CN114714107A - Corrugated sandwich frame plate production and processing device - Google Patents
Corrugated sandwich frame plate production and processing device Download PDFInfo
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- CN114714107A CN114714107A CN202210513875.6A CN202210513875A CN114714107A CN 114714107 A CN114714107 A CN 114714107A CN 202210513875 A CN202210513875 A CN 202210513875A CN 114714107 A CN114714107 A CN 114714107A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 238000004804 winding Methods 0.000 claims abstract description 93
- 238000005096 rolling process Methods 0.000 claims abstract description 42
- 238000003825 pressing Methods 0.000 claims abstract description 35
- 230000033001 locomotion Effects 0.000 claims abstract description 24
- 239000000463 material Substances 0.000 claims description 88
- 238000004080 punching Methods 0.000 claims description 42
- 239000002184 metal Substances 0.000 claims description 26
- 238000005520 cutting process Methods 0.000 claims description 18
- 238000007493 shaping process Methods 0.000 claims description 9
- 238000003466 welding Methods 0.000 claims description 9
- 238000000034 method Methods 0.000 abstract description 19
- 230000008569 process Effects 0.000 abstract description 14
- 230000002708 enhancing effect Effects 0.000 abstract 1
- 230000009471 action Effects 0.000 description 6
- 238000001125 extrusion Methods 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 4
- 230000000149 penetrating effect Effects 0.000 description 4
- 230000007306 turnover Effects 0.000 description 4
- 230000003139 buffering effect Effects 0.000 description 3
- 238000002788 crimping Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D13/00—Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form
- B21D13/04—Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form by rolling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/06—Resistance welding; Severing by resistance heating using roller electrodes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Winding, Rewinding, Material Storage Devices (AREA)
Abstract
The invention discloses a corrugated sandwich frame plate production and processing device, which relates to the technical field of plate processing and comprises a rack, wherein a conveying belt is arranged in the rack and used for conveying an outer frame and adding corrugated plates in the conveying process, the edge plates of the outer frame are bent and the outer frame and a sandwich plate are welded, outer frame punch forming equipment is arranged on the inner side of one end of the rack, a rolling box is arranged on the inner side of the rack, two corrugated rollers are rotatably arranged in the rolling box and are meshed with each other, and the end parts of the two corrugated rollers penetrate through the side wall of the rolling box and are rotatably matched with the rolling box. According to the invention, the coil box is driven to keep a horizontal state to perform circular motion, so that the stub bar of the coil is automatically inserted between the two corrugated winding rollers to finish the automatic processing of the corrugated plate, and the coil box is used for driving the edge pressing frame to bend the upwarping parts at the two ends of the outer frame, thereby improving the processing efficiency of the product and enhancing the functionality and the practicability of the equipment.
Description
Technical Field
The invention relates to the technical field of plate processing, in particular to a production and processing device for a corrugated sandwich frame plate.
Background
The frame plate is one of the plates, usually, a frame and a panel are taken as subjects, a reinforcing structure is arranged in the frame plate, the frame plate can be used as a display plate and a structural plate, the weight of the plates is reduced while the strength of the plates is ensured by the frame plate and the panel, and the frame plate can be used as a display plate and a structural plate.
There are some on the market too, bend to process into the outside frame of both ends perk with sheet metal, and actual structure is the U-shaped to use the sheet metal main part as the panel, fill corrugated plate in the frame love, in order to improve support intensity, bend once more to the both ends perk part of frame at last, the secondary is bent the part and is pressed from both sides tightly the edge of buckled plate, can form required ripple sandwich frame board.
The invention patent of a Chinese patent with publication number CN107695229A discloses a corrugated plate processing system, which has the advantages of exquisite structure and high working efficiency on the whole.
A chinese patent publication No. CN108067534A discloses a pressing assembly of a corrugated plate processing system. Relate to the resilience of effectively avoiding processing after accomplishing to effectively promote the quality of buckled plate and the characteristics of precision.
The above two references disclose that corrugated plates cannot be fabricated by combining corrugated plates and outer frame plates, and therefore there is a high necessity for a device capable of combining corrugated plates and outer frames
Disclosure of Invention
The invention aims to provide a device for producing and processing a corrugated sandwich frame plate, which aims to overcome the defects in the prior art.
In order to achieve the above purpose, the invention provides the following technical scheme: a corrugated sandwich frame plate production and processing device comprises a rack, wherein a conveying belt is arranged in the rack and used for conveying an outer frame, corrugated plates are added in the conveying process, the edge plate of the outer frame is bent, and the outer frame and a sandwich plate are welded, outer frame punch forming equipment is arranged on the inner side of one end of the rack, a coil box is arranged on the inner side of the rack, two corrugated rollers are rotatably arranged in the coil box and are meshed with each other, the end parts of the two corrugated rollers penetrate through the side wall of the coil box and are in rotating fit with the coil box, the positions of the top and the bottom of the coil box, which correspond to the meshing positions of the two corrugated rollers, are respectively provided with an inlet and an outlet, a driving shaft is fixedly arranged in the inner part of the edge of one coil box, one end of the driving shaft penetrates through the side wall of the rack and is in rotating fit with the rack, and a driving motor is fixedly arranged outside the rack, the driving motor is in transmission fit with the driving shaft and drives the corrugated winding rollers to rotate, the driving shaft drives the corrugated winding rollers to rotate, the two corrugated winding rollers synchronously rotate under the meshing effect, the two ends of the other corrugated winding roller are connected with the fork frames, the end edges of the corrugated winding rollers are in running fit with the fork frames through the convex shafts, the fork frames transversely slide on the inner side of the rack through the guide assemblies, when in actual operation, one of the corrugated winding rollers is driven to eccentrically rotate, simultaneously, the fork frames are used for supporting the other corrugated winding roller and transversely guiding the fork frames to drive the winding box to keep horizontal for circular motion, the inner side of the top of the conveying belt is rotatably provided with the winding material, the stub bar of the winding material extends into the winding box and penetrates through the two corrugated winding rollers, the winding material of the winding material is rolled into a corrugated plate under the rotation of the two corrugated winding rollers, and the cutting assembly is arranged in the winding box, the cutting assembly is used for cutting the coil material of the coil material, and the bottom of the coil material box is provided with the edge pressing frame through the telescopic buffer frame; the outer frame punch forming equipment is used for putting the outer frame onto the conveying belt for conveying after punching and forming the metal sheet into the outer frame with two vertically tilted ends; when the material rolling box moves upwards along a circumferential track, a material head of a material roll enters from an inlet of the material rolling box, is aligned to a meshing position of two corrugated rolling rollers, is inserted between the two corrugated rolling rollers, starts to stably roll and form the material roll along with the rotation and the rolling of the corrugated rolling rollers and the automatic upward movement of the material rolling box, and a formed corrugated plate moves towards the guide outlet and gradually moves out of the guide outlet; when the coil box moves downwards along a circumferential track, leftward branch movement can be generated, the cutting assembly cuts the coil materials of the coil, the cut coil materials continue to be rolled along with the engagement of the corrugated winding roller, at the moment, the coil box is located at the lowest position, the cut coil materials completely form corrugated plates, the coil box is located at the lowest position, the guide outlet of the coil box is close to the outer frame on the conveying belt, the formed corrugated plates fall into the outer frame through the guide outlet, and the two ends of the outer frame are vertically upwards warped to wrap the corrugated plates; along with the conveyer belt to the transport of frame, after the buckled plate falls into the frame, with this frame area next station, at coil stock case from the intermediate height, promptly, the coil stock case moves to the right along the arc orbit, and at this in-process, the coil stock case moves down earlier and shifts up again, at this in-process, when the coil stock case moves along the latter half orbit of circumference orbit, all be located by the lower position, and then can utilize the flexible buffering of flexible buffering frame, drive the blank holder and bend the upwarp position at frame both ends, make the top at frame both ends upwarp the position inwards bend by 90, then outwards export, and with this circulation, can realize the continuous processing of this kind of ripple sandwich frame board.
Preferably, the guide assembly is a guide frame fixedly installed on the inner side of the rack, one side of the fork frame, far away from the coil box, is fixedly connected with the guide frame, the guide frame is slidably installed at the bottom of the guide frame, and then the guide frame is used for guiding the guide frame to complete the support of the horizontal movement of the fork frame, namely, the two corrugated winding rollers are ensured to be positioned on the same horizontal plane to synchronously and reversely rotate.
Preferably, the cutting assembly is a cutter bar and a cutter, the cutter is slidably mounted at the bottom of an inlet port in the coil stock box, the cutter bar is fixedly connected with the cutter, one end of the cutter bar, far away from the cutter, penetrates through the coil stock box, an elastic part is arranged between the cutter bar and the coil stock box, pushes the cutter bar to move away from the coil stock box, a pressure spring is selected for use by the elastic part, two ends of the pressure spring are respectively fixedly connected with the ends of the coil stock box and the cutter bar, when the coil stock box is close to the guide frame, the guide frame extrusion cutter bar pushes the cutter to move in the coil stock box, the coil stock passing through the inlet port is cut off, the cutter starts to move, when the coil stock box is located at the leftmost position, the cutter completely cuts the coil stock, after the coil stock box is far away from the guide frame, the cutter is pushed to move reversely to reset under the pushing of the elastic part, the inlet port is kept in an open state at the moment, and the entering of a stock head cannot be influenced.
Preferably, the inboard fixedly connected with baffle of frame, the baffle blocks spacingly to the stub bar of rolling up the material, cuts out the back when the coil stock of rolling up the material, and new stub bar can be changeed automatically because of the rolling elastic action of material itself down, consequently need block new stub bar through rolling up the material to guarantee that the stub bar all can keep stable angle entering coil stock case at every turn when the coil stock case is close to the stub bar.
Preferably, the conveyer belt fixed surface is connected with a plurality of location archs, and the frame block of puting in is between two location archs, and then can guarantee the stability when carrying the outer frame, avoids the blank holder to drive its removal when sliding in the outer frame top.
Preferably, flexible buffer includes suit frame and slide bar, suit frame fixed mounting is in the bottom of blank holder, slide bar fixed mounting is at the top of blank holder, the slide bar slides and pegs graft to the inside of suit frame, and be provided with the elastic component between blank holder and the suit frame, this elastic component promotes blank holder and moves down, and this elastic component chooses pressure spring for use, and then utilize the flexible of slide bar and suit frame to slide and the elastic support of elastic component, the extrusion time of extension blank holder and frame, when the blank holder has not arrived the bottommost yet, the blank holder has been relieved the frame and is extrudeed to the frame edge, the removal of subsequent blank holder, it slides on the frame edge to drive the blank holder, can accomplish pressing to the frame, and compress flexible buffer to this in-process, consequently, the extrusion time of blank holder can be prolonged.
Preferably, frame stamping forming equipment includes the punching press case, punching press case fixed mounting is in the inboard of frame, the inside of punching press case is provided with bears the weight of the chamber, the below that bears the weight of the chamber is provided with the shaping and pierces through the chamber, and the shaping pierces through the chamber and runs through downwards, and aim at the conveyer belt setting, one side that bears the weight of the chamber sets up to throwing in the mouth, should throw in the mouth and be used for sheet metal's input, slidable mounting has the punching press head in the punching press case, and the punching press head is at the inside vertical slip of punching press case, sheet metal from throwing in the mouth places the back in bearing the chamber, the punching press head pushes down, with sheet metal impress to the shaping and pierce through in the chamber, can make the vertical perk that makes progress in both ends of sheet metal, form the frame, and move down along with the continuation of punching press head, it is ejecting downwards to make the frame fall to the conveyer belt, can accomplish the automatic molding and the automatic feeding of frame.
Preferably, the top of punching press case is provided with the clamp plate, connecting rod and clamp plate fixed connection are passed through at the top of punching press head, and the connecting rod runs through the roof of punching press case, and with punching press case sliding fit, be provided with the elastic component between clamp plate and the punching press case, and this elastic component promotes the clamp plate and shifts up, pressure spring is chooseed for use to this elastic component, one side fixedly connected with pressure frame that the coil stock case is close to frame stamping forming equipment, the coil stock case is at the in-process of downstream, it presses down the top of clamp plate to drive the pressure frame, and then can realize the press control to the punching press head, thereby accomplish the automatic molding processing to sheet metal, and then improve equipment's functionality and practicality, and the shaping evaluation of frame is the same with the turnover frequency of coil stock case, can the production speed of automatic adaptation equipment.
Preferably, install seam welder in the frame, seam welder includes the seam welding dish, the seam welding dish passes through the support rotation and installs the below at the leading truck, when the coil box motion, drive the reciprocating transverse movement of leading truck, and then can drive the seam welding dish and roll in the top at frame edge, the part that turns over again after turning over the frame edge welds with the contact point of buckled plate bulge, and then accomplish the enhancement welding to the product, and to seam welder's current contact, can set up on frame side wall and connect the electric contact, when the frame follows the conveyer belt and reachs appointed station promptly, with connecting the electric contact, switch on in order to accomplish welded current.
In the technical scheme, the invention provides the following technical effects and advantages:
1. the invention drives the driving shaft to synchronously rotate the two corrugated winding rollers under the meshing effect, drives the winding box to keep horizontal state to perform circular motion, enables the stub bar of the material roll to be automatically inserted between the two corrugated winding rollers, cuts the winding material passing through the inlet port by using the cutter, can finish the automatic processing of the corrugated plate, automatically drops the formed corrugated plate into the outer frame, and drives the edge pressing frame to bend the upwarping parts at the two ends of the outer frame by using the winding box, thereby forming the corrugated sandwich frame plate.
2. According to the automatic forming and feeding device, the metal sheet is placed in the bearing cavity from the feeding port, the pressing frame is used for pressing the top of the pressing plate to drive the punching head to press downwards, the metal sheet is pressed into the forming penetrating cavity, two ends of the metal sheet can be vertically upwards tilted to form the outer frame, the outer frame is downwards ejected along with the continuous downward movement of the punching head, the outer frame falls onto the conveying belt, the automatic forming and automatic feeding of the outer frame can be completed, the functionality and the practicability of the device are further improved, the forming evaluation rate of the outer frame is the same as the turnover frequency of the coil box, and the automatic forming and feeding device can automatically adapt to the production speed of the device.
3. According to the invention, the rolling pad is arranged at the bottom of the guide frame by using the mounting frame, the rolling pad adopts a common seam welder structure, the guide frame is driven to move transversely in a reciprocating manner when the coil box moves, the rolling pad can be driven to roll above the edge of the outer frame, and the part of the edge of the outer frame which is turned upwards and then turned inwards is welded with the contact point of the convex part of the corrugated plate, so that the reinforced welding of a product is completed, and the processing quality of the product is improved.
Drawings
In order to more clearly illustrate the embodiments of the present application or technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present invention, and other drawings can be obtained by those skilled in the art according to the drawings.
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic view of an operating state of the present invention.
Fig. 3 is a schematic view of another working state of the present invention.
Fig. 4 is a schematic view of another working state of the present invention.
Fig. 5 is a top view of the internal structure of the coil box of the present invention.
Fig. 6 is a side view of the edger of the present invention.
Fig. 7 is a side view showing the internal structure of the punching tank of the present invention.
FIG. 8 is a schematic view of the structure of the product processed by the present invention.
Description of reference numerals:
1. a frame; 11. a conveyor belt; 111. positioning the projection; 12. material rolls; 13. a guide frame; 14. a baffle plate; 2. a coil box; 21. a corrugated winding roller; 22. a drive shaft; 23. a cutter bar; 231. a cutter; 24. pressing a frame; 3. a fork; 31. a guide frame; 4. outer frame punch forming equipment; 41. punching a box; 42. a load bearing cavity; 43. forming a penetration cavity; 44. punching a head; 45. pressing a plate; 5. rolling a bonding pad; 6. a telescopic buffer frame; 61. sleeving a frame; 62. a slide bar; 7. and (4) an edge pressing frame.
Detailed Description
In order to make the technical solutions of the present invention better understood, those skilled in the art will now describe the present invention in further detail with reference to the accompanying drawings.
Example 1
The invention provides a device for producing and processing a corrugated sandwich frame plate as shown in figures 1-6, which comprises a frame 1, wherein a conveyer belt 11 is arranged in the frame 1, the conveyer belt 11 is used for conveying an outer frame and adding corrugated plates in the conveying process, the edge plates of the outer frame are bent and the outer frame and a sandwich plate are welded, the inner side of one end of the frame 1 is provided with an outer frame punch forming device 4, the inner side of the frame 1 is provided with a coil box 2, the inner part of the coil box 2 is rotatably provided with two corrugated coil rollers 21, the two corrugated coil rollers 21 are mutually meshed, the end parts of the two corrugated coil rollers 21 penetrate through the side wall of the coil box 2 and are rotatably matched with the coil box 2, the positions of the top and the bottom of the coil box 2, which correspond to the meshing positions of the two corrugated coil rollers 21, are respectively provided as an inlet port and an outlet port, the inner part of the edge of one coil box 2 is fixedly provided with a driving shaft 22, one end of a driving shaft 22 penetrates through the side wall of the frame 1 and is matched with the frame 1 in a rotating way, a driving motor is fixedly arranged outside the frame 1, the driving motor is matched with the driving shaft 22 in a transmission way and drives the corrugated winding rollers 21 to rotate, the driving shaft 22 drives the corrugated winding rollers 21 to rotate, the two corrugated winding rollers 21 synchronously rotate under the meshing action, two ends of the other corrugated winding roller 21 are connected with the fork frames 3, the end edges of the corrugated winding rollers 21 are matched with the fork frames 3 in a rotating way through convex shafts, the fork frames 3 transversely slide on the inner side of the frame 1 through a guide assembly, in actual operation, as shown in figures 1 to 4, one corrugated winding roller 21 is driven to rotate eccentrically, simultaneously, the other corrugated winding roller 21 is supported by the fork frames 3 and the fork frames 3 are transversely guided, the winding box 2 is driven to perform circular motion in a horizontal state, and the inner side of the top of the conveying belt 11 is rotatably provided with a driving motor 12, the stub bar of the material roll 12 extends into the material box 2 and passes through the two corrugated winding rollers 21, the material roll of the material roll 12 is rolled into a corrugated plate under the rotation of the two corrugated winding rollers 21, a cutting assembly is arranged in the material box 2 and used for cutting the material roll of the material roll 12, and the bottom of the material box 2 is provided with a crimping frame 7 through a telescopic buffer frame 6; the outer frame punch forming equipment 4 is used for punch forming the metal sheet into an outer frame with two vertically tilted ends, and then putting the outer frame on the conveyer belt 11 for conveying; as shown in fig. 4 to fig. 1, when the material box 2 moves up along the circular track, the stub bar of the material roll 12 enters from the inlet of the material box 2 and is aligned with the engagement of the two corrugated rollers 21, and is inserted between the two corrugated rollers 21, as the corrugated rollers 21 roll up and the material box 2 automatically moves up, the material roll begins to be stably roll-formed, and the formed corrugated plate moves to the outlet and gradually moves out of the outlet; as shown in fig. 3, when the winding box 2 moves downward along the circular track, a leftward partial movement is generated, that is, when the winding box 2 moves to the leftmost position in the drawing, the cutting assembly cuts the material of the material roll 12, the cut material roll continues to be rolled along with the engagement of the corrugated winding roller 21 until the state shown in fig. 4, at this time, the winding box 2 is located at the lowermost position, the cut material roll completely forms a corrugated plate, the winding box 2 is located at the lowest position, the outlet of the winding box 2 is close to the outer frame on the conveyor belt 11, and the formed corrugated plate falls into the outer frame through the outlet, and two ends of the outer frame are vertically tilted upward to wrap the corrugated plate; along with the conveying of the conveying belt 11 to the outer frame, after the corrugated plate falls into the outer frame, the outer frame is taken to the next station, the coil box 2 moves from the middle height, namely, as shown in fig. 3, the coil box 2 moves to the right along the arc-shaped track, and in the process, the coil box 2 moves downwards and then moves upwards until reaching the state shown in fig. 1, in the process, when the coil box 2 moves along the lower half part track of the circular track, the coil box is located at the lower position, and then the elastic telescopic buffer of the telescopic buffer frame 6 can be utilized to drive the edge pressing frame 7 to bend the upwarping positions at the two ends of the outer frame, so that the top ends of the upwarping positions at the two ends of the outer frame are bent inwards by 90 degrees, the product shown in fig. 8 can be formed, and then the product is output outwards, and the continuous processing of the corrugated sandwich frame plate can be realized by the circulation.
Further, in the above technical solution, as shown in fig. 1, the guiding assembly is a guiding frame 13 fixedly installed inside the frame 1, one side of the fork 3 away from the coil box 2 is fixedly connected with a guiding frame 31, the guiding frame 31 is slidably installed at the bottom of the guiding frame 13, and further the guiding frame 31 is guided by the guiding frame 13 to complete the support of the horizontal movement of the fork 3, that is, to ensure that the two corrugated winding rollers 21 are located on the same horizontal plane and rotate in opposite directions synchronously.
Further, in the above technical solution, as shown in fig. 3, the cutting assembly includes a knife bar 23 and a knife 231, the knife 231 is slidably mounted at the bottom of the inlet in the coil box 2, the knife bar 23 is fixedly connected with the knife 231, and one end of the knife bar 23 far from the knife 231 penetrates through the coil box 2, an elastic member is disposed between the knife bar 23 and the coil box 2, the elastic member pushes the knife bar 23 to move away from the coil box 2, the elastic member is a pressure spring, two ends of the pressure spring are respectively fixedly connected with the ends of the coil box 2 and the knife bar 23, when the coil box 2 is close to the guide frame 13, the guide frame 13 presses the knife bar 23 to push the knife 231 to move in the coil box 2, so as to cut the coil passing through the inlet, that when the coil box 2 is located at the leftmost position in fig. 2 to fig. 1, the knife 231 starts to move to the state in fig. 3, and when the coil box 2 is located at the leftmost position, the knife 231 completely cuts the coil box 2 is far from the guide frame 13, the push cutter 231 is pushed by the elastic member to move reversely and reset, and the inlet is kept open at the moment, so that the entering of the stub bar is not influenced.
Further, in the above technical solution, as shown in fig. 4, a baffle 14 is fixedly connected to the inner side of the frame 1, the baffle 14 stops the stub bar of the material roll 12, after the material roll of the material roll 12 is cut off, a new stub bar can automatically rotate due to the winding elastic action of the material itself, and therefore the new stub bar needs to be stopped by the material roll 12, so as to ensure that the stub bar can be kept at a stable angle to enter the material roll box 2 every time the material roll box 2 is close to the stub bar.
Further, in the above technical solution, as shown in fig. 1, the surface of the conveying belt 11 is fixedly connected with a plurality of positioning protrusions 111, and the dropped outer frame is clamped between the two positioning protrusions 111, so that the stability of the outer frame during conveying can be ensured, and the blank holder 7 is prevented from moving when sliding above the outer frame.
Further, in the above technical solution, as shown in fig. 4 and fig. 6, the telescopic buffer frame 6 includes a sleeve frame 61 and a sliding rod 62, the sleeve frame 61 is fixedly installed at the bottom of the material rolling box 2, the sliding rod 62 is fixedly installed at the top of the edge pressing frame 7, the sliding rod 62 is slidably inserted into the sleeve frame 61, an elastic member is arranged between the edge pressing frame 7 and the sleeve frame 61, the elastic member pushes the edge pressing frame 7 to move downward, and the elastic member is a pressure spring, so that the extrusion time of the edge pressing frame 7 and the outer frame is prolonged by using the telescopic sliding of the sliding rod 62 and the sleeve frame 61 and the elastic support of the elastic member, that is, when the material rolling box 2 does not reach the bottom, the edge pressing frame 7 releases the outer frame and extrudes the edge of the outer frame, and then the material rolling box 2 moves to drive the edge pressing frame 7 to slide on the edge of the outer frame, so as to complete the pressing of the outer frame, and the telescopic buffer frame 6 is compressed in the process, the pressing time of the edge frame 7 can be extended.
The working principle is as follows: two corrugated winding rollers 21 are arranged in a winding box 2, a driving shaft 22 is driven to enable the two corrugated winding rollers 21 to synchronously rotate under the meshing action, meanwhile, a fork frame 3 is used for supporting in a transverse sliding mode to drive the winding box 2 to keep a horizontal state to carry out circular motion, after a metal sheet is formed into an outer frame with two vertically tilted ends by an outer frame punch forming device 4, the outer frame is put on a conveying belt 11 to be conveyed, when the winding box 2 moves upwards along a circular track, a stub bar of a material roll 12 enters from an inlet of the winding box 2 and is aligned to the meshing position of the two corrugated winding rollers 21, the outer frame is inserted between the two corrugated winding rollers 21, stable rolling forming is started to be carried out on the winding along with the rotating winding of the corrugated winding rollers 21 and the automatic moving-up of the winding box 2, when the winding box 2 moves downwards along the circular track, the winding box 2 is close to a guide frame 13, and an extrusion cutter rod 23 pushes a cutter 231 to move in the winding box 2, the coil stock that will pass the inlet port is decided, after the coil stock of deciding formed the buckled plate completely, fall into the frame through the export of leading, the area is next station, and coil stock case 2 when moving along the latter half orbit of circumference orbit, all be located by the lower position, and then can utilize the flexible buffering of elasticity of flexible buffer frame 6, it bends to drive blank holder 7 to the upwarp position at frame both ends, the part of bending presss from both sides tightly the buckled plate, can form ripple sandwich frame board, outwards export afterwards, and with this circulation, can realize the continuous processing of this type of ripple sandwich frame board, thereby very big improvement the machining efficiency of product, the functionality and the practicality of equipment have been strengthened.
Example 2
The production and processing device for the corrugated sandwich frame plate shown in the figures 1-7 comprises a frame 1, wherein a conveying belt 11 is arranged in the frame 1, the conveying belt 11 is used for conveying an outer frame and adding corrugated plates in the conveying process, the edge plates of the outer frame are bent and the outer frame and a sandwich plate are welded, outer frame punch forming equipment 4 is arranged on the inner side of one end of the frame 1, a rolling box 2 is arranged on the inner side of the frame 1, two corrugated rolling rollers 21 are rotatably arranged in the rolling box 2 and are meshed with each other, the end parts of the two corrugated rolling rollers 21 penetrate through the side wall of the rolling box 2 and are rotatably matched with the rolling box 2, an inlet and an outlet are respectively arranged at the positions, corresponding to the meshing positions of the two corrugated rolling rollers 21, of the top and the bottom of the rolling box 2, a driving shaft 22 is fixedly arranged in the inner part of the edge of one rolling box 2, one end of the driving shaft 22 penetrates through the side wall of the frame 1, and is matched with the frame 1 in rotation, and the frame 1 is externally and fixedly provided with a driving motor, the driving motor is matched with a driving shaft 22 in transmission and drives the corrugated winding rollers 21 to rotate, the driving shaft 22 drives the corrugated winding rollers 21 to rotate, and the two corrugated winding rollers 21 synchronously rotate under the meshing action, two ends of the other corrugated winding roller 21 are connected with the fork frames 3, and the end edges of the corrugated winding rollers 21 are matched with the fork frames 3 in rotation through convex shafts, the fork frames 3 transversely slide on the inner side of the frame 1 through a guide assembly, in actual operation, as shown in figures 1 to 4, one of the corrugated winding rollers 21 is driven to rotate eccentrically, simultaneously, the other corrugated winding roller 21 is driven to perform circular motion by the support of the fork frames 3 and the transverse guide of the fork frames 3, the winding box 2 is driven to maintain a horizontal state, the inner side at the top of the conveying belt 11 is rotatably provided with heads 12, 12 extending into the winding box 2, the corrugated plate rolling machine passes through the two corrugated winding rollers 21, a winding material of the winding material 12 is rolled into a corrugated plate under the rotation of the two corrugated winding rollers 21, a cutting assembly is arranged in the winding material box 2 and used for cutting the winding material of the winding material 12, and the bottom of the winding material box 2 is provided with a crimping frame 7 through a telescopic buffer frame 6; the outer frame punch forming equipment 4 is used for punch forming the metal sheet into an outer frame with two vertically tilted ends, and then putting the outer frame on the conveyer belt 11 for conveying; as shown in fig. 4 to fig. 1, when the material box 2 moves up along the circular track, the stub bar of the material roll 12 enters from the inlet of the material box 2 and is aligned with the engagement of the two corrugated rollers 21, and is inserted between the two corrugated rollers 21, as the corrugated rollers 21 roll up and the material box 2 automatically moves up, the material roll begins to be stably roll-formed, and the formed corrugated plate moves to the outlet and gradually moves out of the outlet; as shown in fig. 3, when the coil box 2 moves down along the circular track, a leftward partial movement is generated, that is, when the coil box 2 moves to the leftmost position in the figure, the cutting assembly cuts the coil material of the coil 12, the cut coil material continues to be rolled along with the engagement of the corrugated roller 21, until the state shown in fig. 4, the coil box 2 is located at the lowermost position, the cut coil material completely forms a corrugated plate, the coil box 2 is located at the lowest position, the outlet of the coil box 2 is close to the outer frame on the conveyor belt 11, and the formed corrugated plate falls into the outer frame through the outlet, and two ends of the outer frame are vertically tilted upwards to wrap the corrugated plate; along with the conveying of the conveying belt 11 to the outer frame, after the corrugated plate falls into the outer frame, the outer frame is taken to the next station, the coil box 2 moves from the middle height, namely, as shown in fig. 3, the coil box 2 moves to the right along the arc-shaped track, and in the process, the coil box 2 moves downwards and then moves upwards until reaching the state shown in fig. 1, in the process, when the coil box 2 moves along the lower half part track of the circular track, the coil box is located at the lower position, and then the elastic telescopic buffer of the telescopic buffer frame 6 can be utilized to drive the edge pressing frame 7 to bend the upwarping positions at the two ends of the outer frame, so that the top ends of the upwarping positions at the two ends of the outer frame are bent inwards by 90 degrees, the product shown in fig. 8 can be formed, and then the product is output outwards, and the continuous processing of the corrugated sandwich frame plate can be realized by the circulation.
Further, in the above technical solution, as shown in fig. 4, the outer frame stamping forming apparatus 4 includes a stamping box 41, the stamping box 41 is fixedly installed inside the frame 1, a bearing cavity 42 is provided inside the stamping box 41, a forming penetrating cavity 43 is provided below the bearing cavity 42, the forming penetrating cavity 43 penetrates downward and is aligned with the conveyor belt 11, an inlet is provided at one side of the bearing cavity 42, the inlet is used for inputting a metal sheet, a stamping head 44 is slidably installed in the stamping box 41, the stamping head 44 vertically slides inside the stamping box 41, after the metal sheet is placed in the bearing cavity 42 from the inlet, the stamping head 44 presses downward to press the metal sheet into the forming penetrating cavity 43, so as to vertically tilt up two ends of the metal sheet to form an outer frame, and the outer frame is ejected downward with the continuous downward movement of the stamping head 44 to drop onto the conveyor belt 11, and the automatic forming and the automatic feeding of the outer frame can be completed.
Further, in the above technical solution, as shown in fig. 1 and 4, a pressing plate 45 is disposed above the stamping box 41, the top of the stamping head 44 is fixedly connected to the pressing plate 45 through a connecting rod, the connecting rod penetrates through the top wall of the stamping box 41 and is in sliding fit with the stamping box 41, an elastic member is disposed between the pressing plate 45 and the stamping box 41, and pushes the pressing plate 45 to move upwards, the elastic member is a pressure spring, and the side of the coil box 2 close to the outer frame stamping device 4 is fixedly connected to the pressing frame 24, as shown in the state of fig. 3 to 4, the coil box 2 drives the pressing frame 24 to press the top of the pressing plate 45 during the downward movement, so as to realize the pressing control of the stamping head 44, thereby completing the automatic forming process of the metal sheet, further improving the functionality and practicability of the device, and the forming rate of the outer frame is the same as the turnover frequency of the coil box 2, the production speed of the equipment can be automatically adapted.
The working principle is as follows: through set up punching press case 41 in frame 1, and set up punching press head 44 in punching press case 41, make punching press head 44 pass through the connecting rod and be connected with the clamp plate 45 at punching press case 41 top, place sheet metal in bearing cavity 42 from the input mouth, coil box 2 is at the in-process of downstream, it presses to press frame 24 to press the top of clamp plate 45, drive punching press head 44 and push down, press sheet metal in to shaping penetration cavity 43, can make the vertical perk that makes the both ends of sheet metal upwards, form the frame, and move down along with the continuation of punching press head 44, it is ejecting downwards to make the frame, make the frame fall to conveyer belt 11 on, can accomplish the automatic molding and the automatic feeding of frame, and then improve the functionality and the practicality of equipment, and the shaping rate of appraising of frame is the same with coil box 2's turnover frequency, can adapt to the production speed of equipment automatically.
Example 3
The production and processing device for the corrugated sandwich frame plate shown in fig. 1-4 comprises a frame 1, wherein a conveying belt 11 is installed in the frame 1, the conveying belt 11 is used for conveying an outer frame and adding corrugated plates in the conveying process, bending edge plates of the outer frame and welding the outer frame and a sandwich plate, an outer frame punch forming device 4 is arranged on the inner side of one end of the frame 1, a coil box 2 is arranged on the inner side of the frame 1, two corrugated rollers 21 are rotatably installed inside the coil box 2 and are meshed with each other, the end parts of the two corrugated rollers 21 penetrate through the side wall of the coil box 2 and are rotatably matched with the coil box 2, an inlet and an outlet are respectively arranged at the positions, corresponding to the meshing positions of the two corrugated rollers 21, of the top and the bottom of the coil box 2, a driving shaft 22 is fixedly installed inside the edge of one coil box 2, one end of the driving shaft 22 penetrates through the side wall of the frame 1, and is rotationally matched with the frame 1, and the exterior of the frame 1 is fixedly provided with a driving motor, the driving motor is in transmission fit with a driving shaft 22 and drives the corrugated winding rollers 21 to rotate, the driving shaft 22 drives the corrugated winding rollers 21 to rotate, and the two corrugated winding rollers 21 synchronously rotate under the meshing action, two ends of the other corrugated winding roller 21 are connected with the fork frame 3, and the end edge of the corrugated winding roller 21 is rotationally matched with the fork frame 3 through a convex shaft, the fork frame 3 transversely slides on the inner side of the frame 1 through a guide assembly, in actual operation, as shown in figures 1 to 4, one of the corrugated winding rollers 21 is driven to eccentrically rotate and simultaneously is supported by the fork frame 3 to the other corrugated winding roller 21, and the fork frame 3 transversely guides to drive the winding box 2 to keep a horizontal state to perform circular motion, the inner side at the top of the conveying belt 11 is rotationally provided with material rolls 12, the head of the material roll 12 extends into the winding box 2, the corrugated plate rolling machine passes through the two corrugated winding rollers 21, a winding material of the winding material 12 is rolled into a corrugated plate under the rotation of the two corrugated winding rollers 21, a cutting assembly is arranged in the winding material box 2 and used for cutting the winding material of the winding material 12, and the bottom of the winding material box 2 is provided with a crimping frame 7 through a telescopic buffer frame 6; the outer frame punch forming equipment 4 is used for punch forming the metal sheet into an outer frame with two vertically tilted ends, and then putting the outer frame on the conveyer belt 11 for conveying; as shown in fig. 4 to fig. 1, when the material box 2 moves up along the circular track, the stub bar of the material roll 12 enters from the inlet of the material box 2 and is aligned with the engagement of the two corrugated rollers 21, and is inserted between the two corrugated rollers 21, as the corrugated rollers 21 roll up and the material box 2 automatically moves up, the material roll begins to be stably roll-formed, and the formed corrugated plate moves to the outlet and gradually moves out of the outlet; as shown in fig. 3, when the coil box 2 moves down along the circular track, a leftward partial movement is generated, that is, when the coil box 2 moves to the leftmost position in the figure, the cutting assembly cuts the coil material of the coil 12, the cut coil material continues to be rolled along with the engagement of the corrugated roller 21, until the state shown in fig. 4, the coil box 2 is located at the lowermost position, the cut coil material completely forms a corrugated plate, the coil box 2 is located at the lowest position, the outlet of the coil box 2 is close to the outer frame on the conveyor belt 11, and the formed corrugated plate falls into the outer frame through the outlet, and two ends of the outer frame are vertically tilted upwards to wrap the corrugated plate; along with the conveying of the conveying belt 11 to the outer frame, after the corrugated plate falls into the outer frame, the outer frame is taken to the next station, the coil box 2 moves from the middle height, namely, as shown in fig. 3, the coil box 2 moves to the right along the arc-shaped track, and in the process, the coil box 2 moves downwards and then moves upwards until reaching the state shown in fig. 1, in the process, when the coil box 2 moves along the lower half part track of the circular track, the coil box is located at the lower position, and then the elastic telescopic buffer of the telescopic buffer frame 6 can be utilized to drive the edge pressing frame 7 to bend the upwarping positions at the two ends of the outer frame, so that the top ends of the upwarping positions at the two ends of the outer frame are bent inwards by 90 degrees, the product shown in fig. 8 can be formed, and then the product is output outwards, and the continuous processing of the corrugated sandwich frame plate can be realized by the circulation.
Install seam welder in frame 1, seam welder includes rolling pad 5, rolling pad 5 passes through the support rotation and installs the below at leading truck 31, during the motion of coil stock case 2, drive leading truck 31 reciprocating transverse movement, and then can drive rolling pad 5 and roll in the top at frame edge, the part that turns over again after turning over on the frame edge welds with the contact point of buckled plate bulge, and then accomplish the enhancement welding to the product, and to seam welder's current contact, can set up on frame 1 side lateral wall and connect the electrical contact, when the frame follows conveyer belt 11 and reachs appointed station, contact with connecing the electrical contact, switch on with the completion welded current, and switch on
The working principle is as follows: through using the mount frame to roll pad 5 in the bottom installation of leading truck 31, roll pad 5 adopts the seam welder structure commonly used, when coil stock case 2 motion, drives leading truck 31 reciprocating transverse movement, and then can drive and roll pad 5 and roll in the top at frame edge, the part that turns over in again after turning over on the frame edge welds with the contact point of buckled plate bulge, and then accomplishes the enhancement welding to the product, improves the processingquality of product.
While certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that the described embodiments may be modified in various different ways without departing from the spirit and scope of the present invention. Accordingly, the drawings and description are illustrative in nature and should not be construed as limiting the scope of the invention.
Claims (9)
1. The utility model provides a ripple sandwich frame board production processingequipment, includes frame (1), install conveyer belt (11) in frame (1), conveyer belt (11) are used for carrying the frame, the inboard of frame (1) one end is provided with frame stamping forming equipment (4), its characterized in that: the inner side of the rack (1) is provided with a coil box (2), two corrugated roller rolls (21) are rotatably arranged in the coil box (2), the corrugated roller rolls (21) are meshed with each other, positions of the top and the bottom of the coil box (2) corresponding to the meshing positions of the two corrugated roller rolls (21) are respectively arranged as an inlet and a guide outlet, one of the positions is fixedly arranged in the edge of the coil box (2) and is provided with a driving shaft (22), one end of the driving shaft (22) penetrates through the side wall of the rack (1) and is in running fit with the rack (1), the driving shaft (22) drives the corrugated roller rolls (21) to rotate, the other end of the corrugated roller roll (21) is connected with a fork frame (3), the edge of the end part of the corrugated roller (21) is in running fit with the fork frame (3) through a convex shaft, and the fork frame (3) transversely slides in the inner side of the rack (1) through a guide assembly, a material roll (12) is rotatably arranged on the inner side of the top of the conveying belt (11), a cutting assembly is arranged in the material rolling box (2) and used for cutting off the material of the material roll (12), and a side pressing frame (7) is arranged at the bottom of the material rolling box (2) through a telescopic buffer frame (6);
the outer frame punch forming equipment (4) is used for punching and forming the metal sheet into an outer frame with two vertically tilted ends, and then throwing the outer frame onto the conveyer belt (11) for conveying;
when the coil box (2) moves upwards along a circumferential track, the stub bar of the coil (12) enters between two corrugated winding rollers (21) for roll forming;
the coil stock that the subassembly will roll up material (12) is cut off, and the coil stock of cutting off falls into the frame through the delivery port after forming the buckled plate completely, coil stock case (2) drive when moving along the latter half orbit of circumference orbit turn up the position of upwarping at frame both ends and bend in blank pressing frame (7).
2. The apparatus for producing and processing a corrugated sandwich frame plate as claimed in claim 1, wherein: the guide assembly is a guide frame (13) fixedly installed on the inner side of the rack (1), one side, far away from the coil box (2), of the fork frame (3) is fixedly connected with a guide frame (31), and the guide frame (31) is installed at the bottom of the guide frame (13) in a sliding mode.
3. A corrugated sandwich frame plate production apparatus as claimed in claim 2, wherein: as shown in fig. 3, it is cutter arbor (23) and cutter (231) to cut off the subassembly, cutter (231) slidable mounting is in the bottom of inlet port in coil box (2), cutter arbor (23) and cutter (231) fixed connection, just cutter arbor (23) are kept away from the one end of cutter (231) and are run through coil box (2), be provided with the elastic component between cutter arbor (23) and coil box (2), this elastic component promotes cutter arbor (23) and keeps away from coil box (2) motion, when coil box (2) are close to guide frame (13), guide frame (13) are crowded and are pressed cutter arbor (23) and are promoted cutter (231) and move in coil box (2), will pass the coil stock of inlet port and decide.
4. The apparatus for manufacturing a corrugated sandwich frame plate as claimed in claim 1, wherein: the inner side of the rack (1) is fixedly connected with a baffle (14), and the baffle (14) is used for stopping and limiting a stub bar of a material roll (12).
5. The apparatus for producing and processing a corrugated sandwich frame plate as claimed in claim 1, wherein: the surface of the conveying belt (11) is fixedly connected with a plurality of positioning protrusions (111), and the thrown outer frame is clamped between the two positioning protrusions (111).
6. The apparatus for producing and processing a corrugated sandwich frame plate as claimed in claim 1, wherein: telescopic buffer frame (6) includes stock (61) and slide bar (62), stock (61) fixed mounting is in the bottom of batch box (2), slide bar (62) fixed mounting is at the top of blank pressing frame (7), slide bar (62) slide and peg graft to the inside of stock (61), just be provided with the elastic component between blank pressing frame (7) and stock (61), this elastic component pushes blank pressing frame (7) and moves down.
7. The apparatus for producing and processing a corrugated sandwich frame plate as claimed in claim 1, wherein: frame stamping forming equipment (4) are including punching press case (41), punching press case (41) fixed mounting is in the inboard of frame (1), the inside of punching press case (41) is provided with bears chamber (42), the below that bears chamber (42) is provided with the shaping and pierces through chamber (43), just the shaping pierces through chamber (43) and runs through downwards, one side that bears chamber (42) sets up to throwing in the mouth, should throw in the mouth and be used for sheet metal's input, slidable mounting has punching press head (44) in punching press case (41), just punching press head (44) are in the inside vertical slip of punching press case (41), punching press head (44) push down, impress sheet metal to the shaping and pierce through in chamber (43), fall to on conveyer belt (11) after forming the frame.
8. The apparatus for producing and processing a corrugated sandwich frame plate as claimed in claim 7, wherein: the top of punching press case (41) is provided with clamp plate (45), connecting rod and clamp plate (45) fixed connection are passed through at the top of punching press head (44), just the connecting rod runs through the roof of punching press case (41) to with punching press case (41) sliding fit, be provided with the elastic component between clamp plate (45) and punching press case (41), and this elastic component promotes clamp plate (45) and shifts up, and pressure spring is chooseed for use to this elastic component, roll up one side fixedly connected with pressure frame (24) that workbin (2) are close to frame stamping forming equipment (4), pressure frame (24) are pressed the top of clamp plate (45).
9. A corrugated sandwich frame plate production apparatus as claimed in claim 2, wherein: the automatic welding machine is characterized in that a seam welder is installed in the rack (1), the seam welder comprises a rolling pad (5), the rolling pad (5) is installed below the guide frame (31) through support rotation, and the guide frame (31) moves transversely in a reciprocating mode to drive the rolling pad (5) to roll above the edge of the outer frame.
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| CN202210513875.6A CN114714107A (en) | 2022-05-12 | 2022-05-12 | Corrugated sandwich frame plate production and processing device |
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| CN202210513875.6A CN114714107A (en) | 2022-05-12 | 2022-05-12 | Corrugated sandwich frame plate production and processing device |
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Cited By (1)
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| CN115582614A (en) * | 2022-12-07 | 2023-01-10 | 四川金兴邑都建筑材料有限公司 | Ultrasonic welding machine |
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