CN107704931A - A kind of equipment fault closed-loop process method for being used to measure fully-automatic production operation - Google Patents
A kind of equipment fault closed-loop process method for being used to measure fully-automatic production operation Download PDFInfo
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- CN107704931A CN107704931A CN201710549025.0A CN201710549025A CN107704931A CN 107704931 A CN107704931 A CN 107704931A CN 201710549025 A CN201710549025 A CN 201710549025A CN 107704931 A CN107704931 A CN 107704931A
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Abstract
A kind of equipment fault closed-loop process method for being used to measure fully-automatic production operation, is related to equipment fault closed-loop process method.In the past, in everyday devices maintenance work, the responsibility obscure boundary between multiple professional posts is clear, and the trouble ticket dispatch in multi-disciplinary post is mainly carried out by line under type, and O＆M is inefficient and can not carry out effectively tracking and management and control.The present invention builds from fault discovery, analysis according to each work group post and responsibility for participating in equipment O＆M, sends work, maintenance to be implemented, the closed loop management flow of field maintenance feedback；Equipment fault closed-loop process method includes the monitoring step being responsible for by monitoring personnel, the O＆M step being responsible for by operation maintenance personnel, the fault handling steps being responsible for by expert, the examination ＆ approval step being responsible for by sole duty.The technical program structure metering fully-automatic production system everyday devices O＆M closed loop management flow, the Intelligent closed-loop that the work cooperative achievement by participating in each each post of specialty of everyday devices O＆M is precisely found from failure, science diagnosis is repaired to agility.
Description
Technical field
The present invention relates to equipment fault closed-loop process method, more particularly to a kind of it is used to measure setting for fully-automatic production operation
Standby failure closed-loop process method.
Background technology
Measure fully-automatic production operating system, integrate intelligent storage, automatic Verification, it is unified dispense continuously run it is comprehensive
Conjunction property mass automatic production operating system, as the construction of the production operation system so extensive, complexity is high is completed,
Daily equipment maintenance work is more and more important.The working contents of everyday devices O＆M include equipment routing inspection, equipment fault
Processing and the maintenance of intelligent operation platform main website etc., the O＆M main body being related to include main business personnel, outer committee's unit etc., wherein main business
Personnel include the personnel in multiple multiple posies of specialty such as operation room, calibrating room, Material Distribution Room, and outer committee personnel are mainly responsible for including producer
The personnel in multiple posies such as people, producer's monitoring personnel, producer's operation maintenance personnel.In the past, in everyday devices maintenance work, Duo Gezhuan
Responsibility obscure boundary between industry post is clear, and the trouble ticket dispatch in multi-disciplinary post is mainly carried out by line under type, O＆M efficiency
It is not high and can not carry out effectively tracking and management and control.
The content of the invention
The technical problem to be solved in the present invention and the technical assignment proposed are prior art to be improved with being improved,
A kind of equipment fault closed-loop process method for being used to measure fully-automatic production operation is provided, to reach the efficiency of lifting maintenance work
And the purpose of quality.Therefore, the present invention takes following technical scheme.
A kind of equipment fault closed-loop process method for being used to measure fully-automatic production operation, according to each of participation equipment O＆M
Individual work group post and responsibility, build from fault discovery, analysis, send work, maintenance to be implemented, the closed loop management stream of field maintenance feedback
Journey；Equipment fault closed-loop process method include be responsible for by monitoring personnel monitoring step, be responsible for by operation maintenance personnel O＆M step,
The fault handling steps being responsible for by expert, the examination ＆ approval step being responsible for by sole duty；
In monitoring step, when failure main website report or failure artificially find after, check main website receive equipment fault whether be
Wrong report, wrong report are then directly filed；After failure is defined as, remote analysis positioning failure cause, and attempt to carry out artificial long-range place
Reason, file after remote processing success and fault recovery；When remote analysis processing can not make fault recovery, it is judged as needing scene
The failure of processing, carry out work order and send work；When remote analysis processing made fault recovery when, judge reparation verify whether by, if
By the way that then fault ticket is filed；When repair checking not over when, into O＆M step；
In O＆M step, scene is analyzed and processed, when processing completion, monitoring step is fed back to, fault ticket is carried out
Filing；Otherwise judge whether equipment has repaired, if without maintenance of equipment, maintenance application, if equipment has been repaired, be transferred to difficulty
Flow；When examination ＆ approval step issues field maintenance task, field maintenance is carried out, judges whether equipment needs to change, when equipment needs
During replacing, approval request is changed to examination ＆ approval step initiating equipment, when equipment is without changing, and repairs failure, to examination ＆ approval step
Initiate extension approval request；
In fault handling steps, when O＆M step initiates difficult flow, difficult tripartite's consultation of doctors, generation consultation of doctors information point are carried out
Analyse and collect feedback；Applied implementing maintenance according to maintenance, breakdown maintenance is classified and optimizes defect elimination class, while by failure by maintenance
Planned time makes a distinction to be responsible for initiating different approval requests with corresponding to full-time；
In step is examined, examined according to maintenance approval request.
The technical program is built multi-disciplinary by clearly participating in tissue, post and the responsibility of everyday devices maintenance work
Slave unit fault discovery, analysis, work, maintenance is sent to be implemented, the closed loop management flow of field maintenance processing feedback.Lift maintenance work
Efficiency and quality.
As further improving and supplementing to above-mentioned technical proposal, present invention additionally comprises following additional technical feature.
Examination ＆ approval step is divided into department's sole duty approval process and department head's approval process, in fault handling steps, works as meter
Maintenance time is drawn when being less than setting value, into department's sole duty approval process, when the planned maintenance time being more than setting value, into portion
The full-time approval process of door.
Each work group post of equipment O＆M and responsibility include：
Producer responsible person：It is responsible for overall arrangement during equipment fault maintenance.
Producer technical staff：It is responsible for analysis, solves the knotty problem of production system equipment O＆M.
Producer's monitoring personnel：It is responsible for the equipment event that monitoring production system equipment fault and receiving device inspection are artificially found
Barrier, is uniformly analyzed, sends work.
Producer's operation maintenance personnel：It is responsible for scene investigation and the processing of equipment fault, and feedback processing result.
Department is full-time：The examination ＆ approval control for being responsible for equipment fault maintenance application entirely repairs progress.
Department head：The examination ＆ approval for being responsible for equipment fault maintenance application or the examination ＆ approval control for repairing extension request are entirely repaired
Progress；The examination ＆ approval of equipment replacement application.
Closed loop management flow comprises the following steps：
1) it is to be confirmed：Check that main website receives whether equipment fault is wrong report, wrong report is then directly filed；
2) remote analysis is handled：Remote analysis positions failure cause and attempting and carries out artificial remote processing, remote processing success and
File after fault recovery；
3) work is sent：Failure for needing in-situ processing, carry out work order and send work；
4) field assay is handled：Knowledge base according to existing structure instructs equipment fault occurrence cause, actual treatment means to go forward side by side
Row feedback；
5) maintenance application：Maintenance application is carried out if field assay needs maintenance of equipment to solve failure；
6) maintenance is implemented：Maintenance program, planned maintenance time and maintenance points for attention are confirmed according to field condition；
7) maintenance examination ＆ approval：The maintenance program proposed to producer is examined；
8) equipment replacement is handled：Intelligent operation platform service class equipment replacement management is then quoted if necessary to change device hardware；
9) knotty problem is handled：It is difficult that intelligent operation platform service class is quoted if it can not repair and repair with live operation maintenance personnel
Fault management assists Resolving probiems
10) extension request：Can not as scheduled be solved in original plan time range content, carry out extension request；
11) maintenance delays to examine：It is proposed that the actual cause that maintenance is delayed is checked and examined to producer；
Result verifies：By corresponding production system checking treatment result after troubleshooting.
Beneficial effect：The present invention combines mobile job-oriented terminal APP, constructs metering fully-automatic production system everyday devices fortune
Closed loop management flow is tieed up, the work cooperative achievement by participating in each each post of specialty of everyday devices O＆M precisely finds from failure,
Intelligent closed-loop of the science diagnosis to quick reparation.Metering fully-automatic production operation system is included by current each special information system
System, turn-key system, intelligent operation platform system it is integrated, the work order that will circulate under original each post line is unified to carrying out on line,
On the one hand across post cooperative ability is improved, improves the operating efficiency of daily O＆M；On the other hand improve to daily O＆M
The management and control ability of work, be finally reached the daily O＆M quality of lifting, support metering fully-automatic production operating system it is stable, it is reliable,
The purpose of Effec-tive Function.
Brief description of the drawings
Fig. 1 is flow chart of the present invention.
Fig. 2 is closed-loop process flow chart of the present invention.
Embodiment
Technical scheme is described in further detail below in conjunction with Figure of description.
As shown in figure 1, the present invention according to participate in equipment O＆M each work group post and responsibility, build from fault discovery,
Analysis, work, maintenance is sent to be implemented, the closed loop management flow of field maintenance feedback；Equipment fault closed-loop process method is included by monitoring
It is monitoring step that personnel are responsible for, the O＆M step being responsible for by operation maintenance personnel, the fault handling steps being responsible for by expert, negative by sole duty
The examination ＆ approval step of duty；
In monitoring step, when failure main website report or failure artificially find after, check main website receive equipment fault whether be
Wrong report, wrong report are then directly filed；After failure is defined as, remote analysis positioning failure cause, and attempt to carry out artificial long-range place
Reason, file after remote processing success and fault recovery；When remote analysis processing can not make fault recovery, it is judged as needing scene
The failure of processing, carry out work order and send work；When remote analysis processing made fault recovery when, judge reparation verify whether by, if
By the way that then fault ticket is filed；When repair checking not over when, into O＆M step；
In O＆M step, scene is analyzed and processed, when processing completion, monitoring step is fed back to, fault ticket is carried out
Filing；Otherwise judge whether equipment has repaired, if without maintenance of equipment, maintenance application, if equipment has been repaired, be transferred to difficulty
Flow；When examination ＆ approval step issues field maintenance task, field maintenance is carried out, judges whether equipment needs to change, when equipment needs
During replacing, approval request is changed to examination ＆ approval step initiating equipment, when equipment is without changing, and repairs failure, to examination ＆ approval step
Initiate extension approval request；
In fault handling steps, when O＆M step initiates difficult flow, difficult tripartite's consultation of doctors, generation consultation of doctors information point are carried out
Analyse and collect feedback；Applied implementing maintenance according to maintenance, breakdown maintenance is classified and optimizes defect elimination class, while by failure by maintenance
Planned time makes a distinction to be responsible for initiating different approval requests with corresponding to full-time；
In step is examined, examined according to maintenance approval request.
The technical program is built multi-disciplinary by clearly participating in tissue, post and the responsibility of everyday devices maintenance work
Slave unit fault discovery, analysis, work, maintenance is sent to be implemented, the closed loop management flow of field maintenance processing feedback.Lift maintenance work
Efficiency and quality.
Examination ＆ approval step is divided into department's sole duty approval process and department head's approval process, in fault handling steps, works as meter
Maintenance time is drawn when being less than setting value, into department's sole duty approval process, when the planned maintenance time being more than setting value, into portion
The full-time approval process of door.
Each work group post of equipment O＆M and responsibility include：
Producer responsible person：It is responsible for overall arrangement during equipment fault maintenance.
Producer technical staff：It is responsible for analysis, solves the knotty problem of production system equipment O＆M.
Producer's monitoring personnel：It is responsible for the equipment event that monitoring production system equipment fault and receiving device inspection are artificially found
Barrier, is uniformly analyzed, sends work.
Producer's operation maintenance personnel：It is responsible for scene investigation and the processing of equipment fault, and feedback processing result.
Department is full-time：The examination ＆ approval control for being responsible for equipment fault maintenance application entirely repairs progress.
Department head：The examination ＆ approval for being responsible for equipment fault maintenance application or the examination ＆ approval control for repairing extension request are entirely repaired
Progress；The examination ＆ approval of equipment replacement application.
As shown in Fig. 2 closed loop management flow comprises the following steps：
1) it is to be confirmed：Check that main website receives whether equipment fault is wrong report, wrong report is then directly filed；
2) remote analysis is handled：Remote analysis positions failure cause and attempting and carries out artificial remote processing, remote processing success and
File after fault recovery；
3) work is sent：Failure for needing in-situ processing, carry out work order and send work；
4) field assay is handled：Knowledge base according to existing structure instructs equipment fault occurrence cause, actual treatment means to go forward side by side
Row feedback；
5) maintenance application：Maintenance application is carried out if field assay needs maintenance of equipment to solve failure；
6) maintenance is implemented：Maintenance program, planned maintenance time and maintenance points for attention are confirmed according to field condition；
7) maintenance examination ＆ approval：The maintenance program proposed to producer is examined；
8) equipment replacement is handled：Intelligent operation platform service class equipment replacement management is then quoted if necessary to change device hardware；
9) knotty problem is handled：It is difficult that intelligent operation platform service class is quoted if it can not repair and repair with live operation maintenance personnel
Fault management assists Resolving probiems
10) extension request：Can not as scheduled be solved in original plan time range content, carry out extension request；
11) maintenance delays to examine：It is proposed that the actual cause that maintenance is delayed is checked and examined to producer；
12) result verifies：By corresponding production system checking treatment result after troubleshooting.
Figure 1 above, a kind of equipment fault closed-loop process method for being used to measure fully-automatic production operation shown in 2 are this hairs
Bright specific embodiment, substantive distinguishing features of the present invention and progress are embodied, can be according to the use needs of reality, in the present invention
Enlightenment under, carry out the equivalent modifications of shape, structure etc. to it, this programme protection domain row.
Claims (4)
- A kind of 1. equipment fault closed-loop process method for being used to measure fully-automatic production operation, it is characterised in that：Set according to participation Received shipment dimension each work group post and responsibility, build from fault discovery, analysis, send work, maintenance implement, field maintenance feed back close Ring management process；Monitoring step that equipment fault closed-loop process method includes being responsible for by monitoring personnel, it is responsible for by operation maintenance personnel O＆M step, the fault handling steps being responsible for by expert, the examination ＆ approval step being responsible for by sole duty；In monitoring step, when failure main website report or failure artificially find after, check main website receive equipment fault whether be Wrong report, wrong report are then directly filed；After failure is defined as, remote analysis positioning failure cause, and attempt to carry out artificial long-range place Reason, file after remote processing success and fault recovery；When remote analysis processing can not make fault recovery, it is judged as needing scene The failure of processing, carry out work order and send work；When remote analysis processing made fault recovery when, judge reparation verify whether by, if By the way that then fault ticket is filed；When repair checking not over when, into O＆M step；In O＆M step, scene is analyzed and processed, when processing completion, monitoring step is fed back to, fault ticket is carried out Filing；Otherwise judge whether equipment has repaired, if without maintenance of equipment, maintenance application, if equipment has been repaired, be transferred to difficulty Flow；When examination ＆ approval step issues field maintenance task, field maintenance is carried out, judges whether equipment needs to change, when equipment needs During replacing, approval request is changed to examination ＆ approval step initiating equipment, when equipment is without changing, and repairs failure, to examination ＆ approval step Initiate extension approval request；In fault handling steps, when O＆M step initiates difficult flow, difficult tripartite's consultation of doctors, generation consultation of doctors information point are carried out Analyse and collect feedback；Applied implementing maintenance according to maintenance, breakdown maintenance is classified and optimizes defect elimination class, while by failure by maintenance Planned time makes a distinction to be responsible for initiating different approval requests with corresponding to full-time；In step is examined, examined according to maintenance approval request.
- 2. a kind of equipment fault closed-loop process method for being used to measure fully-automatic production operation according to claim 1, its It is characterised by：Examination ＆ approval step is divided into department's sole duty approval process and department head's approval process, in fault handling steps, works as meter Maintenance time is drawn when being less than setting value, into department's sole duty approval process, when the planned maintenance time being more than setting value, into portion The full-time approval process of door.
- 3. a kind of equipment fault closed-loop process method for being used to measure fully-automatic production operation according to claim 2, its It is characterised by：Each work group post of equipment O＆M and responsibility include：Producer responsible person：It is responsible for overall arrangement during equipment fault maintenance；Producer technical staff：It is responsible for analysis, solves the knotty problem of production system equipment O＆M；Producer's monitoring personnel：It is responsible for the equipment fault that monitoring production system equipment fault and receiving device inspection are artificially found, system One is analyzed, sends work；Producer's operation maintenance personnel：It is responsible for scene investigation and the processing of equipment fault, and feedback processing result；Department is full-time：The examination ＆ approval control for being responsible for equipment fault maintenance application entirely repairs progress；Department head：Be responsible for equipment fault maintenance application examination ＆ approval or repair extension request examination ＆ approval control entirely repair into Degree；The examination ＆ approval of equipment replacement application.
- 4. a kind of equipment fault closed-loop process method for being used to measure fully-automatic production operation according to claim 3, its It is characterised by：Closed loop management flow comprises the following steps：1) it is to be confirmed：Check that main website receives whether equipment fault is wrong report, wrong report is then directly filed；2) remote analysis is handled：Remote analysis positions failure cause and attempting and carries out artificial remote processing, remote processing success and File after fault recovery；3) work is sent：Failure for needing in-situ processing, carry out work order and send work；4) field assay is handled：Knowledge base according to existing structure instructs equipment fault occurrence cause, actual treatment means to go forward side by side Row feedback；5) maintenance application：Maintenance application is carried out if field assay needs maintenance of equipment to solve failure；6) maintenance is implemented：Maintenance program, planned maintenance time and maintenance points for attention are confirmed according to field condition；7) maintenance examination ＆ approval：The maintenance program proposed to producer is examined；8) equipment replacement is handled：Intelligent operation platform service class equipment replacement management is then quoted if necessary to change device hardware；9) knotty problem is handled：It is difficult that intelligent operation platform service class is quoted if it can not repair and repair with live operation maintenance personnel Fault management assists Resolving probiems10) extension request：Can not as scheduled be solved in original plan time range content, carry out extension request；11) maintenance delays to examine：It is proposed that the actual cause that maintenance is delayed is checked and examined to producer；12) result verifies：By corresponding production system checking treatment result after troubleshooting.
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| CN201710549025.0A CN107704931A (en) | 2017-07-07 | 2017-07-07 | A kind of equipment fault closed-loop process method for being used to measure fully-automatic production operation |
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Cited By (7)
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| CN109325601A (en) * | 2018-08-21 | 2019-02-12 | 国网江苏省电力有限公司泰州供电分公司 | Logistics equipment malfunction monitoring operation management method |
| CN109389293A (en) * | 2018-09-20 | 2019-02-26 | 国网天津市电力公司电力科学研究院 | A kind of remote recharge method for upgrading success rate based on acquisition closed loop management |
| CN110648085A (en) * | 2019-10-30 | 2020-01-03 | 新奥数能科技有限公司 | Operation and maintenance method and system for comprehensive energy park |
| CN111915127A (en) * | 2020-06-17 | 2020-11-10 | 成都美迅检测设备有限公司 | Equipment monitoring method and device, electronic equipment and storage medium |
| CN112346415A (en) * | 2020-09-29 | 2021-02-09 | 江苏南高智能装备创新中心有限公司 | Workshop information physical monitoring management system |
| CN113361722A (en) * | 2020-03-06 | 2021-09-07 | 华晨宝马汽车有限公司 | Method and device for assisting in solving production equipment fault and storage medium |
| CN113807805A (en) * | 2021-08-13 | 2021-12-17 | 重庆川仪调节阀有限公司 | On-line processing method for abnormal parts in valve assembly |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109325601A (en) * | 2018-08-21 | 2019-02-12 | 国网江苏省电力有限公司泰州供电分公司 | Logistics equipment malfunction monitoring operation management method |
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| CN109389293A (en) * | 2018-09-20 | 2019-02-26 | 国网天津市电力公司电力科学研究院 | A kind of remote recharge method for upgrading success rate based on acquisition closed loop management |
| CN110648085A (en) * | 2019-10-30 | 2020-01-03 | 新奥数能科技有限公司 | Operation and maintenance method and system for comprehensive energy park |
| CN110648085B (en) * | 2019-10-30 | 2022-04-29 | 新奥数能科技有限公司 | Operation and maintenance method and system for comprehensive energy park |
| CN113361722A (en) * | 2020-03-06 | 2021-09-07 | 华晨宝马汽车有限公司 | Method and device for assisting in solving production equipment fault and storage medium |
| CN113361722B (en) * | 2020-03-06 | 2024-05-31 | 华晨宝马汽车有限公司 | Method and device for assisting in solving production equipment faults and storage medium |
| CN111915127A (en) * | 2020-06-17 | 2020-11-10 | 成都美迅检测设备有限公司 | Equipment monitoring method and device, electronic equipment and storage medium |
| CN112346415A (en) * | 2020-09-29 | 2021-02-09 | 江苏南高智能装备创新中心有限公司 | Workshop information physical monitoring management system |
| CN112346415B (en) * | 2020-09-29 | 2021-10-15 | 江苏南高智能装备创新中心有限公司 | Workshop information physical monitoring management system |
| CN113807805A (en) * | 2021-08-13 | 2021-12-17 | 重庆川仪调节阀有限公司 | On-line processing method for abnormal parts in valve assembly |
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