CN206726043U - Manufacturing industry real-time monitoring system - Google Patents

Manufacturing industry real-time monitoring system Download PDF

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Publication number
CN206726043U
CN206726043U CN201720551060.1U CN201720551060U CN206726043U CN 206726043 U CN206726043 U CN 206726043U CN 201720551060 U CN201720551060 U CN 201720551060U CN 206726043 U CN206726043 U CN 206726043U
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CN
China
Prior art keywords
module
data
communication module
data memory
central controller
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Expired - Fee Related
Application number
CN201720551060.1U
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Chinese (zh)
Inventor
梁波
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Luzhou Bojin Electromechanical Equipment Co Ltd
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Luzhou Bojin Electromechanical Equipment Co Ltd
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Priority to CN201720551060.1U priority Critical patent/CN206726043U/en
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Publication of CN206726043U publication Critical patent/CN206726043U/en
Expired - Fee Related legal-status Critical Current
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The utility model discloses manufacturing industry real-time monitoring system, including shop equipment data memory module group, central controller module, communication module I, network, communication module II, director server, wireless communication module and the receiving terminal being sequentially connected;Shop equipment data memory module group sends the data to central controller module;Central controller module passes sequentially through communication module I, network and communication module II and sends the data to director server;Receiving terminal can obtain data by wireless communication module from director server.Pass through communication module I, network, communication module II, each data in shop equipment data memory module group are sent to director server, it is not only convenient for each producing that related data is same preserves, avoid loss of data, the related data that user checks production by receiving terminal at any time, analyze data are also convenient for, and optimizes production structure so as to improve production efficiency, to realize a people factory, maximum capacity is played.

Description

Manufacturing industry real-time monitoring system
Technical field
It the utility model is related to production system, and in particular to manufacturing industry real-time monitoring system.
Background technology
The manufacturing is that manufacturing enterprise integrates the related resources of production, is carried out by predeterminated target systematic from front end concept It is designed into the materializing procedure of product realization.Through to be known as involved by whole process:Antenatal preparatory stage, production process and match somebody with somebody Set support etc..
The antenatal preparatory stage refers to that market information is analyzed, and project is initiated, product concept, design drawing, structure chart, tablet held before the breast by officials system Make, tablet held before the breast by officials feedback, cost control, mould, draw a design, signed-off sample;Production process refers to stock up, production, the time, production management, quality Standard, quality inspection, pack supporting, reproduction, duration.
In antenatal preparation, layout design, relevant item initiation etc. mainly pass through PDM systems and carry out information interchange;In life In the stock of production process, information interchange is mainly carried out by ERP material systems, and when needing to change material, needs first to send out from PDM Request is played, request carries out material change in ERP again after passing through.
Simultaneously, with modernization and the development of automation, manufacturing shop is more and more modern, in advanced workshop, Each production equipment has its processing of single host computer control, and command adapted thereto only need to be inputted on panel, can be processed, and The relevant information of processing can also be kept in by main frame.
And in existing production information and control system, production enterprise, can not because the electronic degree of inside is than relatively low Real-time process for producing data, and the problem that monitoring production, while the monitoring personnel of production enterprise also can not be real When recognize the condition of production, it is impossible to allow user to check the relevant information of production at any time;And each production equipment is kept in Data also fail to preserve, it is impossible to allow user to consult and leaf through.
Utility model content
The utility model purpose is to provide manufacturing industry real-time monitoring system solve existing production information and control system In, it can not only allow user to check the relevant information of production at any time, understand production status;And each production equipment is kept in Data also fail to preserve, it is impossible to allow user to consult the problem of leafing through.
The utility model is achieved through the following technical solutions:
Manufacturing industry real-time monitoring system, including be sequentially connected shop equipment data memory module group, central controller Module, communication module I, network, communication module II, director server, wireless communication module and receiving terminal, the shop equipment number The data memory module for the workshop process equipment for including being connected with communication module I according to memory module group, the number of ERP material systems According to the data memory module of memory module and PDM systems;
Data in each data memory module are sent to central controller by the shop equipment data memory module group Module;
The central controller module receives the data for coming from shop equipment data memory module group, and passes sequentially through logical Each data are sent to director server by letter module I, network and communication module II;
Director server, which receives, comes from the data of central controller module, and receiving terminal can by wireless communication module from Director server obtains the data received by director server.
Central controller preferably uses the fpga chip EP2C8Q208C8 of ALTERA companies.Communication module I and communication module II can use wire communication or wireless telecommunications, and wire communication section uses combination or the CAN of netting twine and router;Wirelessly The preferred AB433A of model of communication module.
By communication module I, network, communication module II, each data in shop equipment data memory module group are passed Be sent to director server, be not only convenient for it is each produce that related data is same preserves, avoid loss of data, be also convenient for user with When the related data of production, analyze data are checked by receiving terminal, and optimize production structure so as to improve production efficiency, with reality An existing people factory, plays maximum capacity.
Further, the communication module I includes information conveyance module I and the router I being sequentially connected, the communication mould Block II includes the information conveyance module II that is sequentially connected and router II, the central controller by information conveyance module I with Router I is connected, and the router I is connected by network with router II, and the router II passes through information conveyance module II It is connected with director server.
The router I and router II are vpn routers, described information conveyor module I and information conveyance module II It is netting twine, and uses optical cable.
VPN is also known as VPN or virtual private net, and it can pass through the communications protocol of special encryption Connection on the internet a proprietary connection is established between two or more intranets of different places Road, to protect the data message that it is transmitted, avoid being stolen by outside.Vpn routers are exactly to realize that VPN's is basic using router Configuration, realize that it transmits the confidentiality of data.
Optical cable, it is current state-of-the-art netting twine.It is made up of many thin additional insulation sleeves of glass fibre such as hair 's.Because it is by light wave transmission information, therefore it has that anti-electromagnetic interference function energy, strong security, speed are fast, transmission capacity is big The advantages that.Information conveyance module I and information conveyance module II use optical cable, not only increase data transfer rate, it is ensured that Data accuracy and confidentiality.
Further, the director server includes the processor and gateway module being sequentially connected, and the processor is with communicating Module II is connected, and the gateway module is connected by wireless communication module with receiving terminal.
The receiving terminal includes the one or more in following device:Mobile phone, flat board, notebook and desktop computer.Always Server includes gateway module, uses the consistent secret key ability of the password account that the personnel of receiving terminal must have with gateway is set In the data stored into director server, to check data, the confidentiality of each creation data of factory is improved.
Further, in addition to the information conveyance module III and on-site supervision module that are sequentially connected, the conveyor module III It is connected with central controller, each data are sent to on-site supervision module by the central controller by conveyor module III.
Further, the conveyor module III is netting twine, and is twisted-pair feeder, and the on-site supervision module uses computer.It is double Twisted wire is transmission medium the most frequently used in a kind of generic cabling engineering, and the copper conductor by two with insulating protective layer forms 's.Twisted-pair feeder is inexpensive netting twine conventional on the market.
Further, the shop equipment data memory module group also includes the work attendance for practicing level with central controller module System data memory module, intelligent electric meter and intellectual water meter.
Intelligent electric meter is the intelligent terminal of intelligent grid, except possess the function of measuring of traditional electric energy meter basic electricity with Outside, in order to adapt to the use of intelligent grid and new energy it also have two-way a variety of rate function of measuring, user terminal control function, Intelligentized function, the intelligent electric meters such as the bidirectional data communication function of plurality of data transmission modes, anti-stealing electricity function represent not Carry out the developing direction of energy-conserving intelligent power network end user's intelligent terminal.
Intellectual water meter is that one kind is entered using modern microelectronic technology, Modern Transducer Technology, intellective IC card technology to water consumption Row measures and carries out the new water meter of water data transmission and settlement bargain.Typically only there is flow collection and machine with conventional water meter Tool pointer shows the function phase ratio of water consumption, is very big progress.Intellectual water meter to water consumption except that can be recorded and electronics Display is outer, water consumption can also be controlled according to agreement, and the water rate for being automatically performed stepped water pricing calculates, while can be with Carry out the function of water data storage and data transfer.
User can according to shop equipment data memory module group transmission come data can not only analysis product production quantity, Material service condition, can also be according to the condition of production of water, electricity and employee attendance's Shuai Lai auxiliary judgements factory.
Modules in above-mentioned are prior art, can commercially be bought.
The utility model compared with prior art, has the following advantages and advantages:
1st, the utility model manufacturing industry real-time monitoring system, by communication module I, network, communication module II, by factory Each data in device data memory module group are sent to director server, are not only convenient for each generation same preservation of related data Get off, avoid loss of data, be also convenient for the related data that user checks production by receiving terminal at any time, analyze data, and Optimization production structure, to realize a people factory, plays maximum capacity so as to improve production efficiency;
2nd, the utility model manufacturing industry real-time monitoring system, information conveyance module I and information conveyance module II use Optical cable, not only increasing data transfer rate, it is ensured that data accuracy and confidentiality, director server include gateway module, It could be stored using the consistent secret key of the password account that the personnel of receiving terminal must have with gateway is set into director server Data in, to check data, improve the confidentiality of each creation data of factory;
3rd, the utility model manufacturing industry real-time monitoring system, user can pass according to shop equipment data memory module group Pass come data can not only analysis product production quantity, material service condition, can also be led according to water, electricity and employee attendance come The condition of production of auxiliary judgement factory.
Brief description of the drawings
Accompanying drawing described herein is used for providing further understanding the utility model embodiment, forms the one of the application Part, the restriction to the utility model embodiment is not formed.In the accompanying drawings:
Fig. 1 is structural representation of the present utility model.
Embodiment
For the purpose of this utility model, technical scheme and advantage is more clearly understood, with reference to embodiment and accompanying drawing, The utility model is described in further detail, and exemplary embodiment of the present utility model and its explanation are only used for explaining this Utility model, it is not intended as to restriction of the present utility model.
Embodiment 1
As shown in figure 1, the utility model manufacturing industry real-time monitoring system, including the shop equipment data being sequentially connected are deposited Store up module group, central controller module, communication module I, network, communication module II, director server, wireless communication module and reception Terminal, the shop equipment data memory module group include the data storage for the workshop process equipment being connected with communication module I The data memory module of module, the data memory module of ERP material systems and PDM systems;
Data in each data memory module are sent to central controller by the shop equipment data memory module group Module;
The central controller module receives the data for coming from shop equipment data memory module group, and passes sequentially through logical Each data are sent to director server by letter module I, network and communication module II;
Director server, which receives, comes from the data of central controller module, and receiving terminal can by wireless communication module from Director server obtains the data received by director server.
Central controller preferably uses the fpga chip EP2C8Q208C8 of ALTERA companies.Communication module I and communication module II can use wire communication or wireless telecommunications, and wire communication section uses combination or the CAN of netting twine and router;Wirelessly The preferred AB433A of model of communication module.
By communication module I, network, communication module II, each data in shop equipment data memory module group are passed Be sent to director server, be not only convenient for it is each produce that related data is same preserves, avoid loss of data, be also convenient for user with When the related data of production, analyze data are checked by receiving terminal, and optimize production structure so as to improve production efficiency, with reality An existing people factory, plays maximum capacity.
Meanwhile when there are multiple factories in a company, it can be respectively provided with each factory
Embodiment 2
The utility model is on the basis of embodiment 1, and the utility model is further illustrated.
As shown in figure 1, the utility model manufacturing industry real-time monitoring system, the communication module I includes what is be sequentially connected Information conveyance module I and router I, the communication module II include information conveyance module II and the router II being sequentially connected, The central controller is connected by information conveyance module I with router I, and the router I is connected by network and router II Connect, the router II is connected by information conveyance module II with director server.
The router I and router II are vpn routers, described information conveyor module I and information conveyance module II It is netting twine, and uses optical cable.
VPN is also known as VPN or virtual private net, and it can pass through the communications protocol of special encryption Connection on the internet a proprietary connection is established between two or more intranets of different places Road, to protect the data message that it is transmitted, avoid being stolen by outside.Vpn routers are exactly to realize that VPN's is basic using router Configuration, realize that it transmits the confidentiality of data.
Optical cable, it is current state-of-the-art netting twine.It is made up of many thin additional insulation sleeves of glass fibre such as hair 's.Because it is by light wave transmission information, therefore it has that anti-electromagnetic interference function energy, strong security, speed are fast, transmission capacity is big The advantages that.Information conveyance module I and information conveyance module II use optical cable, not only increase data transfer rate, it is ensured that Data accuracy and confidentiality.
Embodiment 3
The utility model is on the basis of embodiment 1, and the utility model is further illustrated.
As shown in figure 1, the utility model manufacturing industry real-time monitoring system, the director server includes the place being sequentially connected Reason device and gateway module, the processor are connected with communication module II, and the gateway module is by wireless communication module with receiving Terminal connects.
The receiving terminal includes the one or more in following device:Mobile phone, flat board, notebook and desktop computer.Always Server includes gateway module, uses the consistent secret key ability of the password account that the personnel of receiving terminal must have with gateway is set In the data stored into director server, to check data, the confidentiality of each creation data of factory is improved.
Embodiment 4
The utility model is on the basis of embodiment 1, and the utility model is further illustrated.
As shown in figure 1, the utility model manufacturing industry real-time monitoring system, in addition to the information conveyance module being sequentially connected III and on-site supervision module, the conveyor module III be connected with central controller, the central controller passes through conveyor module III Each data are sent to on-site supervision module.
Further, the conveyor module III is netting twine, and is twisted-pair feeder, and the on-site supervision module uses computer.It is double Twisted wire is transmission medium the most frequently used in a kind of generic cabling engineering, and the copper conductor by two with insulating protective layer forms 's.Twisted-pair feeder is inexpensive netting twine conventional on the market.
Embodiment 5
The utility model is on the basis of embodiment 1, and the utility model is further illustrated.
As shown in figure 1, the utility model manufacturing industry real-time monitoring system, the shop equipment data memory module group is also Attendance checking system data memory module, intelligent electric meter and intellectual water meter including practicing level with central controller module.
Intelligent electric meter is the intelligent terminal of intelligent grid, except possess the function of measuring of traditional electric energy meter basic electricity with Outside, in order to adapt to the use of intelligent grid and new energy it also have two-way a variety of rate function of measuring, user terminal control function, Intelligentized function, the intelligent electric meters such as the bidirectional data communication function of plurality of data transmission modes, anti-stealing electricity function represent not Carry out the developing direction of energy-conserving intelligent power network end user's intelligent terminal.
Intellectual water meter is that one kind is entered using modern microelectronic technology, Modern Transducer Technology, intellective IC card technology to water consumption Row measures and carries out the new water meter of water data transmission and settlement bargain.Typically only there is flow collection and machine with conventional water meter Tool pointer shows the function phase ratio of water consumption, is very big progress.Intellectual water meter to water consumption except that can be recorded and electronics Display is outer, water consumption can also be controlled according to agreement, and the water rate for being automatically performed stepped water pricing calculates, while can be with Carry out the function of water data storage and data transfer.
User can according to shop equipment data memory module group transmission come data can not only analysis product production quantity, Material service condition, can also be according to the condition of production of water, electricity and employee attendance's Shuai Lai auxiliary judgements factory.
Above-described embodiment, the purpose of this utility model, technical scheme and beneficial effect are entered One step describes in detail, should be understood that and the foregoing is only specific embodiment of the present utility model, is not used to limit Determine the scope of protection of the utility model, it is all within the spirit and principles of the utility model, any modification for being made, equally replace Change, improve, should be included within the scope of protection of the utility model.

Claims (8)

1. manufacturing industry real-time monitoring system, it is characterised in that:Including be sequentially connected shop equipment data memory module group, in Entreat controller module, communication module I, network, communication module II, director server, wireless communication module and receiving terminal, the work Plant data memory module group includes data memory module, the ERP materials for the workshop process equipment being connected with communication module I The data memory module of system and the data memory module of PDM systems;
Data in each data memory module are sent to central controller module by the shop equipment data memory module group;
The central controller module receives the data for coming from shop equipment data memory module group, and passes sequentially through communication mould Each data are sent to director server by block I, network and communication module II;
Director server receives the data for coming from central controller module, and receiving terminal can be taken by wireless communication module from total The data being engaged in received by device acquisition director server.
2. manufacturing industry real-time monitoring system according to claim 1, it is characterised in that:The communication module I include according to The information conveyance module I and router I of secondary connection, the communication module II include information conveyance module II and the road being sequentially connected By device II, the central controller is connected by information conveyance module I with router I, and the router I passes through network and route Device II is connected, and the router II is connected by information conveyance module II with director server.
3. manufacturing industry real-time monitoring system according to claim 2, it is characterised in that:The router I and router II is vpn routers, and described information conveyor module I and information conveyance module II are netting twine, and use optical cable.
4. manufacturing industry real-time monitoring system according to claim 1, it is characterised in that:The director server is included successively The processor and gateway module of connection, the processor are connected with communication module II, and the gateway module passes through radio communication mold Block is connected with receiving terminal.
5. manufacturing industry real-time monitoring system according to claim 4, it is characterised in that:The receiving terminal includes following One or more in device:Mobile phone, flat board, notebook and desktop computer.
6. manufacturing industry real-time monitoring system according to claim 1, it is characterised in that:Also include the information being sequentially connected Conveyor module III and on-site supervision module, the conveyor module III are connected with central controller, and the central controller passes through defeated Send module III that each data are sent into on-site supervision module.
7. manufacturing industry real-time monitoring system according to claim 6, it is characterised in that:The conveyor module III is net Line, and be twisted-pair feeder, the on-site supervision module uses computer.
8. manufacturing industry real-time monitoring system according to claim 1, it is characterised in that:The shop equipment data storage Module group also includes attendance checking system data memory module, intelligent electric meter and the intellectual water meter for practicing level with central controller module.
CN201720551060.1U 2017-05-17 2017-05-17 Manufacturing industry real-time monitoring system Expired - Fee Related CN206726043U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720551060.1U CN206726043U (en) 2017-05-17 2017-05-17 Manufacturing industry real-time monitoring system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720551060.1U CN206726043U (en) 2017-05-17 2017-05-17 Manufacturing industry real-time monitoring system

Publications (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107065804A (en) * 2017-05-17 2017-08-18 泸州博金机电设备有限公司 It is easy to the plant data transmission system of telecommuting

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107065804A (en) * 2017-05-17 2017-08-18 泸州博金机电设备有限公司 It is easy to the plant data transmission system of telecommuting

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Granted publication date: 20171208

Termination date: 20180517