CN107089526B - Bagged cement unmanned loading system and using method thereof - Google Patents
Bagged cement unmanned loading system and using method thereof Download PDFInfo
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- CN107089526B CN107089526B CN201710391974.0A CN201710391974A CN107089526B CN 107089526 B CN107089526 B CN 107089526B CN 201710391974 A CN201710391974 A CN 201710391974A CN 107089526 B CN107089526 B CN 107089526B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G67/00—Loading or unloading vehicles
- B65G67/02—Loading or unloading land vehicles
- B65G67/04—Loading land vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G67/00—Loading or unloading vehicles
- B65G67/02—Loading or unloading land vehicles
- B65G67/04—Loading land vehicles
- B65G67/08—Loading land vehicles using endless conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
- B65G2201/0238—Bags
Abstract
The invention discloses a bagged cement unmanned loading system and a using method thereof. Comprises a frame (1), the frame (1) is connected with a conveyer belt (2), and a bag throwing device (4) is arranged at a bag throwing end (3) of the conveyer belt (2); the bag throwing device (4) comprises an expansion bracket (5), the upper end of the expansion bracket (5) is connected with the rack (1), the lower end of the expansion bracket (5) is connected with the bag placing turning plate (6), and the expansion bracket (5) is also connected with a bag throwing driving mechanism; the bag placing turning plate (6) comprises a side plate (7), and the side plate (7) is vertically connected with the bottom plate (8); the lower end of the expansion bracket (5) is connected with the vertical part of the side plate (7) and the bottom plate (8) through a torsion spring (9). The invention has the characteristics of reducing dust pollution, improving loading efficiency and reducing labor intensity.
Description
Technical Field
The invention relates to cement loading equipment, in particular to a bagged cement unmanned loading system and a using method thereof.
Background
In national economic construction, cement is the first to be found in main building materials related to various industries such as city construction, industrial factory buildings, roads, bridges, highways, airports, seaports, high-speed rail transportation and people living housing. 24 hundred million tons of cement are produced in 2016, which accounts for 60% of the whole world in global cement data statistics. The annual dosage is 18.51 hundred million tons. Cement is an important basic raw material for national economic construction, and at present, no material can replace the cement at home and abroad. As an important basic industry of national economy, the cement industry has become one of important marks of the development level and the comprehensive strength of the national economy and society. With the rapid development of the economy of China, the cement has greater and greater effect in the economy of China.
At present, the cement productivity in China is completely surplus, the backward production mode needs to be eliminated while the macroscopic regulation and control are continuously enhanced, the advanced technology application is optimized, the cement industry chain is extended, and the extension to the concrete industry becomes the strategic transformation of cement enterprises. Meanwhile, the original backward bagged cement loading technology which depends on manual operation is improved and promoted. High-efficiency, environment-friendly and safe intelligent unmanned loading system is increasingly emphasized in the industry.
Bagged cement truck loading is a dirty and tired heavy body, foreign bagged cement truck loading is standardized loading by adopting a special flat car, the types of the bagged cement trucks in China are various, and the intelligent unmanned truck loading difficulty is extremely high from a heavy truck to an agricultural tricycle. In the prior mechanized vehicle loading machine equipment in China, the equipment is roughly divided into a large platform type, a bucket lifting type forklift lifting type and a transmission belt conveying and manual placing type. The working environment has serious dust pollution, large labor intensity of manual labor, poor safety and low efficiency.
Disclosure of Invention
The invention aims to provide a bagged cement unmanned loading system and a using method thereof. The invention has the characteristics of reducing dust pollution, improving loading efficiency and reducing labor intensity.
The technical scheme of the invention is as follows: an unmanned loading system for bagged cement comprises a rack, wherein the rack is connected with a conveyer belt, and a bag feeder is arranged at the bag feeding end of the conveyer belt; the bag throwing device comprises an expansion bracket, the upper end of the expansion bracket is connected with the rack, the lower end of the expansion bracket is connected with the bag placing turning plate, and the expansion bracket is also connected with a bag throwing driving mechanism; the bag placing turning plate comprises a side plate, and the side plate is vertically connected with the bottom plate; the lower end of the expansion bracket is connected with the vertical part of the side plate and the bottom plate through a torsion spring.
In the bagged cement unmanned loading system, the upper end of the expansion bracket is connected with the supporting beam, and the supporting beam is connected with the rack through the guide rail assembly.
In the bagged cement unmanned loading system, the conveyer belt is further connected with a rail car.
In the bagged cement unmanned loading system, the frame is connected with the lifting mechanism.
In the bagged cement unmanned loading system, a bag receiving and conveying device is further arranged between the conveying belt and the bag throwing device.
In the bagged cement unmanned loading system, the bag throwing driving mechanism comprises a moving chain, the moving chain penetrates through the throwing chain wheel to be connected with a rotating chain, and the rotating chain is connected with a driving motor.
The application method of the bagged cement unmanned loading system comprises the following steps: bagged cement is conveyed into the bag feeder through the conveying belt and is supported by the bottom plate of the bag placing turning plate, and the side plates of the bag placing turning plate are supported by the node shafts at the left end and the right end of the expansion bracket in the horizontal direction; the bag throwing driving mechanism is driven downwards, the telescopic frame is opened, the telescopic frame is narrowed continuously in the horizontal direction and extends in the vertical direction until the side plates lose the node shaft supports at the left end and the right end of the telescopic frame, and the bagged cement pushes the bottom plate away under the action of self weight and is automatically thrown into a carriage; then, under the action of restoring force of the torsion spring, the bag placing turning plate is instantaneously reset, and the bag feeding driving mechanism upwards drives the telescopic frame to be folded for waiting for next feeding.
In the using method of the bagged cement unmanned loading system, bagged cement is conveyed to the bag throwing device through the conveying belt in sequence, the bag throwing device is translated along the guide rail assembly to reserve a bagged cement position, the conveying belt conveys the other bagged cement to the reserved position of the bag throwing device, and then the bag throwing driving mechanism drives the expansion bracket to expand downwards.
In the using method of the bagged cement unmanned loading system, the bagged cement is conveyed to a bag feeder through a rail car and a conveying belt in sequence; when the bagged cement placed at the first row in the carriage is completely laid, the rail car drags the conveying belt, the rack and the bag placing device to move backwards, and the bagged cement in the next row is laid.
In the use method of the bagged cement unmanned loading system, when the bagged cement is laid and lifted, the lifting mechanism is lifted together with the rack and the bag throwing device, so that the bottom plate of the bag placing turning plate can be normally pushed away.
Advantageous effects
Compared with the prior art, the bag throwing device is arranged at the bag throwing end of the conveying belt and consists of a telescopic frame, a bag placing turning plate, a bag throwing driving mechanism and the like; when the bagged cement is thrown, the bagged cement is firstly thrown into a bag throwing device, the bag throwing device is driven by a bag throwing driving mechanism to move downwards, the expansion frame is folded inwards in the horizontal direction and extends in the vertical direction until a side plate of the bag placing turning plate loses support, and the bag placing turning plate pushes a bottom plate of the bag placing turning plate to be loaded into a carriage; through the structure, the telescopic frame moves downwards, the throwing height of the bagged cement is reduced, and the flying dust caused by beating when the bagged cement is thrown is reduced, so that the dust pollution of loading is reduced, and the working environment is improved; simultaneously, through this structure, replaced traditional artifical transport cement loading, reduced intensity of labour. According to the invention, the deadweight of cement is utilized, when the side plate loses support, the cement automatically pushes the bottom plate to fall into the carriage, and after the cement falls, the bag placing turning plate automatically resets under the action of the torsion spring; the structure design is ingenious, power drive is not needed, drive control is reduced, control complexity is reduced, stability of equipment is improved, and the structure of the device is simplified.
The invention connects the expansion bracket of the bag throwing device with the support beam, and the support beam is connected with the frame through the guide rail component; this structure for throw the bag ware and can follow guide rail assembly's direction translation, then can make throw the bag ware and deposit many bags of cement simultaneously side by side, in order to realize throwing many bags of cement simultaneously, this structure puts the bag and turns over the frequency of board opening when can reducing to put cement, has not only increased the reliability of device, has prolonged the life of device, has still improved loading efficiency.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of a casting bag of the present invention;
fig. 3 is a schematic view of the structure at a in fig. 1.
The labels in the figures are: 1-frame, 2-conveyer belt, 3-bag throwing end, 4-bag throwing device, 5-expansion bracket, 6-bag placing turning plate, 7-side plate, 8-bottom plate, 9-torsion spring, 10-supporting beam, 11-guide rail component, 12-rail car, 13-lifting mechanism, 14-bag receiving and conveying device, 15-moving chain, 16-throwing chain wheel, 17-revolving chain, 18-electric hoist, 19-cable, 20-hook, 21-bagged cement and 22-carriage.
Detailed Description
The invention is further illustrated by the following figures and examples, which are not to be construed as limiting the invention.
Example 1. An unmanned loading system for bagged cement is shown in figures 1 and 3 and comprises a frame 1, wherein the frame 1 is connected with a conveyer belt 2, and a bag throwing device 4 is arranged at a bag throwing end 3 of the conveyer belt 2; the bag throwing device 4 comprises an expansion bracket 5, the upper end of the expansion bracket 5 is connected with the rack 1, the lower end of the expansion bracket 5 is connected with a bag placing turning plate 6, and the expansion bracket 5 is also connected with a bag throwing driving mechanism; the bag placing turning plate 6 comprises a side plate 7, and the side plate 7 is vertically connected with a bottom plate 8; the lower end of the expansion bracket 5 is connected with the vertical part of the side plate 7 and the bottom plate 8 through a torsion spring 9. The torsion spring 9 is positioned as shown in figure 3; the torsion spring 9 is connected specifically, the torsion spring 9 is sleeved on a shaft which is arranged at the lower end of the telescopic frame 5 and is connected with the vertical part of the side plate 7 and the bottom plate 8, and the torsion spring 9 is fixed with the shaft so as to be incapable of rotating; as shown in fig. 1, a pair of bag-placing turning plates 6 are provided, two torsion springs 9 are provided between a side plate 7 and a bottom plate 8 of each bag-placing turning plate 6, and are respectively provided at both ends of a shaft connected at a vertical position of the side plate 7 and the bottom plate 8, an elastic arm of the torsion spring 9 is in contact with the side plate 7, and the bag-placing turning plates 6 after the discharge of the cement bags can be instantaneously reset by the elastic force of the elastic arm.
The upper end of the telescopic frame 5 is connected with a support beam 10, and the support beam 10 is connected with the frame 1 through a guide rail assembly 11.
The aforementioned conveyor belt 2 is also connected to a rail car 12.
The frame 1 is connected with a lifting mechanism 13; the lifting mechanism 13 comprises an electric hoist 18, a cable 19 of the electric hoist 18 is connected with the frame 1, the electric hoist 18 is connected with the rail car 12, namely, the electric hoist 18 is arranged on the rail car 12; the cable 19 is connected with the frame 1, namely, the end part of the cable 19 is hung on the frame 1 through a hook 20; the lifting mechanism 13 is lifted such that the electric block 18 lifts/lowers the frame 1 and the bag thrower 4 by retracting/extending the cable 19. The electric block 18 can also move synchronously with the rail car 12.
A bag receiving and sending device 14 is arranged between the conveying belt 2 and the bag throwing device 4. The bag receiving and sending device 14 is specifically a conveyor belt, and the arrangement has an adjusting effect on bagged cement to be put.
The bag throwing driving mechanism comprises a moving chain 15, the moving chain 15 penetrates through a throwing chain wheel 16 to be connected with a rotating chain 17, and the rotating chain 17 is connected with a driving motor.
The application method of the bagged cement unmanned loading system comprises the following steps: bagged cement 21 is conveyed into the bag feeder 4 through the conveyer belt 2 and is supported by a bottom plate 8 of the bag placing turning plate 6, and a side plate 7 of the bag placing turning plate 6 is supported by node shafts at the left end and the right end of the telescopic frame 5 in the horizontal direction; the bag throwing driving mechanism is driven downwards, the telescopic frame 5 is expanded, the telescopic frame 5 is narrowed continuously in the horizontal direction and extends in the vertical direction until the side plates 7 lose the node shaft supports at the left end and the right end of the telescopic frame 5, the bagged cement automatically pushes the bottom plate 8 away under the action of self weight and is automatically thrown into the carriage 22; then, under the action of the restoring force of the torsion spring 9, the bag placing turning plate 6 is instantaneously reset, and the bag throwing driving mechanism upwards drives the expansion bracket 5 to be folded for waiting for next throwing. The bag throwing driving mechanism is driven by a driving motor to drive the rotary chain 17 to move, and further drive the moving chain 15 to put down the telescopic frame 5, so that the telescopic frame 5 is opened downwards; after the bagged cement is put in, the driving motor drives the rotary chain 17 to move reversely, and then the movable chain 15 is driven to draw the telescopic frame 5 upwards.
The bagged cement 21 is conveyed to the bag throwing device 4 through the conveying belt 2 in sequence, then the bag throwing device 4 translates along the guide rail assembly 11 to reserve a bagged cement position, the conveying belt 2 conveys another bagged cement to the reserved position of the bag throwing device 4, and then the bag throwing driving mechanism drives the expansion bracket 5 to stretch downwards, so that the two bags of bagged cement are thrown simultaneously. The invention can also realize simultaneous putting of multiple bags of bagged cement according to the method so as to improve the loading efficiency. As shown in fig. 2, fig. 2 is a schematic diagram of the bag throwing device 4 throwing two bags at the same time, and 5 bags (two bags and five positions for short) are stacked in each row of the carriage; other multi-bag and multi-position principles are also the same.
The bagged cement is conveyed to a bag feeder 4 through a rail car 12 and a conveying belt 2 in sequence; when the bagged cement put in the first row of the carriage 22 is completely laid, the rail car 12 drags the conveyer belt 2, the frame 1 and the bag throwing device 4 to move backwards by a length distance of the bagged cement, and the bagged cement in the next row is laid.
When the aforementioned bagged cement is laid and lifted, the electric hoist 18 of the lifting mechanism 13 is lifted together with the frame 1 and the bag feeder 4, so that the bottom plate 8 of the bag-placing flap 6 can be pushed open normally. When the bagged cement is laid on the second layer, the bag feeder 4 is horizontally moved by 0.5 bag placing positions, and bagged water on the second layer is fed to the middle seam of the two bags on the first layer; the third layer is the same as the first layer, the fourth layer is the same as the second layer, and the steps are repeated until bagging is finished, so that the strength of the stacked bag is improved.
Claims (10)
1. The utility model provides an unmanned loading system of bagged water mud which characterized in that: comprises a frame (1), the frame (1) is connected with a conveyer belt (2), and a bag throwing device (4) is arranged at a bag throwing end (3) of the conveyer belt (2); the bag throwing device (4) comprises an expansion bracket (5), the upper end of the expansion bracket (5) is connected with the rack (1), the lower end of the expansion bracket (5) is connected with a bag placing turning plate (6), and the expansion bracket (5) is also connected with a bag throwing driving mechanism; the bag placing turning plate (6) comprises a side plate (7), and the side plate (7) is vertically connected with the bottom plate (8); the lower end of the telescopic frame (5) is connected with the vertical part of the side plate (7) and the bottom plate (8) through a torsion spring (9); the telescopic frame (5) is of a scissor type telescopic structure.
2. The bagged cement unmanned loading system according to claim 1, wherein: the upper end of the telescopic frame (5) is connected with a supporting beam (10), and the supporting beam (10) is connected with the rack (1) through a guide rail assembly (11).
3. The bagged cement unmanned loading system according to claim 1 or 2, wherein: the conveying belt (2) is also connected with a rail car (12).
4. The bagged cement unmanned loading system according to claim 1 or 2, wherein: the frame (1) is connected with a lifting mechanism (13).
5. The bagged cement unmanned loading system according to claim 1 or 2, wherein: a bag receiving and conveying device (14) is arranged between the conveying belt (2) and the bag throwing device (4).
6. The bagged cement unmanned loading system according to claim 1 or 2, wherein: the bag throwing driving mechanism comprises a moving chain (15), the moving chain (15) penetrates through a throwing chain wheel (16) to be connected with a rotary chain (17), and the rotary chain (17) is connected with a driving motor.
7. The use method of the bagged cement unmanned loading system is characterized by comprising the following steps: bagged cement (21) is conveyed into the bag throwing device (4) through the conveying belt (2) and is supported by a bottom plate (8) of the bag placing turning plate (6), and a side plate (7) of the bag placing turning plate (6) is supported by node shafts at the left end and the right end of the telescopic frame (5) in the horizontal direction; the bag throwing driving mechanism is driven downwards, the telescopic frame (5) is expanded, the telescopic frame (5) is narrowed continuously in the horizontal direction and extends in the vertical direction until the side plates (7) lose the joint shaft supports at the left end and the right end of the telescopic frame (5), the bagged cement pushes the bottom plate (8) away under the action of self weight and is automatically thrown into the carriage (22); then, under the action of restoring force of a torsion spring (9), the bag placing turning plate (6) is instantaneously reset, and the bag throwing driving mechanism upwards drives the telescopic frame (5) to be folded for waiting for next throwing.
8. The use method of the bagged cement unmanned loading system according to claim 7, characterized in that: bagged cement transports the back in throwing bag ware (4) through conveyer belt (2) in proper order, throws bag ware (4) along guide rail subassembly (11) translation, reserves a bagged cement position, and conveyer belt (2) transports the reservation position of throwing bag ware (4) with another bagged cement again, later throws a bag actuating mechanism and drives expansion bracket (5) and open downwards again.
9. The use method of the bagged cement unmanned loading system according to claim 7 or 8, wherein the bagged cement unmanned loading system comprises the following steps: the bagged cement is conveyed to a bag throwing device (4) through a rail car (12) and a conveyer belt (2) in sequence; when the bagged cement placed in the first row of the carriage (22) is completely laid, the rail car (12) drags the conveying belt (2), the rack (1) and the bag placing device (4) to move backwards, and the next row of the bagged cement is laid.
10. The use method of the bagged cement unmanned loading system according to claim 7 or 8, characterized in that: when the bagged cement is paved and lifted, the lifting mechanism (13) is lifted together with the machine frame (1) and the bag throwing device (4) at the same time, so that the bottom plate (8) of the bag placing turning plate (6) can be normally pushed away.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710391974.0A CN107089526B (en) | 2017-05-27 | 2017-05-27 | Bagged cement unmanned loading system and using method thereof |
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| CN201710391974.0A CN107089526B (en) | 2017-05-27 | 2017-05-27 | Bagged cement unmanned loading system and using method thereof |
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| CN107089526A CN107089526A (en) | 2017-08-25 |
| CN107089526B true CN107089526B (en) | 2023-03-28 |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107963472A (en) * | 2017-12-22 | 2018-04-27 | 长沙长泰机器人有限公司 | Robot automatic loading system and method based on laser vision |
| CN108190553A (en) * | 2017-12-22 | 2018-06-22 | 安徽海螺集团有限责任公司 | Bagged cement automatic loading system |
| CN109534019A (en) * | 2018-12-19 | 2019-03-29 | 广州市意诺仕智能设备有限公司 | A kind of bagged material loading device and application method |
| CN209618281U (en) * | 2019-01-25 | 2019-11-12 | 浙江明度智控科技有限公司 | A kind of conveying device and loading system for vehicle loading |
| CN109775391B (en) * | 2019-02-18 | 2021-03-23 | 广州市意诺仕智能设备有限公司 | Guide mechanism for transverse moving suspension swing type loading device |
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Effective date of registration: 20181225 Address after: 510000 Room 101, 240 Tianhe East Road, Tianhe District, Guangzhou City, Guangdong Province Applicant after: GUANGZHOU YINUOSHI INTELLIGENT EQUIPMENT CO.,LTD. Applicant after: LIUZHOU YINUOSHI INTELLIGENT EQUIPMENT Co.,Ltd. Address before: 510000 Room 101, 240 Tianhe East Road, Tianhe District, Guangzhou City, Guangdong Province Applicant before: GUANGZHOU YINUOSHI INTELLIGENT EQUIPMENT CO.,LTD. |
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