CN209150456U - Connector pin bending and trimming device - Google Patents
Connector pin bending and trimming device Download PDFInfo
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- CN209150456U CN209150456U CN201822121896.5U CN201822121896U CN209150456U CN 209150456 U CN209150456 U CN 209150456U CN 201822121896 U CN201822121896 U CN 201822121896U CN 209150456 U CN209150456 U CN 209150456U
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- 238000005452 bending Methods 0.000 title claims abstract description 82
- 238000009966 trimming Methods 0.000 title claims abstract description 47
- 230000007246 mechanism Effects 0.000 claims abstract description 121
- 238000005520 cutting process Methods 0.000 claims description 33
- 238000004080 punching Methods 0.000 claims description 31
- 238000009434 installation Methods 0.000 claims description 23
- 238000011084 recovery Methods 0.000 claims description 14
- 230000006835 compression Effects 0.000 claims 1
- 238000007906 compression Methods 0.000 claims 1
- 239000007787 solid Substances 0.000 claims 1
- 238000003825 pressing Methods 0.000 description 34
- 239000000463 material Substances 0.000 description 13
- 238000004064 recycling Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- 238000005096 rolling process Methods 0.000 description 2
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- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及一种连接器插针加工设备,尤其涉及一种连接器插针折弯去边装置。The utility model relates to a connector pin processing equipment, in particular to a connector pin bending and edge removal device.
背景技术Background technique
在对连接器端子进行插针折弯操作时,先要进行去边处理后在进行折弯,传统的加工多为人工操作,不仅很多时间消耗在将搬运上一工序至下一工序的时间中,人工操作也存在操作容易出错、容易产生危险等缺点,致使整体工作效率不高。When the pin bending operation is performed on the connector terminals, the edge removal treatment is performed first and then the bending is performed. The traditional processing is mostly manual operation, which not only consumes a lot of time in the time from the previous process to the next process. , the manual operation also has shortcomings such as error-prone operation and danger, resulting in low overall work efficiency.
发明内容SUMMARY OF THE INVENTION
本实用新型目的是提供一种连接器插针折弯去边装置,通过使用该结构,提高了连接器插针的折弯去边效率及质量,降低了操作人员的劳动强度,保证了操作的安全性。The purpose of the utility model is to provide a connector pin bending and edge removing device. By using this structure, the bending and edge removal efficiency and quality of the connector pins are improved, the labor intensity of the operator is reduced, and the operation is guaranteed. safety.
为达到上述目的,本实用新型采用的技术方案是:一种连接器插针折弯去边装置,包括机架、设置于机架上的送料机构、折弯机构及去边机构,所述折弯机构设置于所述送料机构与去边机构之间;所述机架上设有送料滑道,所述送料滑道穿于所述送料机构、折弯机构及去边机构之间;In order to achieve the above purpose, the technical scheme adopted by the present invention is: a connector pin bending and edge removal device, comprising a frame, a feeding mechanism, a bending mechanism and an edge removal mechanism arranged on the frame, the folding The bending mechanism is arranged between the feeding mechanism and the trimming mechanism; the frame is provided with a feeding chute, and the feeding chute penetrates between the feeding mechanism, the bending mechanism and the trimming mechanism;
所述送料机构包括设置于送料滑道上方的产品定位机构、压紧轮及输送轮,所述压紧轮设置于所述输送轮与所述产品定位机构之间,所述输送轮的后端与一输送电机相连,所述输送轮的外缘面上均布有复数条纵向卡条,所述纵向卡条平行于所述输送轮的轴线设置,所述输送轮靠近所述折弯机构设置。The feeding mechanism includes a product positioning mechanism, a pressing wheel and a conveying wheel arranged above the feeding chute, the pressing wheel is arranged between the conveying wheel and the product positioning mechanism, and the rear end of the conveying wheel is Connected to a conveying motor, a plurality of longitudinal clips are evenly distributed on the outer edge of the conveying wheel, the longitudinal clips are arranged parallel to the axis of the conveying wheel, and the conveying wheel is arranged close to the bending mechanism .
上述技术方案中,所述机架上设有一竖向滑轨,所述竖向滑轨上安装有一滑板,所述产品定位机构、压紧轮及输送轮安装于所述滑板的前端面上,所述滑板顶部的前端面上设有一固定板,所述机架顶部设有一调节螺杆,所述固定板上设有一通孔,所述调节螺杆的顶部与所述机架的顶部螺接相连,所述调节螺杆的底部穿于所述通孔内,所述调节螺杆上螺接有两个限位螺母,一个所述限位螺母的底面抵于所述固定板的顶面上,另外一个所述限位螺母的顶面抵于所述固定板的底面上;所述输送电机安装于所述滑板的后侧,所述输送电机的输出轴穿过所述滑板与所述输送轮的后端中部相连。In the above technical solution, a vertical sliding rail is arranged on the frame, a sliding plate is installed on the vertical sliding rail, and the product positioning mechanism, the pressing wheel and the conveying wheel are installed on the front end surface of the sliding plate, A fixing plate is arranged on the front end surface of the top of the sliding plate, an adjusting screw is arranged on the top of the frame, a through hole is arranged on the fixing plate, and the top of the adjusting screw is screwed with the top of the frame. The bottom of the adjusting screw is passed through the through hole, and two limit nuts are screwed on the adjusting screw, the bottom surface of one limit nut abuts on the top surface of the fixing plate, and the other The top surface of the limit nut abuts the bottom surface of the fixing plate; the conveying motor is installed on the rear side of the sliding plate, and the output shaft of the conveying motor passes through the rear end of the sliding plate and the conveying wheel Connected in the middle.
上述技术方案中,所述产品定位机构包括立板、上横板、下横板、定位杆及设置于定位杆底部的定位滚轮,所述立板安装于所述滑板的前端面上,所述上横板安装于所述立板前端面的顶部,所述下横板安装于所述立板前端面的底部,所述下横板设置于所述上横板的正下方,所述定位杆的中部移动插设于所述上横板及下横板内,所述定位滚轮转动安装于所述定位杆的底部,所述定位滚轮设置于所述下横板的下方,所述定位杆上设有一环形凸起,所述定位杆上套设有一弹簧,所述弹簧的顶部抵于所述上横板的底面上,所述弹簧的底部抵于所述环形凸起的顶面上,所述弹簧推动所述环形凸起的底面抵于所述下横板的顶面上。In the above technical solution, the product positioning mechanism includes a vertical plate, an upper horizontal plate, a lower horizontal plate, a positioning rod and a positioning roller arranged at the bottom of the positioning rod, the vertical plate is installed on the front end surface of the slide plate, the The upper horizontal plate is installed on the top of the front end surface of the vertical plate, the lower horizontal plate is installed on the bottom of the front end surface of the vertical plate, the lower horizontal plate is arranged directly below the upper horizontal plate, and the positioning rod The middle part of the locating roller is moved and inserted in the upper horizontal plate and the lower horizontal plate, the positioning roller is rotatably installed on the bottom of the positioning rod, the positioning roller is arranged under the lower horizontal plate, and the positioning rod is on the bottom of the positioning rod. There is an annular protrusion, a spring is sleeved on the positioning rod, the top of the spring is against the bottom surface of the upper horizontal plate, and the bottom of the spring is against the top surface of the annular protrusion, so The spring pushes the bottom surface of the annular protrusion against the top surface of the lower horizontal plate.
上述技术方案中,所述折弯机构包括下模座、上模座、折弯刀具、凸轮及折弯驱动电机,所述下模座的底部两侧经两块支撑板安装于所述机架上,所述上模座经复数根导柱与所述下模座相连,所述折弯刀具安装于上模座的底部,所述下模座的顶面上设有折弯槽正对所述折弯刀具设置,所述折弯槽与所述送料滑道相连通;所述下模座的下方设有一推板,所述推板设置于两组支撑板之间,所述导柱的顶部与所述上模座的底面固定相连,所述导柱的底部穿过所述下模座与所述推板的顶部相连,每根所述导柱上套设有一复位弹簧,所述复位弹簧的顶部抵于所述下模座的底面上,所述复位弹簧的底部抵于所述推板的顶面上;所述凸轮设置于所述推板的下方,所述凸轮经一转轴转动安装于两块所述支撑板上,所述折弯驱动电机设置于一块所述支撑板的外侧,所述折弯驱动电机的输出轴经皮带与所述转轴相连,所述推板的底面抵于所述凸轮的外缘面上。In the above technical solution, the bending mechanism includes a lower die base, an upper die base, a bending tool, a cam and a bending drive motor, and the bottom sides of the lower die base are mounted on the frame through two support plates. Above, the upper die holder is connected to the lower die holder through a plurality of guide posts, the bending tool is installed on the bottom of the upper die holder, and the top surface of the lower die holder is provided with a bending groove facing the lower die holder. The bending tool is arranged, and the bending groove is communicated with the feeding chute; a push plate is arranged under the lower die base, and the push plate is arranged between the two sets of support plates, and the guide column is The top is fixedly connected to the bottom surface of the upper die base, the bottom of the guide post is connected to the top of the push plate through the lower die base, and a return spring is sleeved on each of the guide posts. The top of the spring is against the bottom surface of the lower die base, and the bottom of the return spring is against the top surface of the push plate; the cam is arranged below the push plate, and the cam rotates through a rotating shaft Installed on two of the support plates, the bending drive motor is arranged on the outer side of one of the support plates, the output shaft of the bending drive motor is connected with the rotating shaft through a belt, and the bottom surface of the push plate is against the shaft. on the outer edge of the cam.
上述技术方案中,所述推板的正中心设有一通槽,所述通槽内转动设有一支撑滚轮,所述支撑滚轮的底部外缘面设置于所述推板的下方,所述支撑滚轮的底部外缘面抵于所述凸轮的外缘面上,所述凸轮转动,能够推动所述推板及上模座上升。In the above technical solution, a through groove is provided in the center of the push plate, a support roller is rotatably arranged in the through groove, and the bottom outer edge surface of the support roller is arranged below the push plate, and the support roller The outer edge surface of the bottom of the cam abuts the outer edge surface of the cam, and the cam rotates to push the push plate and the upper die base to rise.
上述技术方案中,所述去边机构包括固定底板、支架、压料气缸、裁切机构及回收机构,所述固定底板上设有裁切位,所述裁切位与所述送料滑道相连通,所述压料气缸安装于所述支架顶部,所述裁切机构滑动设置于所述支架上,且所述裁切机构设置于所述裁切位的正上方,所述压料气缸的输出轴与所述裁切机构的顶部相连;所述裁切位上设有一落料孔,所述回收机构设置于所述固定底板的正下方,且所述回收机构的顶部设置于所述落料孔的正下方。In the above technical solution, the edge removing mechanism includes a fixed bottom plate, a bracket, a pressing cylinder, a cutting mechanism and a recycling mechanism, and a cutting position is provided on the fixed bottom plate, and the cutting position is connected with the feeding chute. The material pressing cylinder is installed on the top of the bracket, the cutting mechanism is slidably arranged on the bracket, and the cutting mechanism is arranged just above the cutting position. The output shaft is connected with the top of the cutting mechanism; the cutting position is provided with a blanking hole, the recovery mechanism is arranged directly below the fixed bottom plate, and the top of the recovery mechanism is arranged on the drop directly below the hole.
上述技术方案中,所述裁切机构包括上固定块、下固定块、冲切刀、压料杆及切边定位杆,所述下固定块的顶部与所述上固定块的底部相连,所述上固定块的顶部与所述压料气缸的输出轴相连,所述冲切刀的顶部与所述下固定块相连,所述冲切刀、压料杆及切边定位杆的底部设置于所述下固定块的下方,所述冲切刀正对所述落料孔设置,所述切边定位杆靠近所述折弯机构设置,所述压料杆设置于所述切边定位杆与冲切刀之间。In the above technical solution, the cutting mechanism includes an upper fixing block, a lower fixing block, a punching knife, a pressing rod and a trimming positioning rod, and the top of the lower fixing block is connected with the bottom of the upper fixing block, so The top of the upper fixed block is connected to the output shaft of the pressing cylinder, the top of the punching knife is connected to the lower fixed block, and the bottoms of the punching knife, the pressing rod and the trimming positioning rod are arranged at the bottom. Below the lower fixing block, the punching knife is disposed facing the blanking hole, the trimming positioning rod is disposed close to the bending mechanism, and the pressing rod is disposed between the trimming positioning rod and the edge trimming positioning rod. between punching knives.
上述技术方案中,所述上固定块的底部设有三个安装孔,三个所述安装孔包括第一安装孔、第二安装孔及第三安装孔,所述第二安装孔设置于所述第一安装孔与第三安装孔之间,所述下固定块上设有三个连接孔,每个所述连接孔正对一安装孔设置,每个所述连接孔的直径小于对应所述安装孔的直径,所述冲切刀的顶部设有环形凸台,所述环形凸台安装于所述第一安装孔内,且所述环形凸台的顶部抵于所述第一安装孔的顶面上,所述环形凸台的底面抵于所述下固定块的顶面上,所述冲切刀的底部穿过一个所述连接孔设置于所述下固定块的底部下方;所述压料杆的顶部插设于所述第二安装孔内,底部穿过对应所述连接孔设置于所述下固定块的底部下方,所述切边定位杆的顶部插设于所述第三安装孔内,所述切边定位杆的底部穿过对应所述连接孔设置于所述下固定块的底部下方;所述压料杆上套设有第二弹簧,所述切边定位杆上套设有第三弹簧,所述压料杆的中部外缘面上设有第二环形凸台,所述切边定位杆的中部外缘面上设有第三环形凸台,所述第二环形凸台插设于所述第二安装孔内,所述第二弹簧的顶部抵于所述第二安装孔的顶部,底部抵于所述第二环形凸台的顶面上;所述第三环形凸台插设于所述第三安装孔内,所述第三弹簧的顶部抵于所述第三安装孔的顶部,所述第三弹簧的底部抵于所述第三环形凸台的顶面上。In the above technical solution, the bottom of the upper fixing block is provided with three mounting holes, the three mounting holes include a first mounting hole, a second mounting hole and a third mounting hole, and the second mounting hole is arranged in the Between the first installation hole and the third installation hole, the lower fixing block is provided with three connection holes, each connection hole is arranged opposite to an installation hole, and the diameter of each connection hole is smaller than the corresponding installation hole. The diameter of the hole, the top of the punching knife is provided with an annular boss, the annular boss is installed in the first installation hole, and the top of the annular boss abuts the top of the first installation hole The bottom surface of the annular boss abuts on the top surface of the lower fixing block, and the bottom of the punching knife is disposed under the bottom of the lower fixing block through one of the connecting holes; the pressing The top of the material rod is inserted in the second installation hole, the bottom is disposed under the bottom of the lower fixing block through the corresponding connecting hole, and the top of the trimming positioning rod is inserted in the third installation In the hole, the bottom of the trimming positioning rod is arranged below the bottom of the lower fixing block through the corresponding connecting hole; the pressing rod is sleeved with a second spring, and the trimming positioning rod is sleeved A third spring is provided, a second annular boss is set on the outer edge surface of the middle part of the pressing rod, a third annular boss is set on the outer edge surface of the middle part of the edge trimming positioning rod, and the second annular boss The boss is inserted into the second installation hole, the top of the second spring is against the top of the second installation hole, and the bottom is against the top surface of the second annular boss; the third The annular boss is inserted into the third installation hole, the top of the third spring abuts against the top of the third installation hole, and the bottom of the third spring abuts against the top of the third annular boss face.
上述技术方案中,所述回收机构包括中空结构的回收管,所述回收管包括上管、下管及连接管,所述上管与下管相互平行设置,所述连接管的顶部与所述上管的底部相连,所述连接管的底部与所述下管的顶部相连,所述下管设置于所述上管下方的旁侧,所述下管的侧壁安装于所述机架上,所述上管的顶部设置于所述落料孔的正下方。In the above technical solution, the recovery mechanism includes a recovery pipe with a hollow structure, the recovery pipe includes an upper pipe, a lower pipe and a connecting pipe, the upper pipe and the lower pipe are arranged in parallel with each other, and the top of the connecting pipe is connected to the The bottom of the upper pipe is connected, the bottom of the connecting pipe is connected with the top of the lower pipe, the lower pipe is arranged on the side below the upper pipe, and the side wall of the lower pipe is installed on the frame , the top of the upper tube is arranged just below the blanking hole.
由于上述技术方案运用,本实用新型与现有技术相比具有下列优点:Due to the application of the above-mentioned technical solutions, the present invention has the following advantages compared with the prior art:
1.本实用新型中通过送料机构对物料进行拉动送料,利用折弯机构先对产品进行折弯加工,再利用去边机构对折弯好的产品进行去边工作,有效降低了操作人员劳动强度,提高了操作的安全性,提高了产品的加工效率及质量;1. In the present utility model, the material is pulled and fed by the feeding mechanism, and the product is first bent by the bending mechanism, and then the bent product is removed by the edge removal mechanism, which effectively reduces the labor intensity of the operator. Improve the safety of operation, improve the processing efficiency and quality of products;
2.本实用新型中在输送轮的外缘面上设置纵向卡条,利用纵向卡条卡入到料带中相邻产品之间的间隙内,利用输送轮的滚动,通过纵向卡条带动产品移动,通过压紧轮将产品的表面压紧,利用产品定位机构对产品进行定位,保证产品的输送质量及稳定性,便于后续的折弯及切边加工;2. In this utility model, longitudinal clips are arranged on the outer edge surface of the conveying wheel, and the longitudinal clips are inserted into the gap between adjacent products in the material belt, and the products are driven by the longitudinal clips through the rolling of the conveying wheel. Move, press the surface of the product through the pressing wheel, and use the product positioning mechanism to position the product to ensure the conveying quality and stability of the product, and facilitate subsequent bending and trimming processing;
3.本实用新型中折弯机构利用凸轮及复位弹簧带动上模座上下移动,通过上模座带动折弯刀具对产品进行折弯,有效提高了产品的折弯效率及质量,同时保证产品的折弯稳定性;3. The bending mechanism in the present utility model utilizes the cam and the reset spring to drive the upper die holder to move up and down, and drives the bending tool to bend the product through the upper die holder, which effectively improves the bending efficiency and quality of the product, while ensuring the quality of the product. bending stability;
4.本实用新型中压料气缸带动裁切机构上下移动,对产品进行切边,利用回收机构将废料进行收集,裁切机构中的切边定位杆对产品进行预定位,压料杆对产品进行压紧,冲切刀对产品的边角进行切断,有效保证产品的切边效率及质量。4. The medium-pressure material cylinder of the utility model drives the cutting mechanism to move up and down, trims the product, and uses the recycling mechanism to collect the waste material. After pressing, the punching knife cuts off the corners of the product, which effectively ensures the cutting efficiency and quality of the product.
附图说明Description of drawings
图1是本实用新型实施例一中的结构示意图;Fig. 1 is the structural representation in the first embodiment of the present utility model;
图2是是图1的局部放大图;Fig. 2 is a partial enlarged view of Fig. 1;
图3是本实用新型实施例一中送料机构的结构示意图;Fig. 3 is the structural representation of the feeding mechanism in the first embodiment of the present invention;
图4是本实用新型实施例一中产品定位机构的结构示意图;4 is a schematic structural diagram of a product positioning mechanism in Embodiment 1 of the present invention;
图5是本实用新型实施例一中折弯机构的剖视结构示意图;Fig. 5 is the sectional structure schematic diagram of the bending mechanism in the first embodiment of the present invention;
图6是本实用新型实施例一中去边机构的结构示意图;Fig. 6 is the structural schematic diagram of the edge removing mechanism in the first embodiment of the present invention;
图7是本实用新型实施例一中裁切机构的局部剖视结构示意图。7 is a partial cross-sectional structural schematic diagram of the cutting mechanism in the first embodiment of the present invention.
其中:1、机架;5、送料滑道;6、料带;7、插针;2、送料机构;21、产品定位机构;22、压紧轮;23、输送轮;25、输送电机;26、纵向卡条;27、竖向滑轨;28、滑板;29、固定板;201、调节螺杆;202、限位螺母;211、立板;212、上横板;213、下横板;214、定位杆;215、定位滚轮;216、环形凸起;217、弹簧;3、折弯机构;31、下模座;32、上模座;33、折弯刀具;34、凸轮;35、折弯驱动电机;36、支撑板;37、导柱;38、折弯槽;39、推板;301、复位弹簧;302、转轴;303、通槽;304、支撑滚轮;4、去边机构;41、固定底板;42、支架;43、压料气缸;44、裁切机构;45、裁切位;46、落料孔;441、上固定块;442、下固定块;443、冲切刀;444、压料杆;445、切边定位杆;446、第一安装孔;447、第二安装孔;448、第三安装孔;449、连接孔;450、环形凸台;451、第二弹簧;452、第三弹簧;453、第二环形凸台;454、第三环形凸台;455、回收管;456、上管;457、下管;458、连接管;Among them: 1. Frame; 5. Feeding chute; 6. Material belt; 7. Pin; 2. Feeding mechanism; 21. Product positioning mechanism; 22. Pressing wheel; 23. Conveying wheel; 25. Conveying motor; 26, longitudinal clip; 27, vertical slide rail; 28, slide plate; 29, fixing plate; 201, adjusting screw; 202, limit nut; 211, vertical plate; 212, upper horizontal plate; 213, lower horizontal plate; 214, positioning rod; 215, positioning roller; 216, annular protrusion; 217, spring; 3, bending mechanism; 31, lower die seat; 32, upper die seat; 33, bending tool; 34, cam; 35, Bending drive motor; 36, support plate; 37, guide post; 38, bending groove; 39, push plate; 301, return spring; 302, shaft; 303, through groove; 304, support roller; 4, edge removal mechanism ;41, fixed bottom plate; 42, bracket; 43, pressing cylinder; 44, cutting mechanism; 45, cutting position; 46, blanking hole; 441, upper fixing block; 442, lower fixing block; 443, punching Knife; 444, pressing rod; 445, trimming positioning rod; 446, first mounting hole; 447, second mounting hole; 448, third mounting hole; 449, connecting hole; 450, annular boss; 451, first Two springs; 452, the third spring; 453, the second annular boss; 454, the third annular boss; 455, the recovery tube; 456, the upper tube; 457, the lower tube; 458, the connecting tube;
具体实施方式Detailed ways
下面结合附图及实施例对本实用新型作进一步描述:Below in conjunction with accompanying drawing and embodiment, the utility model is further described:
实施例一:参见图1~7所示,一种连接器插针折弯去边装置,包括机架1、设置于机架1上的送料机构2、折弯机构3及去边机构4,所述折弯机构3设置于所述送料机构2与去边机构4之间;所述机架1上设有送料滑道5,所述送料滑道5穿于所述送料机构2、折弯机构3及去边机构4之间。Embodiment 1: Referring to Figures 1 to 7, a connector pin bending and edge removal device includes a frame 1, a feeding mechanism 2 arranged on the frame 1, a bending mechanism 3 and an edge removal mechanism 4, The bending mechanism 3 is arranged between the feeding mechanism 2 and the edge removing mechanism 4; the frame 1 is provided with a feeding chute 5, and the feeding chute 5 passes through the feeding mechanism 2 and is bent. Between mechanism 3 and de-edge mechanism 4.
在本实施例中,插针7直接在一根料带6上面,直接放入到送料滑道内,经过送料机构对产品进行输送,再通过折弯机构对产品进行折弯,折弯之后的产品送入到去边机构内,将产品进行去边,这样能够实现产品的自动化加工,有效降低了操作人员劳动强度,保证操作的安全性,提高产品的加工效率及质量。In this embodiment, the pin 7 is directly on top of a material belt 6, directly put into the feeding chute, the product is conveyed through the feeding mechanism, and then the product is bent by the bending mechanism, and the product after bending It is sent into the edge removal mechanism to remove the edge of the product, which can realize the automatic processing of the product, effectively reduce the labor intensity of the operator, ensure the safety of the operation, and improve the processing efficiency and quality of the product.
参见图1、3所示,所述送料机构2包括设置于送料滑道5上方的产品定位机构21、压紧轮22及输送轮23,所述压紧轮22设置于所述输送轮23与所述产品定位机构21之间,所述输送轮23的后端与一输送电机25相连,所述输送轮23的外缘面上均布有复数条纵向卡条26,所述纵向卡条26平行于所述输送轮23的轴线设置,所述输送轮23靠近所述折弯机构3设置。Referring to FIGS. 1 and 3 , the feeding mechanism 2 includes a product positioning mechanism 21 , a pressing wheel 22 and a conveying wheel 23 arranged above the feeding chute 5 , and the pressing wheel 22 is arranged between the conveying wheel 23 and the conveying wheel 23 . Between the product positioning mechanisms 21 , the rear end of the conveying wheel 23 is connected to a conveying motor 25 , and a plurality of longitudinal clamping strips 26 are evenly distributed on the outer edge surface of the conveying wheel 23 . The longitudinal clamping strips 26 It is arranged parallel to the axis of the conveying wheel 23 , and the conveying wheel 23 is arranged close to the bending mechanism 3 .
在本实施例中,利用产品定位机构对产品进行定位,由于产品依次排布在料带上面,相邻产品之间的料带上会设置定位孔,利用产品定位机构抵在定位孔处对产品进行定位,利用压紧轮对产品的表面进行压平,经过输送轮对产品进行输送。其中,通过在输送轮的外缘面上设置纵向卡条,纵向卡条会卡在相邻产品之间,通过输送轮的转动,带动纵向卡条的移动,从而带动产品移动输送至后续的机构中进行加工。In this embodiment, the product positioning mechanism is used to position the product. Since the products are sequentially arranged on the material belt, positioning holes will be provided on the material belt between adjacent products, and the product positioning mechanism is used to abut the positioning hole to locate the product. Positioning, using the pressing wheel to flatten the surface of the product, and conveying the product through the conveying wheel. Among them, by arranging longitudinal clips on the outer edge surface of the conveying wheel, the longitudinal clips will be stuck between adjacent products, and the rotation of the conveying wheel will drive the movement of the longitudinal clips, thereby driving the products to move and transport to the subsequent mechanism. processing in.
参见图1、3所示,所述机架1上设有一竖向滑轨27,所述竖向滑轨27上安装有一滑板28,所述产品定位机构21、压紧轮22及输送轮23安装于所述滑板28的前端面上,所述滑板28顶部的前端面上设有一固定板29,所述机架1顶部设有一调节螺杆201,所述固定板29上设有一通孔,所述调节螺杆201的顶部与所述机架1的顶部螺接相连,所述调节螺杆201的底部穿于所述通孔内,所述调节螺杆201上螺接有两个限位螺母202,一个所述限位螺母的底面抵于所述固定板的顶面上,另外一个所述限位螺母的顶面抵于所述固定板的底面上;所述输送电机安装于所述滑板的后侧,所述输送电机的输出轴穿过所述滑板与所述输送轮的后端中部相连。Referring to FIGS. 1 and 3 , the frame 1 is provided with a vertical slide rail 27 , a slide plate 28 is mounted on the vertical slide rail 27 , the product positioning mechanism 21 , the pressing wheel 22 and the conveying wheel 23 Installed on the front end surface of the sliding plate 28, a fixing plate 29 is arranged on the front end surface of the top of the sliding plate 28, an adjusting screw 201 is arranged at the top of the frame 1, and a through hole is arranged on the fixing plate 29, so The top of the adjusting screw 201 is screwed to the top of the frame 1, the bottom of the adjusting screw 201 is inserted into the through hole, and two limit nuts 202 are screwed on the adjusting screw 201, one The bottom surface of the limit nut abuts the top surface of the fixing plate, and the top surface of the other limit nut abuts the bottom surface of the fixing plate; the conveying motor is installed on the rear side of the sliding plate , the output shaft of the conveying motor is connected to the middle part of the rear end of the conveying wheel through the sliding plate.
在本实施例中,通过调节螺杆上面两个限位螺母的位置进行调节,用于调节滑板的高度,也就是调节输送轮、压紧轮及产品定位机构与送料滑道底面之间的高度,这样能够根据不同厚度的产品进行调节,能够适用于不同厚度的产品,适用范围广。In this embodiment, the adjustment is performed by adjusting the positions of the two limit nuts on the top of the screw to adjust the height of the slide plate, that is, to adjust the height between the conveying wheel, the pressing wheel and the product positioning mechanism and the bottom surface of the feeding chute, In this way, it can be adjusted according to products of different thicknesses, can be applied to products of different thicknesses, and has a wide range of applications.
参见图4所示,所述产品定位机构21包括立板211、上横板212、下横板213、定位杆214及设置于定位杆214底部的定位滚轮215,所述立板安装于所述滑板的前端面上,所述上横板安装于所述立板前端面的顶部,所述下横板安装于所述立板前端面的底部,所述下横板设置于所述上横板的正下方,所述定位杆的中部移动插设于所述上横板及下横板内,所述定位滚轮转动安装于所述定位杆的底部,所述定位滚轮设置于所述下横板的下方,所述定位杆214上设有一环形凸起216,所述定位杆214上套设有一弹簧217,所述弹簧的顶部抵于所述上横板的底面上,所述弹簧的底部抵于所述环形凸起的顶面上,所述弹簧推动所述环形凸起的底面抵于所述下横板的顶面上。Referring to FIG. 4 , the product positioning mechanism 21 includes a vertical plate 211 , an upper horizontal plate 212 , a lower horizontal plate 213 , a positioning rod 214 and a positioning roller 215 arranged at the bottom of the positioning rod 214 , and the vertical plate is installed on the On the front end surface of the sliding plate, the upper horizontal plate is installed on the top of the front end surface of the vertical plate, the lower horizontal plate is installed on the bottom of the front end surface of the vertical plate, and the lower horizontal plate is arranged on the upper horizontal plate Right below the locating rod, the middle part of the positioning rod is moved and inserted in the upper and lower horizontal plates, the positioning roller is rotatably installed on the bottom of the positioning rod, and the positioning roller is arranged on the lower horizontal plate. Below, the positioning rod 214 is provided with an annular protrusion 216, the positioning rod 214 is sleeved with a spring 217, the top of the spring is against the bottom surface of the upper horizontal plate, and the bottom of the spring is against On the top surface of the annular protrusion, the spring pushes the bottom surface of the annular protrusion against the top surface of the lower transverse plate.
在本实施例中,通过在定位杆的底部设置定位滚轮,定位滚轮的直径会略大于料带上面定位孔的直径,在正常情况下,由于弹簧的存在,定位滚轮会抵在料带的顶面上或者定位孔内。其中,会在滑块上面设置一个光电传感器,光电传感器正对定位杆设置,如果说定位滚轮抵在定位孔内的时候,定位杆的顶部会下降一定位置,如果说定位滚轮在料带上面,则定位杆的顶部会上升一段位置,这样能够通过光电传感器检测到,能够知道产品的位置是否到位,是否需要人工进行调整。In this embodiment, by setting the positioning roller at the bottom of the positioning rod, the diameter of the positioning roller will be slightly larger than the diameter of the positioning hole on the material belt. Under normal circumstances, due to the existence of the spring, the positioning roller will touch the top of the material belt. on the surface or in the positioning hole. Among them, a photoelectric sensor will be set on the slider, and the photoelectric sensor will be set on the positioning rod. If the positioning roller is in the positioning hole, the top of the positioning rod will drop to a certain position. If the positioning roller is on the material belt, Then the top of the positioning rod will rise a certain position, which can be detected by the photoelectric sensor, and can know whether the position of the product is in place and whether it needs to be adjusted manually.
参见图5所示,所述折弯机构3包括下模座31、上模座32、折弯刀具33、凸轮34及折弯驱动电机35,所述下模座31的底部两侧经两块支撑板36安装于所述机架1上,所述上模座32经复数根导柱37与所述下模座31相连,所述折弯刀具33安装于上模座32的底部,所述下模座31的顶面上设有折弯槽38正对所述折弯刀具33设置,所述折弯槽与所述送料滑道相连通;所述下模座31的下方设有一推板39,所述推板设置于两组支撑板之间,所述导柱的顶部与所述上模座的底面固定相连,所述导柱的底部穿过所述下模座与所述推板的顶部相连,每根所述导柱37上套设有一复位弹簧301,所述复位弹簧301的顶部抵于所述下模座的底面上,所述复位弹簧的底部抵于所述推板的顶面上;所述凸轮34设置于所述推板39的下方,所述凸轮34经一转轴302转动安装于两块所述支撑板上,所述折弯驱动电机设置于一块所述支撑板的外侧,所述折弯驱动电机的输出轴经皮带与所述转轴相连,所述推板的底面抵于所述凸轮的外缘面上。Referring to FIG. 5 , the bending mechanism 3 includes a lower die base 31 , an upper die base 32 , a bending tool 33 , a cam 34 and a bending drive motor 35 , and two sides of the bottom of the lower die base 31 pass through two The support plate 36 is installed on the frame 1, the upper die base 32 is connected with the lower die base 31 through a plurality of guide posts 37, the bending tool 33 is installed on the bottom of the upper die base 32, the A bending groove 38 is provided on the top surface of the lower mold base 31 to face the bending tool 33 , and the bending groove is communicated with the feeding chute; a push plate is provided below the lower mold base 31 39. The push plate is arranged between two sets of support plates, the top of the guide post is fixedly connected to the bottom surface of the upper die base, and the bottom of the guide post passes through the lower die base and the push plate. Each of the guide posts 37 is sleeved with a return spring 301, the top of the return spring 301 is against the bottom surface of the lower die base, and the bottom of the return spring is against the bottom of the push plate. The top surface; the cam 34 is arranged below the push plate 39, the cam 34 is rotatably mounted on the two support plates through a rotating shaft 302, and the bending drive motor is arranged on one of the support plates On the outer side of the cam, the output shaft of the bending driving motor is connected with the rotating shaft through a belt, and the bottom surface of the push plate abuts on the outer edge surface of the cam.
所述推板39的正中心设有一通槽303,所述通槽303内转动设有一支撑滚轮304,所述支撑滚轮的底部外缘面设置于所述推板的下方,所述支撑滚轮的底部外缘面抵于所述凸轮的外缘面上,所述凸轮转动,能够推动所述推板及上模座上升。The center of the push plate 39 is provided with a through groove 303, and a support roller 304 is rotatably provided in the through groove 303. The bottom outer edge surface of the support roller is disposed below the push plate, and the The outer edge surface of the bottom abuts the outer edge surface of the cam, and the cam rotates to push the push plate and the upper die base to rise.
在本实施例中,采用凸轮及复位弹簧的设置,在正常情况下,复位弹簧会推动推板向下移动,利用推板及导柱带动上模座及折弯刀具下降。通过折弯驱动电机带动凸轮旋转,当凸轮的端部抵在推板底部的时候,凸轮会推动推板、上模座及折弯刀具上升,当凸轮的端部转动脱离推板的底面使,由于复位弹簧的存在,会带动折弯刀具下降,对产品进行折弯工作,效率高,稳定性好。In this embodiment, a cam and a return spring are used. Under normal conditions, the return spring will push the push plate to move downward, and the push plate and the guide post will drive the upper die base and the bending tool to descend. The cam is driven to rotate by the bending drive motor. When the end of the cam touches the bottom of the push plate, the cam will push the push plate, the upper die holder and the bending tool to rise. When the end of the cam rotates away from the bottom surface of the push plate, Due to the existence of the return spring, the bending tool will be driven down, and the product will be bent, with high efficiency and good stability.
同时,通过支撑滚轮的设置,这样在凸轮与推板接触点的时候,就不会出现刚性摩擦,完全通过支撑滚轮与凸轮的表面进行滚动摩擦,有效保证凸轮能够正常的推动推板上升,防止刚性摩擦,减小噪音,防止磨损,延长使用寿命。At the same time, through the setting of the support roller, there will be no rigid friction when the cam and the push plate are in contact, and the rolling friction between the support roller and the surface of the cam is completely ensured that the cam can normally push the push plate to rise, preventing the Rigid friction reduces noise, prevents wear and prolongs service life.
参见图1、6、7所示,所述去边机构4包括固定底板41、支架42、压料气缸43、裁切机构44及回收机构,所述固定底板41上设有裁切位45,所述裁切位45与所述送料滑道5相连通,所述压料气缸43安装于所述支架42顶部,所述裁切机构44滑动设置于所述支架42上,且所述裁切机构44设置于所述裁切位45的正上方,所述压料气缸43的输出轴与所述裁切机构44的顶部相连;所述裁切位45上设有一落料孔46,所述回收机构设置于所述固定底板41的正下方,且所述回收机构的顶部设置于所述落料孔46的正下方。1, 6 and 7, the edge removing mechanism 4 includes a fixed bottom plate 41, a bracket 42, a pressing cylinder 43, a cutting mechanism 44 and a recovery mechanism, and the fixed bottom plate 41 is provided with a cutting position 45, The cutting position 45 is communicated with the feeding chute 5 , the pressing cylinder 43 is installed on the top of the bracket 42 , the cutting mechanism 44 is slidably arranged on the bracket 42 , and the cutting The mechanism 44 is arranged just above the cutting position 45, and the output shaft of the pressing cylinder 43 is connected to the top of the cutting mechanism 44; the cutting position 45 is provided with a blanking hole 46, the The recovery mechanism is arranged directly below the fixed bottom plate 41 , and the top of the recovery mechanism is arranged directly below the blanking hole 46 .
在本实施例中,折弯之后的产品被送入到裁切位之后,利用压料气缸带动裁切机构对产品进行切边,切边之后的废料掉入到落料孔内,经过回收机构进行回收。In this embodiment, after the product after bending is sent to the cutting position, the cutting mechanism is used to drive the cutting mechanism to trim the product, and the scrap after trimming falls into the blanking hole and passes through the recycling mechanism. for recycling.
参见图7所示,所述裁切机构44包括上固定块441、下固定块442、冲切刀443、压料杆444及切边定位杆445,所述下固定块的顶部与所述上固定块的底部相连,所述上固定块的顶部与所述压料气缸的输出轴相连,所述冲切刀的顶部与所述下固定块相连,所述冲切刀、压料杆及切边定位杆的底部设置于所述下固定块的下方,所述冲切刀正对所述落料孔设置,所述切边定位杆靠近所述折弯机构设置,所述压料杆设置于所述切边定位杆与冲切刀之间。Referring to FIG. 7 , the cutting mechanism 44 includes an upper fixing block 441, a lower fixing block 442, a punching knife 443, a pressing rod 444 and a trimming positioning rod 445. The top of the lower fixing block is connected to the upper The bottom of the fixed block is connected, the top of the upper fixed block is connected with the output shaft of the pressing cylinder, the top of the punching knife is connected with the lower fixed block, the punching knife, the pressing rod and the cutting The bottom of the edge positioning rod is set below the lower fixing block, the punching knife is set facing the blanking hole, the edge cutting positioning rod is set close to the bending mechanism, and the pressing rod is set at between the trimming positioning rod and the punching knife.
所述上固定块的底部设有三个安装孔,三个所述安装孔包括第一安装孔446、第二安装孔447及第三安装孔448,所述第二安装孔设置于所述第一安装孔与第三安装孔之间,所述下固定块上设有三个连接孔449,每个所述连接孔正对一安装孔设置,每个所述连接孔的直径小于对应所述安装孔的直径,所述冲切刀443的顶部设有环形凸台450,所述环形凸台450安装于所述第一安装孔内,且所述环形凸台的顶部抵于所述第一安装孔的顶面上,所述环形凸台的底面抵于所述下固定块的顶面上,所述冲切刀的底部穿过一个所述连接孔设置于所述下固定块的底部下方;所述压料杆的顶部插设于所述第二安装孔内,底部穿过对应所述连接孔设置于所述下固定块的底部下方,所述切边定位杆的顶部插设于所述第三安装孔内,所述切边定位杆的底部穿过对应所述连接孔设置于所述下固定块的底部下方;所述压料杆444上套设有第二弹簧451,所述切边定位杆445上套设有第三弹簧452,所述压料杆的中部外缘面上设有第二环形凸台453,所述切边定位杆的中部外缘面上设有第三环形凸台454,所述第二环形凸台插设于所述第二安装孔内,所述第二弹簧的顶部抵于所述第二安装孔的顶部,底部抵于所述第二环形凸台的顶面上;所述第三环形凸台插设于所述第三安装孔内,所述第三弹簧的顶部抵于所述第三安装孔的顶部,所述第三弹簧的底部抵于所述第三环形凸台的顶面上。The bottom of the upper fixing block is provided with three mounting holes, and the three mounting holes include a first mounting hole 446 , a second mounting hole 447 and a third mounting hole 448 , and the second mounting hole is arranged on the first mounting hole 446 , the second mounting hole 447 and the third mounting hole 448 . Between the mounting hole and the third mounting hole, three connecting holes 449 are provided on the lower fixing block, each of the connecting holes is disposed opposite to one mounting hole, and the diameter of each connecting hole is smaller than the corresponding mounting hole The top of the punching knife 443 is provided with an annular boss 450, the annular boss 450 is installed in the first installation hole, and the top of the annular boss abuts against the first installation hole The bottom surface of the annular boss abuts on the top surface of the lower fixing block, and the bottom of the punching knife is disposed under the bottom of the lower fixing block through one of the connecting holes; The top of the pressing rod is inserted in the second installation hole, the bottom is disposed under the bottom of the lower fixing block through the corresponding connecting hole, and the top of the edge trimming positioning rod is inserted in the second installation hole. In the three installation holes, the bottom of the trimming positioning rod is disposed under the bottom of the lower fixing block through the corresponding connecting hole; the pressing rod 444 is sleeved with a second spring 451, and the trimming rod A third spring 452 is sleeved on the positioning rod 445, a second annular boss 453 is provided on the outer edge surface of the middle part of the pressing rod, and a third annular protrusion is provided on the outer edge surface of the middle part of the edge trimming positioning rod Table 454, the second annular boss is inserted into the second installation hole, the top of the second spring is against the top of the second installation hole, and the bottom is against the second annular boss the top surface; the third annular boss is inserted into the third installation hole, the top of the third spring abuts against the top of the third installation hole, and the bottom of the third spring abuts against the on the top surface of the third annular boss.
其中,切边定位杆抵于料带上面的定位孔内,这样能够对产品的位置进行定位,同时,压料杆将产品压紧,防止在冲切的时候晃动,这样冲切刀对产品废边冲切的时候,能够保证冲切质量。Among them, the trimming positioning rod is pressed into the positioning hole on the top of the material belt, so that the position of the product can be positioned. At the same time, the pressing rod presses the product tightly to prevent it from shaking during punching, so that the punching knife will waste the product. When the edge is punched, the punching quality can be guaranteed.
这样在冲切过程中,由于冲切刀的下方设有落料孔,这样冲切刀可以继续向下移动,为了保证压料杆及切边定位杆能够正常的使用,还不会折断,通过第一弹簧及第二弹簧的设置,保证在冲切刀冲切过程中既能够实现定位及压紧,又能够回缩,保证使用稳定性及质量。In this way, during the punching process, since there is a blanking hole under the punching knife, the punching knife can continue to move downward. The arrangement of the first spring and the second spring ensures that during the punching process of the punching knife, both positioning and pressing can be achieved, and it can be retracted to ensure the stability and quality of use.
参见图1、6所示,所述回收机构包括中空结构的回收管455,所述回收管包括上管456、下管457及连接管458,所述上管与下管相互平行设置,所述连接管的顶部与所述上管的底部相连,所述连接管的底部与所述下管的顶部相连,所述下管设置于所述上管下方的旁侧,所述下管的侧壁安装于所述机架上,所述上管的顶部设置于所述落料孔的正下方。通过将回收管进行一定角度的折弯,这样在废料掉落到回收管的时候,能够进行一定的缓冲,同时,还能够在回收管的底部设置接料桶,用于废料的回收,能够错位设置,节省竖向空间的设置。Referring to FIGS. 1 and 6 , the recovery mechanism includes a recovery pipe 455 with a hollow structure. The recovery pipe includes an upper pipe 456, a lower pipe 457 and a connecting pipe 458. The upper pipe and the lower pipe are arranged in parallel with each other. The top of the connecting pipe is connected with the bottom of the upper pipe, the bottom of the connecting pipe is connected with the top of the lower pipe, the lower pipe is arranged on the side under the upper pipe, and the side wall of the lower pipe is It is installed on the frame, and the top of the upper pipe is arranged just below the blanking hole. By bending the recycling tube at a certain angle, when the waste falls into the recycling tube, a certain buffer can be performed. At the same time, a receiving bucket can be set at the bottom of the recycling tube for recycling waste, which can be dislocated. Settings to save vertical space.
Claims (9)
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111092355A (en) * | 2020-01-07 | 2020-05-01 | 新乡创想自动化科技有限公司 | Cam pin inserting machine |
| CN111941026A (en) * | 2020-08-11 | 2020-11-17 | 昆山华瑞杰智能科技有限公司 | A equipment for abnormal shape pin |
-
2018
- 2018-12-17 CN CN201822121896.5U patent/CN209150456U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111092355A (en) * | 2020-01-07 | 2020-05-01 | 新乡创想自动化科技有限公司 | Cam pin inserting machine |
| CN111941026A (en) * | 2020-08-11 | 2020-11-17 | 昆山华瑞杰智能科技有限公司 | A equipment for abnormal shape pin |
| CN111941026B (en) * | 2020-08-11 | 2022-04-01 | 昆山华瑞杰智能科技有限公司 | A equipment for abnormal shape pin |
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