CN106994481B - A kind of die punching technique - Google Patents
A kind of die punching technique Download PDFInfo
- Publication number
- CN106994481B CN106994481B CN201710448721.2A CN201710448721A CN106994481B CN 106994481 B CN106994481 B CN 106994481B CN 201710448721 A CN201710448721 A CN 201710448721A CN 106994481 B CN106994481 B CN 106994481B
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- Prior art keywords
- punching
- die holder
- tubing
- platform
- rushes
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- 238000004080 punching Methods 0.000 title claims abstract description 99
- 238000000034 methods Methods 0.000 title claims abstract description 27
- 238000005520 cutting process Methods 0.000 claims abstract description 25
- 230000005540 biological transmission Effects 0.000 claims abstract description 13
- 240000006028 Sambucus nigra Species 0.000 claims description 80
- 241000731961 Juncaceae Species 0.000 claims description 48
- 238000007906 compression Methods 0.000 claims description 16
- 238000004064 recycling Methods 0.000 claims description 9
- 239000007787 solids Substances 0.000 claims description 4
- 239000000463 materials Substances 0.000 claims description 2
- 210000003491 Skin Anatomy 0.000 claims 1
- 238000005516 engineering processes Methods 0.000 abstract description 10
- 101710075621 GBLP Proteins 0.000 description 10
- 238000010586 diagrams Methods 0.000 description 4
- 229910000838 Al alloys Inorganic materials 0.000 description 3
- 239000003570 air Substances 0.000 description 3
- 101710008140 GSTM4 Proteins 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000002699 waste materials Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002035 prolonged Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/24—Perforating, i.e. punching holes
- B21D28/34—Perforating tools; Die holders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/24—Perforating, i.e. punching holes
- B21D28/28—Perforating, i.e. punching holes in tubes or other hollow bodies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/006—Feeding elongated articles, such as tubes, bars, or profiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/28—Associations of cutting devices therewith
- B21D43/285—Devices for handling elongated articles, e.g. bars, tubes or profiles
Abstract
Description
Technical field
The present invention relates to mechanical processing technique technical field more particularly to a kind of die punching techniques.
Background technology
Current aluminum alloy ladder generally comprises cleat stanchion and cross bar, and cleat stanchion and cross bar are generally aluminium alloy pipe through overshoot The techniques such as hole, fluting and cut-out are process, and in the past to punching, fluting and to cut off these processes all be manually to control Or semiautomatic control operation, so not only operating cost when and increase human cost, it is not only inefficient but also dangerous, when operation slightly not It is careful that operating personnel will be made injured.
There are also full automatic punching apparatus and punching technology to occur at present, but current full-automatic punching technology is all only The punching that a pass can be carried out on tubing, in the cleat stanchion punching of aluminum alloy ladder, need complete tubing it is porous simultaneously Punching, the punching of different shaped jet holes, it is also necessary to complete the side direction punching of tubing, and there is a need for being able to after punching that tubing is automatic Cut-out, it is clear that punching technology is not appropriate for used in current perforating press.
Invention content
In view of this, the object of the present invention is to provide a kind of higher die punching technique of production efficiency, this technique is more It is simple and fast, can auto-feed be carried out to tubing automatically, and can complete the porous of tubing during feeding while rushing The punching in hole, different shaped jet holes, moreover it is possible to complete the side direction punching of tubing, and can automatically cut off tubing after punching.
The present invention solves above-mentioned technical problem by following technological means:
A kind of die punching technique is equipped with transmission unit and punching using a kind of die punching machine, including rack in rack Hole cutter unit, transmission unit include several first transfer rollers, and the both ends of the first transfer roller have been fixedly connected with first rotating shaft, the One shaft is rotatably connected in rack, and the one end of first rotating shaft far from the first transfer roller is fixedly connected with sprocket wheel, between sprocket wheel It is engaged with chain, the first belt pulley is coaxially connected on one of sprocket wheel, servo motor is installed in rack, on servo motor Second belt pulley is installed, being tensioned between the first belt pulley and the second belt pulley has belt;Punching cutter unit includes lower die holder, Lower die holder is fixedly connected in rack, and lower platen is provided with above lower die holder, punching is fixedly connected on the upper side of lower platen Air cylinder, stamping cylinder are fixedly connected in rack, and several first guide rods are fixedly connected on lower die holder, and lower platen passes through simultaneously It is slidably connected on the first guide rod, is provided with that circular hole rushes platform, square hole rushes platform, side opening rushes platform and cuts between lower die holder and lower platen The ceding of Taiwan, circular hole rushes platform, square hole rushes platform, side opening rushes platform and cutting bed includes upper die holder, fixed on the upper side of upper die holder to connect It is connected to contact block, the sliding block being respectively cooperating with contact block is slidably connected on the downside of lower platen, is connected on one end of sliding block It is connected to minitype cylinder, several second guide rods are also fixedly connected on lower die holder, upper die holder passes through and is slidably connected at second and leads To on bar, the first compression spring is provided on the second guide rod between lower die holder and upper die holder, circular hole rushes solid on the downside of the upper die holder of platform Surely it is connected with circular hole punch-pin, the upper die holder downside that square hole rushes platform is fixedly connected with square hole punch-pin, and the upper die holder downside of cutting bed is solid Surely cutter are connected with, side opening, which rushes on the downside of the upper die holder of platform, is fixedly connected with side opening punch mechanism, and side opening punch mechanism includes the One voussoir, the first voussoir are fixedly connected on side opening and rush on the downside of the upper die holder of platform, and it is solid respectively that side opening rushes the lower die holder both ends below platform Surely it is connected with U-type groove, is slided in U-type groove and is provided with the second voussoir, the opposite side of the second voussoir has been fixedly connected with connecting rod, Connecting rod passes through U-type groove and is slidably connected with U-type groove, and the second compression spring is provided in the connecting rod between the second voussoir and U-type groove, Side opening punch-pin is fixedly connected on the one end of connecting rod far from the second voussoir, and the first voussoir and the second voussoir are equipped with;Lower die holder On be provided with the circular hole cavity plate coordinated with circular hole punch-pin, with square hole punch-pin cooperation square hole cavity plate;Stamping cylinder, minitype cylinder and Servo motor is electrically connected with same control system;Punching cutter unit is provided with splicing in the rack far from transmission unit side Unit, splicing unit include the second transfer roller, and the both ends of the second transfer roller are fixedly connected with the second shaft, and the rotation of the second shaft connects It is connected in rack;
The punching technology includes the following steps:
A, tubing is fed:Control system setting program is operated by control system control servomotor according to setting program And stopping, servo motor drive the first transport roller pair tubing to carry out the intermittent auto-feed of length according to setting, feeding speed Spend 0.3-0.6 meter per seconds;
B, circular hole punching:Control system starts circular hole and rushes the minitype cylinder above platform, and minitype cylinder pushes slide block movement to arrive The contact block rushed on platform with circular hole contacts, and stamping cylinder starts, and lower platen is driven to be pressed downward, 2-5 tons of down force pressure, to sliding block Contact block is pushed, the upper die holder that circular hole rushes platform is pressed downward and compresses the first compression spring, utilizes the circular hole punch-pin pair of upper die holder downside Tubing carries out the punching of circular hole;
C, square hole punching:Under servo motor drive, the first transfer roller drives tubing to be set with the feeding of 0.1-0.15 meter per seconds again After fixed distance, principle declines with step b, stamping cylinder, and square hole rushes the startup of the minitype cylinder above platform, and square hole is carried out to tubing Punching, 2-5 tons of stamping cylinder stamping pressure;
D, side opening punching:Stamping cylinder drives lower platen and upper die holder to decline, and the first voussoir also declines, under the first voussoir Drop pushes the second voussoir, the second voussoir to be moved toward one another under the promotion of the first voussoir, pushes connecting rod to move toward one another, and compress Second compression spring carries out side punching using the side opening punch-pin being connect with connecting rod to the tubing between two side opening punch-pin, 3-6 tons of stamping cylinder stamping pressure;
E, tubing is cut:Cutting bed completes cutting to tubing according to the principle of b or c using cutter, punching press when cutting 2-5 tons of cylinder stamping pressure;
F, tubing conveys:Tubing after punching enters the second transfer roller, is conveyed by the second transfer roller, transmission speed 0.3-0.6 meter per seconds.
Further, the sliding block offers first through hole close to the side of minitype cylinder, is in contraction-like in minitype cylinder State, first through hole are located at the surface of the contact block close to minitype cylinder side.
Further, recycling bins are provided with below the lower die holder, the both sides of the recycling bins are rotatably connected to pulley, institute It states and is provided with sliding rail in rack, the pulley is slidably connected on sliding rail.
Further, the first guide groove of fixed tubing is provided between the upper die holder and lower die holder, described first is oriented to The second through-hole coordinated with side opening punch-pin is provided on slot.
Further, the U-type groove is fixedly connected with conduit close to the side of the first guide groove, and cunning is lined in the conduit Dynamic bearing, the connecting rod are slidably connected in conduit.
Further, the second guide groove is fixedly connected on first transfer roller, second guide groove and first are oriented to Slot is on same straight line.
Further, the circular hole punch-pin and square hole punch-pin are threaded on upper die holder, and the side opening punch-pin screw thread connects It is connected in connecting rod.
Beneficial effects of the present invention:
1, this technique drives the first transfer roller to rotate and stop according to the program that control system is set by servo motor, from And drive tubing according to setting length it is intermittent be automatically fed into punching cutter unit, the length of feeding is more accurate, Also it more automates;
2, the circular hole that this technology utilization is set up in parallel rushes platform, square hole rushes platform, side opening rushes platform and cutting bed is according to transmission unit Feeding porous while punching, the punching of different shaped jet holes are carried out to tubing, moreover it is possible to complete the side direction punching of tubing, and can be Tubing is automatically cut off after punching, artificial overturning is not needed in punch process, punching cutting efficiency is high;
3, this technique carries out auto-feed, automatic punching and automatic cutting to tubing, more automation and intelligence, no Only save labour, production efficiency also higher.
Description of the drawings
Fig. 1 is a kind of vertical view of die punching technique of the present invention;
Fig. 2 is the vertical view after present invention removal lower platen;
Fig. 3 is the side view of punching cutter unit in Fig. 1;
Fig. 4 is the schematic diagram that circular hole rushes platform in Fig. 1;
Fig. 5 is the schematic diagram that square hole rushes platform in Fig. 1;
Fig. 6 is the schematic diagram of cutting bed in Fig. 1;
Fig. 7 is the schematic diagram that side opening rushes platform in Fig. 1.
Wherein, rack 1, the first transfer roller 2, first rotating shaft 3, chain 4, the first belt pulley 5, servo motor 6, the second belt Wheel 7, belt 8, lower die holder 9, lower platen 10, stamping cylinder 11, the first guide rod 12, circular hole rushes platform 13, square hole rushes platform 14, side opening Rush platform 15, cutting bed 16, upper die holder 17, contact block 18, sliding block 19, minitype cylinder 20, the second guide rod 21, the first compression spring 22, Circular hole punch-pin 23, square hole punch-pin 24, cutter 25, control system 26, the first voussoir 27, U-type groove 28, the second voussoir 29, connection Bar 30, the second compression spring 31, side opening punch-pin 32, first through hole 33, recycling bins 34, the first guide groove 35, the second transfer roller 36, second Shaft 37, conduit 38, the second guide groove 39.
Specific implementation mode
Below with reference to attached drawing, the present invention is described in detail:
As shown in figs. 1-7:
A kind of die punching technique, using a kind of die punching machine, including rack 1, be equipped in rack 1 transmission unit and Punching cutter unit, transmission unit include several first transfer rollers 2, and the both ends of the first transfer roller 2 have been fixedly connected with first turn Axis 3, first rotating shaft 3 are rotatably connected in rack 1, and the one end of first rotating shaft 3 far from the first transfer roller 2 is fixedly connected with sprocket wheel, It is engaged with chain 4 between sprocket wheel, the first belt-wheel 5 is coaxially connected on one of sprocket wheel, servo is installed in rack 1 Motor 6 is equipped with the second belt-wheel 7 on servo motor 6, between the first belt-wheel 5 and the second belt-wheel 7 tensioning have belt 8;Punching cutter unit includes lower die holder 9, and lower die holder 9 is fixedly connected in rack 1, and the top of lower die holder 9 is provided with lower platen 10, stamping cylinder 11 is fixedly connected on the upper side of lower platen 10, and stamping cylinder 11 is fixedly connected in rack 1, lower die holder 9 On be fixedly connected with several first guide rods 12, lower platen 10 is passed through and is slidably connected on the first guide rod 12, lower die holder 9 with It is provided with that circular hole rushes platform 13, square hole rushes platform 14, side opening rushes platform 15 and cutting bed 16 between lower platen 10, circular hole rushes platform 13, square hole Rush platform 14, side opening rushes platform 15 and cutting bed 16 includes upper die holder 17, be fixedly connected with contact on the upper side of upper die holder 17 Block 18, slidably connects the sliding block 19 being respectively cooperating with contact block 18 on the downside of lower platen 10, on one end of sliding block 19 It is connected with minitype cylinder 20, several second guide rods 21 are also fixedly connected on lower die holder 9, upper die holder 17 is passed through and is slidably connected On the second guide rod 21, the first compression spring 22, circular hole punching are provided on the second guide rod 21 between lower die holder 9 and upper die holder 17 17 downside of upper die holder of platform 13 is fixedly connected with circular hole punch-pin 23, and 17 downside of upper die holder that square hole rushes platform 14 is fixedly connected with square hole 17 downside of upper die holder of punch-pin 24, cutting bed 16 is fixedly connected with cutter 25, and 17 downside of upper die holder that side opening rushes platform 15 is fixed It is connected with side opening punch mechanism, side opening punch mechanism includes the first voussoir 27, and the first voussoir 27 is fixedly connected on side opening and rushes platform 15 The downside of upper die holder 17,9 both ends of lower die holder that side opening rushes 15 lower section of platform have been respectively fixedly connected with U-type groove 28, sliding in U-type groove 28 It is provided with the second voussoir 29, the opposite side of the second voussoir 29 has been fixedly connected with connecting rod 30, and connecting rod 30 passes through U-type groove 28 And be slidably connected with U-type groove 28, the second compression spring 31, side opening are provided in the connecting rod 30 between the second voussoir 29 and U-type groove 28 Punch-pin 32 is fixedly connected on the one end of connecting rod 30 far from the second voussoir 29, and the first voussoir 27 and the second voussoir 29 are equipped with; The circular hole cavity plate coordinated with circular hole punch-pin 23 is provided on lower die holder 9, the square hole cavity plate coordinated with square hole punch-pin 24;Stamping cylinder 11, minitype cylinder 20 and servo motor 6 are electrically connected with same control system 26;Punching cutter unit is far from transmission unit side Rack 1 on be provided with splicing unit, splicing unit includes the second transfer roller 36, and the both ends of the second transfer roller 36 are fixedly connected with Second shaft 37, the second shaft 37 are rotatably connected in rack 1;
The punching technology includes the following steps:
This die punching technique is as follows:
A, tubing is fed:Tubing is placed in the second guide groove 39 on the first transfer roller 2, and makes tubing alignment the One guide groove 35 sets program to control system 26, opens servo motor 6, servo motor 6 according to setting program run and Stop, the rotation of servo motor 6 drives the rotation of the second belt pulley 7, the rotation of the second belt pulley 7 just to drive first by belt 8 Belt pulley 5 rotates, and the rotation of the first belt pulley 5 just drives coaxially connected sprocket wheel rotation, the rotation of sprocket wheel just to pass through 4 band of chain It is dynamic to drive the rotation of the first transfer roller 2, and then tubing is fed into the second guide groove 39, feed speed control 0.3-0.6 meters/ Second.
B, circular hole punching:After tubing enters in the second guide groove 39, the minitype cylinder 20 that circular hole rushes 13 top of platform starts, and pushes away The contact block 18 that movable slider 19 is moved to circular hole rushes on platform 13 contacts, and stamping cylinder 11 starts, and lower platen 10 is driven to be pressed downward, 3 tons of down force pressure, to push contact block 18 with movable slider 19, and then the upper die holder 17 that circular hole is rushed to platform 13 is pressed downward and compresses First compression spring carries out tubing using the circular hole punch-pin 23 of 17 downside of upper die holder the punching of circular hole, after circular hole punching, punching Air cylinder 11 rises, and minitype cylinder 20 is shunk, and upper die holder 17 moves upwards reset under the reset response of the first compression spring;
C, square hole punching:After circular hole punching, the first transfer roller 2 drives 0.15 meter per second of tubing to feed a distance again Afterwards, similarly, stamping cylinder 11 declines, and the minitype cylinder 20 that square hole rushes 14 top of platform starts, and the punching of square hole, punching are carried out to tubing 2-5 tons of air cylinder stamping pressure.
D, side opening punching:When carrying out the punching of side opening, when upper die holder 17 declines, the first voussoir of 17 downside of upper die holder 27 also decline, and the lower general who has surrendered of the first voussoir 27 pushes the second voussoir 29, and the second voussoir 29 is under the promotion of the first voussoir 27, in opposite directions Movement pushes connecting rod 30 to move toward one another, and compresses the second compression spring 31, and then utilizes the side opening punch-pin 32 being connect with connecting rod 30 Side punching is carried out to the tubing between two side opening punch-pin 32, after punching finishes, upper die holder 17 rises, and drives first Voussoir 27 rises, and under the reset response power of the second compression spring 31, two side opening punch-pin 32 complete the side to tubing backwards to moving Punching, 3-6 tons of stamping cylinder stamping pressure.
E, tubing is cut:After side opening punching, cutting bed 16 is according to the principle of circular hole punching and square hole punching, completion pair The cutting of tubing, 2-5 tons of stamping cylinder stamping pressure when cutting.
F, tubing conveys:After tubing is cut, the tubing processed advances to the second transfer roller 36, passes through second Transfer roller 36 is transported to appointed place, transmission speed 0.3-0.6 meter per seconds.
The sliding block 19 offers first through hole 33 close to the side of minitype cylinder 20, is in contraction-like in minitype cylinder 20 State, first through hole 33 are located at the surface of the contact block 18 close to 20 side of minitype cylinder.When minitype cylinder 20 is in contraction-like State, when sliding block 19 drives decline by top board, contact block 18 can pass through first through hole 33 without being pressed downward by sliding block 19, such as This, there is no need to minitype cylinders 20 to be all pulled away from contact block 18 by sliding block 19, and the flexible amplitude of minitype cylinder 20 is small, and reaction is more Soon, more efficient, and structure is also compacter.
The lower section of the lower die holder 9 is provided with recycling bins 34, and the both sides of the recycling bins 34 are rotatably connected to pulley, described Sliding rail is provided in rack 1, the pulley is slidably connected on sliding rail.Circular hole punch-pin 23 and square hole punch-pin 24 rush tubing Kong Shi, the waste material being rushed out on tubing advance to recycling bins 34 and are collected, after the garbage collection in recycling bins 34 is full, Recycling bins 34 are skidded off from sliding rail by scrap discharge, being scattered everywhere for waste material is avoided.
The first guide groove 35 of fixed tubing, first guide groove are provided between the upper die holder 17 and lower die holder 9 The second through-hole coordinated with side opening punch-pin 32 is provided on 35.When being punched out and cutting, tubing can be fixed on first and lead Into slot 35, avoid impact force larger when punching pipes and cutting that tubing is caused to shift, punching quality is more preferable.
The U-type groove 28 is fixedly connected with conduit 38 close to the side of the first guide groove 35, is lined in the conduit 38 Sliding bearing, the connecting rod 30 are slidably connected in conduit 38.The setting of conduit 38 makes connecting rod 30 in sliding, sliding It is more steady, avoid sliding inclined, the setting of sliding bearing so that connecting rod 30 rubs in conduit 38 when sliding smaller, and noise is also more It is small.
The second guide groove 39, second guide groove, 39 and first guide groove are fixedly connected on first transfer roller 2 35 on same straight line.The setting of second guide groove 39 so that tubing, can be to avoid pipe when being transmitted on the first transfer roller 2 Material shifts and causes the non-type problem of punching, more preferable to the punching quality of tubing.
The circular hole punch-pin 23 and square hole punch-pin 24 are threaded on upper die holder 17, and 32 screw thread of side opening punch-pin connects It is connected in connecting rod 30.When in use, if desired the size of change circular hole punch-pin 23, square hole punch-pin 24 or side opening punch-pin 32 or When person's shape, it is threadedly coupled the replacement for facilitating punch-pin;After prolonged use, circular hole punch-pin 23, square hole punch-pin 24 or Side opening punch-pin 32 damages or is also convenient for after wearing the replacement of punch-pin.
The above examples are only used to illustrate the technical scheme of the present invention and are not limiting, although with reference to preferred embodiment to this hair It is bright to be described in detail, it will be understood by those of ordinary skill in the art that, it can modify to technical scheme of the present invention Or equivalent replacement should all cover the claim in the present invention without departing from the objective and range of technical solution of the present invention In range.Technology that the present invention is not described in detail, shape, construction part are known technology.
Claims (7)
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CN201710448721.2A CN106994481B (en) | 2017-06-14 | 2017-06-14 | A kind of die punching technique |
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CN201710448721.2A CN106994481B (en) | 2017-06-14 | 2017-06-14 | A kind of die punching technique |
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CN106994481B true CN106994481B (en) | 2018-09-04 |
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CN107695185B (en) * | 2017-10-30 | 2019-06-18 | 当涂县科辉商贸有限公司 | A kind of lockset substrate stamping and hole location synchronous processing mechanism |
CN107931412B (en) * | 2017-12-20 | 2019-03-05 | 重庆黎帆装饰工程有限公司 | A kind of guardrail punching technology |
CN108057764B (en) * | 2017-12-20 | 2019-04-26 | 重庆黎帆装饰工程有限公司 | A kind of guardrail hole punched device |
CN108326131A (en) * | 2018-01-09 | 2018-07-27 | 伟业精密科技(惠州)有限公司 | Air-cushion inflator tensile side hole forming technique |
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