CN107767024A - One kind is used for cover-plate glass product of production line quality real-time monitoring system and method - Google Patents
One kind is used for cover-plate glass product of production line quality real-time monitoring system and method Download PDFInfo
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- CN107767024A CN107767024A CN201710855286.5A CN201710855286A CN107767024A CN 107767024 A CN107767024 A CN 107767024A CN 201710855286 A CN201710855286 A CN 201710855286A CN 107767024 A CN107767024 A CN 107767024A
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Abstract
The invention discloses one kind to be used for cover-plate glass product of production line quality real-time monitoring system and method,The quality of production data of each production link cover-plate glass in workshop are counted by using subdata acquisition module,After being handled by data processing module,The quality of production data of each production link cover-plate glass are subjected to publicity by display module in the form of piecemeal is shown,Process and each independent production unit Collaborative Manufacturing before and after foundation,Producing line robot is monitored and controlled with smart machine using display module,Establish the intelligent visual plant model of stereoscopic and omnibearing,Industrialization is combined closely with informationization,Get through construction and complete actual effect,Real-time industrial information internet,Manufacture is set to become fully gather manufacture progress,Execute-in-place,Quality inspection,The production scenes such as equipment state are information-based,Visualization,Precision,Ecology intelligence modeling formula,And realize data integration and analysis with Workshop manufacturing execution system,Crucial production link realizes Dynamic matrix control and monitoring in real time based on model.
Description
Technical field
The invention belongs to cover-plate glass production technical field, and in particular to one kind is used for cover-plate glass product of production line quality
Real-time monitoring system and method.
Background technology
, it is necessary to be detected to the product of production line quality of cover-plate glass in glass substrate production process, and it is existing
Quality testing is to carry out sampling observation by product line worker to carry out quality evaluation detection, and the quality of detection often has necessarily stagnant
Property and incomprehensive afterwards；The use demand of product is to influence a key factor of manufacturing process, and cover plate is with protective glass
A kind of ultra-thin glass of high aluminium content, is widely used in mobile phone, and the touch display device such as flat board and GPS field is specific to use
Way just determines that product must have deficient ultralow content, the surface quality of superelevation；The demand of superelevation passes through traditional artificial
The quality for being difficult to ensure that product is checked, it is necessary to introduce photo-optical system to detect, the inspection of needs is obtained using the system
As a result (qualified or bad), while obtain substantial amounts of original detection information, but only export and whether qualified sentence per sheet glass
Disconnected result can not meet the needs of quality monitoring and production dynamics, and the quality monitoring of production line needs to grasp the change of defect at any time
Change trend and real-time state, accomplish to be preventive from possible trouble, and fast reaction, rapid countermeasure, realize and carry out bad wave zone
Loss be reduced to minimum.
The content of the invention
It is an object of the invention to provide one kind to be used for cover-plate glass product of production line quality real-time monitoring system and method,
The synthesis yields of product is effectively raised, extends wire body service life.
To reach above-mentioned purpose, the present invention adopts the following technical scheme that：
One kind is used for cover-plate glass product of production line quality real-time monitoring system, including data processing module and and data
Data acquisition module, data memory module and the display module of processing module connection, data acquisition module are connected with the examination and test of products
System,
Examination and test of products system is used for the cover-plate glass quality for detecting the production of cover-plate glass production line links；
The cover-plate glass qualitative data that the links that data acquisition module is used to arrive examination and test of products system test produce
Information is sent to data processing module；
Data processing module is used to the data message for receiving data acquisition module transmission establishing data system and stored
To data memory module, according to production requirement by real-time reception to data message and data system in data message carry out pair
Than analysis, and analysis result is shown by display module.
Further, wherein data acquisition module includes multiple subdatas collections for each production link data acquisition
Module.
Further, mutually it is not attached between multiple subdata acquisition modules, multiple subdata acquisition modules and data processing
One-aside network upload mechanism is used between module.
Further, subdata acquisition module is used to gather specific corresponding production link glass quality supplemental characteristic,
And gathered data is sent to data acquisition module.
Further, in addition to task management module and task generation module, task management module are used to receive definition
Task parameters, and the task parameters are sent to task generation module, task generation module and gathered by data processing module
Need processing data information.
One kind is used for cover-plate glass product of production line real-time monitoring method for quality, comprises the following steps：
Step 1, each production process workshop electronic model is established；
Step 2, gather each production process production glass quality data message in real time by data acquisition module, and be sent to
Data processing module；
Step 3, each data are established subdata base and stored to data memory module by data processing module respectively, and according to life
Threshold value is established in yield and quality requirement；
Step 4, data processing module is contrasted the data message gathered in real time with database information, and passes through display
Module carries out publicity.
Further, in step 2, respective production link glass quality data message is gathered by subdata acquisition module,
Then data acquisition module is uploaded to by one-aside network.
Further, in step 4, data processing module passes through the data message that each subdata acquisition module collects aobvious
Show that module carries out piecemeal and shown, each subdata acquisition module gathered data carries out individual region and shown, display mode includes fluctuation
Transition diagram and the folded figure of defect.
Further, fluctuation transition diagram refers to records glass quality information ginseng on each production line of each period by line chart
Number and standard quality parameters value, are embodied by line chart, for reacting the quality stability of production process；
If the quality of the folded main pair of dryed product of figure of defect carries out comprehensive analysis, statistical summaries are carried out to multinomial defect.From figure
In can directly reflect the concentration degree of defect, find defect distribution rule.
Further, in step 3, data processing module establishes defect independence table, and defect independence table refers specifically to each production ring
Section glass quality data message exceeds the independent list records of threshold portion, is advantageous to check each production link problem and is concluded
Modification.
Compared with prior art, the present invention has technique effect beneficial below：
One kind of the invention is used for cover-plate glass product of production line quality real-time monitoring system and method, before and after foundation process and
Each independent production unit Collaborative Manufacturing, by using subdata acquisition module by each production link cover-plate glass in workshop
Quality of production data counted, after being handled by data processing module, by the quality of production of each production link cover-plate glass
Data carry out publicity by display module in the form of piecemeal is shown, process and each independent production unit coordinate system before and after foundation
Make, producing line robot is monitored and controlled with smart machine using display module, establishes the Intelligent visible of stereoscopic and omnibearing
Change plant model, industrialization combined closely with informationization, construction is got through and completes actual effect, real-time industrial information internet,
Manufacture is set to become fully to gather the production scenes such as manufacture progress, execute-in-place, quality inspection, equipment state information-based, visual
Change, precision, ecology intelligence modeling formula, and realize data integration and analysis, crucial production link with Workshop manufacturing execution system
Realize the Dynamic matrix control based on model and monitoring in real time.The synthesis yields of product is effectively raised, extends wire body use
In the life-span, huge profit is created, improve Enterprise Integrated competitiveness, break the technology of external high end casing protection screen glass
Monopolization, effectively promotes the development of domestic touch-control field electronic device.
Further, in addition to task management module and task generation module, task management module are used to receive definition
Task parameters, and the task parameters are sent to task generation module, task generation module and gathered by data processing module
Processing data information is needed, is easy to implement and the historic state of product transfer tracing, be advantageous to engineer and work on the spot
Personnel can carry out fault level judgement and relate in the very first time, resumed production with prestissimo, ensure the stabilization of the quality of production,
Reduce loss.
Embodiment
The present invention is described in further detail below：
One kind is used for cover-plate glass product of production line quality real-time monitoring system, including data processing module and and data
Data acquisition module, data memory module and the display module of processing module connection, data acquisition module are connected with the examination and test of products
System,
Examination and test of products system is used for the cover-plate glass quality for detecting the production of cover-plate glass production line links；
The cover-plate glass qualitative data that the links that data acquisition module is used to arrive examination and test of products system test produce
Information is sent to data processing module；
Data processing module is used to the data message for receiving data acquisition module transmission establishing data system and stored
To data memory module, according to production requirement by real-time reception to data message and data system in data message carry out pair
Than analysis, and analysis result is shown by display module.
Wherein data acquisition module includes multiple subdata acquisition modules for each production link data acquisition, multiple
Mutually it is not attached between subdata acquisition module, using on one-aside network between multiple subdata acquisition modules and data processing module
Biography mechanism, the durability of the loop network of reduction, improve the ability of real-time Transmission；Subdata acquisition module is used to gather specifically
Corresponding production link glass quality supplemental characteristic, and gathered data is sent to data acquisition module；
Also including task management module and task generation module, task management module is used for the task parameters for receiving definition,
And send the task parameters to task generation module, task generation module is gathered by data processing module to be needed to handle number
It is believed that breath, specifically finger carries out the glass plate in process of production, it is necessary to the glass plate of quality problems for some be present
Parameter is transferred, and is easy to implement and the historic state of product transfer tracing, and being advantageous to engineer and field personnel can be
The very first time carries out fault level judgement and related, and is resumed production with prestissimo, ensures the stabilization of the quality of production, reduces damage
Lose.
Wherein display module is electronic display.
One kind is used for cover-plate glass product of production line real-time monitoring method for quality, comprises the following steps：
Step 1, each production process workshop electronic model is established；
Step 2, gather each production process production glass quality data message in real time by data acquisition module, and be sent to
Data processing module；
Step 3, each data are established subdata base and stored to data memory module by data processing module respectively, and according to life
Threshold value is established in yield and quality requirement；
Step 4, data processing module is contrasted the data message gathered in real time with database information, and passes through display
Module carries out publicity.
In step 2, respective production link glass quality data message is gathered by subdata acquisition module, then passes through list
Side network is uploaded to data acquisition module,
In step 4, data processing module enters the data message that each subdata acquisition module collects by display module
Row piecemeal shows, each subdata acquisition module gathered data carries out individual region and shown, display mode include fluctuation transition diagram and
The folded figure of defect,
Fluctuation transition diagram refers to records glass quality information parameter and mark on each production line of each period by line chart
Quasi- quality parameter value, is embodied by line chart, for reacting the quality stability of production process；
If the quality of the folded main pair of dryed product of figure of defect carries out comprehensive analysis, statistical summaries are carried out to multinomial defect.From figure
In can directly reflect the concentration degree of defect, find defect distribution rule；
Data processing module establishes defect independence table, refers specifically to each production link glass quality data message and exceeds threshold value portion
Divide independent list records, be advantageous to check each production link problem and carry out conclusion modification.
The present invention is by using subdata acquisition module by the production matter of each production link cover-plate glass in workshop
Amount data are counted, and after being handled by data processing module, the quality of production data of each production link cover-plate glass are passed through
Display module carries out publicity in the form of piecemeal is shown, process and each independent production unit Collaborative Manufacturing before and after foundation, using aobvious
Show that producing line robot is monitored and controlled with smart machine by module, establish the intelligent visual workshop mould of stereoscopic and omnibearing
Type, industrialization is combined closely with informationization, construction is got through and completes actual effect, real-time industrial information internet, become manufacture
Into can fully gather, the production scenes such as manufacture progress, execute-in-place, quality inspection, equipment state are information-based, visualize, precisely
Change, ecology intelligence modeling formula, and data integration and analysis are realized with Workshop manufacturing execution system, crucial production link is realized and is based on
The Dynamic matrix control of model and in real time monitoring.
Claims (10)
1. one kind is used for cover-plate glass product of production line quality real-time monitoring system, it is characterised in that including data processing module
And data acquisition module, data memory module and the display module being connected with data processing module, data acquisition module connection
There is examination and test of products system,
Examination and test of products system is used for the cover-plate glass quality for detecting the production of cover-plate glass production line links；
The cover-plate glass quality data information that the links that data acquisition module is used to arrive examination and test of products system test produce
Send to data processing module；
Data processing module is used to the data message for receiving data acquisition module transmission establishing data system and stored to number
According to memory module, according to production requirement by real-time reception to data message and data system in data message carry out to score
Analysis, and shown analysis result by display module.
2. one kind according to claim 1 is used for cover-plate glass product of production line quality real-time monitoring system, its feature exists
In wherein data acquisition module includes multiple subdata acquisition modules for each production link data acquisition.
3. one kind according to claim 2 is used for cover-plate glass product of production line quality real-time monitoring system, its feature exists
In being mutually not attached between multiple subdata acquisition modules, using single between multiple subdata acquisition modules and data processing module
Side network upload mechanism.
4. one kind according to claim 2 is used for cover-plate glass product of production line quality real-time monitoring system, its feature exists
In subdata acquisition module is used to gather specific corresponding production link glass quality supplemental characteristic, and gathered data is passed
Deliver to data acquisition module.
5. one kind according to claim 1 is used for cover-plate glass product of production line quality real-time monitoring system, its feature exists
In, in addition to task management module and task generation module, task management module are used for the task parameters for receiving definition, and by institute
Stating task parameters and sending to task generation module, task generation module needs processing data to believe by data processing module collection
Breath.
6. one kind is used for cover-plate glass product of production line real-time monitoring method for quality, it is characterised in that comprises the following steps：
Step 1, each production process workshop electronic model is established；
Step 2, gather each production process production glass quality data message in real time by data acquisition module, and be sent to data
Processing module；
Step 3, each data are established subdata base and stored to data memory module by data processing module respectively, and according to production matter
Threshold value is established in amount requirement；
Step 4, data processing module is contrasted the data message gathered in real time with database information, and passes through display module
Carry out publicity.
7. one kind according to claim 6 is used for cover-plate glass product of production line real-time monitoring method for quality, its feature exists
In,
In step 2, respective production link glass quality data message is gathered by subdata acquisition module, then passes through unilateral net
Network is uploaded to data acquisition module.
8. one kind according to claim 6 is used for cover-plate glass product of production line real-time monitoring method for quality, its feature exists
In,
In step 4, data processing module is divided the data message that each subdata acquisition module collects by display module
Block shows that each subdata acquisition module gathered data carries out individual region and shown, display mode includes fluctuation transition diagram and defect
Folded figure.
9. one kind according to claim 8 is used for cover-plate glass product of production line real-time monitoring method for quality, its feature exists
In,
Fluctuation transition diagram refers to records glass quality information parameter and standard matter on each production line of each period by line chart
Parameter value is measured, is embodied by line chart, for reacting the quality stability of production process；
If the quality of the folded main pair of dryed product of figure of defect carries out comprehensive analysis, statistical summaries are carried out to multinomial defect, can from figure
Directly to reflect the concentration degree of defect, defect distribution rule is found.
10. one kind according to claim 6 is used for cover-plate glass product of production line real-time monitoring method for quality, its feature exists
In in step 3, data processing module establishes defect independence table, and defect independence table refers specifically to each production link glass quality data
Information exceeds the independent list records of threshold portion, is advantageous to check each production link problem and carries out conclusion modification.
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| CN201710855286.5A CN107767024A (en) | 2017-09-20 | 2017-09-20 | One kind is used for cover-plate glass product of production line quality real-time monitoring system and method |
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| CN201710855286.5A CN107767024A (en) | 2017-09-20 | 2017-09-20 | One kind is used for cover-plate glass product of production line quality real-time monitoring system and method |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109522931A (en) * | 2018-10-18 | 2019-03-26 | 深圳市华星光电半导体显示技术有限公司 | Judge the method and its system of the folded figure aggregation of defect |
| CN109711659A (en) * | 2018-11-09 | 2019-05-03 | 成都数之联科技有限公司 | A kind of industrial Yield lmproved management system and method |
| CN110490530A (en) * | 2019-08-31 | 2019-11-22 | 东莞市众金家具有限公司 | A kind of Furniture manufacture production line operation cost intelligence accounting monitoring method |
| CN112465274A (en) * | 2020-12-30 | 2021-03-09 | 镇江龙源铝业有限公司 | Intelligent management system for production workshop |
| CN112799360A (en) * | 2020-12-31 | 2021-05-14 | 上汽通用五菱汽车股份有限公司 | Quality data monitoring and early warning system |
| CN113205237A (en) * | 2020-12-15 | 2021-08-03 | 格创东智(深圳)科技有限公司 | Glass production information processing method and device, electronic equipment and storage medium thereof |
| CN114154407A (en) * | 2021-11-24 | 2022-03-08 | 张家港伟宇工艺玻璃制品有限公司 | Method and system for detecting production quality of hot bent glass |
| WO2022082874A1 (en) * | 2020-10-22 | 2022-04-28 | 苏州知瑞光电材料科技有限公司 | Material manufacturing key link analysis method and system |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109522931A (en) * | 2018-10-18 | 2019-03-26 | 深圳市华星光电半导体显示技术有限公司 | Judge the method and its system of the folded figure aggregation of defect |
| CN109711659A (en) * | 2018-11-09 | 2019-05-03 | 成都数之联科技有限公司 | A kind of industrial Yield lmproved management system and method |
| CN110490530A (en) * | 2019-08-31 | 2019-11-22 | 东莞市众金家具有限公司 | A kind of Furniture manufacture production line operation cost intelligence accounting monitoring method |
| WO2022082874A1 (en) * | 2020-10-22 | 2022-04-28 | 苏州知瑞光电材料科技有限公司 | Material manufacturing key link analysis method and system |
| CN113205237A (en) * | 2020-12-15 | 2021-08-03 | 格创东智(深圳)科技有限公司 | Glass production information processing method and device, electronic equipment and storage medium thereof |
| CN112465274A (en) * | 2020-12-30 | 2021-03-09 | 镇江龙源铝业有限公司 | Intelligent management system for production workshop |
| CN112465274B (en) * | 2020-12-30 | 2024-03-29 | 镇江龙源铝业有限公司 | Intelligent management system for production workshop |
| CN112799360A (en) * | 2020-12-31 | 2021-05-14 | 上汽通用五菱汽车股份有限公司 | Quality data monitoring and early warning system |
| CN114154407A (en) * | 2021-11-24 | 2022-03-08 | 张家港伟宇工艺玻璃制品有限公司 | Method and system for detecting production quality of hot bent glass |
| CN114154407B (en) * | 2021-11-24 | 2024-02-06 | 张家港伟宇工艺玻璃制品有限公司 | Method and system for detecting production quality of hot bent glass |
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Application publication date: 20180306 |