CN107013043B - Sizing machine and sizing method for uniformly coating mortar on vertical surface and upper surface of brick - Google Patents
Sizing machine and sizing method for uniformly coating mortar on vertical surface and upper surface of brick Download PDFInfo
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- CN107013043B CN107013043B CN201710393152.6A CN201710393152A CN107013043B CN 107013043 B CN107013043 B CN 107013043B CN 201710393152 A CN201710393152 A CN 201710393152A CN 107013043 B CN107013043 B CN 107013043B
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
- E04G21/22—Tools or apparatus for setting building elements with mortar, e.g. bricklaying machines
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Abstract
A sizing machine for uniformly coating mortar on the vertical surface and the upper surface of a brick comprises an automatic sizing mechanism, a net hanging mechanism and a conveying mechanism, wherein the automatic sizing mechanism comprises a mortar accommodating cavity which is communicated up and down and is used for accommodating mortar, the mortar accommodating cavity is arranged on a material supporting plate, and a first mortar feed opening and a second mortar feed opening are formed in the material supporting plate; the net hanging mechanism is used for placing the formed slurry hanging net on the wall brick; the conveying mechanism comprises a first conveying mechanism and a second conveying mechanism, and a turnover mechanism which turns the bricks for 90 degrees and conveys the turned wall bricks to the second turnover mechanism is arranged between the first conveying mechanism and the second conveying mechanism. The invention also includes a method for applying mortar to the vertical surface and the upper surface of the brick. The sizing machine and the sizing method organically combine the conveying and sizing of the wall bricks, can realize the automatic sizing of the bricks on the upper surface and the vertical surface, and have the advantages of high and stable operation efficiency and the like.
Description
Technical Field
The invention relates to the technical field of buildings, in particular to a sizing machine and a sizing method for uniformly plastering mortar on vertical surfaces and upper surfaces of bricks.
Background
With the continuous development of society, the building industry is rising, and a large number of buildings are built every day. Before the wall is built, wall bricks must be grouted firstly, the traditional wall building and grouting work basically takes the manual work of construction workers as the main work, and the construction speed is slow, the labor amount of the workers is large, and the construction quality cannot be guaranteed. Therefore, automatic wall building robots have gradually appeared to replace manual work.
At present, an automatic wall building robot mainly comprises an automatic wall brick sizing part and an automatic wall building part, wherein the automatic wall brick sizing part needs to convey wall bricks, and the vertical surface and the upper surface of the wall bricks need to be sized respectively.
Disclosure of Invention
In view of the above problems, an object of the present invention is to provide a mortar applying machine and a mortar applying method for uniformly applying mortar to vertical surfaces and upper surfaces of bricks, which can automatically apply mortar to the upper surfaces and the vertical surfaces of the bricks and have the advantages of high and stable operation efficiency.
In order to achieve the purpose, the technical scheme provided by the invention is as follows: the sizing machine that evenly plasters the mortar on brick perpendicular and upper surface, including automatic starching mechanism, string net mechanism and conveying mechanism, its characterized in that:
the automatic starching mechanism comprises a mortar accommodating cavity which is communicated up and down and used for accommodating mortar, the mortar accommodating cavity is arranged on a material supporting plate, and a first mortar feed opening and a second mortar feed opening are formed in the material supporting plate; the mortar containing cavity reciprocates on the material supporting plate through the transmission mechanism; a first mortar forming boss is arranged around the first mortar feed opening and the second mortar feed opening on the back of the retainer plate in a downward protruding manner; a second mortar forming boss is arranged at the periphery of the second mortar feed opening in a downward protruding manner; the length of the mortar forming boss is less than or equal to the length of the brick surface to be grouted of the wall brick, and the width of the mortar forming boss is less than or equal to the width of the brick surface to be grouted of the wall brick; a first mortar forming cavity is formed between the first mortar forming boss and the first mortar feed opening, a second mortar forming cavity is formed between the second mortar forming boss and the second mortar feed opening, the length of the bottom of the first mortar forming cavity is less than or equal to the length of a vertical surface to be grouted of the wall brick, the width of the bottom of the first mortar forming cavity is less than or equal to the width of the vertical surface, the length of the bottom of the second mortar forming cavity is less than or equal to the length of an upper surface to be grouted of the wall brick, and the width of the bottom of the second mortar forming cavity is less than or equal to the width of the upper surface to be grouted of the wall brick;
the net hanging mechanism is used for placing the formed slurry hanging net on the vertical surface of the wall brick;
the conveying mechanism comprises a first conveying mechanism and a second conveying mechanism, and a turnover mechanism which turns the bricks for 90 degrees and conveys the turned wall bricks to the second turnover mechanism is arranged between the first conveying mechanism and the second conveying mechanism; the conveying surface of the second conveying mechanism is higher than that of the first conveying mechanism, and the two conveying surfaces are arranged in parallel along a straight line; the first conveying mechanism is provided with a first wall brick sizing part, the second conveying mechanism is provided with a second wall brick sizing part, the first wall brick sizing part is arranged right below the first mortar feed opening, and the second wall brick sizing part is arranged right below the second mortar feed opening; first portion of starching of wall brick and wall brick second portion of starching below be equipped with elevating gear, elevating gear be used for controlling first portion of starching of wall brick and wall brick second portion of starching to rise and make the wall brick lean on tight mortar shaping boss, the first portion of starching of wall brick and wall brick second portion of starching descend to conveying mechanism after the starching is accomplished.
Further, as a preferable mode, the length of the bottom of the first mortar forming cavity is 5-10mm less than the length of the vertical surface of the wall brick to be grouted, the width of the first mortar forming cavity is 5-10mm less than the width of the vertical surface, the length of the bottom of the second mortar forming cavity is 5-10mm less than the length of the upper surface of the wall brick to be grouted, and the width of the second mortar forming cavity is 5-10mm less than the width of the upper surface of the wall brick to be grouted; with the structure, mortar on the brick surface of the wall brick is the most stable.
Furthermore, a first positioning device for judging whether the wall brick is conveyed to the first wall brick sizing part is arranged in the first wall brick sizing part; and the second wall brick sizing part is internally provided with a second positioning device for judging whether the wall brick is conveyed to the second wall brick sizing part or not.
Furthermore, a first correcting mechanism for correcting the wall tiles is arranged in the first wall tile sizing part; and a second correcting mechanism for correcting the wall tiles is arranged in the second wall tile sizing part.
Furthermore, the first conveying mechanism and the second conveying mechanism respectively comprise two horizontally arranged supports, a first transmission mechanism and a second transmission mechanism which are erected on the two supports, and a power mechanism which is arranged on the outer side of the supports and drives the transmission mechanisms to transmit, and the conveying surface is arranged on the transmission mechanisms.
Furthermore, the conveying surface is composed of a plurality of conveying support blocks arranged on the first transmission mechanism and the second transmission mechanism.
Further, side walls are arranged at the front and the rear of the material supporting plate, and the transmission mechanism comprises a transmission device and a driving device; the transmission device comprises a slide rail arranged on at least one side wall of the mortar and a slide block arranged on at least one side wall of the mortar containing cavity, the slide block is arranged on the slide rail, and the slide block is driven by the driving device to enable the mortar containing cavity to slide on the material supporting plate; the driving device is a rodless cylinder, and the mortar accommodating cavity can reciprocate on the slide rail through the rodless cylinder.
Furthermore, mortar recovery mechanisms are arranged on the left side and the right side of the retainer plate, each mortar recovery mechanism comprises a push plate arranged on the retainer plate, and the push plates are connected with driving devices which enable the push plates to reciprocate on the retainer plate; the driving device comprises a push rod and a driving motor, wherein one end of the push rod is connected with the driving motor, and the other end of the push rod is connected with the push plate.
Furthermore, the turnover mechanism comprises a mounting bracket, a turnover power assembly, a rotating shaft, a bearing seat, a sliding block, a turnover frame and a sliding rail; the overturning power assembly is arranged below the mounting bracket and used for driving the overturning frame to rotate; bearing blocks are mounted at two ends of the rotating shaft, two sliding blocks are arranged in the middle of the rotating shaft, and the bearing blocks are fixed on the second conveying mechanism; the turnover frame is L-shaped, a slide rail is fixed at the middle of the L-shaped long side of the turnover frame, the slide rail is arranged in the slide block, and the L-shaped short side of the turnover frame is contacted with the turnover power assembly; the L-shaped short edge of the turnover frame and the conveying surface of the first conveying mechanism are on the same horizontal line, and the L-shaped long edge and the conveying surface of the second conveying mechanism are on the same horizontal plane after the turnover frame is turned for 90 degrees.
Furthermore, the net hanging mechanism comprises a support assembly, a motor assembly and a translation assembly, wherein the translation assembly and the motor assembly are arranged on the support assembly; still including snatching the mechanism, snatch the mechanism and including consecutive arm, linear electric motor or telescopic cylinder, sucking disc fixed block and a plurality of electro-magnet sucking disc that are fixed in on the sucking disc fixed block of snatching, be equipped with a linear motion's push rod on linear electric motor or telescopic cylinder, snatch arm one end swing joint on the translation subassembly, the other end is connected with linear electric motor or telescopic cylinder, the sucking disc fixed block be connected with linear electric motor or telescopic cylinder's push rod, the electro-magnet sucking disc set up in sucking disc fixed block below.
The invention also comprises a method for sizing mortar on the vertical surface and the upper surface of the brick, which is characterized in that: the sizing machine for evenly plastering mortar on the vertical surface and the upper surface of the brick is adopted for sizing, and the method also comprises the following steps:
step 1: after the first conveying mechanism conveys the vertically placed wall bricks to the first wall brick sizing part, the first conveying mechanism stops conveying;
and 2, step: the formed slurry hanging net is hung on the upper part of the vertical surface of the wall brick by the net hanging mechanism;
and step 3: the lifting device drives the first mortar feeding part to rise, so that the surface of the wall brick hung with the mortar hanging net is close to the mortar forming boss;
and 4, step 4: the mortar containing cavity filled with mortar on the automatic starching mechanism moves to a first mortar feed opening, the mortar is uniformly smeared on the vertical surface of the wall brick hung with the mortar hanging net through the first mortar feed opening, and the lifting device descends;
and 5: the first conveying mechanism conveys the wall bricks to the turnover mechanism, and the wall bricks are turned over to the second conveying mechanism at 90 degrees;
step 6: after the second conveying mechanism conveys the horizontally placed wall bricks to the second wall brick sizing part, the second conveying mechanism stops conveying;
and 7: the lifting device drives the second sizing part to rise, so that the upper surface of the wall brick is close to the mortar forming boss;
and 8: the mortar holding chamber that is filled with the mortar on the automatic starching mechanism moves to second mortar feed opening, and the mortar evenly plasters the mortar at the wall brick evenly on the wall brick upper surface through second mortar feed opening, and then realizes that the mortar evenly plasters the mortar on the wall brick upper surface, and elevating gear descends, and rethread second conveying mechanism transports to next process.
By adopting the technical scheme, the mortar sizing machine and the mortar sizing method for uniformly coating mortar on the vertical surface and the upper surface of the brick organically combine the conveying and the sizing of the wall brick together, can automatically realize the conveying, the net hanging of the vertical surface, the sizing of the vertical surface, the overturning and the sizing of the upper surface, and have the advantages of high operating efficiency, stability and the like.
Drawings
FIG. 1 is a schematic view of a sizing machine 1 for uniformly applying mortar to vertical and upper surfaces of a brick according to the present invention;
FIG. 2 is a schematic view of a sizing machine for uniformly applying mortar to vertical and upper surfaces of a brick according to the present invention 2;
FIG. 3 is a schematic structural view of an automatic wall brick grouting mechanism according to the present invention 1;
FIG. 4 is a schematic view of the structure of an automatic grouting mechanism for wall bricks according to the present invention 2;
FIG. 5 is a schematic view of a mortar molding slurry according to the present invention;
FIG. 6 is a schematic view of a mortar accommodating chamber according to the present invention 1;
FIG. 7 is a schematic view of a mortar receiving chamber according to the present invention, FIG. 2;
FIG. 8 is a schematic structural view of a wall brick conveying mechanism according to the present invention 1;
FIG. 9 is a schematic structural view of a wall brick conveying mechanism according to the present invention, FIG. 2;
FIG. 10 is a schematic view of the construction of the wall brick conveying mechanism of the present invention shown in FIG. 3;
FIG. 11 is a schematic structural diagram of a first transmission device according to the present invention;
FIG. 12 is a schematic view of a chain drive mechanism of the present invention;
FIG. 13 is a schematic view of a flipping mechanism according to the present invention;
FIG. 14 is an exploded view of the turnover mechanism of the present invention;
FIG. 15 is a schematic structural view of the turnover mechanism of the present invention turning over an angle;
FIG. 16 is a schematic view of FIG. 15 taken along line A;
FIG. 17 is a schematic structural view of the turnover mechanism of the present invention turning 90 degrees;
FIG. 18 is a schematic view of FIG. 17 taken in the direction B;
FIG. 19 is a schematic view of a screening mechanism according to the present invention;
FIG. 20 is a front view of FIG. 19;
FIG. 21 is a schematic view of the grasping mechanism;
FIG. 22 is a schematic view of a battering net;
fig. 23 is a schematic view of a wall brick with a hanging pulp net.
Detailed Description
The invention is further described with reference to the following drawings and detailed description.
As shown in fig. 1-2, the mortar applying machine for uniformly applying mortar on the vertical surface and the upper surface of a brick comprises an automatic mortar applying mechanism, a net hanging mechanism 5 and a conveying mechanism 4, wherein the automatic mortar applying mechanism comprises a mortar accommodating cavity 1 and a material supporting plate 2 which are vertically communicated and used for accommodating mortar;
as shown in fig. 3-7, a mortar accommodating cavity 1 in the automatic starching mechanism is arranged on a material supporting plate 2, the material supporting plate 2 is provided with a first mortar feed opening 21 and a second mortar feed opening 26, and the automatic starching mechanism further comprises a transmission mechanism 22, and the mortar accommodating cavity 1 reciprocates on the material supporting plate 2 through the transmission mechanism 22; a first mortar forming boss 23 is convexly arranged downwards around the first mortar feed opening 21 on the back surface of the retainer plate 2; a second mortar forming boss 27 is arranged around the second mortar feed opening 26 in a downward convex manner; a first mortar molding cavity 28 is formed between the first mortar molding boss 23 and the first mortar feed opening 21; a first mortar molding cavity 29 is formed between the second mortar molding boss 26 and the second mortar feed opening 27; the length of the bottom of the first mortar forming cavity 28 is less than or equal to the length of the vertical surface to be grouted of the wall brick 3, the width of the vertical surface is less than or equal to the width of the vertical surface, the length of the bottom of the second mortar forming cavity 29 is less than or equal to the length of the upper surface to be grouted of the wall brick 3, and the width of the upper surface to be grouted of the wall brick is less than or equal to the width of the upper surface to be grouted of the wall brick. Preferably, the length of the bottom of the first mortar forming cavity is 5-10mm smaller than the length of the vertical surface of the wall brick to be grouted, the width of the first mortar forming cavity is 5-10mm smaller than the width of the vertical surface, the length of the bottom of the second mortar forming cavity is 5-10mm smaller than the length of the upper surface of the wall brick to be grouted, and the width of the second mortar forming cavity is 5-10mm smaller than the width of the upper surface of the wall brick to be grouted; with the structure, mortar on the brick surface of the wall brick is the most stable. Thus, when the wall brick is lifted, the mortar forming boss can be abutted, and preferably, as shown in fig. 5, the section of the first mortar forming cavity 28 (the structure of the second mortar forming cavity 29 is the same), so that the mortar on the brick surface is in a trapezoidal structure, and the most stable mortar is obtained.
Furthermore, at least one rotating roller 13 for flattening the mortar is arranged at the bottom in the mortar containing cavity 1, so that the mortar smeared on the surface of the brick can be rolled and flattened by the rotating roller 103 to keep flatness, and the subsequent brick laying of an automatic brick laying machine is facilitated; or the mortar flattening can adopt that the two sides of the mortar containing cavity are provided with the mortar scraping plates 17, the mortar flattening purpose is realized through the repeated movement of the mortar scraping plates 17, the mortar hanging plates 17 are preferably made of elastic materials, the mortar scraping plates 17 preferably have an inclination angle with the side wall of the mortar containing cavity 1, and the inclination angle is larger than 0 degrees and smaller than or equal to 90 degrees, and is preferably 30-60 degrees. In order to achieve a better flattening effect, the scraping plate 17 and the rotating roller 13 can be arranged at the same time, and the gathering plates 16 can be arranged at two sides of the scraping plate and used for collecting mortar scattered at two sides.
Further, the outer wall of the mortar accommodating cavity 1 is provided with at least one vibration mechanism 14, such as a vibration disc.
Further, the stirring unit 11 includes an impeller shaft 110 connected to the stirring driving mechanism, and the impeller shaft is provided with a rotating impeller 111; a fixed seat 15 is arranged in the mortar accommodating cavity 1, and the other end of the impeller shaft 110 is movably connected to the fixed seat 15 in an inserting manner.
Further, the retainer plate 2 is provided with side walls 24 at the front and rear sides, and the transmission mechanism 22 comprises a transmission device and a driving device (not shown); the transmission device comprises a slide rail 241 arranged on at least one side wall 24 of the mortar and a slide block 242 arranged on at least one side wall of the mortar accommodating cavity 1, the slide block 242 is arranged on the slide rail 241, and the slide block 242 is driven by the driving device to enable the mortar accommodating cavity 1 to slide on the material supporting plate 2; preferably, the driving device is a rodless cylinder, and the mortar accommodating cavity 1 reciprocates on the slide rail 241 through the rodless cylinder.
Furthermore, the left side and the right side of the retainer plate 2 are provided with mortar recovery mechanisms 25, each mortar recovery mechanism 25 comprises a push plate 251 arranged on the retainer plate, and the push plates are connected with driving devices 252 for enabling the push plates 251 to reciprocate on the retainer plate.
As shown in fig. 8-10, the conveying mechanism 4 comprises a first conveying mechanism 41 and a second conveying mechanism 43, and a turnover mechanism 42 for turning the bricks by 90 ° and conveying the turned wall bricks to the second turnover mechanism 43 is arranged between the first conveying mechanism 41 and the second conveying mechanism 43; the height of the conveying surface of the second conveying mechanism 43 is higher than that of the conveying surface of the first conveying mechanism 41, and the two conveying surfaces are arranged linearly and parallelly; the first conveying mechanism 41 is provided with a first wall brick sizing part 415, the second conveying mechanism 43 is provided with a second wall brick sizing part 431, the first wall brick sizing part 416 is arranged right below the first mortar discharging port 21, and the second wall brick sizing part 431 is arranged right below the second mortar discharging port 26; the lower parts of the first wall brick starching part 415 and the second wall brick starching part 435 are provided with lifting devices 44, the lifting devices 44 are used for controlling the first wall brick starching part and the second wall brick starching part to ascend so that the wall bricks lean against the mortar forming boss 23, and after starching is completed, the first wall brick starching part and the second wall brick starching part are controlled to descend to form the conveying mechanism.
Further, a first positioning device 4151 is arranged in the first wall brick pasting part 415 for judging whether the wall bricks are conveyed to the first wall brick pasting part 415; the second wall brick sizing part 435 is provided with a second positioning device 435 for judging whether the wall brick is conveyed to the second wall brick sizing part 435; a first correcting mechanism 4152 for correcting the wall bricks is arranged in the first wall brick sizing part 415; a second correcting mechanism 435 for correcting the wall bricks is arranged in the second wall brick sizing part 435; after the wall bricks are conveyed to the grouting part on the conveying mechanism, determining whether the wall bricks are conveyed in place or not through the customizing device, stopping conveying after the determination is finished, and starting subsequent actions, wherein the positioning device can be a positioning block, a sensor and the like; and in order to prevent the position of the wall brick from not righting when being conveyed, the correcting device is arranged on the starching part, so that the wall brick is straightened and starched after reaching the starching part, the straightening device can be of a structure such as a convex column arranged on the starching part, the straightening principle is that when the wall brick runs to the starching part and is not completely in place, the lifting device pushes the starching part to slightly rise, and the wall brick can automatically realize the correcting action due to the blocking of the correcting device.
Further, as shown in fig. 11-12, the first conveying mechanism 41 (the second conveying mechanism has the same structure as the first conveying mechanism) includes two horizontally disposed brackets 411, a transmission mechanism disposed between the two brackets, and a power mechanism 413 disposed outside the brackets and driving the transmission mechanism; wherein, the transmission mechanism is a chain transmission mechanism 412 (also can be a tooth transmission mechanism, a chain transmission mechanism, a belt transmission mechanism or a toothed belt transmission mechanism); as shown in fig. 12, the chain transmission mechanism 412 includes: the transmission rotating shaft 4121 connected with the power mechanism 413 and the transmission chain wheel set 4122 arranged on the bracket 411 in groups 2, the transmission chain wheel set 4122 is composed of a driving chain wheel 41221, a transmission chain 41222 and a driven chain wheel 41223, the driving chain wheel 41221 is fixedly arranged on the transmission rotating shaft 4121, the driven chain wheel 41223 is fixedly arranged at the rear end of the bracket, the transmission chain 41222 is hung on the driving chain wheel 41221 and the driven chain wheel 41223, a plurality of conveying supporting blocks 4141 are uniformly distributed on each group of transmission chain 41222, and a conveying surface 414 of the wall brick is formed between the conveying supporting blocks 4141.
Further, as shown in fig. 13-14, the turnover mechanism 42 includes a mounting bracket 421, a turnover power assembly 422, a rotating shaft 423, a bearing seat 424, a sliding block 425, a turnover frame 426, and a sliding rail 427.
The turning power assembly 422 is arranged below the mounting bracket 421 and is used for driving the turning frame 426 to rotate, bearing seats 424 are mounted at two ends of the rotating shaft 423, two sliding blocks 425 are arranged in the middle of the rotating shaft 423, and the bearing seats 424 are fixed on the second turning device 43.
The roll-over stand 426 is L-shaped, and a slide rail 427 is fixed at the middle part of the L-shaped first right-angle edge 4261 of the roll-over stand 426. The slide rail 427 is installed in the slide block 425, the L-shaped second right-angle edge 62 of the turnover frame 426 is contacted with the turnover power assembly 422 and is on the same horizontal line with the conveying surface of the first conveying mechanism 41, and the L-shaped first right-angle edge 4261 is on the same horizontal plane with the conveying surface of the second conveying mechanism 43 after the turnover frame is turned for 90 degrees; a plurality of fixing holes 42611 with equal intervals are arranged in the middle of the L-shaped first right-angle edge 4261, a plurality of positioning holes 4271 with corresponding intervals are arranged on the sliding rail 427, and the sliding rail 427 can be adjusted and fixed on any plurality of groups of fixing holes 42611.
The turning power assembly 422 comprises two motors 4221, a turning power shaft 4222, two turning power arms 4223, two acting arms 4224 and two limit stoppers 4225. Two ends of the turning power shaft 4222 are respectively and axially connected with two motors 4221, one end of a turning power arm 4223 is hinged with the turning power shaft 4222, and the other end of the turning power arm 4223 is hinged with an acting arm 4224. The end of the acting arm 4224 contacts with the L-shaped second right-angle edge 4262 of the turnover frame 426, and two limit stoppers 4225 are respectively positioned at the side edges of the two turnover power arms 4223.
Referring to fig. 16, in order to turn the wall bricks, the side length b of the wall bricks is less than or equal to the length of the L-shaped first right-angle side 4261 of the roll-over stand, and the side length a of the wall bricks is less than or equal to the length of the L-shaped second right-angle side 4262 of the roll-over stand 6. The side of the wall brick corresponding to the side length b of the wall brick is parallel to the L-shaped first right-angle side 4261, and the side of the wall brick corresponding to the side length a of the wall brick is parallel to the L-shaped second right-angle side 4262. The distance h between the rotating shaft 3 and the bottom end of the mounting bracket 1 and the side length b of the wall brick are in the following relation: h = (0.3 to 0.6) b, and h =0.5b in this embodiment.
The conveying process of the conveying device is that the wall brick is conveyed to the turnover mechanism 42 by the first conveying mechanism 41, in the conveying process, the wall brick can be straightened by limiting the L-shaped first right-angle edge 4261, the initial state of the turnover frame 426 is the state shown in fig. 13, the L-shaped second right-angle edge 4262 is located at the horizontal position, and the first conveying mechanism 41 conveys the wall brick 3 to the turnover frame 426; then the turnover power assembly 2 is started, as shown in fig. 15 and 16, the two motors 4221 drive the turnover power shaft 4222 to rotate, the turnover power arm 4223 rotates along with the turnover power shaft and drives the action arm 4224 to rotate, the action arm 4224 pushes the turnover frame 426 to rotate, in the process, the sliding block 425 moves on the sliding rail 427, the turnover frame 426 rotates by 90 degrees, and meanwhile, the wall brick 3 rotates by 90 degrees, as shown in fig. 17 and 18; and then conveyed to the conveying surface of the second conveying mechanism 43, and conveyed by the second conveying mechanism 43, so that the conveying process of the wall bricks is realized.
As shown in fig. 19-21, the net hanging mechanism 5 includes a bracket assembly, a motor assembly and a translation assembly mounted on the bracket assembly, and further includes a grabbing mechanism, the grabbing mechanism includes a grabbing arm 510, a telescopic cylinder 513 (or a linear motor), a suction cup fixing block 512 and two electromagnet suction cups 511 which are connected in sequence, one end of the grabbing arm 510 is movably connected to the translation assembly, and the other end is connected to the telescopic cylinder 513; the sucker fixing block 12 is connected with a push rod 14 of a telescopic cylinder 13, and the electromagnet sucker 11 is arranged below the sucker fixing block 12.
The bracket assembly includes a motor holder 52, and a first fixing plate 58 and a second fixing plate 53 fixed on the motor holder 52. The motor assembly comprises a motor 51 and a coupling 59 fixedly connected to the end of the motor shaft. The translation assembly comprises a slide block 54, a slide block positioning block 55, a screw rod 56 and two guide rails 57. The two guide rails 57 are arranged in parallel and fixed between the first fixing plate 58 and the second fixing plate 53 of the bracket assembly. The slider 54 passes through the lead screw 56 and the guide rail 57, and is slidable on the lead screw 56 and the guide rail 57. The slider positioning block 55 is fixedly connected to the slider 54.
When the net is hung, the grabbing mechanism moves to the position above the mortar hanging net 6 (shown in fig. 22), the mortar hanging net 6 comprises a net body, a mortar pressing surface 600 is arranged on the net body, bending surfaces are bent on two sides of the mortar pressing surface 600, one bending surface forms a mortar bearing surface 601, the other bending surface is bent to form a parallel surface 602 parallel to the mortar pressing surface, a fine dried surface 603 is bent at the end of the parallel surface 602, an angle alpha is formed between the fine dried surface 603 and the parallel surface 602, and alpha is greater than or equal to 45 degrees and less than or equal to 75 degrees. The telescopic cylinder 513 controls the push rod 514 to extend downwards, the electromagnet sucker 511 moves downwards, and the electromagnet sucker 511 is electrified and magnetized to adsorb the slurry hanging net. Then the telescopic cylinder 513 controls the push rod 514 to contract, and the slurry hanging net 6 is adsorbed to the upper part. The motor 51 drives the screw rod 56 to rotate, the sliding block 54 moves in a translation mode between the screw rod 56 and the guide rail 57, the mortar hanging net moves to the position above the turned wall brick, the telescopic cylinder 513 controls the push rod 514 to extend downwards, the electromagnet sucker 511 moves downwards to the wall brick, finally the electromagnet sucker 511 is powered off to demagnetize and release the mortar hanging net 6 of the mortar hanging net to be hung on the vertical surface of the wall brick 3 (as shown in figure 23), and the whole automatic grabbing and hanging process is achieved. After the net, the mortar is hung and is formed mortar storehouse 301 between the terminal surface of 6 and the 3 vertical faces of wall brick of mortar net, prevents that the mortar from dropping, hang the fine dried noodles 603 of mortar net and articulate in 3 upper surfaces of wall brick, parallel surface 602 is attached in 6 vertical faces of wall brick, the mortar press the terminal surface of face 500 and the 3 vertical faces of wall brick between form mortar storehouse 301, bearing surface 301 be used for supporting the mortar to mortar storehouse 301 highly preferred is 0.9mm, the follow-up brick of being convenient for.
Further, the silk screen body is the silk screen that has the flexibility, like plastic mesh or wire mesh that has the flexibility, and the wire mesh is the wire net preferably, and the most preferred galvanized steel wire net can effectively prevent the wire net rust. The mesh size of the silk screen body 1 is 15mm-25mm, the wire diameter of the silk screen body is 1.0mm-1.5mm, and the size is adopted, so that the slurry hanging effect is the best.
The step of the wall brick sizing by the sizing machine which evenly daubs mortar on the vertical surface and the upper surface of the brick is as follows:
step 1: after the first conveying mechanism conveys the vertically placed wall bricks to the first wall brick sizing part, the first conveying mechanism stops conveying;
and 2, step: the formed slurry hanging net is hung on the upper part of the vertical surface of the wall brick by the net hanging mechanism;
and 3, step 3: the lifting device drives the first mortar feeding part to rise, so that the surface of the wall brick hung with the mortar hanging net is close to the mortar forming boss;
and 4, step 4: the mortar containing cavity filled with mortar on the automatic mortar feeding mechanism moves to a first mortar feed opening, the mortar uniformly smears the mortar on the vertical surface of the wall brick hung with the mortar hanging net through the first mortar feed opening due to free falling, after repeated movement for several times, the mortar fills the cavity mortar forming cavity formed by the surface of the wall brick, the mortar forming boss and the first mortar feed opening, in the process, the mortar smeared on the wall brick is flattened through the repeated movement of the cavity of the mortar containing cavity and the flattening mechanism, the mortar feeding action on the vertical surface of the wall brick is completed, and the lifting device descends;
and 5: the first conveying mechanism conveys the wall bricks to the turnover mechanism, the wall bricks are turned over to the second conveying mechanism at 90 degrees, and after the wall bricks are turned over, mortar on vertical surfaces of the wall bricks cannot fall off due to the existence of the mortar hanging net;
step 6: after the second conveying mechanism conveys the horizontally placed wall bricks to the second wall brick sizing part, the second conveying mechanism stops conveying;
and 7: the lifting device drives the second mortar applying part to rise, so that the upper surface of the wall brick is close to the mortar forming boss;
and 8: the mortar containing cavity filled with mortar on the automatic mortar feeding mechanism runs to the second mortar feed opening, the mortar is uniformly smeared on the wall brick through the second mortar feed opening due to free falling, after the mortar is repeatedly moved for several times, the surface of the wall brick is filled with the mortar, and the cavity mortar forming cavity consisting of the mortar forming boss and the second mortar feed opening.
In the process of wall brick sizing, the mortar scattered to the two sides of the material supporting plate can be recycled through the mortar recycling mechanism, and the stirring unit in the mortar accommodating cavity can stir and turn over the functions of mortar such as segregation, water seepage and the like. In the conveying process, the brick surface can be corrected by the correcting device and then is starched.
While the invention has been particularly shown and described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (10)
1. The sizing machine of evenly plastering mortar at brick perpendicular and upper surface, including automatic starching machine structure, string net mechanism and conveying mechanism, its characterized in that:
the automatic starching mechanism comprises a mortar accommodating cavity which is communicated up and down and used for accommodating mortar, the mortar accommodating cavity is arranged on a material supporting plate, and a first mortar feed opening and a second mortar feed opening are formed in the material supporting plate; the mortar containing cavity reciprocates on the material supporting plate through the transmission mechanism; a first mortar forming boss is arranged at the periphery of the first mortar feed opening at the back of the material supporting plate in a downward protruding manner, and a second mortar forming boss is arranged at the periphery of the second mortar feed opening in a downward protruding manner; a first mortar molding cavity is formed between the first mortar molding boss and the first mortar feed opening, a second mortar molding cavity is formed between the second mortar molding boss and the second mortar feed opening, the length of the bottom of the first mortar molding cavity is less than or equal to the length of a vertical surface to be grouted of the wall brick, the width of the first mortar molding cavity is less than or equal to the width of the vertical surface, the length of the bottom of the second mortar molding cavity is less than or equal to the length of the upper surface to be grouted of the wall brick, and the width of the second mortar molding cavity is less than or equal to the width of the upper surface to be grouted of the wall brick;
the net hanging mechanism is used for placing the formed slurry hanging net on the vertical surface of the wall brick;
the conveying mechanism comprises a first conveying mechanism and a second conveying mechanism, and a turnover mechanism which turns the bricks for 90 degrees and conveys the turned wall bricks to a second turnover mechanism is arranged between the first conveying mechanism and the second conveying mechanism; the conveying surface of the second conveying mechanism is higher than that of the first conveying mechanism, and the two conveying surfaces are arranged in parallel along a straight line; the first conveying mechanism is provided with a first wall brick sizing part, the second conveying mechanism is provided with a second wall brick sizing part, the first wall brick sizing part is arranged right below the first mortar feed opening, and the second wall brick sizing part is arranged right below the second mortar feed opening; first portion of starching of wall brick and wall brick second portion of starching below be equipped with elevating gear, elevating gear be used for controlling first portion of starching of wall brick and wall brick second portion of starching to rise and make the wall brick lean on tight mortar shaping boss, the first portion of starching of wall brick and wall brick second portion of starching descend to conveying mechanism after the starching is accomplished.
2. A grouting machine for uniformly applying mortar to the vertical and upper surfaces of bricks as claimed in claim 1, wherein: the first positioning device is used for judging whether the wall brick is conveyed to the first wall brick sizing part or not; and the second wall brick sizing part is internally provided with a second positioning device for judging whether the wall brick is conveyed to the second wall brick sizing part or not.
3. A mortar applicator for evenly applying mortar to vertical and upper surfaces of bricks as claimed in claim 1 or 2, wherein: a first correcting mechanism for correcting the wall bricks is arranged in the first wall brick sizing part; and a second correcting mechanism for correcting the wall tiles is arranged in the second wall tile sizing part.
4. A mortar applicator for evenly applying mortar to vertical and upper surfaces of bricks as claimed in claim 1 or 2, wherein: the first conveying mechanism and the second conveying mechanism respectively comprise two horizontally arranged supports, a first transmission mechanism and a second transmission mechanism which are erected on the two supports, and a power mechanism which is arranged on the outer side of the supports and drives the transmission mechanisms to transmit, and the conveying surface is arranged on the transmission mechanisms.
5. A mortar applicator for evenly applying mortar to vertical and upper surfaces of bricks as defined in claim 4, wherein: the conveying surface is composed of a plurality of conveying support blocks arranged on the first transmission mechanism and the second transmission mechanism.
6. A mortar applicator for evenly applying mortar to vertical and upper surfaces of bricks as claimed in claim 1 or 2, wherein: the front and the back of the material supporting plate are provided with side walls, and the transmission mechanism comprises a transmission device and a driving device; the transmission device comprises a slide rail arranged on at least one side wall of the mortar and a slide block arranged on at least one side wall of the mortar containing cavity, the slide block is arranged on the slide rail, and the slide block is driven by the driving device to enable the mortar containing cavity to slide on the material supporting plate; the driving device is a rodless cylinder, and the mortar accommodating cavity can reciprocate on the slide rail through the rodless cylinder.
7. A mortar applying machine for evenly spreading mortar on the vertical and upper surfaces of bricks according to claim 1 or 2, wherein: the left side and the right side of the material supporting plate are provided with mortar recovery mechanisms, each mortar recovery mechanism comprises a push plate arranged on the material supporting plate, and the push plates are connected with driving devices for enabling the push plates to reciprocate on the material supporting plates; the driving device comprises a push rod and a driving motor, wherein one end of the push rod is connected with the driving motor, and the other end of the push rod is connected with the push plate.
8. A mortar applicator for evenly applying mortar to vertical and upper surfaces of bricks as claimed in claim 1 or 2, wherein: the turnover mechanism comprises a mounting bracket, a turnover power assembly, a rotating shaft, a bearing seat, a sliding block, a turnover frame and a sliding rail; the overturning power assembly is arranged below the mounting bracket and used for driving the overturning frame to rotate; bearing blocks are mounted at two ends of the rotating shaft, two sliding blocks are arranged in the middle of the rotating shaft, and the bearing blocks are fixed on the second conveying mechanism; the turnover frame is L-shaped, a slide rail is fixed at the middle of the L-shaped long edge of the turnover frame, the slide rail is arranged in the slide block, and the L-shaped short edge of the turnover frame is contacted with the turnover power assembly; the L-shaped short edge of the turnover frame and the conveying surface of the first conveying mechanism are on the same horizontal line, and the L-shaped long edge and the conveying surface of the second conveying mechanism are on the same horizontal plane after the turnover frame is turned for 90 degrees.
9. A mortar applicator for evenly applying mortar to vertical and upper surfaces of bricks as claimed in claim 1 or 2, wherein: the net hanging mechanism comprises a support assembly, a motor assembly and a translation assembly, wherein the translation assembly and the motor assembly are arranged on the support assembly; still including snatching the mechanism, snatch the mechanism and including consecutive arm, linear electric motor or telescopic cylinder, sucking disc fixed block and a plurality of electro-magnet sucking disc that are fixed in on the sucking disc fixed block of snatching, be equipped with a linear motion's push rod on linear electric motor or telescopic cylinder, snatch arm one end swing joint on the translation subassembly, the other end is connected with linear electric motor or telescopic cylinder, the sucking disc fixed block be connected with linear electric motor or telescopic cylinder's push rod, the electro-magnet sucking disc set up in sucking disc fixed block below.
10. The sizing method for evenly plastering mortar on the vertical surface and the upper surface of the brick is characterized by comprising the following steps of: the method of using a mortar machine according to any one of claims 1 to 9 for applying mortar uniformly to vertical and upper surfaces of bricks, further comprising the steps of:
step 1: after the first conveying mechanism conveys the vertically placed wall bricks to the first wall brick sizing part, the first conveying mechanism stops conveying;
step 2: the formed slurry hanging net is hung on the upper part of the vertical surface of the wall brick by the net hanging mechanism;
and step 3: the lifting device drives the first mortar feeding part to rise, so that the surface of the wall brick hung with the mortar hanging net is close to the mortar forming boss;
and 4, step 4: the mortar containing cavity filled with mortar on the automatic starching mechanism moves to a first mortar feed opening, the mortar is uniformly smeared on the vertical surface of the wall brick hung with the mortar hanging net through the first mortar feed opening, and the lifting device descends;
and 5: the first conveying mechanism conveys the wall bricks to the turnover mechanism, and the turnover mechanism turns the wall bricks to a second conveying mechanism at 90 degrees;
step 6: after the second conveying mechanism conveys the horizontally placed wall bricks to the second wall brick sizing part, the second conveying mechanism stops conveying;
and 7: the lifting device drives the second sizing part to rise, so that the upper surface of the wall brick is close to the mortar forming boss;
and 8: the mortar containing cavity filled with mortar on the automatic starching mechanism runs to the second mortar feed opening, the mortar is evenly smeared on the upper surface of the wall brick through the second mortar feed opening, the lifting device descends, and the mortar is transported to the next procedure through the second conveying mechanism.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710393152.6A CN107013043B (en) | 2017-05-27 | 2017-05-27 | Sizing machine and sizing method for uniformly coating mortar on vertical surface and upper surface of brick |
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| CN201710393152.6A CN107013043B (en) | 2017-05-27 | 2017-05-27 | Sizing machine and sizing method for uniformly coating mortar on vertical surface and upper surface of brick |
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| CN108560557A (en) * | 2018-01-10 | 2018-09-21 | 庄平凡 | A kind of river builds gap processing and pours device |
| CN110259149B (en) * | 2018-07-02 | 2021-05-11 | 厦门华蔚物联网科技有限公司 | Brick surface humidifying device and paste printing robot applying same |
| CN108999377B (en) * | 2018-08-13 | 2020-04-17 | 蔡银花 | Cement rotary type smearing equipment for building tile pasting |
| CN110185236B (en) * | 2019-06-27 | 2020-10-13 | 广东博智林机器人有限公司 | Net-hanging pulp filling equipment and net-hanging pulp filling robot |
| CN110259055A (en) * | 2019-06-27 | 2019-09-20 | 广东博智林机器人有限公司 | A kind of linked network Tian Jiang robot |
| CN111519919B (en) * | 2020-04-30 | 2021-10-01 | 广东博智林机器人有限公司 | Bricklaying mechanism |
| CN112538977B (en) * | 2020-11-02 | 2022-06-28 | 天长市石梁建设工程有限公司 | Building construction is with automatic dolly of laying bricks |
| CN116696085A (en) * | 2022-04-27 | 2023-09-05 | 广东博智林机器人有限公司 | Tilting mechanism, brickwork robot and brickwork method |
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| CA997583A (en) * | 1971-04-09 | 1976-09-28 | Thomas 1970 Trust (The) | Panel manufacturing machine and method |
| CN204295678U (en) * | 2014-12-18 | 2015-04-29 | 苗健 | A kind of robot |
| CN205637638U (en) * | 2016-05-05 | 2016-10-12 | 重庆交通大学 | Automatic brick -laying machine of flowing water construction |
| CN106703428B (en) * | 2017-01-19 | 2019-04-19 | 宁波工程学院 | Automatic brick laying machine |
| CN206801064U (en) * | 2017-05-27 | 2017-12-26 | 厦门华蔚物联网科技有限公司 | Mortar is uniformly put on to brick vertical plane and the starching machine of upper surface |
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