is metal material, and the articulamentum is with being connected metal foil It is fixedly connected;The connection metal foil surface is provided with the top electricity of the 1st pad and the 2nd pad, the 1st pad and LED chip Pole is fixedly connected and is electrically connected with;2nd pad is fixedly connected and is electrically connected with LED terminal pad;The LED chip Top electrodes are located at the one of the 2nd pad of the connection metal foil connected close to the LED chip on the LED chip length direction Side;Each described LED monomer includes 3 LED chips, is the first color LED chip, the second color LED core respectively Piece and the 3rd color LED chip;First color LED chip of the multiple LED monomers being arranged in a row in left and right and 1 first control Metal foil is electrically connected with;Second color LED chip of the multiple LED monomers being arranged in a row in left and right and 1 second control metal Paper tinsel is electrically connected with;3rd color LED chip of the multiple LED monomers being arranged in a row in left and right and 1 article of the 3rd control metal foil electricity Property connection.
The luminescence component also includes lower circuit pack, radiator and control integrated package, and the radiator is located at offline The lower section of road component, the radiator is fixedly connected with lower circuit pack;Described lower circuit pack include lower wiring layer and The lower circuit base plate of insulating materials, the lower wiring layer is fixedly connected with lower circuit base plate;The control integrated package is arranged on down The lower surface of wiring layer;The lower circuit base plate is located at the lower section of connection sheet, and the lower wiring layer is located under lower circuit base plate Side, the lower circuit base plate is connected with the bonding of connection sheet lower surface;The lower circuit pack is provided with multiple heat conduction grooves, described to lead Downwards, the bottom land of the heat conduction groove is the lower surface of connection sheet to hot slot opening;The radiator, which includes, is welded on heat conduction Multiple radiating pins of the metal material of groove;Each described connection sheet is to that should have 1 heat conduction groove described above;It is each 1 radiating pin described above of the individual connection sheet correspondence;The rear and front end distance of the heat conduction groove is H3, and the heat conduction is recessed The left and right ends distance of groove is H4, and H3 is more than H4.
The luminescence component also includes vertically arranged perpendicular circuit pack and main integrated package;The main integrated package is arranged on The surface of perpendicular circuit pack;The main integrated package is electrically connected with connection sheet.
Described luminescence component also includes top layer;The top layer includes the top line base board of the black of insulating materials; The top layer is provided with top layer hole;The top layer hole is more than LED putting holes in the surface of LED putting holes, the top layer hole.
The upper circuit pack is provided with the interstitial hole being located at directly over LED putting holes, the horizontal cross-section face of the interstitial hole Horizontal section area of the product more than LED putting holes;Position is placed in the bottom of the interstitial hole provided with chip, and chip places the position of position Higher than the position of the main terminal pads of LED, LED chip is fixed on chip and placed on position;The upper circuit pack also includes and upper base The middle line layer of plate upper surface bonding connection;The middle line layer places position provided with described chip.
The top surface of the connection sheet includes multiple bonding pads in tandem, and bonding pad is located at front and rear two adjacent LEDs Between main terminal pad, the lower surface bonding connection of bonding pad and upper substrate.
The upper circuit pack is provided with multiple blind holes, and partly or entirely LED times described terminal pad is located in blind hole respectively Bottom.
Distance between the main terminal pad left ends of LED and connection sheet left surface in left and right is H1, the main terminal pads of LED Left end is located at the right of connection sheet left surface, and the distance between the main terminal pad right-hand members of LED and connection sheet right flank in left and right is H2, The main terminal pad right-hand members of LED are located at the left side of connection sheet right flank, and H1 is more than 0, H2 and is more than 0.
Described lower wiring layer includes between the multiple lower line layers being distributed up and down, two neighboring lower line layer provided with exhausted The underlying substrate of edge material;Described layer of reaching the standard grade includes the multiple upper wiring layers being distributed up and down, two neighboring upper wiring layer it Between be provided with insulating materials top substrate layer.
The radiator also includes multiple fin of metal material, and each described fin draws with corresponding radiating Pin integrally connected;The radiator also includes the radiating piece of the insulating materials for fixing multiple fin.
The beneficial effects of the invention are as follows:Luminescence component includes LED component and upper component, and upper component includes metal material Multiple connection sheets, upper component also includes the main terminal pads of multiple LED of array distribution, and the main terminal pads of LED are arranged on connection sheet On top surface, upper component is provided with multiple LED putting holes of array distribution, and the bottom of each LED putting hole is to that should have described in one The main terminal pads of LED, LED component includes multiple LED monomers of array distribution, the bottom electrode of the LED chip of LED monomers with The main terminal pads of LED are fixedly connected and are electrically connected with, in LED chip heat transfer to connection sheet, and luminescence component also includes offline Road component and radiator, lower circuit pack include the lower circuit base plate of insulating materials, lower circuit base plate and connection sheet lower surface Bonding connection, lower circuit pack is provided with heat conduction groove, and the bottom land of heat conduction groove is the lower surface of connection sheet, and radiator includes weldering The heat being connected in the radiating pin of heat conduction groove, connection sheet is delivered to radiator by the pin that radiates, then LED display Perfect heat-dissipating, quality better, performance is stable.Connecting elements includes the articulamentum of connection metal foil and insulating materials, connection Layer is fixedly connected with being connected metal foil, and connecting elements is just stablized, and connection metal foil surface is provided with the 1st pad and the 2nd pad, the 1st Pad is fixedly connected and is electrically connected with the top electrodes of LED chip, and the 2nd pad is fixedly connected and electrically with LED terminal pad Connection, the top electrodes of LED chip are located at the connection metal connected close to the LED chip on the LED chip length direction The side of 2nd pad of paper tinsel, connection metal foil would not block the luminous of the non-electrode place of LED chip, then LED display LED requires no solder bonds metal wire, and the tie point of LED chip and the main connection positions of LED is firm, and LED chip is with being connected metal Firmly, the tie point of connection metal foil and LED terminal pad is firm for the tie point of paper tinsel, each LED monomer be broken it is replaceable, no Traditional LED support is needed, reduction LED chip volume is also helped, then the technique of LED display is simple, yield is high, easy Maintenance and stability are good, and LED packaging costs are greatly reduced, and LED costs are greatly reduced, LED display cost is greatly reduced, Make LED display luminous point spacing small, solving the LED of traditional LED display needs solder bonds metal wire and traditional LED Support and have that complex process, yield are low, bond wire line is not shockproof, bond wire line tie point easily disconnects, luminous point spacing Greatly, cost is high and the problem of poor stability.
Brief description of the drawings
Fig. 1 is the main structure diagram of the luminescence component for not drawing radiator of inventive embodiments 1;
Fig. 2 is the overlooking the structure diagram of the luminescence component for not drawing LED component of inventive embodiments 1;
Fig. 3 is the right side structural representation of the luminescence component for not drawing radiator of inventive embodiments 1;
Fig. 4 is the right side structural representation of the connection sheet of inventive embodiments 1;
Fig. 5 is that the right side of wherein 1 LED chip, connecting elements and the control metal foil of inventive embodiments 1 regards structure schematic diagram;
Fig. 6 be Fig. 5 in LED chip overlooking the structure diagram;
Fig. 7 is 1 structure enlarged diagram push up in the range of through hole and that position is placed without chip in Fig. 2;
Fig. 8 has additional the schematic diagram that chip places position not have to push up substrate in Fig. 7;
Fig. 9 be Fig. 8 in have additional the V-V ' after LED monomers to diagrammatic cross-section;
Figure 10 be Fig. 8 in have additional the schematic diagram after LED chip;
Figure 11 is that the schematic diagram after connection metal foil is had additional in Figure 10;
Figure 12 is the overlooking the structure diagram of the connection sheet of inventive embodiments 1;
Figure 13 is the present invention looks up structural representation of the heat conduction groove of the embodiment of the present invention 1;
Figure 14 is the main structure diagram of the radiator of inventive embodiments 1;
Figure 15 is the overlooking the structure diagram of the weld assembly of the embodiment of the present invention 2;
Figure 16 is the overlooking the structure diagram of the connection sheet of inventive embodiments 3;
Figure 17 is the overlooking the structure diagram of the LED chip of inventive embodiments 4.
Embodiment
The present embodiment be invention preferred embodiment, other every its principle and basic structure it is identical with the present embodiment or Person is approximate, within invention protection domain.
Embodiment 1
Shown in reference picture 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8, Fig. 9, Figure 10, Figure 11, Figure 12, Figure 13 and Figure 14, A kind of LED display module, includes luminescence component;Described luminescence component includes LED component and upper component;Described is upper Component includes multiple connection sheets 21 in left-right situs, and the connection sheet 21 is metal material, the two neighboring electricity of connection sheet 21 Sexual isolation;Described upper component also includes horizontally disposed upper circuit pack 5, and the upper circuit pack 5 includes layer of reaching the standard grade With the upper substrate 4 of insulating materials, described layer of reaching the standard grade is fixedly connected with upper substrate 4;The upper substrate 4, which is located at, reaches the standard grade under layer Side, the connection sheet 21 is located at the lower section of upper substrate 4, and the lower surface of the upper substrate 4 is connected with the top surface bonding of connection sheet 21; Described upper component also includes the main terminal pads 22 of multiple LED of array distribution, and the main terminal pads 22 of LED are arranged on connection sheet On 21 top surfaces, the main terminal pads 22 of LED are fixedly connected and are electrically connected with connection sheet 21;Described upper component is provided with array point Multiple LED putting holes 6 of cloth, the bottom of each LED putting hole 6 is correspondingly provided with the main terminal pads 22 of LED described in one; Described LED component includes multiple LED monomers of array distribution, and multiple LED monomers are separately fixed at the described main connections of LED On disk 22, described LED monomers are corresponded with the main terminal pads of LED 22;The layer of reaching the standard grade includes a plurality of in tandem One control metal foil 71, the layer of reaching the standard grade also includes a plurality of second control metal foil 72 in tandem, described to reach the standard grade layer also Include a plurality of 3rd control metal foil in tandem, the first control control of metal foil 71 and second metal foil 72 is distinguished Provided with LED terminal pad 8, the 3rd control metal foil is provided with described LED terminal pad 8;The main terminal pads 22 of LED Position of the position less than LED terminal pad 8.
The main terminal pads 22 of LED are turmeric pad, and the main terminal pads 22 of LED are arranged on the top surface of connection sheet 21, The main terminal pads 22 of LED are not belonging to connection sheet 21.The top surface of the connection sheet 21 includes multiple bonding pads in tandem 212, bonding pad 212 is located between the main terminal pad 22 of front and rear two adjacent LEDs, and bonding pad 212 and the lower surface of upper substrate 4 are bonded Connection.
1 LED monomer is the LED of 1 pixel, 0.1-5 millimeters of LED monomer spacing, i.e., pel spacing 0.1-5 millimeters.
Described LED monomers include LED chip and connecting elements, and the LED chip includes top electrodes 51, chip Main body 52 and bottom electrode 53;The bottom electrode 53 of the LED chip is fixedly connected and is electrically connected with the main terminal pads of LED 22; The connecting elements includes the articulamentum 502 of connection metal foil 50 and insulating materials, and the articulamentum 502 is with being connected metal foil 50 are fixedly connected;Connection metal foil 50 surface is provided with the top of the 1st pad and the 2nd pad, the 1st pad and LED chip Portion's electrode 51 is fixedly connected and is electrically connected with;2nd pad is fixedly connected and is electrically connected with LED terminal pad 8;It is described The top electrodes 51 of LED chip are located at the connection metal foil 50 connected close to the LED chip on the LED chip length direction The 2nd pad side;Each described LED monomer includes 3 LED chips, be respectively the first color LED chip, Second color LED chip and the 3rd color LED chip;First color LED chip of the multiple LED monomers being arranged in a row in left and right It is electrically connected with 1 first control metal foil 71;The the second color LED chip and 1 for the multiple LED monomers being arranged in a row in left and right The control of bar second metal foil 72 is electrically connected with;3rd color LED chip of the multiple LED monomers being arranged in a row in left and right with 1 article 3rd control metal foil is electrically connected with.
The luminescence component also includes lower circuit pack 35, radiator and control integrated package 34, and the radiator is located at The lower section of lower circuit pack 35, the radiator is fixedly connected with lower circuit pack 35;Described lower circuit pack 35 includes The lower circuit base plate 30 of lower wiring layer 36 and insulating materials, the lower wiring layer 36 is fixedly connected with lower circuit base plate 30;It is described Integrated package 34 is controlled to be arranged on the lower surface of lower wiring layer 36;The lower circuit base plate 30 is located at the lower section of connection sheet 21, described Lower wiring layer 36 is located at the lower section of lower circuit base plate 30, and the lower circuit base plate 30 is connected with the bonding of the lower surface of connection sheet 21;Institute Lower circuit pack 35 is stated provided with multiple heat conduction grooves 78, Open Side Down for the heat conduction groove 78, the bottom land of the heat conduction groove 78 For the lower surface of connection sheet 21;The radiator includes the multiple radiating pins for the metal material being welded at heat conduction groove 78 701;Each described 21 pairs of connection sheet should have 1 heat conduction groove 78 described above;Each described connection sheet 21 correspondence 1 with The upper radiating pin 701;The rear and front end distance of the heat conduction groove 78 is H3, the left and right ends of the heat conduction groove 78 away from It is more than H4 from for H4, H3.The luminescence component also includes the main control integrated package for being separately mounted to the lower lower surface of wiring layer 36 28 and lead socket 58, the control integrated package 34, which passes through, is arranged on leading in the middle of the main terminal pads 22 of four LED that two rows two are arranged Electric hole is electrically connected with LED terminal pad 8, and main control integrated package 28 is electrically connected with connection sheet 21.
The radiator also includes multiple fin 702 of metal material, each described fin 702 with it is corresponding Radiate the integrally connected of pin 701;The radiator also includes the radiating piece of the insulating materials for fixing multiple fin 702 703。
The luminescence component also includes vertically arranged perpendicular circuit pack and main integrated package;The main integrated package is arranged on The surface of perpendicular circuit pack;The main integrated package is electrically connected with connection sheet 21.
Described luminescence component also includes top layer 10;The top layer 10 includes the top line roadbed of the black of insulating materials Plate;The top layer 10 is provided with top layer hole 62;The top layer hole 62 is more than in the surface of LED putting holes 6, the top layer hole 62 LED putting holes 6;The top layer hole 62 makes LED terminal pad 8 not blocked by top layer 10.
Distance between the main left ends of terminal pad 22 of LED and the left surface of connection sheet 21 in left and right is H1, the main companies of LED The right that the left end of disk 22 is located at the left surface of connection sheet 21 is connect, on a left side between the main right-hand members of terminal pad 22 of LED and the right flank of connection sheet 21 Right distance is H2, and the main right-hand members of terminal pad 22 of LED are located at the left side of the right flank of connection sheet 21, and H1 is more than 0, H2 and is more than 0.
The height of the connection sheet 21 is 10 microns to 3 millimeters.The LED monomers, which also include, encases LED chip, connection The Protection glue of metal foil 50 and LED terminal pad 8, Protection glue belongs to more than one of silica gel and epoxy resin.
The upper circuit pack 5 is provided with the interstitial hole 63 being located at directly over LED putting holes 6, interstitial hole 63 be square opening or Circular port, the horizontal section area of interstitial hole 63 is more than the horizontal section area of LED putting holes 6;The bottom of interstitial hole 63 is provided with Chip places position 42, and chip places position of the position higher than the main terminal pads 22 of LED of position 42, and chip places position 42 and blocked LED Chip makes LED chip not contacted with the main terminal pads of LED 22, and LED chip is placed on chip and placed on position 42.
The upper circuit pack 5 also includes the upper circuit base plate 2 of wiring layer 1, middle wiring layer 3 and insulating materials;Institute The lower surface for stating wiring layer 1 is connected with the bonding of upper circuit base plate 2, and lower surface and the middle wiring layer 3 of the upper circuit base plate 2 glue Close connection;Described upper circuit pack 5 also includes the tertiary circuit substrate 40 of the 3rd wiring layer 41 and insulating materials, described Chip is placed position 42 and is arranged on the 3rd wiring layer 41;The lower surface of the middle wiring layer 3 glues with tertiary circuit substrate 40 Close connection, the lower surface of the tertiary circuit substrate 40 and the 3rd wiring layer 41 are bonded and be connected, the 3rd wiring layer 41 with it is upper The upper surface bonding connection of substrate 4.The upper wiring layer 1 includes a plurality of first control metal foil 71, and the middle wiring layer 3 is wrapped A plurality of second control metal foil 72 and a plurality of 3rd control metal foil are included.
Described layer of reaching the standard grade includes between the multiple upper wiring layers being distributed up and down, two neighboring upper wiring layer provided with insulation The top substrate layer of material, the upper wiring layer 1 and middle wiring layer 3 belong to described upper wiring layer, and upper circuit base plate 2 belongs to described Top substrate layer.
Described upper component also includes control metal foil 7, the first described control control metal foil of metal foil 71, second 72 and the 3rd control metal foil to belong to described control metal foil 7.
Described upper circuit pack 5 also includes the top substrate 9 of insulating materials, pushes up the lower surface and upper wiring layer 1 of substrate 9 Upper surface be fixedly connected.The LED monomers also include electric conductor, and the connection metal foil 50 passes through electric conductor and LED times Terminal pad 8 is connected.For the influence of the difference in height that eliminates the corresponding 3 LED terminal pads 8 of 3 LED chips, and in order to limit Blind hole, each LED terminal pad 8 are respectively equipped with the scope of conductive body, the corresponding each LED terminal pad 8 of each LED monomer Place is located at the inner bottom part of blind hole respectively, and blind hole has spacing not connect with LED putting holes 6.The electric conductor is located in blind hole, Blind hole is divided into the first hole 91, the second hole 92 and the 3rd hole 93.It can not also set or set blind hole less, blind hole can also be placed with LED Hole 6 is connected.For the ease of laser boring, there is rounding 90 at the 3rd 93 4 jiaos of hole(Other various holes can also have rounding).
The main terminal pads 22 of LED, LED terminal pad 8, the 1st pad and the 2nd pad are turmeric pad, gold plated pads, plating silver soldering One or more among disk, alloy pad, five kinds of spray soldering disk,
Connecting elements is obtained by circuit board technique, and the connection metal foil 50 of connecting elements is copper foil layer, the articulamentum of insulating materials 502 use FPC sheet material, and the articulamentum 502 is conducive to connecting metal foil 50 with being connected the bonding connection of metal foil 50 It is easy to operate in process of production and connection metal foil 50 is stablized indeformable.
LED chip uses the LED chip of vertical stratification, LED chip rectangle, and the top electrodes 51 of LED chip, which are located at, to be leaned on The side of nearly LED terminal pad 8, connecting elements would not block the luminous of the non-electrode place of LED chip.Top electrodes 51 pass through altogether Brilliant technique or soldering tin technique are fixedly connected with connecting elements, or top electrodes 51 pass through ultrasonic welding process and connecting elements It is fixedly connected, requires no solder bonds wire, the area of required top electrodes 51 is smaller, is easy to reduce the body of LED chip Product, beneficial to the cost of reduction LED chip.
Described upper component also includes the insulator 271 or collets being arranged between two neighboring connection sheet 21.
Using four kinds of the soldering tin technique containing Reflow Soldering, eutectic welding procedure, ultrasonic welding process and dispensing die bond technique Among more than a kind of technique, connection metal foil 50 is fixedly connected with corresponding LED top electrodes 51 and secondary terminal pad 8, LED bottom electrodes 53 are made to be fixedly connected with the main terminal pads of LED 22.
Described upper circuit group, connection sheet 21 and lower circuit pack 35 and the connection between them all mainly use circuit Plate technique is obtained(Containing printed circuit technology and printed substrate technique), the copper foil of wiring board can be with turmeric, gold-plated, silver-plated and spray Tin etc. is surface-treated.Described connection sheet 21 is copper foil layer, and the upper circuit pack 5, connection sheet 21 and lower circuit pack 35 are viscous After conjunction, laser gets the hole LED putting holes 6 at circuit pack 5 on described, then in the corresponding company of bottom hole of LED putting holes 6 The top surface turmeric of contact pin 21 obtains the main terminal pads 22 of LED.
In actual use, when LED display, which is erect, to be set, now it is defined as this in front of the light-emitting area of LED display The upper direction of text, the bonnet direction of LED display is defined as being defined as this paper's in front of this paper lower direction, i.e. LED display Top, LED display rear is defined as the length direction rule of the connection sheet 21 of luminescence component in this paper lower section, LED display The orientation for being set to the connection sheet 21 in 1 upper component of luminescence component in this paper fore-and-aft direction, LED display is defined as This paper left and right directions, now the light-emitting area of LED display be defined as this paper horizontal plane or the horizontal plane close to this paper.
Because the luminescence component includes LED component and upper component, upper component includes multiple connections of metal material Piece 21, upper component also includes the main terminal pads 22 of multiple LED of array distribution, and the main terminal pads 22 of LED are arranged on connection sheet 21 and pushed up On face, upper component is provided with multiple LED putting holes 6 of array distribution, and the bottom of each LED putting hole 6 is to that should have described in one The main terminal pads 22 of LED, LED component includes multiple LED monomers of array distribution, the bottom electrode of the LED chip of LED monomers 53 are fixedly connected and are electrically connected with the main terminal pads of LED 22, and in LED chip heat transfer to connection sheet 21, luminescence component is also wrapped Lower circuit pack 35 and radiator are included, lower circuit pack 35 includes the lower circuit base plate 30 of insulating materials, lower circuit base plate 30 are connected with the bonding of the lower surface of connection sheet 21, and lower circuit pack 35 is provided with heat conduction groove 78, and the bottom land of heat conduction groove 78 is connection The lower surface of piece 21, the heat that radiator includes in the radiating pin 701 being welded at heat conduction groove 78, connection sheet 21 passes through Radiating pin 701 is delivered to radiator, then the perfect heat-dissipating of LED display, and quality better, performance is stable.
Because the connecting elements includes the articulamentum 502 of connection metal foil 50 and insulating materials, articulamentum 502 is with connecting Connect metal foil 50 to be fixedly connected, connecting elements is just stablized, connection metal foil 50 surface is provided with the 1st pad and the 2nd pad, the 1st weldering Disk is fixedly connected and is electrically connected with the top electrodes 51 of LED chip, and the 2nd pad is fixedly connected and electrically with LED terminal pad 8 Connection, the top electrodes 51 of LED chip are located at the connection gold connected close to the LED chip on the LED chip length direction Belong to the side of the 2nd pad of paper tinsel 50, connection metal foil 50 would not block the luminous of the non-electrode place of LED chip, and then LED is shown The LED of screen requires no solder bonds metal wire, and the tie point of LED chip and the main connection positions of LED is firm, and LED chip is with being connected Firmly, the tie point of connection metal foil 50 and LED terminal pad 8 is firm, and each LED monomer is broken for the tie point of metal foil 50 It is replaceable, it is not necessary to traditional LED support, reduction LED chip volume is also helped, then the technique of LED display is simple, good Rate is high, easily repair and stability is good, and LED packaging costs are greatly reduced, and LED costs are greatly reduced, LED is greatly reduced and shows Display screen cost, solving the LED of traditional LED display needs solder bonds metal wire and traditional LED support and there is technique It is complicated, yield is low, bond wire line is not shockproof, bond wire line tie point easily disconnects, luminous point spacing is big, cost is high and stably Property difference the problem of.
Embodiment 2
Embodiment 2 is similar to Example 1, shown in reference picture 15, for the ease of production, using weld assembly, weld assembly bag Welding matrix 503 and multiple connecting elements are included, is connected between welding matrix 503 and connecting elements provided with the 1st connector the 505 or the 2nd The 1st connector 505 and the 2nd connector 506 are provided between junctor 506, or welding matrix 503 and connecting elements, matrix is welded 503 are fixedly connected by the 1st connector 505 and the one of both of the 2nd connector 506 or both with multiple connecting elements respectively.Weldering Connected components are provided with matrix hole 504, and matrix hole 504 is easy to the movement and positioning of weld assembly in production.
Weld assembly is obtained by circuit board technique, and connection metal foil 50 is copper foil layer, and the articulamentum 502 of insulating materials is used FPC sheet material, the 1st connector 505, the 2nd connector 506 and welding matrix 503 use the FPC of insulating materials Sheet material.
Embodiment 3
Embodiment 3 is similar to Example 1, shown in reference picture 16, and main difference is one of left side or right side of connection sheet 21 Or the left and right sides is provided with multiple breach 215, breach 215 is located between front and rear two neighboring main terminal pad 22, and left and right is two neighboring The breach 215 of connection sheet 21 is oppositely arranged.
Embodiment 4
Embodiment 4 is similar to Example 1, shown in reference picture 17, and huge is not that the position of LED chip top electrodes 51 is different. In order to not have the electric conductor of spilling after the welding of top electrodes 51 and connecting elements(The electric conductor of spilling easily makes LED core Piece short circuit or electric leakage), top electrodes 51 four in outer rim four less than the LED chip top surface outer rim.
Embodiment 4 and embodiment 1 it is other it is huge be not that the upper circuit pack 5 does not set chip and places position 42, the LED chip It is fixed on by glue in main terminal pad 22.Described lower wiring layer includes the multiple lower line layers being distributed up and down;It is described offline Road component 35 also includes the underlying substrate of the insulating materials between two neighboring lower line layer, i.e., described lower circuit pack 35 be multilayer circuit board.
Embodiment 5
Embodiment 5 is similar to Example 1, and mainly huge is not that the main terminal pad 22 belongs to the connection sheet 21, the connection sheet The bonding pad 212 of 21 top surface and main terminal pad 22 are all electrodeposited coatings.The bottom correspondence of each LED putting hole 6 sets one The individual described main terminal pads 22 of LED, the main terminal pads 22 of described LED belong to the bottom of LED putting holes 6.Connection sheet described in production 21 are first electroplated, and then connection sheet 21 is bonded with the upper circuit pack 5 and lower circuit pack 35 again.

Claims (10)

1. a kind of LED display module, includes luminescence component;It is characterized in that:Described luminescence component include LED component and Upper component;Described upper component includes multiple connection sheets of left-right situs, and the connection sheet is metal material, described in each Connection sheet is provided with the main terminal pads of multiple LED in tandem;Described upper component also includes horizontally disposed upper circuit group Part, the upper circuit pack includes the upper substrate of reach the standard grade layer and insulating materials, and described layer of reaching the standard grade is fixedly connected with upper substrate; The upper substrate is located at the lower section for layer of reaching the standard grade, and the connection sheet is located at the top of the lower section of upper substrate, the upper substrate and connection sheet Face bonding connection;Described upper component is provided with multiple LED putting holes of array distribution, the bottom of each LED putting hole To that should have the main terminal pads of LED described in 1;Described LED component includes multiple LED monomers of array distribution, each institute LED monomers are stated to be fixed in the main terminal pads of corresponding 1 LED;The layer of reaching the standard grade includes a plurality of first control in tandem Metal foil, the layer of reaching the standard grade also includes a plurality of second control metal foil in tandem, before and after the layer of reaching the standard grade also includes The a plurality of 3rd control metal foil of arrangement, the first control metal foil and the second control metal foil are respectively equipped with LED connection Disk, the 3rd control metal foil is provided with LED times described terminal pad;Less than the LED times connection in the position of the main terminal pads of LED The position of disk;Described LED monomers include LED chip and connecting elements, and the LED chip includes top electrodes and bottom Portion's electrode;The bottom electrode of the LED chip is fixedly connected and is electrically connected with the main terminal pads of LED;The connecting elements includes There is the articulamentum of connection metal foil and insulating materials, the articulamentum is fixedly connected with being connected metal foil;The connection metal foil Surface is provided with the 1st pad and the 2nd pad, and the 1st pad is fixedly connected and is electrically connected with the top electrodes of LED chip;Institute The 2nd pad is stated to be fixedly connected and be electrically connected with LED terminal pad.
2. a kind of LED according to claim 1 display module, it is characterized in that:The luminescence component also includes offline Road component, radiator and control integrated package, the radiator are located at the lower section of lower circuit pack, the radiator and lower circuit group Part is fixedly connected;Described lower circuit pack includes the lower circuit base plate of lower wiring layer and insulating materials, the lower wiring layer It is fixedly connected with lower circuit base plate;The control integrated package is arranged on the lower surface of lower wiring layer;The lower circuit base plate is located at The lower section of connection sheet, the lower wiring layer is located at the lower section of lower circuit base plate, and the lower circuit base plate glues with connection sheet lower surface Close connection;The lower circuit pack is provided with multiple heat conduction grooves, and the heat conduction slot opening is downward, the bottom land of the heat conduction groove For the lower surface of connection sheet;The radiator includes the multiple radiating pins for the metal material for being welded on heat conduction groove;Often One connection sheet is to that should have 1 heat conduction groove described above;Each described radiating described above of connection sheet correspondence 1 is drawn Pin.
3. a kind of LED according to claim 2 display module, it is characterized in that:The rear and front end of the heat conduction groove away from It is more than H4 apart from for H4, H3 from the left and right ends for H3, the heat conduction groove.
4. a kind of LED according to claim 1 display module, it is characterized in that:Described luminescence component also includes top Layer;The top layer includes the top line base board of the black of insulating materials;The top layer is provided with top layer hole;The top layer hole exists The surface of LED putting holes, the top layer hole is more than LED putting holes.
5. a kind of LED according to claim 1 display module, it is characterized in that:The upper circuit pack, which is provided with, is located at LED Interstitial hole directly over putting hole, the horizontal section area of the interstitial hole is more than the horizontal section area of LED putting holes;It is described Position is placed in the bottom of interstitial hole provided with chip, and chip places position of the position higher than the main terminal pads of LED of position, and LED chip is fixed Placed in chip on position;The upper circuit pack also includes bonds the middle line layer being connected with upper substrate upper surface;In described Line layer places position provided with described chip.
6. a kind of LED according to claim 1 display module, it is characterized in that:The upper circuit pack is provided with multiple blind Hole, partly or entirely LED times described terminal pad is respectively positioned at blind hole inner bottom part.
7. a kind of LED according to claim 1 display module, it is characterized in that:The top electrodes of the LED chip are located at The side of 2nd pad of the connection metal foil connected close to the LED chip on the LED chip length direction.
8. a kind of LED according to claim 1 display module, it is characterized in that:Before the top surface of the connection sheet includes The multiple bonding pads arranged afterwards, bonding pad is located between the main terminal pad of front and rear two adjacent LEDs, the following table of bonding pad and upper substrate Face bonding connection.
9. a kind of LED according to claim 2 display module, it is characterized in that:The radiator also includes metal material Multiple fin of matter, each described fin and corresponding radiating pin integrally connected;The radiator also includes use In the radiating piece of the insulating materials of fixed multiple fin.
10. a kind of LED according to claim 1 display module, it is characterized in that:Each described LED monomer includes 3 The individual LED chip, is the first color LED chip, the second color LED chip and the 3rd color LED chip respectively;Line up left and right First color LED chip of multiple LED monomers of one row is electrically connected with 1 first control metal foil;What left and right was arranged in a row Second color LED chip of multiple LED monomers is electrically connected with 1 second control metal foil;Multiple LED that left and right is arranged in a row 3rd color LED chip of monomer is electrically connected with 1 article of the 3rd control metal foil.
CN201710543781.2A 2016-07-05 2017-07-05 A kind of LED display module Pending CN107146542A (en)

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CN2016105213889 2016-07-05

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CN201710543783.1A Pending CN107146543A (en) 2016-07-05 2017-07-05 A kind of LED display module
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CN108899407B (en) * 2018-07-09 2019-08-09 安徽触威电子科技有限公司 The packaging method of integrated LED display module
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Application publication date: 20170908