CN107032755A - 一种强化瓷质炖盅的制备方法 - Google Patents
一种强化瓷质炖盅的制备方法 Download PDFInfo
- Publication number
- CN107032755A CN107032755A CN201710278901.0A CN201710278901A CN107032755A CN 107032755 A CN107032755 A CN 107032755A CN 201710278901 A CN201710278901 A CN 201710278901A CN 107032755 A CN107032755 A CN 107032755A
- Authority
- CN
- China
- Prior art keywords
- glaze
- weight
- stew cup
- blank
- porcelain
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 235000013547 stew Nutrition 0.000 title claims abstract description 50
- 229910052573 porcelain Inorganic materials 0.000 title claims abstract description 46
- 238000002360 preparation method Methods 0.000 title claims abstract description 23
- 238000005728 strengthening Methods 0.000 title abstract description 4
- 239000002994 raw material Substances 0.000 claims abstract description 37
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 35
- 239000005995 Aluminium silicate Substances 0.000 claims abstract description 33
- 235000012211 aluminium silicate Nutrition 0.000 claims abstract description 33
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims abstract description 33
- 239000010440 gypsum Substances 0.000 claims abstract description 22
- 229910052602 gypsum Inorganic materials 0.000 claims abstract description 22
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 22
- 238000001354 calcination Methods 0.000 claims abstract description 18
- 239000000454 talc Substances 0.000 claims abstract description 18
- 229910052623 talc Inorganic materials 0.000 claims abstract description 18
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 13
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims abstract description 12
- DLHONNLASJQAHX-UHFFFAOYSA-N aluminum;potassium;oxygen(2-);silicon(4+) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[Al+3].[Si+4].[Si+4].[Si+4].[K+] DLHONNLASJQAHX-UHFFFAOYSA-N 0.000 claims abstract description 11
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims abstract description 11
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 9
- 238000000498 ball milling Methods 0.000 claims abstract description 8
- 238000002386 leaching Methods 0.000 claims abstract description 8
- 239000010453 quartz Substances 0.000 claims abstract description 7
- 229910021532 Calcite Inorganic materials 0.000 claims abstract description 6
- 239000011787 zinc oxide Substances 0.000 claims abstract description 6
- 238000000227 grinding Methods 0.000 claims abstract description 5
- 239000000203 mixture Substances 0.000 claims abstract 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 26
- 238000004519 manufacturing process Methods 0.000 claims description 16
- 235000012222 talc Nutrition 0.000 claims description 16
- 238000000034 method Methods 0.000 claims description 14
- 229910052742 iron Inorganic materials 0.000 claims description 13
- 230000008569 process Effects 0.000 claims description 10
- 238000010304 firing Methods 0.000 claims description 9
- 238000012545 processing Methods 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 8
- 238000001914 filtration Methods 0.000 claims description 7
- 239000003513 alkali Substances 0.000 claims description 6
- 238000010409 ironing Methods 0.000 claims description 6
- 239000006148 magnetic separator Substances 0.000 claims description 6
- 239000002585 base Substances 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 4
- 230000009467 reduction Effects 0.000 claims description 4
- 238000002791 soaking Methods 0.000 claims description 4
- 238000003860 storage Methods 0.000 claims description 4
- PASHVRUKOFIRIK-UHFFFAOYSA-L calcium sulfate dihydrate Chemical compound O.O.[Ca+2].[O-]S([O-])(=O)=O PASHVRUKOFIRIK-UHFFFAOYSA-L 0.000 claims description 3
- 238000007796 conventional method Methods 0.000 claims description 3
- 239000004744 fabric Substances 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 3
- 230000001590 oxidative effect Effects 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000007873 sieving Methods 0.000 claims description 2
- 239000000126 substance Substances 0.000 claims 2
- 238000001035 drying Methods 0.000 claims 1
- 239000000919 ceramic Substances 0.000 abstract description 13
- 239000000047 product Substances 0.000 description 33
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 8
- 229910052782 aluminium Inorganic materials 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 8
- 235000013305 food Nutrition 0.000 description 8
- 238000012797 qualification Methods 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 238000010411 cooking Methods 0.000 description 3
- 210000003298 dental enamel Anatomy 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000000377 silicon dioxide Substances 0.000 description 3
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 235000015895 biscuits Nutrition 0.000 description 2
- 229910052793 cadmium Inorganic materials 0.000 description 2
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 239000013589 supplement Substances 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000000374 eutectic mixture Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 235000012054 meals Nutrition 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 230000035764 nutrition Effects 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 230000001256 tonic effect Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J27/00—Cooking-vessels
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J36/00—Parts, details or accessories of cooking-vessels
- A47J36/02—Selection of specific materials, e.g. heavy bottoms with copper inlay or with insulating inlay
- A47J36/04—Selection of specific materials, e.g. heavy bottoms with copper inlay or with insulating inlay the materials being non-metallic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/26—Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor
- B28B1/261—Moulds therefor
- B28B1/262—Mould materials; Manufacture of moulds or parts thereof
- B28B1/264—Plaster
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/26—Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor
- B28B1/265—Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor pressure being applied on the slip in the filled mould or on the moulded article in the mould, e.g. pneumatically, by compressing slip in a closed mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/044—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with glaze or engobe or enamel or varnish
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/045—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers by dipping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/22—Apparatus or processes for treating or working the shaped or preshaped articles for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/243—Setting, e.g. drying, dehydrating or firing ceramic articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/34—Moulds, cores, or mandrels of special material, e.g. destructible materials
- B28B7/344—Moulds, cores, or mandrels of special material, e.g. destructible materials from absorbent or liquid- or gas-permeable materials, e.g. plaster moulds in general
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/386—Cleaning
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C8/00—Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/32—Burning methods
- C04B33/34—Burning methods combined with glazing
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/50—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
- C04B41/5022—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with vitreous materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/81—Coating or impregnation
- C04B41/85—Coating or impregnation with inorganic materials
- C04B41/86—Glazes; Cold glazes
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3217—Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3418—Silicon oxide, silicic acids or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3427—Silicates other than clay, e.g. water glass
- C04B2235/3463—Alumino-silicates other than clay, e.g. mullite
- C04B2235/3472—Alkali metal alumino-silicates other than clay, e.g. spodumene, alkali feldspars such as albite or orthoclase, micas such as muscovite, zeolites such as natrolite
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Dispersion Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Food Science & Technology (AREA)
- Inorganic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Compositions Of Oxide Ceramics (AREA)
Abstract
本发明涉及陶瓷领域，具体是一种强化瓷质炖盅的制备方法。本发明的坯料组成包括：机锥高岭土、淘洗高岭土、石英、氧化铝、煅烧滑石、钾长石；釉料组成包括：钾长石、石英、方解石、煅烧滑石、淘洗高岭土、煅烧氧化铝、氧化锌；强化瓷质炖盅的制备方法包括：准备坯料及釉料原料、将坯料中原料混和后加清水进行湿法球磨、将釉料中原料混和后加清水混和进行球磨、用坯料和清水混合的泥浆清洗石膏模具表面降低碱性、取坯料滚压成型、用清水和毛刷洗刷泥质胎体表面、用釉料加清水调配釉浆浸釉、将经施釉的泥质胎体烧制成强化瓷质炖盅。本发明目的在于提供一种强度、耐摩擦、寿命等方面优于陶质炖盅、普通瓷质炖盅的强化瓷质炖盅的制备方法。
Description
技术领域
本发明涉及陶瓷领域，具体是一种强化瓷质炖盅的制备方法。
背景技术
在日用陶瓷行业中，强化瓷质是强度相对高于普通瓷质和陶质的一类瓷质。炖盅是一种可以用于接触食物的容器，通常用以炖（烹调）食物（通常为补品）。食物存放于炖盅中，炖盅连食物一起放置于另一个容器内（如锅等容器）。有时一个容器内放置多个炖盅。容器内加水，采用明火或电热等方式对容器加热，提高容器内水的温度，水温通过炖盅将热量传递给炖盅内的食物，形成烹调。这种烹调方法，也称为隔水炖，能使食物美味，营养成份损失少，是中式烹调和民间常用的一种烹调方式。
陶瓷炖盅卫生实用，经常在家用电器中配套使用。炖盅使用频繁，装入食物后进入锅中，经烹调后，炖盅直接上餐桌，用餐后炖盅又作清水和消毒处理。因此，要求炖盅耐碰撞和耐摩擦，经久耐用，易于清洗。
瓷质炖盅的强度通常优于陶质炖盅，但采用普通瓷质制成的炖盅，在强度和耐摩擦方面，不够理想，使用寿命短。如何采用经济和可行的方法，制备出强化瓷质炖盅，是日用陶瓷行业和家用电器行业研发和创新的课题。
发明内容
本发明的目的在于提供一种强度、耐摩擦、寿命等方面优于陶质炖盅、普通瓷质炖盅的强化瓷质炖盅的制备方法。
本发明的强化瓷质炖盅的制备方法，其特征在于，包括以下生产步骤：
（1）坯料制备
取机锥高岭土20—24重量份、淘洗高岭土44—48重量份、石英8—12重量份、氧化铝4—6重量份、煅烧滑石1—3重量份、钾长石14—16重量份作为原料。
上述机锥高岭土是取未经过淘洗和加工的高岭土原矿，采用机锥（机械捶打）处理后制得，处理时间为16—18小时；上述淘洗高岭土，是取高岭土原矿采用水进行淘洗，除去其中的游离石英及其它岩屑后制得；上述煅烧滑石是取滑石经过1200℃煅烧后制得。
将上述原料混和后加清水进行湿法球磨，经球磨原料经除铁机除铁，经除铁后原料过220目筛，经过筛原料存放入储料池进行陈腐，陈腐时间72—80小时，经陈腐原料通过压滤机压滤成泥片，经压滤泥片通过练泥机进行练泥，制备出质量含水率为21—23％的坯料备用。
下面简述上述配方原料应用及坯料制备工艺的特殊作用：采用部分高岭土进行机锥处理，使原料形成鳞片状的细颗粒，能使制备的坯料密度增大，可塑性增强，解决含铝量较高时坯料产生的可塑性下降问题；采用部分高岭土进行淘洗，去除高岭土中固有的游离石英和岩屑等杂质，也使高岭土成为粘度较高的淘洗泥，单位原料中的含铝量比例加大，提高坯料的含铝量；加入氧化铝，能够补充坯料的含铝量，使坯料含铝量达到强化瓷质的要求；加入石英，是补充二氧化硅，调节坯料中的硅铝比例；加入煅烧滑石，去除杂质后的滑石，也相当于加入氧化镁，在产品的烧成中起到助熔作用，同时可提高产品的耐热冲击强度；加入钾长石，可使产品烧成之后胎体致密化；坯料制备工艺中，对经过筛的原料存入储泥池中进行陈腐72小时以上，可使制备的坯料的粘度和可塑性提高，使含铝量较高的坯料在产品成型过程不易开裂，产品合格率提高。以上原料的搭配和工艺的配合，多方位确保炖盅产品含铝量较高且达到高瓷质强度，又能使坯料符合炖盅产品成型及烧成等生产环节的要求。
（2）釉料制备
取钾长石38—42重量份、石英24—26重量份、方解石11—13重量份、煅烧滑石7—9重量份、淘洗高岭土9—11重量份、煅烧氧化铝1—3重量份、氧化锌2—4重量份作为原料。
所述淘洗高岭土、煅烧滑石与步骤（1）中的相同；上述煅烧氧化铝是取氧化铝经过1250℃煅烧后制得。
将上述原料混和后，加入与混和原料的重量比为1:1的清水进行混和，然后进行球磨，经球磨的原料经除铁机进行除铁，经除铁后原料过1500目筛，制成釉料备用。
下面简述上述配方原料应用的特殊作用：本釉料属于透明釉、膨胀系数与坯料相近，确保坯釉结合良好；釉料能够确保烧成后的釉层密实、硬度高、耐摩擦，而且透明度好。采用大份量的钾长石，是因为钾长石是天然熔块，能提高釉层的致密度和机械强度，而且能构成瓷的玻璃态基质，提高透明度；采用石英相当于补充二氧化硅，能提高釉面耐磨性、硬度、白度；采用方解石，是对瓷釉烧成中起助熔作用，也使坯与釉结合良好；采用煅烧滑石，可以使瓷釉的线膨胀系数降低，弹性提高，促使中间层生成，提高产品的热稳定性；采用淘洗高岭土，是利用其含有的二氧化硅和氧化铝，在烧成中与原料中固有的钾、钠、钙、镁等化合形成低共熔混合物，可使烧成温度下降；采用煅烧氧化铝，是因经煅烧氧化铝适用于细磨加工，氧化铝能有效地防止瓷釉在烧成过程的析晶；采用氧化锌，可以提高釉层的光洁度，而且能降低产品的铅溶出量，提高产品使用的安全卫生效果。
（3）石膏模具表面除碱处理
按日用陶瓷生产常规的石膏模具制备方法，采用石膏粉加水灌注成石膏模具，模具内腔为炖盅状；然后取上述备用的坯料，取1重量份坯料和100重量份清水，混合打成泥浆，采用软布和泥浆对石膏模具的内腔进行清洗，降低石膏模具表面的碱性。
下面讲述上述石膏模具清洗除碱的作用：因制成的石膏模具表面带有碱性，在产品成型过程中，模具表面易于粘附坯料，影响产品外观质量；通过采用泥浆清洗，可以有效地降低碱性，提高产品成型的合格率。
（4）滚压成型
取上述备用的坯料，按日用陶瓷生产常规的滚压成型方法，采用滚压成型机在经过除碱处理后的石膏模具中进行滚压成型，制备出炖盅状泥质胎体。
（5）修坯洗水
采用清水和毛刷，对泥质胎体的表面进行洗刷，使泥质胎体表面光滑。
（6）施釉
采用上述备用的釉料，加清水调配为釉浆，釉浆浓度调配至38—42波美度；采用日用陶瓷生产常规的手工浸釉方式，对泥质胎体作浸釉处理3—5秒，经浸釉的胎体自然干燥6—10小时。
（7）烧成
将经施釉的泥质胎体放入窑炉进行烧成，烧成温度为1260—1280℃，烧成时间9—11小时，烧成气氛为氧化气氛；泥质胎体经烧成之后，出窑即为强化瓷质炖盅产品。
本发明制成的强化瓷质炖盅产品，器型规整，釉层密实光滑，使用中耐摩擦和易于清洗；产品的抗冲击强度不低于1.5J/cm2,相对其它普通瓷质或陶质的产品更耐用；产品质量符合GB/T3532《日用瓷器》标准要求，产品卫生指标符合GB12651《与食物接触的陶瓷制品铅、镉溶出量允许极限》标准要求，也符合美国FDA7117.06和7117.07准则要求。
具体实施方式
实施例：
强化瓷质炖盅的制备方法，包括以下生产步骤：
（1）坯料制备
取机锥高岭土22重量份、淘洗高岭土45重量份、石英10重量份、氧化铝5重量份、煅烧滑石2重量份、钾长石15重量份作为原料。
上述机锥高岭土是取未经过淘洗和加工的高岭土原矿，采用机锥处理后制得，处理时间为16—18小时；上述淘洗高岭土，是取高岭土原矿采用水进行淘洗，除去其中的游离石英及其它岩屑后制得；上述煅烧滑石是取滑石经过1200℃煅烧后制得。
将上述原料混和后加清水进行湿法球磨，经球磨原料经除铁机除铁，经除铁后原料过220目筛，经过筛原料存放入储料池进行陈腐，陈腐时间75小时，经陈腐原料通过压滤机压滤成泥片，经压滤泥片通过练泥机进行练泥，制备出质量含水率为21—23％的坯料备用。
（2）釉料制备
取钾长石40重量份、石英25重量份、方解石12重量份、煅烧滑石8重量份、淘洗高岭土10重量份、煅烧氧化铝2重量份、氧化锌3重量份作为原料。
所述淘洗高岭土、煅烧滑石与步骤（1）中的相同；上述煅烧氧化铝是取氧化铝经过1250℃煅烧后制得。
将上述原料混和后，加入与混和原料的重量比为1:1的清水进行混和，然后进行球磨，经球磨的原料经除铁机进行除铁，经除铁后原料过1500目筛，制成釉料备用。
（3）石膏模具表面除碱处理
按日用陶瓷生产常规的石膏模具制备方法，采用石膏粉加水灌注成石膏模具，模具内腔为炖盅状；然后取上述备用的坯料，取1重量份坯料和100重量份清水，混合打成泥浆，采用软布和泥浆对石膏模具的内腔进行清洗，降低石膏模具表面的碱性。
（4）滚压成型
取上述备用的坯料，按日用陶瓷生产常规的滚压成型方法，采用滚压成型机在经过除碱处理后的石膏模具中进行滚压成型，制备出炖盅状泥质胎体。
（5）修坯洗水
采用清水和毛刷，对泥质胎体的表面进行洗刷，使泥质胎体表面光滑。
（6）施釉
采用上述备用的釉料，加清水调配为釉浆，釉浆浓度调配至40波美度；采用日用陶瓷生产常规的手工浸釉方式，对泥质胎体作浸釉处理4秒，经浸釉的胎体自然干燥8小时。
（7）烧成
将经施釉的泥质胎体放入窑炉进行烧成，烧成温度为1270℃，烧成时间10小时，烧成气氛为氧化气氛；泥质胎体经烧成之后，出窑即为强化瓷质炖盅产品。
本实施例制成的强化瓷质炖盅产品，器型规整，釉层密实光滑，使用中耐摩擦和易于清洗；产品的抗冲击强度不低于1.5J/cm2,相对其它普通瓷质或陶质的产品更耐用；产品质量符合GB/T3532《日用瓷器》标准要求，产品卫生指标符合GB12651《与食物接触的陶瓷制品铅、镉溶出量允许极限》标准要求，也符合美国FDA7117.06和7117.07准则要求。
对比例1：与实施例不同的是，坯料中的高岭土不经机锥处理，坯料可塑性下降，产品在成型过程易于开裂报废。
对比例2：与实施例不同的是，坯料中的淘洗高岭土减少为20重量份，坯料中含铝量下降，坯料粘度下降，制成的产品耐冲击强度下降。
对比例3：与实施例不同的是，坯料中的氧化铝加入量增加至12重量份，制成的坯料可塑性下降，产品在成型过程开裂报废。
对比例4：与实施例不同的是，坯料中不加入煅烧滑石，经烧成的产品耐冲击强度不足。
对比例5：与实施例不同的是，坯料制备中，经过筛原料在储泥池进行陈腐，陈腐时间减为10小时，制成的坯料粘度和可塑性下降，产品在成型生产过程合格率下降。
对比例6：与实施例不同的是，釉料中不加入方解石，产品的坯釉结合差，易于产生釉层缺陷。
对比例7：与实施例不同的是，釉料中不加入氧化锌，经烧成的产品釉层光洁度和耐磨性差。
对比例8：与实施例不同的是，石膏模具不采用泥浆进行清洗，石膏模具在生产中易于粘附坯料，降低产品合格率。
Claims (9)
1.一种强化瓷质炖盅，其特征在于：坯料的化学组成及重量份数包括：机锥高岭土20—24重量份、淘洗高岭土44—48重量份、石英8—12重量份、氧化铝4—6重量份、煅烧滑石1—3重量份、钾长石14—16重量份。
2.一种强化瓷质炖盅，其特征在于：釉料的化学组成及重量份数包括：钾长石38—42重量份、石英24—26重量份、方解石11—13重量份、煅烧滑石7—9重量份、淘洗高岭土9—11重量份、煅烧氧化铝1—3重量份、氧化锌2—4重量份。
3.权利要求1-2的强化瓷质炖盅的制备方法，其特征在于：制作流程如下：
1）准备坯料及釉料原料备用；
2）将坯料原料混和后加清水进行湿法球磨，经球磨原料经除铁机除铁，经过筛原料存放入储料池进行陈腐，经陈腐原料通过压滤机压滤成泥片，经压滤泥片通过练泥机进行练泥，制备出坯料备用；
3）将釉料原料混和后，加入清水进行混和，然后进行球磨，经球磨的原料经除铁机进行除铁，经除铁后筛原料，制成釉料备用；
4）按日用陶瓷生产常规的石膏模具制备方法，采用石膏粉加水灌注成石膏模具，模具内腔为炖盅状；然后取上述备用的1重量份坯料混合清水打成泥浆，采用软布和泥浆对石膏模具的内腔进行清洗，降低石膏模具表面的碱性；
5）取上述备用的坯料，按日用陶瓷生产常规的滚压成型方法，采用滚压成型机在经过除碱处理后的石膏模具中进行滚压成型，制备出炖盅状泥质胎体；
6）采用清水和毛刷，对泥质胎体的表面进行洗刷；
7）采用上述备用的釉料，加清水调配为釉浆，采用日用陶瓷生产常规的手工浸釉方式对泥质胎体作浸釉处理，经浸釉的胎体作自然干燥；
8）将经施釉的泥质胎体放入窑炉进行烧成，烧成气氛为氧化气氛；泥质胎体经烧成之后，出窑即为强化瓷质炖盅。
4.根据权利要求3所述的强化瓷质炖盅的制备方法，其特征在于：所述坯料及釉料原料，其中部分原料如下制成：取未经过淘洗和加工的高岭土原矿，采用机锥处理16—18小时后制得机锥高岭土；取高岭土原矿采用水进行淘洗，除去其中的游离石英及其它岩屑后制得淘洗高岭土；取滑石经过1200℃煅烧后制得煅烧滑石；取氧化铝经过1250℃煅烧后制得煅烧氧化铝。
5.根据权利要求3所述的强化瓷质炖盅的制备方法，其特征在于：所述坯料经除铁后原料过220目筛，陈腐时间为72—80小时，经练泥后坯料质量含水率为21—23％。
6.根据权利要求3所述的强化瓷质炖盅的制备方法，其特征在于：所述釉料原料经混和后，混和原料与清水的混合重量比为1:1，经除铁后原料过1500目筛。
7.根据权利要求3所述的强化瓷质炖盅的制备方法，其特征在于：所述泥浆所组成的坯料和清水混合比例为1：100。
8.根据权利要求3所述的强化瓷质炖盅的制备方法，其特征在于：所述釉浆浓度为38—42波美度，对泥质胎体作浸釉处理时间为3—5秒，经浸釉的胎体自然干燥时间为6—10小时。
9.根据权利要求3所述的强化瓷质炖盅的制备方法，其特征在于：所述烧成温度为1260—1280℃，烧成时间9—11小时。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710278901.0A CN107032755A (zh) | 2017-04-25 | 2017-04-25 | 一种强化瓷质炖盅的制备方法 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710278901.0A CN107032755A (zh) | 2017-04-25 | 2017-04-25 | 一种强化瓷质炖盅的制备方法 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107032755A true CN107032755A (zh) | 2017-08-11 |
Family
ID=59536617
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710278901.0A Pending CN107032755A (zh) | 2017-04-25 | 2017-04-25 | 一种强化瓷质炖盅的制备方法 |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107032755A (zh) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107417247A (zh) * | 2017-09-15 | 2017-12-01 | 潮州市长城世家瓷业有限公司 | 一种日用细瓷器的低能耗制备方法 |
| CN109463981A (zh) * | 2018-11-21 | 2019-03-15 | 傅英勋 | 锅 |
| CN115196943A (zh) * | 2022-07-07 | 2022-10-18 | 景德镇陶瓷大学 | 一种以硅酸锆为增强相的预应力强化日用陶瓷及其制备方法 |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103864401A (zh) * | 2014-03-19 | 2014-06-18 | 黄岳喜 | 一种高强、高白、高抗热震性瓷泥的制备方法 |
| CN105801084A (zh) * | 2016-01-21 | 2016-07-27 | 广东皓明陶瓷科技有限公司 | 陶瓷泥质坯体的制备方法及用该坯体制成陶瓷产品的方法 |
| CN106116456A (zh) * | 2016-06-23 | 2016-11-16 | 湖南华联瓷业股份有限公司 | 一种中温色釉彩色日用细瓷及其制作方法 |
-
2017
- 2017-04-25 CN CN201710278901.0A patent/CN107032755A/zh active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103864401A (zh) * | 2014-03-19 | 2014-06-18 | 黄岳喜 | 一种高强、高白、高抗热震性瓷泥的制备方法 |
| CN105801084A (zh) * | 2016-01-21 | 2016-07-27 | 广东皓明陶瓷科技有限公司 | 陶瓷泥质坯体的制备方法及用该坯体制成陶瓷产品的方法 |
| CN106116456A (zh) * | 2016-06-23 | 2016-11-16 | 湖南华联瓷业股份有限公司 | 一种中温色釉彩色日用细瓷及其制作方法 |
Non-Patent Citations (8)
| Title |
|---|
| 任允英: "《冶金工艺矿物学》", 31 October 1996, 冶金工业出版社 * |
| 曾人泉: "《塑料加工助剂》", 30 September 1997, 中国物资出版社 * |
| 杜景红: "《无机非金属材料学》", 31 August 2016, 冶金工业出版社 * |
| 杜海清: "《电瓷制造工艺》", 28 February 1983, 机械工业出版社 * |
| 池至铣: "《陶瓷釉色料及装饰》", 30 November 2015, 中国建材工业出版社 * |
| 胡守真: "《陶瓷结晶釉》", 30 September 1981, 轻工业出版社 * |
| 郭海珠: "《实用耐火原料手册》", 30 September 2000, 中国建材出版社 * |
| 黄瑞琦: "《现代行业语词典》", 31 December 2000, 南海出版公司 * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107417247A (zh) * | 2017-09-15 | 2017-12-01 | 潮州市长城世家瓷业有限公司 | 一种日用细瓷器的低能耗制备方法 |
| CN109463981A (zh) * | 2018-11-21 | 2019-03-15 | 傅英勋 | 锅 |
| CN115196943A (zh) * | 2022-07-07 | 2022-10-18 | 景德镇陶瓷大学 | 一种以硅酸锆为增强相的预应力强化日用陶瓷及其制备方法 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106882961B (zh) | 一种易洁日用瓷器及其制备方法 | |
| CN101386522B (zh) | 一种骨质瓷及其生产工艺 | |
| CN101700972A (zh) | 高强度刚玉陶瓷及其制备方法 | |
| CN103864401B (zh) | 一种高强、高白、高抗热震性瓷泥的制备方法 | |
| CN105645926B (zh) | 一种骨质瓷轻便汤勺的制备方法 | |
| CN105645925A (zh) | 一种具有高抗热震性的陶瓷烹调器的制备方法 | |
| CN108017369A (zh) | 一种低温一次烧成陶瓷制品及其制造工艺 | |
| KR101021620B1 (ko) | 내열직화자기용 유약 조성물 및 그로부터 제조된 내열직화자기 | |
| CN105541291A (zh) | 一种紫砂耐热烹调器的制备方法 | |
| CN107032755A (zh) | 一种强化瓷质炖盅的制备方法 | |
| CN1049839A (zh) | 高氧化铝高强度日用瓷及其生产方法 | |
| KR101047355B1 (ko) | 친환경 인덕션 레인지용 도자기 및 그 제조방법 | |
| CN104310953A (zh) | 中温高铝高强度日用陶瓷的制备方法 | |
| CN105036703A (zh) | 高致密低吸水的陶瓷制品及其制备方法 | |
| CN113831118B (zh) | 一种透光耐热陶瓷素胚锅的制备方法 | |
| CN108774045B (zh) | 一种汝瓷瓷泥及其制备方法、汝瓷及其制备方法 | |
| CN110330310A (zh) | 一种高强度裂纹日用瓷的制备方法 | |
| CN112374862B (zh) | 一种陶坛窖泥釉容器及其制备方法 | |
| CN109704578B (zh) | 一种釉面清透的抗菌陶瓷釉及其制备方法 | |
| CN107140970B (zh) | 一种强化及防粘骨质瓷饭勺的制备方法 | |
| CN108793957B (zh) | 酒瓶强化骨瓷胚料及采用该胚料制作酒瓶的制备工艺 | |
| CN116199423A (zh) | 一种防滑仿古砖及制造工艺 | |
| CN105174918A (zh) | 香味陶瓷 | |
| CN109970440A (zh) | 一种新型高强度低膨胀陶瓷锅具及其制造方法 | |
| CN109665809B (zh) | 抗折抗热震远红外精陶坯料、抗折抗热震远红外精陶制品的制作方法 |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20170811 |
|
| WD01 | Invention patent application deemed withdrawn after publication |