CN107129284A - 一种高性能多温区ntc热敏电阻器介质材料及其制备方法 - Google Patents

一种高性能多温区ntc热敏电阻器介质材料及其制备方法 Download PDF

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CN107129284A
CN107129284A CN201710363428.6A CN201710363428A CN107129284A CN 107129284 A CN107129284 A CN 107129284A CN 201710363428 A CN201710363428 A CN 201710363428A CN 107129284 A CN107129284 A CN 107129284A
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林榕
谢冬桔
胡勇
黄瑞南
赵明辉
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SHANTOU FREE TRADE ZONE SONGTIAN ELECTRONIC TECHNOLOGY Co.,Ltd.
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SHANTOU HIGH-NEW DEVELOPMENT ZONE SONGTIAN ENTERPRISE Co Ltd
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Abstract

一种高性能多温区NTC热敏电阻器介质材料,其特征在于由下述重量配比的原料制成:Al2O3 25‑43%,WO3 4‑12%,MnO2 13‑22%,Ni2O3 16‑30%,Fe2O3 5‑15%,BiLiTiSiO6 0.5‑5%,(Li1/ 2La1/2)TiO3 0.3‑5%,LaNiO3 0.2‑3%。本发明还提供上述高性能多温区NTC热敏电阻器介质材料的一种制备方法。本发明的NTC热敏电阻器介质材料可在宽温区(如25‑1130℃)使用,在不同温区有不同的材料常数B值,并且在高温区具有高材料常数B值。本发明的高性能多温区NTC热敏电阻器介质材料用于制作NTC热敏传感器,制得的NTC热敏电阻可在宽温区(如25‑1130℃)使用,且在高温下使用时灵敏度高。

Description

一种高性能多温区NTC热敏电阻器介质材料及其制备方法
技术领域
本发明涉及信息功能材料技术领域,具体涉及一种高性能多温区NTC热敏电阻器介质材料及其制备方法。
背景技术
NTC(negative temperature coefficient,负温度系数)热敏电阻是指随温度升高而其阻值降低的电阻,由于其对温度敏感、响应快、测量精度高,广泛应用于温度测量、温度控制、温度补偿、抑制浪涌电流等方面。NTC热敏电阻陶瓷材料是研究广泛的热敏电阻器介质材料,它通常使用过渡金属元素镍、铜、铝、锰、铬等氧化物组成。
NTC热敏电阻的电阻率与温度的关系符合Arrhenius指数关系:ρ=ρ0exp(Ea/kT), ρ和ρ0分别为温度在T(绝对温度)和无穷大时的电阻率,k是玻尔兹曼常数,Ea是活化能。热敏电阻器介质材料通常采用室温(25℃)下的电阻率和材料常数B表征,材料常数B与活化能的关系为:B=Ea/k,材料常数B与材料活化能成正比。NTC热敏电阻的温度-电阻特性可表示为:R=R0exp(B(1/T-1/T0)),R、R0分别为T、T0(绝对温度)时的电阻。电阻温度系数为:αT=1/R(dR/dT)= -B/T2。材料常数B表征了NTC热敏电阻对温度的敏感性,B值越大,则NTC热敏电阻的电阻对于温度的变化率越大,材料对温度敏感性越好。
对NTC热敏电阻器介质材料的研究,目前多数集中于常温热敏电阻器介质材料的研究,而高温(300℃以上)和较宽温区(25-1000℃或1000℃以上)热敏电阻器介质材料的研究相对较少。目前常用的NTC热敏电阻器介质材料的B值为2000-6000K,而为了提高高温时NTC热敏电阻的灵敏度,B值应在6000K以上。因此,为了适应宽温区(如25-1130℃)的测温,有必要开发在不同温区有不同材料常数B值、并且在高温区具有高材料常数B值的NTC热敏电阻器介质材料,以满足宽温区和高温环境下的测温和控制的应用要求。
发明内容
本发明所要解决的技术问题是提供一种高性能多温区NTC热敏电阻器介质材料及其制备方法,这种NTC热敏电阻器介质材料可在宽温区(如25-1130℃)使用,在不同温区有不同的材料常数B值,并且在高温区具有高材料常数B值。采用的技术方案如下:
一种高性能多温区NTC热敏电阻器介质材料,其特征在于由下述重量配比的原料制成:Al2O3 25-43%,WO3 4-12%,MnO2 13-22%,Ni2O3 16-30%,Fe2O3 5-15%,BiLiTiSiO6 0.5-5%,(Li1/2La1/2)TiO3 0.3-5%,LaNiO3 0.2-3%。
在一种优选方案中,上述高性能多温区NTC热敏电阻器介质材料由下述重量配比的原料制成:Al2O3 30-40%,WO3 6-10%,MnO2 15-22%,Ni2O3 20-30%,Fe2O3 8-14%,BiLiTiSiO6 0.5-4%,(Li1/2La1/2)TiO3 0.3-4%,LaNiO3 0.2-2%。
在另一种优选方案中,上述高性能多温区NTC热敏电阻器介质材料由下述重量配比的原料制成:Al2O3 27-40%,WO3 8-10%,MnO2 17-20%,Ni2O3 22-30%,Fe2O3 10-14%,BiLiTiSiO6 0.5-3%,(Li1/2La1/2)TiO3 0.3-3%,LaNiO3 0.2-2%。
优选上述BiLiTiSiO6、(Li1/2La1/2)TiO3、LaNiO3分别采用常规的化学原料以固相法合成。
上述BiLiTiSiO6可采用如下工艺制备:按1/2:1/2:1:1的摩尔比配备Bi2O3、Li2CO3、TiO2和SiO2,然后对Bi2O3、Li2CO3、TiO2和SiO2进行研磨并混合均匀;再将Bi2O3、Li2CO3、TiO2和SiO2的混合物料放入氧化铝坩埚内,于810℃下保温240分钟,得到BiLiTiSiO6。得到的BiLiTiSiO6冷却后,经研磨并过200目筛,备用。
上述(Li1/2La1/2)TiO3可采用如下工艺制备:按1/4:1/4:1的摩尔比配备Li2CO3、La2O3和TiO2,然后对Li2CO3、La2O3和TiO2进行研磨并混合均匀;再将Li2CO3、La2O3和TiO2的混合物料放入氧化铝坩埚内,于1030℃下保温120分钟,得到(Li1/2La1/2)TiO3。得到的(Li1/ 2La1/2)TiO3冷却后,经研磨并过200目筛,备用。
上述LaNiO3可采用如下工艺制备:按1/2:1/2的摩尔比配备La2O3和Ni2O3,然后对La2O3和Ni2O3进行研磨并混合均匀;再将La2O3和Ni2O3的混合物料放入氧化铝坩埚内,于1200℃下保温240分钟,得到LaNiO3。得到的LaNiO3冷却后,经研磨并过200目筛,备用。
本发明还提供上述高性能多温区NTC热敏电阻器介质材料的一种制备方法,其特征在于包括下述步骤:
(1)按比例配备Al2O3、WO3、MnO2、Ni2O3、Fe2O3、BiLiTiSiO6、(Li1/2La1/2)TiO3和LaNiO3
(2)将步骤(1)所配备的Al2O3、WO3、MnO2、Ni2O3、Fe2O3、BiLiTiSiO6、(Li1/2La1/2)TiO3和LaNiO3粉碎并混合均匀,得到第一混合粉体;
(3)将步骤(2)得到的第一混合粉体在烘箱中干燥(优选干燥温度为70-100℃,干燥时间为7-10小时),然后研磨分散,得到第二混合粉体;
(4)将步骤(3)得到的第二混合粉体放入硅碳棒电炉中,于1100-1250℃下煅烧3-5小时,然后降温至20-30℃(优选降温速度为50-100℃/小时),得到NTC粉体;
(5)向步骤(4)得到的NTC粉体中加入无水乙醇,球磨8-16小时,然后将NTC粉体放入烘箱中干燥(优选干燥温度为70-100℃,干燥时间为7-10小时),再研磨分散,并过200目筛;
(6)向过筛后的NTC粉体中加入粘结剂并进行造粒,得到颗粒状物料;
(7)将步骤(6)得到的颗粒状物料压制成生坯片;
(8)将生坯片放入硅钼棒电炉中,于1350-1400℃下保温3-5小时,使生坯片排出粘结剂并烧结,得到所述高性能多温区NTC热敏电阻器介质材料(制得的高性能多温区NTC热敏电阻器介质材料为陶瓷片)。
步骤(2)中,可以分别将各种原料粉碎后混合均匀;也可以将各种原料混合后进行粉碎,随后边粉碎边混合,或粉碎后再使各种原料混合均匀。粉碎设备可采用球磨,也可以采用其它粉碎设备。
优选步骤(2)中,将Al2O3、WO3、MnO2、Ni2O3、Fe2O3、BiLiTiSiO6、(Li1/2La1/2)TiO3和LaNiO3混合均匀后,加入无水乙醇,球磨8-20小时,得到第一混合粉体;更优选被球磨的原料、所用球、所用无水乙醇的重量比例为:原料:球:无水乙醇=1:2.5:0.75。
优选步骤(5)中,进行球磨时,NTC粉体、所用球、所用无水乙醇的重量比例为:NTC粉体:球:无水乙醇=1:2.5:0.70。
步骤(6)的粘结剂可采用聚乙烯醇水溶液(即PVA溶液)。优选步骤(6)的粘结剂采用重量百分比浓度为10%的聚乙烯醇溶液,所加入的聚乙烯醇溶液的重量为NTC粉体的重量的8-10%。
优选步骤(7)中,先在20-30MPa压强下将步骤(6)得到的颗粒状物料压制成圆片,压制时间为7-12分钟;然后在100-200MPa压强下对圆片进行等静压处理,等静压处理时间为7-12分钟,得到生坯片。
优选步骤(8)中,硅钼棒电炉中温度的升温速度为50-120℃/小时。
制得的高性能多温区NTC热敏电阻器介质材料随炉冷却,自然降温至室温后即可用于制作热敏电阻。制得高性能多温区NTC热敏电阻器介质材料(即陶瓷片)后,在其双面被银电极,然后可进行性能测试。
本发明的高性能多温区NTC热敏电阻器介质材料与现有技术相比,具有如下优点:
(1)在不同的温区(即温度范围)具有不同的材料常数B值,并且在高温区具有高材料常数B值,具体为:在25-500℃的温度范围内B值为3810-5050K,在>500且≤800℃的温度范围内B值为5805-7013K,在>800且≤1130℃的温度范围内B值为8265-10550K;
(2)在各温区工作稳定,适合不同温度段的精确测量;
(3)室温电阻率(ρ25℃)在20.3×106Ω·cm~80×106Ω·cm之间。
本发明的高性能多温区NTC热敏电阻器介质材料用于制作NTC热敏传感器,制得的NTC热敏电阻可在宽温区(如25-1130℃)使用,且在高温下使用时灵敏度高。
具体实施方式
实施例1
首先,以固相法合成BiLiTiSiO6、(Li1/2La1/2)TiO3、LaNiO3
BiLiTiSiO6采用如下工艺制备:按1/2:1/2:1:1的摩尔比配备Bi2O3、Li2CO3、TiO2和SiO2,然后对Bi2O3、Li2CO3、TiO2和SiO2进行研磨并混合均匀;再将Bi2O3、Li2CO3、TiO2和SiO2的混合物料放入氧化铝坩埚内,于810℃下保温240分钟,得到BiLiTiSiO6。得到的BiLiTiSiO6冷却后,经研磨并过200目筛,备用。
(Li1/2La1/2)TiO3采用如下工艺制备:按1/4:1/4:1的摩尔比配备Li2CO3、La2O3和TiO2,然后对Li2CO3、La2O3和TiO2进行研磨并混合均匀;再将Li2CO3、La2O3和TiO2的混合物料放入氧化铝坩埚内,于1030℃下保温120分钟,得到(Li1/2La1/2)TiO3。得到的(Li1/2La1/2)TiO3冷却后,经研磨并过200目筛,备用。
LaNiO3采用如下工艺制备:按1/2:1/2的摩尔比配备La2O3和Ni2O3,然后对La2O3和Ni2O3进行研磨并混合均匀;再将La2O3和Ni2O3的混合物料放入氧化铝坩埚内,于1200℃下保温240分钟,得到LaNiO3。得到的LaNiO3冷却后,经研磨并过200目筛,备用。
然后,按下述步骤制备高性能多温区NTC热敏电阻器介质材料:
(1)按比例配备Al2O3、WO3、MnO2、Ni2O3、Fe2O3、BiLiTiSiO6、(Li1/2La1/2)TiO3和LaNiO3
参照表1,配备的各种原料的重量百分比如下:Al2O3 30%,WO3 8%,MnO2 16%,Ni2O3 26%,Fe2O3 12%,BiLiTiSiO6 4%,(Li1/2La1/2)TiO3 2.5%,LaNiO3 1.5%;
(2)将步骤(1)所配备的Al2O3、WO3、MnO2、Ni2O3、Fe2O3、BiLiTiSiO6、(Li1/2La1/2)TiO3和LaNiO3粉碎并混合均匀,得到第一混合粉体;
本步骤(2)中,将Al2O3、WO3、MnO2、Ni2O3、Fe2O3、BiLiTiSiO6、(Li1/2La1/2)TiO3和LaNiO3混合均匀后,加入无水乙醇,球磨15小时,得到第一混合粉体;被球磨的原料、所用球、所用无水乙醇的重量比例为:原料:球:无水乙醇=1:2.5:0.75;
(3)将步骤(2)得到的第一混合粉体在烘箱中干燥(干燥温度为80℃,干燥时间为9小时),然后研磨分散,得到第二混合粉体;
(4)将步骤(3)得到的第二混合粉体放入硅碳棒电炉中,于1200℃下煅烧4小时,然后降温至25℃(降温速度为80℃/小时),得到NTC粉体;
(5)向步骤(4)得到的NTC粉体中加入无水乙醇,球磨12小时,然后将NTC粉体放入烘箱中干燥(干燥温度为90℃,干燥时间为8小时),再研磨分散,并过200目筛;
本步骤(5)中,进行球磨时,NTC粉体、所用球、所用无水乙醇的重量比例为:NTC粉体:球:无水乙醇=1:2.5:0.70;
(6)向过筛后的NTC粉体中加入粘结剂并进行造粒,得到颗粒状物料;
本步骤(6)的粘结剂采用重量百分比浓度为10%的聚乙烯醇溶液,所加入的聚乙烯醇溶液的重量为NTC粉体的重量的9%;
(7)将步骤(6)得到的颗粒状物料压制成生坯片;
本步骤(7)中,先在25MPa压强下将步骤(6)得到的颗粒状物料压制成圆片,压制时间为10分钟;然后在150MPa压强下对圆片进行等静压处理,等静压处理时间为10分钟,得到生坯片;
(8)将生坯片放入硅钼棒电炉中(硅钼棒电炉中温度的升温速度为100℃/小时),于1380℃下保温4小时,使生坯片排出粘结剂并烧结,得到所述高性能多温区NTC热敏电阻器介质材料(制得的高性能多温区NTC热敏电阻器介质材料为陶瓷片)。
实施例2
本实施例中,BiLiTiSiO6、(Li1/2La1/2)TiO3、LaNiO3的制备工艺与实施例1相同。
本实施例中,高性能多温区NTC热敏电阻器介质材料的制备方法包括下述步骤:
(1)按比例配备Al2O3、WO3、MnO2、Ni2O3、Fe2O3、BiLiTiSiO6、(Li1/2La1/2)TiO3和LaNiO3
参照表1,配备的各种原料的重量百分比如下:Al2O3 38%,WO3 7%,MnO2 15%,Ni2O3 24%,Fe2O3 10%,BiLiTiSiO6 2.5%,(Li1/2La1/2)TiO3 1.5%,LaNiO3 2%;
(2)将步骤(1)所配备的Al2O3、WO3、MnO2、Ni2O3、Fe2O3、BiLiTiSiO6、(Li1/2La1/2)TiO3和LaNiO3粉碎并混合均匀,得到第一混合粉体;
本步骤(2)中,将Al2O3、WO3、MnO2、Ni2O3、Fe2O3、BiLiTiSiO6、(Li1/2La1/2)TiO3和LaNiO3混合均匀后,加入无水乙醇,球磨8小时,得到第一混合粉体;被球磨的原料、所用球、所用无水乙醇的重量比例为:原料:球:无水乙醇=1:2.5:0.75;
(3)将步骤(2)得到的第一混合粉体在烘箱中干燥(干燥温度为100℃,干燥时间为7小时),然后研磨分散,得到第二混合粉体;
(4)将步骤(3)得到的第二混合粉体放入硅碳棒电炉中,于1100℃下煅烧5小时,然后降温至20℃(降温速度为50℃/小时),得到NTC粉体;
(5)向步骤(4)得到的NTC粉体中加入无水乙醇,球磨8小时,然后将NTC粉体放入烘箱中干燥(干燥温度为100℃,干燥时间为7小时),再研磨分散,并过200目筛;
本步骤(5)中,进行球磨时,NTC粉体、所用球、所用无水乙醇的重量比例为:NTC粉体:球:无水乙醇=1:2.5:0.70;
(6)向过筛后的NTC粉体中加入粘结剂并进行造粒,得到颗粒状物料;
本步骤(6)的粘结剂采用重量百分比浓度为10%的聚乙烯醇溶液,所加入的聚乙烯醇溶液的重量为NTC粉体的重量的8%;
(7)将步骤(6)得到的颗粒状物料压制成生坯片;
本步骤(7)中,先在30MPa压强下将步骤(6)得到的颗粒状物料压制成圆片,压制时间为7分钟;然后在200MPa压强下对圆片进行等静压处理,等静压处理时间为7分钟,得到生坯片;
(8)将生坯片放入硅钼棒电炉中(硅钼棒电炉中温度的升温速度为120℃/小时),于1400℃下保温3小时,使生坯片排出粘结剂并烧结,得到所述高性能多温区NTC热敏电阻器介质材料(制得的高性能多温区NTC热敏电阻器介质材料为陶瓷片)。
实施例3
本实施例中,BiLiTiSiO6、(Li1/2La1/2)TiO3、LaNiO3的制备工艺与实施例1相同。
本实施例中,高性能多温区NTC热敏电阻器介质材料的制备方法包括下述步骤:
(1)按比例配备Al2O3、WO3、MnO2、Ni2O3、Fe2O3、BiLiTiSiO6、(Li1/2La1/2)TiO3和LaNiO3
参照表1,配备的各种原料的重量百分比如下:Al2O3 36%,WO3 10%,MnO2 18%,Ni2O3 22%,Fe2O3 8%,BiLiTiSiO6 1.5%,(Li1/2La1/2)TiO3 3%,LaNiO3 1.5%;
(2)将步骤(1)所配备的Al2O3、WO3、MnO2、Ni2O3、Fe2O3、BiLiTiSiO6、(Li1/2La1/2)TiO3和LaNiO3粉碎并混合均匀,得到第一混合粉体;
本步骤(2)中,将Al2O3、WO3、MnO2、Ni2O3、Fe2O3、BiLiTiSiO6、(Li1/2La1/2)TiO3和LaNiO3混合均匀后,加入无水乙醇,球磨20小时,得到第一混合粉体;被球磨的原料、所用球、所用无水乙醇的重量比例为:原料:球:无水乙醇=1:2.5:0.75;
(3)将步骤(2)得到的第一混合粉体在烘箱中干燥(干燥温度为70℃,干燥时间为10小时),然后研磨分散,得到第二混合粉体;
(4)将步骤(3)得到的第二混合粉体放入硅碳棒电炉中,于1250℃下煅烧3小时,然后降温至30℃(降温速度为100℃/小时),得到NTC粉体;
(5)向步骤(4)得到的NTC粉体中加入无水乙醇,球磨8小时,然后将NTC粉体放入烘箱中干燥(干燥温度为70℃,干燥时间为10小时),再研磨分散,并过200目筛;
本步骤(5)中,进行球磨时,NTC粉体、所用球、所用无水乙醇的重量比例为:NTC粉体:球:无水乙醇=1:2.5:0.70;
(6)向过筛后的NTC粉体中加入粘结剂并进行造粒,得到颗粒状物料;
本步骤(6)的粘结剂采用重量百分比浓度为10%的聚乙烯醇溶液,所加入的聚乙烯醇溶液的重量为NTC粉体的重量的10%;
(7)将步骤(6)得到的颗粒状物料压制成生坯片;
本步骤(7)中,先在20MPa压强下将步骤(6)得到的颗粒状物料压制成圆片,压制时间为12分钟;然后在100MPa压强下对圆片进行等静压处理,等静压处理时间为12分钟,得到生坯片;
(8)将生坯片放入硅钼棒电炉中(硅钼棒电炉中温度的升温速度为50℃/小时),于1350℃下保温5小时,使生坯片排出粘结剂并烧结,得到所述高性能多温区NTC热敏电阻器介质材料(制得的高性能多温区NTC热敏电阻器介质材料为陶瓷片)。
实施例4-6
实施例4-6中,各种原料的配比如表1所示。实施例4中制备高性能多温区NTC热敏电阻器介质材料的方法与实施例1相同(可根据实际情况对各步骤的温度、时间、压力等工艺条件进行调整);实施例6中制备高性能多温区NTC热敏电阻器介质材料的方法与实施例3相同(可根据实际情况对各步骤的温度、时间、压力等工艺条件进行调整);实施例5中制备高性能多温区NTC热敏电阻器介质材料的方法与实施例2相同(可根据实际情况对各步骤的温度、时间、压力等工艺条件进行调整)。
表1给出本发明实施例1-6的原料配方。
表1 本发明实施例1-6的原料配方(表1中各数据均为重量百分比)
实施例1-6制得的高性能多温区NTC热敏电阻器介质材料随炉冷却,自然降温至室温后,在其双面被银电极,然后可进行性能测试。由B=ln(ρ12)/((1/T1)-(1/T2))计算上述各实施例的高性能多温区NTC热敏电阻器介质材料的材料常数B,上述各实施例的高性能多温区NTC热敏电阻器介质材料的性能参数如表2所示。
表2各实施例制得的NTC热敏电阻器介质材料的性能
从表2可以看出,各实施例的高性能多温区NTC热敏电阻器介质材料在不同的温区具有不同的材料常数B值,在25-500℃的温度范围内B值为3810-5050K,在>500且≤800℃的温度范围内B值为5805-7013K,在>800且≤1130℃的温度范围内B值为8265-10550K。室温电阻率(ρ25℃)在20.3×106Ω·cm~80×106Ω·cm之间。

Claims (10)

1.一种高性能多温区NTC热敏电阻器介质材料,其特征在于由下述重量配比的原料制成:Al2O3 25-43%,WO3 4-12%,MnO2 13-22%,Ni2O3 16-30%,Fe2O3 5-15%,BiLiTiSiO6 0.5-5%,(Li1/2La1/2)TiO3 0.3-5%,LaNiO3 0.2-3%。
2.根据权利要求1所述的高性能多温区NTC热敏电阻器介质材料,其特征在于所述BiLiTiSiO6采用如下工艺制备:按1/2:1/2:1:1的摩尔比配备Bi2O3、Li2CO3、TiO2和SiO2,然后对Bi2O3、Li2CO3、TiO2和SiO2进行研磨并混合均匀;再将Bi2O3、Li2CO3、TiO2和SiO2的混合物料放入氧化铝坩埚内,于810℃下保温240分钟,得到BiLiTiSiO6
3.根据权利要求1所述的高性能多温区NTC热敏电阻器介质材料,其特征在于所述(Li1/2La1/2)TiO3采用如下工艺制备:按1/4:1/4:1的摩尔比配备Li2CO3、La2O3和TiO2,然后对Li2CO3、La2O3和TiO2进行研磨并混合均匀;再将Li2CO3、La2O3和TiO2的混合物料放入氧化铝坩埚内,于1030℃下保温120分钟,得到(Li1/2La1/2)TiO3
4.根据权利要求1所述的高性能多温区NTC热敏电阻器介质材料,其特征在于所述LaNiO3可采用如下工艺制备:按1/2:1/2的摩尔比配备La2O3和Ni2O3,然后对La2O3和Ni2O3进行研磨并混合均匀;再将La2O3和Ni2O3的混合物料放入氧化铝坩埚内,于1200℃下保温240分钟,得到LaNiO3
5.权利要求1所述的高性能多温区NTC热敏电阻器介质材料的制备方法,其特征在于包括下述步骤:
(1)按比例配备Al2O3、WO3、MnO2、Ni2O3、Fe2O3、BiLiTiSiO6、(Li1/2La1/2)TiO3和LaNiO3
(2)将步骤(1)所配备的Al2O3、WO3、MnO2、Ni2O3、Fe2O3、BiLiTiSiO6、(Li1/2La1/2)TiO3和LaNiO3粉碎并混合均匀,得到第一混合粉体;
(3)将步骤(2)得到的第一混合粉体在烘箱中干燥,然后研磨分散,得到第二混合粉体;
(4)将步骤(3)得到的第二混合粉体放入硅碳棒电炉中,于1100-1250℃下煅烧3-5小时,然后降温至20-30℃,得到NTC粉体;
(5)向步骤(4)得到的NTC粉体中加入无水乙醇,球磨8-16小时,然后将NTC粉体放入烘箱中干燥,再研磨分散,并过200目筛;
(6)向过筛后的NTC粉体中加入粘结剂并进行造粒,得到颗粒状物料;
(7)将步骤(6)得到的颗粒状物料压制成生坯片;
(8)将生坯片放入硅钼棒电炉中,于1350-1400℃下保温3-5小时,使生坯片排出粘结剂并烧结,得到所述高性能多温区NTC热敏电阻器介质材料。
6.根据权利要求5所述的高性能多温区NTC热敏电阻器介质材料的制备方法,其特征在于:步骤(2)中,将Al2O3、WO3、MnO2、Ni2O3、Fe2O3、BiLiTiSiO6、(Li1/2La1/2)TiO3和LaNiO3混合均匀后,加入无水乙醇,球磨8-20小时,得到第一混合粉体。
7.根据权利要求6所述的高性能多温区NTC热敏电阻器介质材料的制备方法,其特征在于:步骤(2)中,被球磨的原料、所用球、所用无水乙醇的重量比例为:原料:球:无水乙醇=1:2.5:0.75。
8.根据权利要求5所述的高性能多温区NTC热敏电阻器介质材料的制备方法,其特征在于:步骤(5)中,进行球磨时,NTC粉体、所用球、所用无水乙醇的重量比例为:NTC粉体:球:无水乙醇=1:2.5:0.70。
9.根据权利要求5所述的高性能多温区NTC热敏电阻器介质材料的制备方法,其特征在于:步骤(6)的粘结剂采用重量百分比浓度为10%的聚乙烯醇溶液,所加入的聚乙烯醇溶液的重量为NTC粉体的重量的8-10%。
10.根据权利要求5所述的高性能多温区NTC热敏电阻器介质材料的制备方法,其特征在于:步骤(7)中,先在20-30MPa压强下将步骤(6)得到的颗粒状物料压制成圆片,压制时间为7-12分钟;然后在100-200MPa压强下对圆片进行等静压处理,等静压处理时间为7-12分钟,得到生坯片。
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