CN108303944A - A kind of industrial 4.0 networked systems of injection molding machine and monitoring method - Google Patents
A kind of industrial 4.0 networked systems of injection molding machine and monitoring method Download PDFInfo
- Publication number
- CN108303944A CN108303944A CN201711492010.1A CN201711492010A CN108303944A CN 108303944 A CN108303944 A CN 108303944A CN 201711492010 A CN201711492010 A CN 201711492010A CN 108303944 A CN108303944 A CN 108303944A
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- Prior art keywords
- injection molding
- molding machine
- server
- networking data
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Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
- G05B19/054—Input/output
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/10—Plc systems
- G05B2219/11—Plc I-O input output
- G05B2219/1103—Special, intelligent I-O processor, also plc can only access via processor
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The present invention relates to a kind of industrial 4.0 networked systems of injection molding machine and monitoring methods.It includes injection molding machine PLC controller, is stored with the networking data of injection molding machine；Plant server can read and preserve the networking data in injection molding machine PLC controller in real time；Wechat server, the networking data sended over for receiving plant server, and networking data can be sent to information inquiry terminal by internet；Information inquiry terminal obtains the networking data of injection molding machine by wechat public platform and wechat server for sending inquiry request to wechat server.Present system and its monitoring method read the networking data of the injection molding machine in injection molding machine PLC controller by plant server in real time, and information inquiry terminal is sent data to through wechat server by internet, user can check the networking data of injection molding machine at any time, to realize injection molding machine state it is quick, inquire in real time, greatly improve the management level of injection molding machine enterprise.
Description
Technical field
The present invention relates to the networking technology field of injection molding machine, especially a kind of injection molding machine 4.0 networked systems of industry and prison
Prosecutor method.
Background technology
When injection molding machine product produces, real-time status of the administrative staff if necessary to understand injection molding machine is needed by making a phone call
It inquires to Field Force or is directly checked to scene.In addition, if when injection molding machine breaks down, generally require by artificial continuous
It makes an inspection tour to find failure, can thus waste a large amount of manpowers and time, it is low to be unable to quick response, efficiency after causing failure to occur
Under, very big loss is all caused to the human cost of company.
With the release of the fast development and industry 4.0 of internet, injection molding machine real-time status understands difficult problem increasingly
It highlights, so all there is an urgent need to establish the monitoring method of industrial 4.0 networked systems of a set of perfect injection molding machine for enterprise.
Invention content
The first object of the present invention is to overcome above-mentioned the shortcomings of the prior art, and providing a kind of user can look into real time
Ask injection molding machine state, inquiry is convenient, fast, timely industrial 4.0 networked systems of injection molding machine.
The object of the present invention is achieved like this：
A kind of industrial 4.0 networked systems of injection molding machine, including injection molding machine PLC controller, router, plant server, wechat service
Device, information inquiry terminal.
The injection molding machine PLC controller, is stored with the networking data of injection molding machine.
The router is communicated to connect with injection molding machine PLC controller and plant server.
The plant server can read by router and preserve the networking data in injection molding machine PLC controller in real time,
For receiving user configuration data that wechat server sends over and real-time query request, and can be sent out according to wechat server
User configuration data and the real-time query request brought, wechat server is sent to by internet by networking data.
The wechat server, the networking data sended over for receiving plant server, and can be looked into according to information
The real-time query request and user configuration data that terminal sends over are ask, and networking data is sent to by information by internet and is looked into
Ask terminal.
Described information inquires terminal, and there is function of surfing the Net to pass through wechat for sending inquiry request to wechat server
Public platform and wechat server obtain the networking data of injection molding machine.
The present invention can also improve further below.
The networking data includes technological parameter, mass parameter and the real-time parameter of injection molding machine.
The technological parameter includes speed parameter, pressure parameter and the location parameter when injection molding machine respectively acts.
The mass parameter includes scheduled production information, die information and the quality record of injection molding machine.
The real-time parameter includes actuation time, real-time action and the real-time alert of injection molding machine.
The plant server includes the networking data library of the networking data for storing injection molding machine and for storing user
The user configuration database of configuration data.The user configuration data are specifically, user presets on information inquiry terminal
The good data for oneself thinking inquiry, the display mode of the type of data and data, to constitute user configuration data, information is looked into
Above-mentioned user configuration data are sent to plant server by wechat server and stored by inquiry terminal, hereafter, factory service
Device is sent to the networking data of information inquiry terminal every time, is the information data that these correspond to user configuration data.Certainly, it uses
Family can change user configuration data according to the demand of oneself, be then forwarded to plant server preservation.
The plant server is cloud server or local server.
Described information inquiry terminal is mobile phone or industrial hand-held set, and mobile phone is the smart electronics communication that current people be unable to do without
Equipment, almost everybody have, adapt to era development, user directly by respective handset Wechat pay close attention to wechat public platform, then
Inquiry request is sent in wechat, operates very simple, inquiry is very convenient, fast.Certain described information inquiry terminal also may be used
To be industrial hand-held set, the industrial hand-held set also electronics with function of surfing the Net meets industrial production.
The second object of the present invention is to overcome above-mentioned the shortcomings of the prior art, and providing a kind of user can look into real time
Injection molding machine state is ask, the monitoring side of industrial 4.0 networked systems of injection molding machine of convenient, fast, timely, timely faults is inquired
Method.
A kind of monitoring method of industrial 4.0 networked systems of injection molding machine, including injection molding machine PLC controller, router, factory's clothes
Business device, wechat server, information inquiry terminal, include the following steps,
Step 1: plant server is communicated to connect by router and injection molding machine PLC controller, injection molding machine produces injecting products
When, plant server reads the networking data of the injection molding machine in injection molding machine PLC controller in real time, and by internet by number of networking
According to the database for being saved in plant server.
Step 2: user configuration data are sent to plant server, factory by information inquiry terminal by wechat server
User configuration data are saved in database by server.
It is asked to plant server, factory's clothes Step 3: information inquiry terminal sends real-time query by wechat server
After business device receives real-time query request, plant server inquires the user configuration data of terminal by number of networking according to corresponding informance
It is sent to information inquiry terminal according to by wechat server.
The step 3 the specific steps are, plant servers the user configuration data of terminal are inquired according to corresponding informance will
Networking data is sent to information inquiry terminal by wechat server timing.User just can pay close attention to the shape of injection molding machine in real time in this way
State in time, rapidly finds injection molding machine failure, and the reason of be quickly found out injection molding machine failure, and solves failure, to improve
The production efficiency of injection molding machine.
Beneficial effects of the present invention are as follows：
Present system and its monitoring method read the connection of the injection molding machine in injection molding machine PLC controller by plant server in real time
Network data, and information inquiry terminal is sent data to through wechat server by internet, user can check injection molding at any time
The networking data of machine, to realize injection molding machine state it is quick, inquire in real time, greatly improve the pipe of injection molding machine enterprise
Reason is horizontal.
Description of the drawings
Fig. 1 is the structural schematic diagram of industrial 4.0 networked systems of injection molding machine of the present invention.
Fig. 2 is the flow diagram of industrial 4.0 networked systems of injection molding machine of the present invention.
Specific implementation mode
The invention will be further described with reference to the accompanying drawings and embodiments.
Embodiment one, as shown in Figure 1 to Figure 2, a kind of industrial 4.0 networked systems of injection molding machine, including injection molding machine PLC controller
2, router 3, plant server 4, wechat server 5, information inquiry terminal 6.
The injection molding machine PLC controller 2, is stored with the networking data of injection molding machine 7.
The router 3 is communicated to connect with injection molding machine PLC controller 2 and plant server 4.
The plant server 4 can be read by router 3 and preserve the networking number in injection molding machine PLC controller 2 in real time
According to, for receiving user configuration data that wechat server 5 sends over and real-time query request, and can be according to wechat service
User configuration data and the real-time query request that device 5 sends over, wechat server is sent to by internet by networking data
5。
The wechat server 5, the networking data sended over for receiving plant server 4, and can be according to information
The real-time query request and user configuration data that inquiry terminal 6 sends over, and networking data is sent to by letter by internet
Breath inquiry terminal 6.
Described information inquires terminal 6, has function of surfing the Net, for sending inquiry request to wechat server, by micro-
Believe that public platform and wechat server obtain the networking data of injection molding machine 7.
The more specific technical solution of the present invention.
The networking data includes technological parameter, mass parameter and the real-time parameter of injection molding machine 7.
The technological parameter includes speed parameter, pressure parameter and the location parameter when injection molding machine respectively acts.
The mass parameter includes scheduled production information, die information and the quality record of injection molding machine.
The real-time parameter includes actuation time, real-time action and the real-time alert of injection molding machine.
The plant server 4 includes the networking data library 40 of the networking data for storing injection molding machine and is used for storing
The user configuration database 41 of family configuration data.The user configuration data are specifically, user is advance on information inquiry terminal
The data for oneself thinking inquiry, the display mode of the type of data and data are set, to constitute user configuration data, letter
Above-mentioned user configuration data are sent to plant server by wechat server and stored by breath inquiry terminal, hereafter, factory
Server is sent to the networking data of information inquiry terminal every time, is the information data that these correspond to user configuration data.When
So, user can change user configuration data according to the demand of oneself, be then forwarded to plant server preservation.
The plant server 4 is cloud server or local server.
Described information inquiry terminal 6 is mobile phone or industrial hand-held set.
The monitoring method of networked system of the present invention, includes the following steps,
Step 1: plant server 4 is communicated to connect by router 3 and injection molding machine PLC controller 2, injection molding machine production injection molding production
When product, plant server 4 reads the networking data of the injection molding machine in injection molding machine PLC controller 2 in real time, and will be joined by internet
Network data is saved in the database 41 of plant server 4.
Step 2: user configuration data are sent to plant server 4, work by information inquiry terminal 6 by wechat server 5
User configuration data are saved in database 41 by factory's server 4.
It is asked to plant server 4, factory Step 3: information inquiry terminal 6 sends real-time query by wechat server 5
After server 4 receives real-time query request, the user configuration data that plant server 4 inquires terminal according to corresponding informance will join
Network data is sent to information inquiry terminal 6 by wechat server 5.
The step 3 the specific steps are plant servers 4 inquired according to corresponding informance terminal user configuration data it is fixed
When networking data is sent to information inquiry terminal 6 by wechat server 5.
Claims (10)
1. a kind of industrial 4.0 networked systems of injection molding machine, which is characterized in that including injection molding machine PLC controller（2）, router（3）、
Plant server（4）, wechat server（5）, information inquiry terminal（6）；
Injection molding machine PLC controller（2）, it is stored with injection molding machine PLC controller（2）Networking data；
Router（3）, with injection molding machine PLC controller（2）And plant server（4）Communication connection；
Plant server（4）Pass through router（3）It reads in real time and preserves injection molding machine PLC controller（2）Interior networking data is used
In reception wechat server（5）User configuration data and the real-time query request sended over, and can be according to wechat server
（5）User configuration data and the real-time query request sended over, wechat server is sent to by internet by networking data
（5）；
Wechat server（5）, for receiving plant server（4）The networking data sended over, and can be according to information inquiry
Terminal（6）The real-time query request sended over and user configuration data, and networking data is sent to by information by internet
Inquire terminal（6）；
Information inquiry terminal（6）, there is function of surfing the Net, for sending inquiry request to wechat server（5）, pass through wechat public affairs
Many numbers and wechat server acquisition injection molding machine（7）Networking data.
2. industrial 4.0 networked systems of injection molding machine according to claim 1, which is characterized in that the networking data includes injection molding
Machine（7）Technological parameter, mass parameter and real-time parameter.
3. industrial 4.0 networked systems of injection molding machine according to claim 2, which is characterized in that the technological parameter includes injection molding
Speed parameter, pressure parameter when machine respectively acts and location parameter.
4. industrial 4.0 networked systems of injection molding machine according to claim 3, which is characterized in that the mass parameter includes injection molding
Scheduled production information, die information and the quality record of machine.
5. industrial 4.0 networked systems of injection molding machine according to claim 4, which is characterized in that the real-time parameter includes injection molding
Actuation time, real-time action and the real-time alert of machine.
6. industrial 4.0 networked systems of injection molding machine according to claim 2, which is characterized in that the plant server（4）Including
For storing injection molding machine（7）Networking data networking data library（40）With the user configuration number for storing user configuration data
According to library（41）.
7. industrial 4.0 networked systems of injection molding machine according to claim 6, which is characterized in that the plant server（4）It is cloud
Hold server or local server.
8. industrial 4.0 networked systems of injection molding machine according to claim 7, which is characterized in that described information inquires terminal（6）It is
Mobile phone or industrial hand-held set.
9. the monitoring method of 4.0 networked systems of injection molding machine industry as described in any in a kind of 1-8 such as claim, including injection molding machine
PLC controller（2）, router（3）, plant server（4）, wechat server（5）, information inquiry terminal（6）, feature exists
In, include the following steps,
Step 1: plant server（4）Pass through router（3）With injection molding machine PLC controller（2）Communication connection, injection molding machine（7）It is raw
When producing injecting products, plant server（4）Injection molding machine PLC controller is read in real time（2）Interior injection molding machine（7）Networking data,
And networking data is uploaded to by plant server by internet（4）Database（41）；
Step 2: information inquiry terminal（6）Pass through wechat server（5）User configuration data are sent to plant server（4）,
Plant server（4）User configuration data are saved in database 41；
Step 3: information inquiry terminal（6）Pass through wechat server（5）Real-time query is sent to ask to plant server（4）, work
Factory's server（4）After receiving real-time query request, plant server（4）The user configuration number of terminal is inquired according to corresponding informance
Pass through wechat server according to by networking data（5）It is sent to information inquiry terminal（6）.
10. the monitoring method of industrial 4.0 networked systems of injection molding machine according to claim 9, which is characterized in that the step 3
The specific steps are, plant servers（4）Inquired according to corresponding informance terminal user configuration data networking data passed through it is micro-
Telecommunications services device（5）Timing is sent to information inquiry terminal（6）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711492010.1A CN108303944A (en) | 2017-12-30 | 2017-12-30 | A kind of industrial 4.0 networked systems of injection molding machine and monitoring method |
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| CN201711492010.1A CN108303944A (en) | 2017-12-30 | 2017-12-30 | A kind of industrial 4.0 networked systems of injection molding machine and monitoring method |
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Family
ID=62867912
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| CN201711492010.1A Pending CN108303944A (en) | 2017-12-30 | 2017-12-30 | A kind of industrial 4.0 networked systems of injection molding machine and monitoring method |
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| CN109049587A (en) * | 2018-09-03 | 2018-12-21 | 昆山沃梦智能科技有限公司 | General-purpose injection machine data monitoring system and its method |
| CN109240225A (en) * | 2018-08-31 | 2019-01-18 | 南京理工大学 | A kind of distributed manufacturing equipment real-time monitoring system |
| CN109508322A (en) * | 2018-11-01 | 2019-03-22 | 杭州电子科技大学 | Shooting Technique document handling method and system |
| CN114442564A (en) * | 2020-11-06 | 2022-05-06 | 江门塚田正川科技有限公司 | Injection molding machine production data acquisition monitoring system and working method thereof |
| CN114495315A (en) * | 2021-12-28 | 2022-05-13 | 杭州电子科技大学 | Injection molding machine real-time data recording visualization method and system |
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Application publication date: 20180720 |