CN107067181A - A kind of wiring board production management system and method - Google Patents
A kind of wiring board production management system and method Download PDFInfo
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- CN107067181A CN107067181A CN201710277613.3A CN201710277613A CN107067181A CN 107067181 A CN107067181 A CN 107067181A CN 201710277613 A CN201710277613 A CN 201710277613A CN 107067181 A CN107067181 A CN 107067181A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 111
- 238000000034 method Methods 0.000 title claims abstract description 41
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- 238000012550 audit Methods 0.000 claims abstract description 6
- 238000012360 testing method Methods 0.000 claims description 24
- 238000005553 drilling Methods 0.000 claims description 16
- 238000009713 electroplating Methods 0.000 claims description 15
- 238000012384 transportation and delivery Methods 0.000 claims description 8
- 238000001514 detection method Methods 0.000 claims description 4
- 230000010365 information processing Effects 0.000 claims description 3
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- 238000004458 analytical method Methods 0.000 claims description 2
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Abstract
The invention discloses a kind of wiring board production management system and method, the processing of order demand and business audit is carried out by front-end server, communication connection is carried out using VPN between front-end server and plant server, while the production management module of factory part, process management module, workshop management module, warehousing management module and inspection management module are attached by LAN with plant server, need dock realizing data transfer by plant server and front-end server between each module, the each operation unit of workshop management module subordinate management carries out production monitoring using PLC control system, each link data in production process are uploaded to workshop management module in real time, and each unit is attached with EPA, the real time data that workshop management module can not only obtain each production unit can also carry out understanding current board technological parameter, the workshop management personnel for greatly facilitating master control room carry out remote collaborative management.
Description
Technical field
The present invention relates to wiring board production management field, especially a kind of wiring board based on wiring board production management system
Production management system and method.
Background technology
In current management of enterprise operation, either production monitoring and customer order monitoring management be all it is very important,
With the degree of share more and more higher of information networking, either company is directly-managed or dealer sells on a commission basis, and it is produced in production
Can and freight supply in terms of information sharing promptness tend to so that Products commercially gain the initiative, but at present
Monitoring management of the most manufacturing enterprise in production management monitoring and freight supply ability be all it is more delayed, often
After only waiting until that a production cycle of product terminates, the production capacity and yields in the cycle are just can know that, which results in portion
Branch company is higher than to ensure that production scale and production capacity are often extended to by production capacity in the case of expected product supply
Desired value, the amount of storing goods in warehouse is also above expected supply, and this make it that company's input burden is larger, once there is demand
Amount die-offs or other demands will then not cause company by larger indirect economic loss up to expected situation, if it is possible to raising pair
Production management and the promptness of order management, then in the case of being to ensure that company's supply is stable, greatly reduce expection
The degree of being adjusted flexibly for the amount of storing goods, enables a company to flexible extraction section fund and is used as other operation links, make company
Fund obligation is mitigated, and the supply adjustment capability of product is more flexible.
The content of the invention
In order to solve the deficiencies in the prior art, it is an object of the invention to provide a kind of simple direct, data sharing is timely
Wiring board production management system and production management system and method based on the system.
In order to realize above-mentioned technical purpose, the technical scheme is that:
A kind of wiring board production management system, it includes remote client terminal, teleaction service processing terminal, front-end server, work
Factory's server, production management module, process management module, workshop management module, warehousing management module and inspection management module;
Described remote client terminal, teleaction service processing terminal are connected with front-end server network communication, and by access before
Server is held to carry out customer order information collection and business information processing;
Described plant server is connected and carried out the bi-directional of customer order information with front-end server network communication, described
Production management module, process management module, workshop management module, warehousing management module and inspection management module respectively with work
Factory's server network communication connection, and by accessing data correlation and the renewal of plant server progress customer order information;
Described workshop management module at least network communication is connected with the drilling processing unit of production line, electroplating processes list
Member, image transfer unit, etch unit and test cell, and by workshop management module to drilling processing unit, electroplating processes
Unit, image transfer unit, the creation data of etch unit and test cell are monitored in real time.
Further, described remote client terminal and teleaction service processing terminal can for desktop computer, notebook computer,
Tablet personal computer or smart mobile phone.
Further, described drilling processing unit, electroplating processes unit, image transfer unit, etch unit and test are single
Member carries out creation data monitoring using PLC control system.
Further, described production management module, process management module, workshop management module, warehousing management module and inspection
Management module is tested to be connected with plant server network communication by LAN.
Further, network communication connection is carried out by VPN between described front-end server and plant server.
Further, described drilling processing unit, electroplating processes unit, image transfer unit, etch unit and test are single
Member is connected by EPA with the communication of workshop management module network.
A kind of wiring board production management method, it is based on wiring board production management system described above, described management
Method comprises the following steps:
(1)Customer order information is gathered:The order for customizing wiring board information is uploaded to by remote client by remote client terminal
Front-end server;The order that teleaction service processing terminal is uploaded remote client terminal by regular visit front-end server is carried out
Download and be sent to business personnel and audited and submitted, when order audits obstructed out-of-date, front-end server returns feedback of the information
Remote client terminal is handled and submitted again again, and when order examination & verification passes through, presentation for payment is instructed and sent by front-end server
To remote client terminal, after the completion of payment, you can complete the collection of customer order information, now front-end server is by sequence information
It is sent to plant server;
(2)Produce the foundation of work order:Production management module regular visit plant server enters newly-generated customer order information
Row is downloaded and correspondence establishment production and associates it with corresponding customer order information work order, then is updated and be uploaded to factory service
Device;Process management module is downloaded to production work order by regular visit plant server and set according to process management personnel
Determine formula information, technological parameter information updating into production work order, you can complete the foundation of production work order;
(3)The real-time monitoring of production process:Workshop management module is by regular visit plant server by the production work established
Singly it is downloaded and is sent to workshop management personnel progress material and receive, warehousing management module is matched somebody with somebody after checking production work order
Stimulating food material, you can neck material feeding production line production;Drilling processing unit, electroplating processes unit, the image of production line
Production information is uploaded to workshop management module and carries out production monitoring by buanch unit, etch unit and test cell in real time,
It is uploaded to after the analysis of workshop management module fits, then by production information in plant server, and passes through plant server
Production information is sent to front-end server again and is associated with corresponding customer order;
(4)Storage is made an inventory:The finished product produced through production line is by the detection of test cell, then after being veritified through sampling observation, inspection
Test management module checking information is uploaded into plant server again and associated with corresponding customer order, warehousing management module will be put in storage
Product information uploads to plant server and associated with corresponding customer order.
Further, described step(4)In, when the product of storage carries out arrangement delivery and generates correspondence delivery odd numbers,
Delivery odd numbers correspondence is also uploaded in plant server and associated with customer order by warehousing management module.
Further, described plant server and the front-end server meeting after the updating the data of correspondence customer order is received
Automatically again by new customer order data typing after the customer order information of last revision is backed up.
Further, described production management module, process management module, workshop management module, warehousing management module and inspection
Test management module to access and be connected by different login keys and plant server foundation, and obtain the purpose record of correspondence form item
Enter the power of amendment.
Using above-mentioned technical scheme, beneficial effects of the present invention are:Customer order demand is carried out by front-end server
Processing with business audit not only enables market department to dock the simple and convenient and real-time collection record for carrying out order during client
Enter, communication connection is carried out using VPN between front-end server and plant server, not only cause the data transfer of plant server
More secret is also safer, but also data can be avoided to be leaked by malicious intrusions copy, while the production pipe of factory part
Reason module, process management module, workshop management module, warehousing management module and inspection management module pass through LAN and factory
Server is attached so that the data transfer of inside plants is safer, and is difficult to be sent directly to external network and is caused
Need dock realizing data transfer by plant server and front-end server between the generation for accident of divulging a secret, each module,
So that the data transfer pressure of front-end server is smaller, while the drilling processing unit of workshop management module subordinate management, plating
Processing unit, image transfer unit, etch unit and test cell carry out production monitoring using PLC control system, will produce
During each link data be uploaded to workshop management module in real time, and each unit is attached with EPA, workshop
The real time data that management module can not only obtain each production unit can also carry out understanding current board technological parameter, significantly
The workshop management personnel for facilitating master control room carry out remote collaborative management.
Brief description of the drawings
The present invention is further elaborated with reference to the accompanying drawings and detailed description:
Fig. 1 is the structure simplified diagram of management system of the present invention.
Specific embodiment
As shown in figure 1, the present invention includes remote client terminal 1, teleaction service processing terminal 2, front-end server 3, factory
Server 4, production management module 5, process management module 6, workshop management module 7, warehousing management module 8 and inspection management module
9;
Described remote client terminal 1, teleaction service processing terminal 2 are connected with the network communication of front-end server 3, and are passed through and accessed
Front-end server 3 carries out customer order information and business information processing;
Described plant server 4 and the network connection of front-end server 3 and the bi-directional for carrying out customer order information, preferably
, network communication connection, described production management mould are carried out by VPN between described plant server 4 and front-end server 3
Block 5, process management module 6, workshop management module 7, warehousing management module 8 and inspection management module 9 respectively with factory service
The network communication of device 4 is connected, and by accessing data correlation and the renewal of the progress customer order information of plant server 4, it is preferred that
Described production management module 5, process management module 6, workshop management module 7, warehousing management module 8 and inspection management module 9
Network communication is carried out by LAN and plant server 4 to be connected;
The described at least network communication of workshop management module 7 is connected with the drilling processing unit 71 of Workshop Production streamline, plating
Processing unit 72, image transfer unit 73, etch unit 74 and test cell 75, and by workshop management module 7 to drill hole
The creation data for managing unit 71, electroplating processes unit 72, image transfer unit 73, etch unit 74 and test cell 75 is carried out in fact
When monitor, it is preferred that described drilling processing unit 71, electroplating processes unit 72, image transfer unit 73, the and of etch unit 74
Test cell 75 carries out network communication by EPA and workshop management module 7 and is connected.
Further, described remote client terminal 1 and teleaction service processing terminal 2 can be electric for desktop computer, notebook
Brain, tablet personal computer or smart mobile phone.
Further, described drilling processing unit 71, electroplating processes unit 72, image transfer unit 73, etch unit 74
Production monitoring is carried out using PLC control system with test cell 75.
A kind of wiring board production management method, it is based on above-mentioned wiring board production management system, described management method
Comprise the following steps:
(1)Customer order information is gathered:Remote client is entered by remote client terminal 1 to be specified network address and logs in, by customization
The order of wiring board information is uploaded to front-end server 3;Teleaction service processing terminal 2 will by regular visit front-end server 3
The order that remote client terminal 1 is uploaded, which is downloaded and is sent to business personnel, to be audited and is submitted, when order audits obstructed
Out-of-date, feedback of the information time remote client terminal 1 is handled and submitted again by front-end server 3 again, when order examination & verification passes through,
Front-end server 3 sends presentation for payment instruction to remote client terminal 1, after the completion of remote client's payment, you can complete client
The collection of sequence information, now front-end server 3 is set up with plant server 4 by VPN and is connected, and sequence information is sent to
Plant server 4;
(2)Produce the foundation of work order:Production management module 5 is by regular visit plant server 4 by newly-generated customer order
Information is downloaded and correspondence establishment produces work order and associated with corresponding customer order information, then is updated upload
To plant server 4;Process management module 6 in regular visit plant server 4 to the new production work order for setting up generation by entering
Row is downloaded and sends it to process management personnel and carries out formula information, the typing of technological parameter information and then updated again
Produce in work order, you can complete the foundation of production work order;
(3)The real-time monitoring of production process:Typing is had formula to believe by workshop management module 7 by regular visit plant server 4
The production work order of breath and technological parameter information is downloaded and is sent to workshop management personnel, and workshop management personnel believe according to formula
Product consumption information in breath and order carries out the production material that statistics needs to receive, and typing is then corresponded to again to production
Arrange in work order, and the personnel that arrange production carry out material and received, warehousing management module 8 is by accessing plant server 4 and basis
Produce the material needed for work order and checked and allotted material, then situation will be received and be updated in production order, you can complete
The foundation of work order is produced, material neck is gone out and be transported on production line by final plant personnel is arranged production, production line
Drilling processing unit 71, electroplating processes unit 72, image transfer unit 73, etch unit 74 and test cell 75 pass through industry
Ethernet is connected with workshop management module 7, and the production information that corresponding unit is handled is uploaded into workshop management module 7 entered
Row production monitoring, after being fitted and analyze through workshop management module 7, then by production information is uploaded to plant server 4
In, and production information is sent to front-end server 3 again by plant server 4 be associated with corresponding customer order,
The real-time monitoring of wiring board production process is realized with this;
(4)Storage is made an inventory:The finished product produced through production line is by the detection of test cell, then after being veritified by sampling,
Checking information is uploaded in plant server 4 and associated with corresponding customer order, warehousing management module by inspection management module 9 again
Storage data renewal is uploaded in plant server 4 and associated with corresponding customer order by 8, when the product of storage carries out arrangement hair
Goods and generate correspondence delivery odd numbers when, warehousing management module 9 will also delivery odd numbers correspondence be uploaded in plant server 4 and client
Order is associated.
Further, step(3)Described in product information data at least including the unit product treatment quantity, detection when
It was found that defective work quantity and flow into subsequent processing unit product quantity.
Further, step(3)Middle front-end server 3 is by the data sheet content update of correspondence order into the data of order
At least include the order product quantity for having completed production.
Further, described production management module 5, process management module 6, workshop management module 7, warehousing management module 8
Set up and be connected with plant server 4 by different login keys with inspection management module 9, and obtain correspondence form item purpose
The typing power of amendment.
Further, described plant server 4 is that 1 cycle period carries out data transmission to front-end server by 4h.
Further, described plant server 4 and front-end server 3 can be from after the updating the data of correspondence order is received
Move and carry out order data renewal again after the order data of last revision is backed up.
The present invention uses above-mentioned technical scheme, and the place of customer order demand and business audit is carried out by front-end server
Reason not only enable market department dock client when it is simple and convenient and it is real-time progress order collection typing, front-end server and
Communication connection is carried out using VPN between plant server, not only causes the data transfer more secret of plant server also more
Safety, but also data can be avoided to be leaked by malicious intrusions copy, while the production management module of factory part, process management
Module, workshop management module, warehousing management module and inspection management module are attached by LAN and plant server,
So that the data transfer of inside plants is safer, and it is difficult to be sent directly to external network and causes the generation for the accident of divulging a secret,
Need dock realizing data transfer by plant server and front-end server between each module so that front-end server
Data transfer pressure is smaller, while the drilling processing unit of workshop management module subordinate management, electroplating processes unit, image transfer
Unit, etch unit and test cell carry out production monitoring using PLC control system, by each link data in production process
Workshop management module is uploaded in real time, and each unit is attached with EPA, workshop management module can not only be obtained
Take the real time data of each production unit to carry out understanding current board technological parameter, greatly facilitate the workshop of master control room
Administrative staff carry out remote collaborative management.
The foregoing is only the present invention for example, for a person skilled in the art, according to the religion of the present invention
Lead, without departing from the principles and spirit of the present invention all equivalent changes done according to scope of the present invention patent, repair
Change, replace and modification, should all belong to the covering scope of the present invention.
Claims (10)
1. a kind of wiring board production management system, it is characterised in that:It include remote client terminal, teleaction service processing terminal,
Front-end server, plant server, production management module, process management module, workshop management module, warehousing management module and inspection
Test management module;
Described remote client terminal, teleaction service processing terminal are connected with front-end server network communication, and by access before
Server is held to carry out customer order information collection and business information processing;
Described plant server is connected and carried out the bi-directional of customer order information with front-end server network communication, described
Production management module, process management module, workshop management module, warehousing management module and inspection management module respectively with work
Factory's server network communication connection, and by accessing data correlation and the renewal of plant server progress customer order information;
Described workshop management module at least network communication is connected with the drilling processing unit of production line, electroplating processes list
Member, image transfer unit, etch unit and test cell, and by workshop management module to drilling processing unit, electroplating processes
Unit, image transfer unit, the creation data of etch unit and test cell are monitored in real time.
2. a kind of wiring board production management system according to claim 1, it is characterised in that:Described remote client terminal
Can be desktop computer, notebook computer, tablet personal computer or smart mobile phone with teleaction service processing terminal.
3. a kind of wiring board production management system according to claim 1, it is characterised in that:Described drilling processing is single
Member, electroplating processes unit, image transfer unit, etch unit and test cell carry out creation data using PLC control system
Monitoring.
4. a kind of wiring board production management system according to claim 1, it is characterised in that:Described production management mould
Block, process management module, workshop management module, warehousing management module and inspection management module pass through LAN and factory service
Device network communication is connected.
5. a kind of wiring board production management system according to claim 1, it is characterised in that:Described front-end server with
Network communication connection is carried out by VPN between plant server.
6. a kind of wiring board production management system according to claim 1, it is characterised in that:Described drilling processing is single
Member, electroplating processes unit, image transfer unit, etch unit and test cell pass through EPA and workshop management module
Network communication is connected.
7. a kind of wiring board production management method, it is characterised in that:It is based on the wiring board life described in any of the above-described claim
Management system is produced, described management method comprises the following steps:
(1)Customer order information is gathered:The order for customizing wiring board information is uploaded to by remote client by remote client terminal
Front-end server;The order that teleaction service processing terminal is uploaded remote client terminal by regular visit front-end server is carried out
Download and be sent to business personnel and audited and submitted, when order audits obstructed out-of-date, front-end server returns feedback of the information
Remote client terminal is handled and submitted again again, and when order examination & verification passes through, presentation for payment is instructed and sent by front-end server
To remote client terminal, after the completion of payment, you can complete the collection of customer order information, now front-end server is by sequence information
It is sent to plant server;
(2)Produce the foundation of work order:Production management module regular visit plant server enters newly-generated customer order information
Row is downloaded and correspondence establishment production and associates it with corresponding customer order information work order, then is updated and be uploaded to factory service
Device;Process management module is downloaded to production work order by regular visit plant server and set according to process management personnel
Determine formula information, technological parameter information updating into production work order, you can complete the foundation of production work order;
(3)The real-time monitoring of production process:Workshop management module is by regular visit plant server by the production work established
Singly it is downloaded and is sent to workshop management personnel progress material and receive, warehousing management module is matched somebody with somebody after checking production work order
Stimulating food material, you can neck material feeding production line production;Drilling processing unit, electroplating processes unit, the image of production line
Production information is uploaded to workshop management module and carries out production monitoring by buanch unit, etch unit and test cell in real time,
It is uploaded to after the analysis of workshop management module fits, then by production information in plant server, and passes through plant server
Production information is sent to front-end server again and is associated with corresponding customer order;
(4)Storage is made an inventory:The finished product produced through production line is by the detection of test cell, then after being veritified through sampling observation, inspection
Test management module checking information is uploaded into plant server again and associated with corresponding customer order, warehousing management module will be put in storage
Product information uploads to plant server and associated with corresponding customer order.
8. a kind of wiring board production management method according to claim 7, it is characterised in that:Described step(4)In, when
When the product of storage carries out arrangement delivery and generates correspondence delivery odd numbers, delivery odd numbers correspondence is also uploaded to by warehousing management module
Associated in plant server with customer order.
9. a kind of wiring board production management method according to claim 7, it is characterised in that:Described plant server and
Front-end server after correspondence the updating the data of customer order is received can the automatic customer order information by last revision carry out
Again by new customer order data typing after backup.
10. a kind of wiring board production management method according to claim 7, it is characterised in that:Described production management mould
Block, process management module, workshop management module, warehousing management module and inspection management module by different login keys with
Plant server, which is set up, accesses connection, and obtains the correspondence form item purpose typing power of amendment.
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