CN107104012A - One kind pressing switches set installs standby and technique - Google Patents
One kind pressing switches set installs standby and technique Download PDFInfo
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- CN107104012A CN107104012A CN201710538649.2A CN201710538649A CN107104012A CN 107104012 A CN107104012 A CN 107104012A CN 201710538649 A CN201710538649 A CN 201710538649A CN 107104012 A CN107104012 A CN 107104012A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H11/00—Apparatus or processes specially adapted for the manufacture of electric switches
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Abstract
Standby and technique is installed the invention discloses one kind pressing switches set, the equipment includes base and sends into module, base cuts scattered machine automatically, base turns to arrangement module, base sub-material module, base blows dust extractor, base oiling module, base rivets module, floor installation module, contact pin rivets test system, contact pin knob blows dust extractor, rubber base marble component load module, rubber base marble component blows dust extractor, rubber base marble module testing module, contact pin knob rivets module, knob contact pin component installation module, rubber base glue head installs module, rubber base iron-clad installs module, big spring load module, iron-clad test module, burn-in test module, semi-finished product defective products discharges module, finished product gear test module, bad test module that finished product is pressure-resistant, finished product high measure module, non-defective unit marking module and non-defective unit defective products discriminating module.
Description
Technical field
The present invention relates to pressing switching technique field, and in particular to one kind pressing switches set installs standby and technique.
Background technology
In the prior art, the technological process of production of contact-making switch is as shown in figure 1, including following 11 processes：
1st, knob connects riveting, detection (man-hour：5.6S)；
2nd, base cuts scattered, pressure-vaccum dirt (man-hour：12S)；
3rd, base oiling (man-hour：5S)；
4th, (man-hour is surveyed in the product examine of little spring marble half：5S)；
5th, assembling base (knob semi-finished product, loading spring marble semi-finished product rubber base, dress base) (man-hour：5S)；
6th, base riveting (man-hour：4.5S)；
7th, dress big spring, glue head (man-hour：5.5S)；
8th, iron-clad (man-hour is filled：5S)；
9th, iron-clad button bit and glue head motion detection (man-hour：6.5S)；
10th, finished product conducting, contact voltage, pressure-proof inspection (man-hour：18S)；
11st, finished product highly checks, beats the non-defective unit marking (man-hour：6.5S).
The process data of this pressing switch packaging technology of the prior art is as shown in table 1.
Table 1 presses the process data that switches set installs standby and technique in the prior art
| Process number | Number | Man-hour (S/PCS) | Pitch time (S) | Production capacity (PCS/H) | Production capacity (PCS/ people/H) per capita | Qualification rate |
| 11 | 13 | 71.6 | 6.5 | 550 | 42 | 98.5 |
The subject matter of this pressing switch packaging technology of the prior art includes：
Firstth, base supplied materials fills for reel band, need to cut into single product, and hand hydraulic cutting presser uses manual feeding；Cut the time
Long, efficiency is low；
Secondth, test step human hand is operated, and because product has 12 gears, each gear test, which needs to be pressed with hand, to be taken
Time length, efficiency are low；
3rd, the assembling of human hand feeding easily causes contact pin deformation, the product quality problem of neglected loading part；
4th, product sequence is more, causes to waste conveyance time and space-consuming.
All there is improved space from production efficiency and product quality in pressing switch packaging technology of the prior art.
The content of the invention
In order to overcome problems of the prior art, the present invention provides a kind of pressing switches set and installs standby and technique.
To achieve the above object, pressing switches set installing of the present invention is standby includes：
Base sends into module, for sending into base；
Base cuts scattered machine automatically, for base to be chopped into loose mail；
Base turns to arrangement module, and 90 degree of works being fed to below are turned to for the base for being chopped into loose mail to be automatically taken out
Sequence；
Base sub-material module, for completing base sub-material；
Base blows dust extractor, for completing base pressure-vaccum dirt；
Base oiling module, for giving base oiling；
Base rivets module, the riveting for completing base and contact pin；
Floor installation module, for base to be loaded into rubber base；
Contact pin rivets test system, for carrying out the low bad high bad test test of test and contact pin of contact pin；Described connects
Piece riveting test system includes contact pin high bad test module and the low bad test module of contact pin；The high bad test module of contact pin is used
In the high bad test of completion contact pin；The low bad test module of contact pin is used to complete the low bad test of contact pin；
Contact pin knob blows dust extractor, the pressure-vaccum dirt for completing contact pin and knob；
Rubber base marble component load module, for loading rubber base marble component；
Rubber base marble component blows dust extractor, for completing rubber base marble component pressure-vaccum dirt；
Rubber base marble module testing module, for completing rubber base marble module testing；
Contact pin knob rivets module, for completing the riveting of contact pin knob；
Knob contact pin component installation module, for contact pin and knob to be loaded into rubber base；
Rubber base glue head installs module, for loading glue head to rubber base；
Rubber base iron-clad installs module, for rubber base to be loaded into iron-clad；
Big spring load module, for loading big spring to rubber base；
Iron-clad test module, for carrying out iron-clad test；
Burn-in test module, for carrying out burn-in test；
Semi-finished product defective products discharges module, for the defective products in semi-finished product to be discharged；
Finished product gear test module, for completing the test of finished product gear；
Bad test module that finished product is pressure-resistant, for completing the pressure-resistant bad test of finished product；
Finished product high measure module, for completing finished product high measure；
Non-defective unit marking module, for stamping the non-defective unit marking to non-defective unit；
Non-defective unit defective products discriminating module, for non-defective unit and defective products to be distinguished；
Wherein base feeding module is cut scattered machine with base and is connected automatically；Base cuts scattered machine and turns to arrangement module with base automatically
Connection；Base turns to arrangement module and is connected with base sub-material module；Base blows one that dust extractor is arranged on base sub-material module
Side；Base oiling module is arranged on the side that base blows dust extractor；Base riveting module is arranged on going out for base oiling module
At mouthful；Contact pin high bad test module and the low bad test module of contact pin are arranged on revolvable round turntable, round turntable
It is arranged on the side that base rivets module；Contact pin knob blows the top that dust extractor is arranged on round turntable；Rubber base marble component
Load module is connected with rubber base marble module testing module；Rubber base marble component blows dust extractor and is arranged on rubber base marble component dress
Enter between module and rubber base marble module testing module；Knob contact pin component installation module is arranged on rubber base marble module testing mould
The side of block；Rubber base glue head installs module, iron-clad test module, burn-in test module and semi-finished product defective products and discharges module into one
Bar is disposed linearly at pressing switches set and installs standby middle part；Rubber base iron-clad installs module and is arranged on rubber base glue head installation module
Side；Finished product gear test module and the pressure-resistant bad test module of finished product are arranged on the side that semi-finished product defective products discharges module；
Finished product high measure module is arranged on the side of the pressure-resistant bad test module of finished product；Non-defective unit marking module is arranged on finished product and highly surveyed
The side of die trial block；Non-defective unit defective products discriminating module is arranged on the side of non-defective unit marking module.
Described base cut automatically scattered machine include cut cylinder, cylinder mounting plate, pillar, binder cylinder, fork feeding cylinder,
Proximity switch, feeding cylinder, feeding cylinder floating junction, feeding cylinder line slideway, cut cylinder floating joint, cut bottom plate
Mould, lifting cylinder, lifting cylinder floating junction, lifting cylinder line slideway, insertion cut mould cylinder, rotary cylinder, clamping
Bottom plate cylinder and bottom plate fixture, wherein cylinder mounting plate are arranged on the top of pillar；Cylinder is cut installed in cylinder mounting plate
Top, cuts bottom plate mould and is connected to by cutting cylinder floating joint and cut the bottom of cylinder, is cut by cutting cylinder driving
Cylinder floating joint and the up and down motion of bottom plate mould is cut, loose mail is chopped into by cutting bottom plate mould by base；Feeding cylinder is set
Put in the side of pillar, feeding cylinder floating junction is connected to the side of feeding cylinder, feeding cylinder line slideway, which is arranged on, to be sent
Expect the lower section of cylinder and feeding cylinder floating junction, base is arranged on feeding cylinder, base is driven along sending by feeding cylinder
Expect cylinder line slideway side-to-side movement, base is sent into the lower section for cutting bottom plate mould；The top of feeding cylinder line slideway is also
Be provided with fork feeding cylinder, for feeding cylinder drive base along feeding cylinder line slideway side-to-side movement during protect
Hold base stable, it is to avoid base is rocked in the longitudinal direction；Binder cylinder is arranged on the side of fork feeding cylinder, for cutting
During compress base.
Described lifting cylinder is arranged on the side for cutting bottom plate mould, and clamping bottom plate cylinder is floated by lifting cylinder and connect
Head is connected to the bottom of lifting cylinder；Clamping bottom plate cylinder is connected with bottom plate fixture, and lifting cylinder line slideway is fixedly mounted on
The side of pillar, the lifting cylinder is used to drive lifting cylinder floating junction, clamping bottom plate cylinder and bottom plate fixture along carrying
Cylinder line slideway is risen to move up and down；The clamping bottom plate cylinder is used for the base pinch for driving bottom plate fixture to be chopped into loose mail
Tightly.
Described insertion cuts mould cylinder and rotary cylinder is arranged on the outside of column, and insertion cuts mould cylinder and is located at rotation
The top of cylinder, rotary cylinder cuts mould for drive and rotates and rest on the bottom that insertion cuts mould cylinder, and insertion cuts mould
Cylinder is used to cut mould and be inserted into cut in bottom plate mould.
Described contact pin riveting test system includes turntable motor, round turntable, the high bad test module of contact pin and contact pin
Low bad test module；Wherein turntable motor is arranged on the bottom of round turntable, and round turntable rotation is driven by turntable motor；Circle
The upper surface of shape rotating disk has circumferentially been evenly arranged multiple products and has fixed workpiece, and each product is fixed on workpiece and is fixed with one
The individual knob for installing contact pin；The low bad test module of contact pin includes the low bad test module of the first contact pin and the second contact pin is low bad
Test module, the low bad test module of the first contact pin includes the first cylinder, the first floating junction, first straight line guide rail, first low
Bad chaining pin, the first conducting chaining pin and the first mounting bracket, wherein the first cylinder is arranged on the top of the first mounting bracket, the
One line slideway is fixedly mounted on the side of the first mounting bracket, and the first floating junction is connected to the bottom of the first cylinder, first
The first chaining pin installing plate is connected with below floating junction, the first described low bad chaining pin and the first conducting are respectively provided with chaining pin
On the upper surface of the first chaining pin installing plate, described the first cylinder drives the first floating junction, the first low bad chaining pin and the
One conducting is moved in the vertical direction with chaining pin along first straight line guide rail, the first chaining pin installing plate, the first low bad chaining pin and
First conducting is respectively positioned on one of product with chaining pin, and to fix the surface of workpiece and the position of the knob with installing contact pin corresponding.
The low bad test module of the second described contact pin includes the second cylinder, the second floating junction, second straight line guide rail, the
Two low bad chaining pins, the second conducting chaining pin and the second mounting bracket, wherein the second cylinder is arranged on the top of the second mounting bracket
Portion, second straight line guide rail is fixedly mounted on the side of the second mounting bracket, and the second floating junction is connected to the bottom of the second cylinder,
The second chaining pin installing plate is connected with below second floating junction, the second described low bad chaining pin and the second conducting are equal with chaining pin
On the upper surface for being arranged on the second chaining pin installing plate, the second described cylinder drives the second floating junction, the second low bad chaining pin
Moved in the vertical direction along second straight line guide rail with chaining pin with the second conducting, the second chaining pin installing plate, the second low bad survey
Pin and the second conducting be respectively positioned on chaining pin one of product fix workpiece surface and with the position for the knob for installing contact pin
Correspondence.
It is bad that the high bad test module of described contact pin includes the 3rd cylinder, the 3rd floating junction, the 3rd line slideway, height
Chaining pin and the 3rd mounting bracket, wherein the 3rd cylinder is arranged on the top of the 3rd mounting bracket, the 3rd line slideway is fixedly mounted
In the side of the 3rd mounting bracket, the 3rd floating junction is connected to the bottom of the 3rd cylinder, the lower section connection of the 3rd floating junction
There is the 3rd chaining pin installing plate, described high bad chaining pin is arranged on the upper surface of the 3rd chaining pin installing plate, the 3rd described gas
Cylinder drives the 3rd floating junction and high bad chaining pin to be moved in the vertical direction along the 3rd line slideway, the 3rd chaining pin installing plate
With high bad chaining pin be respectively positioned on one of product fix the surface of workpiece and knob with installing contact pin position it is corresponding.
The high bad test module of described contact pin can also be used to carry out the bad detection of off normal.
Pressing switch packaging technology of the present invention comprises the following steps：
Spring, rubber base marble component semi-finished product are entered；
Automatic assembling；
Big spring is loaded into semi-finished product, semi-finished product are the rubber base for having assembled knob, contact pin and bottom plate；
Automation group enters glue head, iron-clad, carries out finished product test；
Wherein, automatic assembling installs standby base feeding module feeding base using pressing switches set, automatic by base
Cut scattered machine and base is chopped into loose mail, the base for being chopped into loose mail is automatically taken out into 90 degree of confessions of steering by base steering arrangement module
Expect to process below；Base sub-material is completed by base sub-material module；Dust extractor is blown by base and completes base pressure-vaccum dirt；The bottom of by
Seat oiling module gives base oiling；The riveting that module completes base and contact pin is riveted by base；By floor installation module by base
Load rubber base；Standby contact pin is installed by pressing switches set and rivets the low bad high bad survey of test and contact pin of test system progress contact pin
Examination；Described contact pin riveting test system includes contact pin high bad test module and the low bad test module of contact pin；Contact pin is high not
Good test module is used to complete the high bad test of contact pin；The low bad test module of contact pin is used to complete the low bad test of contact pin；With
The pressure-vaccum dirt that dust extractor completes contact pin and knob is blown by contact pin knob afterwards；Rubber base ripple is loaded by rubber base marble component load module
Sub-component；Dust extractor is blown by rubber base marble component and completes rubber base marble component pressure-vaccum dirt；By rubber base marble module testing module
Complete rubber base marble module testing；The riveting of contact pin knob is completed by contact pin knob riveting module；Mould is installed by knob contact pin component
Contact pin and knob are loaded rubber base by block；
It is to install standby rubber base glue head installation module by pressing switches set to load glue to rubber base that automation group, which enters glue head, iron-clad,
Head；Module is installed by rubber base iron-clad rubber base is loaded into iron-clad；Load big spring to rubber base by big spring load module；Surveyed by iron-clad
Die trial block carries out iron-clad test；Burn-in test is carried out by burn-in test module；Do not tested by iron-clad or burn-in test half into
Product are the defective products in semi-finished product, discharge module by semi-finished product defective products and discharge the defective products in semi-finished product；Surveyed by iron-clad
The semi-finished product of examination and burn-in test turn into finished product, and into finished product gear test module, finished product is completed by finished product gear test module
Gear is tested；The pressure-resistant bad test of finished product is completed by the pressure-resistant bad test module of finished product；Completed into by finished product high measure module
Product high measure；By the way that finished product gear is tested, finished product is pressure-resistant, the finished product of bad test and finished product high measure is non-defective unit, is not passed through
The finished product of bad test that finished product gear is tested, finished product is pressure-resistant or finished product high measure is defective products；By non-defective unit marking module to good
Product stamp the non-defective unit marking, are distinguished non-defective unit and defective products by non-defective unit defective products discriminating module.
Pressing switches set installing back-up of the present invention is two parts pan feeding, Part I：Base is cut, dust suction,
Base oiling, knob connect riveting, detection, the product examine of little spring marble half is surveyed, assembling base, base rivet (the equipment production cycle
5.5S)；Second part：Fill big spring, glue head, dress iron-clad and button bit and glue head motion detection, it is finished product conducting, contact voltage, resistance to
Pressure is checked, finished product highly checks, beats the non-defective unit marking (equipment production cycle 5.8S).Contact pin functional check automatic testing method,
Defective products is automatically drained out defective products box, and non-defective unit is sent directly into assembling rubber base.Base cuts electric eye control feeding with automatic, and by gas
The base cut is sent dust suction, oiling, assembling, base to rivet by cylinder.The mode of base baster vacuum attraction makes oil in oily cylinder
Interior holding stable state.12 gears of finished product detection are divided into 4 measuring heads, will shorten the testing time, lifting quality, efficiency.
Brief description of the drawings
Fig. 1 is the flow chart of pressing switch packaging technology of the prior art.
Fig. 2 is that pressing switches set of the present invention installs standby structural representation.
Fig. 3 is that described pressing switches set installs the structural representation that standby base cuts scattered machine automatically.
Fig. 4 is that described pressing switches set installs the structural representation that standby contact pin rivets test system.
Fig. 5 is the flow chart of pressing switch packaging technology of the present invention.
Embodiment
Following examples are used to illustrate the present invention, but are not limited to the scope of the present invention.
Include as shown in Fig. 2 pressing switches set installing of the present invention is standby：
Base sends into module 1, for sending into base；
Base cuts scattered machine 2 automatically, for base to be chopped into loose mail；
Base turns to arrangement module 3, is fed to below for the base for being chopped into loose mail to be automatically taken out into 90 degree of steering
Process；
Base sub-material module 6, for completing base sub-material；
Base blows dust extractor 7, for completing base pressure-vaccum dirt；
Base oiling module 8, for giving base oiling；
Base rivets module 9, the riveting for completing base and contact pin；
Floor installation module 10, for base to be loaded into rubber base；
Contact pin rivets test system, for carrying out the low bad high bad test test of test and contact pin of contact pin；Described connects
Piece riveting test system includes contact pin high bad test module 11 and the low bad test module 12 of contact pin；The high bad test mould of contact pin
Block 11 is used to complete the high bad test of contact pin；The low bad test module 12 of contact pin is used to complete the low bad test of contact pin；
Contact pin knob blows dust extractor 13, the pressure-vaccum dirt for completing contact pin and knob；
Rubber base marble component load module 18, for loading rubber base marble component；
Rubber base marble component blows dust extractor 17, for completing rubber base marble component pressure-vaccum dirt；
Rubber base marble module testing module 16, for completing rubber base marble module testing；
Contact pin knob rivets module 15, for completing the riveting of contact pin knob；
Knob contact pin component installation module 14, for contact pin and knob to be loaded into rubber base；
Rubber base glue head installs module 20, for loading glue head to rubber base；
Rubber base iron-clad installs module 19, for rubber base to be loaded into iron-clad；
Big spring load module 5, for loading big spring to rubber base；
Iron-clad test module 21, for carrying out iron-clad test；
Burn-in test module 22, for carrying out burn-in test；
Semi-finished product defective products discharges module 23, for the defective products in semi-finished product to be discharged；
Finished product gear test module 24, for completing the test of finished product gear；
Bad test module 25 that finished product is pressure-resistant, for completing the pressure-resistant bad test of finished product；
Finished product high measure module 26, for completing finished product high measure；
Non-defective unit marking module 27, for stamping the non-defective unit marking to non-defective unit；
Non-defective unit defective products discriminating module 28, for non-defective unit and defective products to be distinguished；
Wherein base feeding module 1 is cut scattered machine 2 with base and is connected automatically；Base cuts scattered machine 2 and turns to arrangement with base automatically
Module 3 is connected；Base turns to arrangement module 3 and is connected with base sub-material module 6；Base blows dust extractor 7 and is arranged on base sub-material
The side of module 6；Base oiling module 8 is arranged on the side that base blows dust extractor 7；Base riveting module 9 is arranged on base
The exit of oiling module 8；Contact pin high bad test module 11 and the low bad test module 12 of contact pin are arranged on revolvable circle
On shape rotating disk, round turntable is arranged on the side that base rivets module 9；Contact pin knob blows dust extractor 13 and is arranged on round turntable
Top；Rubber base marble component load module 18 is connected with rubber base marble module testing module 16；Rubber base marble component pressure-vaccum dirt
Module 17 is arranged between rubber base marble component load module 18 and rubber base marble module testing module 16；Knob contact pin component is pacified
It is arranged on the side of rubber base marble module testing module 16 for die-filling piece 14；Rubber base glue head install module 20, iron-clad test module 21,
Burn-in test module 22 and semi-finished product defective products discharge module 23 be arranged in alignmently pressing switches set installing it is standby in
Portion；Rubber base iron-clad installs module 19 and is arranged on the side that rubber base glue head installs module 20；Finished product gear test module 24 and finished product
Pressure-resistant bad test module 25 is arranged on the side that semi-finished product defective products discharges module 23；Finished product high measure module 26 is arranged on
The side for bad test module 25 that finished product is pressure-resistant；Non-defective unit marking module 27 is arranged on the side of finished product high measure module 26；It is good
Product defective products discriminating module 28 is arranged on the side of non-defective unit marking module 27.
Include cutting cylinder 30, cylinder mounting plate 31, pillar 32, pressure as shown in figure 3, described base cuts scattered machine 2 automatically
Material cylinder 33, fork feeding cylinder 34, proximity switch 35, feeding cylinder 37, feeding cylinder floating junction 38, feeding cylinder straight line are led
Rail 39, cut cylinder floating joint 310, cut bottom plate mould 311, lifting cylinder 312, lifting cylinder floating junction 313, lifting
Cylinder line slideway 314, insertion cut mould cylinder 315, rotary cylinder 316, clamping bottom plate cylinder 317 and bottom plate fixture 318, its
Middle cylinder mounting plate 31 is arranged on the top of pillar 32；The top that cylinder 30 is arranged on cylinder mounting plate 31 is cut, bottom plate is cut
Mould 311 is connected to by cutting cylinder floating joint 310 and cuts the bottom of cylinder 30, and cylinder is cut by cutting the driving of cylinder 30
Floating junction 310 and cut bottom plate mould 311 and move up and down, loose mail is chopped into by cutting bottom plate mould 311 by base；Feeding gas
Cylinder 37 is arranged on the side of pillar 32, and feeding cylinder floating junction 38 is connected to the side of feeding cylinder 37, feeding cylinder straight line
Guide rail 39 is arranged on the lower section of feeding cylinder 37 and feeding cylinder floating junction 38, and base 36 is arranged on feeding cylinder 37, by
Feeding cylinder 37 drives base 36 along the side-to-side movement of feeding cylinder line slideway 39, and the feeding of base 36 is cut into bottom plate mould
311 lower section；The top of feeding cylinder line slideway 39 is additionally provided with fork feeding cylinder 34, for driving bottom in feeding cylinder 37
Seat 36 is along keeping the stabilization of base 36 during the side-to-side movement of feeding cylinder line slideway 39, it is to avoid base 36 is in fore-and-aft direction
On rock；Binder cylinder 33 is arranged on the side of fork feeding cylinder 34, for compressing base 36 during cutting.
Described lifting cylinder 312 is arranged on the side for cutting bottom plate mould 311, and clamping bottom plate cylinder 317 passes through lifting
Cylinder floating joint 313 is connected to the bottom of lifting cylinder 312；Clamping bottom plate cylinder 317 is connected with bottom plate fixture 318, is lifted
Cylinder line slideway 314 is fixedly mounted on the side of pillar, and the lifting cylinder 312 is used to drive lifting cylinder floating junction
313rd, clamping bottom plate cylinder 317 and bottom plate fixture 318 move up and down along lifting cylinder line slideway 314；The clamping bottom plate
Cylinder 317 is used to drive bottom plate fixture 318 to clamp the base for being chopped into loose mail.
Described insertion cuts mould cylinder 315 and rotary cylinder 316 is arranged on the outside of column, and insertion cuts mould cylinder
315 are located at the top of rotary cylinder 316, and rotary cylinder 316, which cuts mould for drive and rotates and rest on insertion, cuts mould cylinder
315 bottom, insertion, which cuts mould cylinder 315, to be used to cut mould and be inserted into cut in bottom plate mould 311.
Described contact pin riveting test system includes turntable motor 50, round turntable 55, the high bad test module 11 of contact pin
With the low bad test module 12 of contact pin；Wherein turntable motor 50 is arranged on the bottom of round turntable 55, is driven by turntable motor 50
Round turntable 55 rotates；The upper surface of round turntable 55 has circumferentially been evenly arranged multiple products and has fixed workpiece 54, each
Product is fixed on workpiece 54 and is fixed with a knob 56 for installing contact pin；It is low that the low bad test module 12 of contact pin includes the first contact pin
Bad test module and the low bad test module of the second contact pin, the low bad test module of the first contact pin include the first cylinder 51, the
The low bad conducting of chaining pin 512, first of one floating junction 510, first straight line guide rail 511, first installs branch with chaining pin 513 and first
Frame 514, wherein the first cylinder 51 is arranged on the top of the first mounting bracket 514, first straight line guide rail 511 is fixedly mounted on first
The side of mounting bracket 514, the first floating junction 510 is connected to the bottom of the first cylinder 51, the lower section of the first floating junction 510
The first chaining pin installing plate is connected with, the first described low bad conducting chaining pin 513 of chaining pin 512 and first is arranged at the first survey
On the upper surface of pin installing plate, described the first cylinder 51 drives first the 510, first low bad chaining pin 512 of floating junction and the
One conducting is moved in the vertical direction with chaining pin 513 along first straight line guide rail 511, the first chaining pin installing plate, first low bad
The conducting chaining pin 513 of chaining pin 512 and first is respectively positioned on one of product and fixes the surface of workpiece 54 and with installing contact pin
The position correspondence of knob 56.
The low bad test module of the second described contact pin includes the second cylinder 52, the second floating junction 520, second straight line and led
The low bad conducting of chaining pin 522, second mounting bracket 524 of chaining pin 523 and second of rail 521, second, wherein the second cylinder 52 is installed
At the top of the second mounting bracket 524, second straight line guide rail 521 is fixedly mounted on the side of the second mounting bracket 524, and second floats
Dynamic joint 520 is connected to the bottom of the second cylinder 52, and the lower section of the second floating junction 520 is connected with the second chaining pin installing plate, institute
The the second low bad conducting chaining pin 523 of chaining pin 522 and second stated is arranged on the upper surface of the second chaining pin installing plate, described
The second cylinder 52 drive second the 520, second low bad conducting chaining pin 523 along second of chaining pin 522 and second of floating junction
Line slideway 521 is moved in the vertical direction, the second chaining pin installing plate, the second low bad conducting chaining pin of chaining pin 522 and second
523 are respectively positioned on one of product, and to fix the surface of workpiece 54 and the position of the knob 56 with installing contact pin corresponding.
The high bad test module 11 of described contact pin includes the 3rd cylinder 53, the 3rd floating junction 530, the 3rd line slideway
531st, the high mounting bracket 533 of bad chaining pin 532 and the 3rd, wherein the 3rd cylinder 53 is arranged on the top of the 3rd mounting bracket 533,
3rd line slideway 531 is fixedly mounted on the side of the 3rd mounting bracket 533, and the 3rd floating junction 530 is connected to the 3rd cylinder
53 bottom, the lower section of the 3rd floating junction 530 is connected with the 3rd chaining pin installing plate, and described high bad chaining pin 532 is arranged on
On the upper surface of 3rd chaining pin installing plate, the 3rd described cylinder 53 drives the 3rd floating junction 530 and the high edge of bad chaining pin 532
The 3rd line slideway 531 to move in the vertical direction, the 3rd chaining pin installing plate and high bad chaining pin 532 are respectively positioned on one of them
It is corresponding that product fixes the surface of workpiece 54 and the position of the knob 56 with installing contact pin.
The high bad test module 11 of described contact pin can also be used to carry out the bad detection of off normal.
As shown in figure 5, pressing switch packaging technology of the present invention comprises the following steps：
Spring, rubber base marble component semi-finished product are entered；
Automatic assembling；
Big spring is loaded into semi-finished product, semi-finished product are the rubber base for having assembled knob, contact pin and bottom plate；
Automation group enters glue head, iron-clad, carries out finished product test；
Wherein, as shown in Fig. 2 automatic assembling installs the standby base feeding feeding base of module 1 using pressing switches set,
Cut scattered machine 2 automatically by base and base is chopped into loose mail, turn to arrangement module 3 by base takes the base for being chopped into loose mail automatically
Go out to turn to 90 degree of processes being fed to below；Base sub-material is completed by base sub-material module 6；Dust extractor 7 is blown by base to complete
Base pressure-vaccum dirt；Base oiling is given by base oiling module 8；The riveting that module 9 completes base and contact pin is riveted by base；The bottom of by
Seat installs module 10 and base is loaded into rubber base；Standby contact pin riveting test system progress contact pin is installed by pressing switches set low bad
Test and the high bad test of contact pin；Described contact pin riveting test system includes the high bad test module 11 of contact pin and contact pin is low not
Good test module 12；The high bad test module 11 of contact pin is used to complete the high bad test of contact pin；The low bad test module 12 of contact pin
For completing the low bad test of contact pin；The pressure-vaccum dirt that dust extractor 13 completes contact pin and knob is then blown by contact pin knob；By glue
Seat marble component load module 18 loads rubber base marble component；Dust extractor 17 is blown by rubber base marble component and completes rubber base marble group
Part pressure-vaccum dirt；Rubber base marble module testing is completed by rubber base marble module testing module 16；It is complete by contact pin knob riveting module 15
Into the riveting of contact pin knob；Contact pin and knob are loaded into rubber base by knob contact pin component installation module 14；
It is to install standby rubber base glue head installation module 20 by pressing switches set to rubber base to load that automation group, which enters glue head, iron-clad,
Glue head；Module 19 is installed by rubber base iron-clad rubber base is loaded into iron-clad；Load big spring to rubber base by big spring load module 5；By
Iron-clad test module 21 carries out iron-clad test；Burn-in test is carried out by burn-in test module 22；Do not pass through iron-clad test or aging
The semi-finished product of test are the defective products in semi-finished product, discharge module 23 by semi-finished product defective products and arrange the defective products in semi-finished product
Go out；Tested by iron-clad and the semi-finished product of burn-in test turn into finished product, into finished product gear test module 24, surveyed by finished product gear
Die trial block 24 completes the test of finished product gear；The pressure-resistant bad test of finished product is completed by the pressure-resistant bad test module 25 of finished product；By finished product
High measure module 26 completes finished product high measure；By the way that finished product gear is tested, finished product is pressure-resistant, bad test and finished product are highly surveyed
The finished product of examination is non-defective unit, and by the way that finished product gear is tested, finished product is pressure-resistant, the finished product of bad test or finished product high measure is not bad
Product；The non-defective unit marking is stamped to non-defective unit by non-defective unit marking module 27, by non-defective unit defective products discriminating module 28 by non-defective unit and defective products area
Separate.
Fig. 5 shows the operational flowchart of pressing switch packaging technology of the present invention.Grasped according to the technique of the present invention
Make flow, having entered spring, rubber base marble component semi-finished product needs man-hour 3.5S, and automatic assembling needs man-hour 5.5S, and dress big spring enters
Half product need man-hour 3.5S, and automation group enters glue head, iron-clad, and carrying out finished product test needs man-hour 5.8S.
The process data of pressing switch packaging technology of the present invention is as shown in table 2.
The process data of the pressing switch packaging technology of the present invention of table 2
| Process number | Number | Man-hour (S/PCS) | Pitch time (S) | Production capacity (PCS/H) | Production capacity (PCS/ people/H) per capita | Qualification rate |
| 4 | 2 | 18.3 | 5.6 | 600 | 300 | 99.2 |
Compared with pressing switches set of the prior art installs standby and technique, the present invention has advantages below：
1. mass：Qualification rate brings up to 99.2%, seldom does over again.Using full automatic feeding and detecting system, drop significantly
The low erroneous judgement of artificial detection, can meet client's quality requirements, and reduction is done over again number of times.
2nd, human hand operation is reduced, human resources have been saved, management is easy at scene.
3. improve production efficiency, reduce manufacturing cost.
Although above with general explanation and specific embodiment, the present invention is described in detail, at this
On the basis of invention, it can be made some modifications or improvements, this will be apparent to those skilled in the art.Therefore,
These modifications or improvements, belong to the scope of protection of present invention without departing from theon the basis of the spirit of the present invention.
Claims (9)
1. one kind pressing switches set installing is standby, it is characterised in that the pressing switches set installing is standby to be included：
Base sends into module, for sending into base；
Base cuts scattered machine automatically, for base to be chopped into loose mail；
Base turns to arrangement module, and 90 degree of processes being fed to below are turned to for the base for being chopped into loose mail to be automatically taken out；
Base sub-material module, for completing base sub-material；
Base blows dust extractor, for completing base pressure-vaccum dirt；
Base oiling module, for giving base oiling；
Base rivets module, the riveting for completing base and contact pin；
Floor installation module, for base to be loaded into rubber base；
Contact pin rivets test system, for carrying out the low bad high bad test test of test and contact pin of contact pin；Described contact pin riveting
Connecing test system includes contact pin high bad test module and the low bad test module of contact pin；The high bad test module of contact pin has been used for
Into the high bad test of contact pin；The low bad test module of contact pin is used to complete the low bad test of contact pin；
Contact pin knob blows dust extractor, the pressure-vaccum dirt for completing contact pin and knob；
Rubber base marble component load module, for loading rubber base marble component；
Rubber base marble component blows dust extractor, for completing rubber base marble component pressure-vaccum dirt；
Rubber base marble module testing module, for completing rubber base marble module testing；
Contact pin knob rivets module, for completing the riveting of contact pin knob；
Knob contact pin component installation module, for contact pin and knob to be loaded into rubber base；
Rubber base glue head installs module, for loading glue head to rubber base；
Rubber base iron-clad installs module, for rubber base to be loaded into iron-clad；
Big spring load module, for loading big spring to rubber base；
Iron-clad test module, for carrying out iron-clad test；
Burn-in test module, for carrying out burn-in test；
Semi-finished product defective products discharges module, for the defective products in semi-finished product to be discharged；
Finished product gear test module, for completing the test of finished product gear；
Bad test module that finished product is pressure-resistant, for completing the pressure-resistant bad test of finished product；
Finished product high measure module, for completing finished product high measure；
Non-defective unit marking module, for stamping the non-defective unit marking to non-defective unit；
Non-defective unit defective products discriminating module, for non-defective unit and defective products to be distinguished；
Wherein base feeding module is cut scattered machine with base and is connected automatically；Base cuts scattered machine and turns to arrangement module company with base automatically
Connect；Base turns to arrangement module and is connected with base sub-material module；Base blows the side that dust extractor is arranged on base sub-material module；
Base oiling module is arranged on the side that base blows dust extractor；Base riveting module is arranged on the outlet of base oiling module
Place；Contact pin high bad test module and the low bad test module of contact pin are arranged on revolvable round turntable, and round turntable is set
Put the side that module is riveted in base；Contact pin knob blows the top that dust extractor is arranged on round turntable；Rubber base marble component is filled
Enter module to be connected with rubber base marble module testing module；Rubber base marble component blows dust extractor and is arranged on the loading of rubber base marble component
Between module and rubber base marble module testing module；Knob contact pin component installation module is arranged on rubber base marble module testing module
Side；Rubber base glue head installs module, iron-clad test module, burn-in test module and semi-finished product defective products and discharges module into one
It is disposed linearly at pressing switches set and installs standby middle part；Rubber base iron-clad installs module and is arranged on rubber base glue head installs module one
Side；Finished product gear test module and the pressure-resistant bad test module of finished product are arranged on the side that semi-finished product defective products discharges module；Into
Product high measure module is arranged on the side of the pressure-resistant bad test module of finished product；Non-defective unit marking module is arranged on finished product high measure
The side of module；Non-defective unit defective products discriminating module is arranged on the side of non-defective unit marking module.
2. the installing of pressing switches set is standby as claimed in claim 1, it is characterised in that described base cuts scattered machine automatically to be included cutting
Cylinder, cylinder mounting plate, pillar, binder cylinder, fork feeding cylinder, proximity switch, feeding cylinder, feeding cylinder is cut to float and connect
Head, feeding cylinder line slideway, cut cylinder floating joint, cut bottom plate mould, lifting cylinder, lifting cylinder floating junction,
Lifting cylinder line slideway, insertion cut mould cylinder, rotary cylinder, clamping bottom plate cylinder and bottom plate fixture, and wherein cylinder is installed
Plate is arranged on the top of pillar；The top that cylinder is arranged on cylinder mounting plate is cut, bottom plate mould is cut and is floated by cutting cylinder
Dynamic joint is connected to the bottom for cutting cylinder, by cut cylinder driving cut cylinder floating joint and cut above and below bottom plate mould transport
It is dynamic, it is chopped into loose mail by cutting bottom plate mould by base；Feeding cylinder is arranged on the side of pillar, and feeding cylinder floating junction connects
The side of feeding cylinder is connected on, feeding cylinder line slideway is arranged on the lower section of feeding cylinder and feeding cylinder floating junction, bottom
Seat is arranged on feeding cylinder, drives base along feeding cylinder line slideway side-to-side movement by feeding cylinder, base is sent into
Cut the lower section of bottom plate mould；Fork feeding cylinder is additionally provided with above feeding cylinder line slideway, in feeding cylinder band
Dynamic base keeps base stable along during feeding cylinder line slideway side-to-side movement, it is to avoid base shakes in the longitudinal direction
It is dynamic；Binder cylinder is arranged on the side of fork feeding cylinder, for compressing base during cutting.
3. pressing switches set installs standby and technique as claimed in claim 2, it is characterised in that described lifting cylinder is arranged on
The side of bottom plate mould is cut, clamping bottom plate cylinder is connected to the bottom of lifting cylinder by lifting cylinder floating junction；Clamping
Bottom plate cylinder is connected with bottom plate fixture, and lifting cylinder line slideway is fixedly mounted on the side of pillar, and the lifting cylinder is used for
Lifting cylinder floating junction, clamping bottom plate cylinder and bottom plate fixture is driven to be moved up and down along lifting cylinder line slideway；It is described
Clamping bottom plate cylinder is used to drive bottom plate fixture to clamp the base for being chopped into loose mail.
4. pressing switches set installs standby and technique as claimed in claim 2 or claim 3, it is characterised in that described insertion cuts mould
Cylinder and rotary cylinder are arranged on the outside of column, and insertion cuts the top that mould cylinder is located at rotary cylinder, and rotary cylinder is used for
Drive to cut mould and rotate and rest on insertion and cut the bottom of mould cylinder, insertion, which cuts mould cylinder and is inserted into for will cut mould, cuts
Cut in bottom plate mould.
5. pressing switches set installs standby and technique as claimed in claim 1, it is characterised in that described contact pin riveting test system
System includes turntable motor, round turntable, contact pin high bad test module and the low bad test module of contact pin；Wherein turntable motor is set
Put in the bottom of round turntable, round turntable rotation is driven by turntable motor；The upper surface of round turntable circumferentially uniform cloth
It is equipped with multiple products and fixes workpiece, each product is fixed on workpiece and is fixed with a knob for installing contact pin；Contact pin is low bad
Test module includes the low bad test module of the first contact pin and the low bad test module of the second contact pin, the low bad test of the first contact pin
Module includes the first cylinder, the first floating junction, first straight line guide rail, the first low bad chaining pin, the first conducting chaining pin and the
One mounting bracket, wherein the first cylinder is arranged on the top of the first mounting bracket, first straight line guide rail is fixedly mounted on the first peace
The side of support is filled, the first floating junction is connected to below the bottom of the first cylinder, the first floating junction and is connected with the first survey
Pin installing plate, the first described low bad chaining pin and the first conducting are arranged at the upper surface of the first chaining pin installing plate with chaining pin
On, the first described cylinder drives the first floating junction, the first low bad chaining pin and the first conducting chaining pin along first straight line
Guide rail is moved in the vertical direction, and the first chaining pin installing plate, the first low bad chaining pin and the first conducting are respectively positioned on wherein with chaining pin
It is corresponding that one product fixes the surface of workpiece and the position of the knob with installing contact pin.
6. pressing switches set installs standby and technique as claimed in claim 5, it is characterised in that the second described contact pin is low bad
Test module includes the second cylinder, the second floating junction, second straight line guide rail, the second low bad chaining pin, the second conducting chaining pin
With the second mounting bracket, wherein the second cylinder is arranged on the top of the second mounting bracket, second straight line guide rail is fixedly mounted on the
The side of two mounting brackets, the second floating junction, which is connected to below the bottom of the second cylinder, the second floating junction, is connected with
Two chaining pin installing plates, the second described low bad chaining pin and the second conducting are arranged at the upper table of the second chaining pin installing plate with chaining pin
On face, the second described cylinder drives the second floating junction, the second low bad chaining pin and the second conducting chaining pin straight along second
Line guide rail is moved in the vertical direction, and the second chaining pin installing plate, the second low bad chaining pin and the second conducting are respectively positioned on it with chaining pin
In product to fix the surface of workpiece and the position of the knob with installing contact pin corresponding.
7. pressing switches set installs standby and technique as claimed in claim 5, it is characterised in that the high bad test of described contact pin
Module includes the 3rd cylinder, the 3rd floating junction, the 3rd line slideway, high bad chaining pin and the 3rd mounting bracket, wherein the 3rd
Cylinder is arranged on the top of the 3rd mounting bracket, and the 3rd line slideway is fixedly mounted on the side of the 3rd mounting bracket, and the 3rd floats
Dynamic joint, which is connected to below the bottom of the 3rd cylinder, the 3rd floating junction, is connected with the 3rd chaining pin installing plate, and described height is not
Good chaining pin is arranged on the upper surface of the 3rd chaining pin installing plate, and the 3rd described cylinder drives the 3rd floating junction and high bad survey
Pin is moved in the vertical direction along the 3rd line slideway, and the 3rd chaining pin installing plate and high bad chaining pin are respectively positioned on one of production
It is corresponding that product fix the surface of workpiece and the position of the knob with installing contact pin.
8. pressing switches set installs standby and technique as claimed in claim 7, it is characterised in that the high bad test of described contact pin
Module can also be used to carry out the bad detection of off normal.
9. the pressing switches set as described in claim any one of 1-8 installs standby pressing switch packaging technology, it is characterised in that
Comprise the following steps：
Spring, rubber base marble component semi-finished product are entered；
Automatic assembling；
Big spring is loaded in semi-finished product, semi-finished product are the rubber base for having assembled knob, contact pin and bottom plate；
Automation group enters glue head, iron-clad, carries out finished product test；
Wherein, automatic assembling installs standby base feeding module feeding base using pressing switches set, is cut automatically by base scattered
Base is chopped into loose mail by machine, and the base for being chopped into loose mail is automatically taken out into 90 degree of steering by base steering arrangement module is fed to
Process below；Base sub-material is completed by base sub-material module；Dust extractor is blown by base and completes base pressure-vaccum dirt；Applied by base
Oily module gives base oiling；The riveting that module completes base and contact pin is riveted by base；Base is loaded by floor installation module
Rubber base；Standby contact pin riveting test system is installed by pressing switches set and carries out the low bad high bad test of test and contact pin of contact pin；
Described contact pin riveting test system includes contact pin high bad test module and the low bad test module of contact pin；The high bad survey of contact pin
Die trial block is used to complete the high bad test of contact pin；The low bad test module of contact pin is used to complete the low bad test of contact pin；Then by
Contact pin knob blows the pressure-vaccum dirt that dust extractor completes contact pin and knob；Rubber base marble group is loaded by rubber base marble component load module
Part；Dust extractor is blown by rubber base marble component and completes rubber base marble component pressure-vaccum dirt；Completed by rubber base marble module testing module
Rubber base marble module testing；The riveting of contact pin knob is completed by contact pin knob riveting module；Will by knob contact pin component installation module
Contact pin and knob load rubber base；
It is to install standby rubber base glue head installation module by pressing switches set to load glue head to rubber base that automation group, which enters glue head, iron-clad,；
Module is installed by rubber base iron-clad rubber base is loaded into iron-clad；Load big spring to rubber base by big spring load module；Tested by iron-clad
Module carries out iron-clad test；Burn-in test is carried out by burn-in test module；Do not pass through iron-clad test or the semi-finished product of burn-in test
For the defective products in semi-finished product, module is discharged by semi-finished product defective products and discharges the defective products in semi-finished product；Tested by iron-clad
Turn into finished product with the semi-finished product of burn-in test, into finished product gear test module, finished product shelves are completed by finished product gear test module
Bit test；The pressure-resistant bad test of finished product is completed by the pressure-resistant bad test module of finished product；Finished product is completed by finished product high measure module
High measure；By finished product gear test, finished product is pressure-resistant it is bad test and finished product high measure finished product be non-defective unit, not by into
The finished product of bad test that product gear is tested, finished product is pressure-resistant or finished product high measure is defective products；By non-defective unit marking module to non-defective unit
The non-defective unit marking is stamped, non-defective unit and defective products is distinguished by non-defective unit defective products discriminating module.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710538649.2A CN107104012B (en) | 2017-07-04 | 2017-07-04 | One kind pressing switches set installs standby and technique |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710538649.2A CN107104012B (en) | 2017-07-04 | 2017-07-04 | One kind pressing switches set installs standby and technique |
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| CN107104012A true CN107104012A (en) | 2017-08-29 |
| CN107104012B CN107104012B (en) | 2018-03-13 |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107962382A (en) * | 2017-12-08 | 2018-04-27 | 苏州特铭精密科技有限公司 | A kind of dual-purpose chute-type pressing knob assembling device |
| CN107993865A (en) * | 2017-12-08 | 2018-05-04 | 苏州特铭精密科技有限公司 | A kind of double button chute-type pressing knob assembling devices |
| CN108000114A (en) * | 2017-11-27 | 2018-05-08 | 成都宁翔机械制造有限责任公司 | Axis assembling parts system |
| CN108039298A (en) * | 2017-12-08 | 2018-05-15 | 苏州特铭精密科技有限公司 | A kind of dual-purpose chute-type pressing knob base assembling device |
| CN108091509A (en) * | 2018-01-24 | 2018-05-29 | 广东顺德为艾斯机器人有限公司 | A kind of switch functional part kludge |
| CN108627763A (en) * | 2018-08-02 | 2018-10-09 | 江苏创源电子有限公司 | A kind of intellective dust collector handle test equipment |
| CN113327793A (en) * | 2021-04-19 | 2021-08-31 | 浙江协昌电子科技有限公司 | Automatic assembly equipment of switch |
| CN113333661A (en) * | 2021-05-12 | 2021-09-03 | 嘉兴市广杰塑业有限公司 | Automatic riveting equipment for metal electrode of foam rubber base |
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| CN205564586U (en) * | 2016-04-19 | 2016-09-07 | 苏州华杰电子有限公司 | Dab full automatic assembly equipment of switch |
| CN106409572A (en) * | 2016-08-12 | 2017-02-15 | 公牛集团有限公司 | Switch assembling machine |
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| CN105448562A (en) * | 2015-12-24 | 2016-03-30 | 东莞市益诚自动化设备有限公司 | Automatic assembly machine for wall control switch |
| CN205564586U (en) * | 2016-04-19 | 2016-09-07 | 苏州华杰电子有限公司 | Dab full automatic assembly equipment of switch |
| CN106409572A (en) * | 2016-08-12 | 2017-02-15 | 公牛集团有限公司 | Switch assembling machine |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108000114A (en) * | 2017-11-27 | 2018-05-08 | 成都宁翔机械制造有限责任公司 | Axis assembling parts system |
| CN107962382A (en) * | 2017-12-08 | 2018-04-27 | 苏州特铭精密科技有限公司 | A kind of dual-purpose chute-type pressing knob assembling device |
| CN107993865A (en) * | 2017-12-08 | 2018-05-04 | 苏州特铭精密科技有限公司 | A kind of double button chute-type pressing knob assembling devices |
| CN108039298A (en) * | 2017-12-08 | 2018-05-15 | 苏州特铭精密科技有限公司 | A kind of dual-purpose chute-type pressing knob base assembling device |
| CN108091509A (en) * | 2018-01-24 | 2018-05-29 | 广东顺德为艾斯机器人有限公司 | A kind of switch functional part kludge |
| CN108091509B (en) * | 2018-01-24 | 2019-10-29 | 广东顺德为艾斯机器人有限公司 | A kind of switch functional part kludge |
| CN108627763A (en) * | 2018-08-02 | 2018-10-09 | 江苏创源电子有限公司 | A kind of intellective dust collector handle test equipment |
| CN108627763B (en) * | 2018-08-02 | 2024-04-23 | 江苏创源电子有限公司 | Intelligent dust collector handle test equipment |
| CN113327793A (en) * | 2021-04-19 | 2021-08-31 | 浙江协昌电子科技有限公司 | Automatic assembly equipment of switch |
| CN113327793B (en) * | 2021-04-19 | 2022-10-04 | 浙江协昌电子科技有限公司 | Automatic assembly equipment of switch |
| CN113333661A (en) * | 2021-05-12 | 2021-09-03 | 嘉兴市广杰塑业有限公司 | Automatic riveting equipment for metal electrode of foam rubber base |
| CN113333661B (en) * | 2021-05-12 | 2024-03-12 | 嘉兴市广杰塑业有限公司 | Automatic riveting equipment for metal electrode of bulb rubber seat |
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