CN216736792U - Automatic coil stock cross cutting machine - Google Patents
Automatic coil stock cross cutting machine Download PDFInfo
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- CN216736792U CN216736792U CN202123394862.1U CN202123394862U CN216736792U CN 216736792 U CN216736792 U CN 216736792U CN 202123394862 U CN202123394862 U CN 202123394862U CN 216736792 U CN216736792 U CN 216736792U
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- 230000007246 mechanism Effects 0.000 claims abstract description 98
- 239000000463 material Substances 0.000 claims abstract description 42
- 238000012937 correction Methods 0.000 claims abstract description 38
- 238000003825 pressing Methods 0.000 claims abstract description 36
- 239000000428 dust Substances 0.000 claims abstract description 21
- 238000007599 discharging Methods 0.000 claims abstract description 11
- 239000002699 waste material Substances 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 4
- 230000006835 compression Effects 0.000 claims description 4
- 238000007906 compression Methods 0.000 claims description 4
- 230000009471 action Effects 0.000 claims description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 abstract description 8
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 8
- 229910052782 aluminium Inorganic materials 0.000 abstract description 8
- 229910052802 copper Inorganic materials 0.000 abstract description 8
- 239000010949 copper Substances 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 8
- 239000011888 foil Substances 0.000 abstract description 8
- 239000011265 semifinished product Substances 0.000 abstract description 7
- 238000004804 winding Methods 0.000 abstract description 6
- 238000013461 design Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 abstract description 3
- 230000008569 process Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 7
- 238000004064 recycling Methods 0.000 description 4
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 239000011796 hollow space material Substances 0.000 description 1
- 238000003698 laser cutting Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及模切机技术领域,具体涉及一种自动卷料模切机。The utility model relates to the technical field of die-cutting machines, in particular to an automatic coil die-cutting machine.
背景技术Background technique
传统模切机多为采用刀具进行模切,也称圆刀机、轮转机、滚刀机等,工作时以滚刀的形式连续旋转进行模切加工,是模切机中生产效率最高的几种之一。Traditional die-cutting machines mostly use cutters for die-cutting, also known as circular cutters, rotary machines, hob machines, etc. When working, they continuously rotate in the form of hob for die-cutting processing, which is the most efficient die-cutting machine among die-cutting machines. one of the species.
相比较传统模切机,市场上推出一种激光模切机,激光模切由计算机控制激光进行切割,并且不受图形复杂程度的限制,节省了传统模切的刀模更换和调整时间,可以切割传统刀模无法完成的切割要求,目前得到越来越广泛地应用;公开号“CN109514098A”,名称为“一种激光模切机”,公开了一种激光模切机,所述激光模切机为组合式多功能激光模切机,所述激光模切机包括往复送料系统、下复合揭去系统、上排废系统、切片系统、展平系统及废气排出系统中的其中一个系统或任意两个或任意两个以上系统的组合。其对卷料如铜、铝箔等半成品的平整拉伸效果不是很好,而且不具有纠正功能,模切精度不是很高,并且在送料系统送完料时,不具有压紧卷料的功能,影响到收料系统的收卷效果。Compared with the traditional die-cutting machine, a laser die-cutting machine is launched on the market. The laser die-cutting is controlled by a computer for laser cutting, and is not limited by the complexity of the graphics, which saves the traditional die-cutting die replacement and adjustment time. Cutting requirements that cannot be accomplished by traditional die cutting tools are now more and more widely used; Publication No. "CN109514098A", titled "A Laser Die Cutting Machine", discloses a laser die cutting machine. The machine is a combined multi-function laser die-cutting machine, which includes a reciprocating feeding system, a lower composite peeling system, an upper waste discharge system, a slicing system, a flattening system and an exhaust gas discharge system. One or any system. A combination of two or any two or more systems. Its flat stretching effect on semi-finished products such as copper and aluminum foil is not very good, and it does not have a correction function. Affect the winding effect of the receiving system.
实用新型内容Utility model content
针对上述不足,本实用新型的目的在于,提供一种结构设计合理,模切精度高、效果好的自动卷料模切机。In view of the above deficiencies, the purpose of this utility model is to provide an automatic coil die-cutting machine with reasonable structure design, high die-cutting precision and good effect.
为实现上述目的,本实用新型所提供的技术方案是:一种自动卷料模切机,其包括机架、入料机构、出料机构、空料压紧机构、激光模切装置、送料拉紧机构、除尘装置、第一张力控制机构、第二张力控制机构、第一自动纠正装置的第二自动纠正装置,所述入料机构、空料压紧机构、第一张力控制机构、第一自动纠正装置、激光模切装置、送料拉紧机构、第二张力控制机构、除尘装置、第二自动纠正装置和出料机构依次排列设置在所述机架上。In order to achieve the above purpose, the technical solution provided by the present utility model is: an automatic coil die-cutting machine, which includes a frame, a feeding mechanism, a discharging mechanism, an empty material pressing mechanism, a laser die-cutting device, a feeding pull Tightening mechanism, dust removal device, first tension control mechanism, second tension control mechanism, second automatic correction device of the first automatic correction device, said feeding mechanism, empty material pressing mechanism, first tension control mechanism, first An automatic correcting device, a laser die-cutting device, a feeding and tensioning mechanism, a second tension control mechanism, a dust removal device, a second automatic correcting device and a discharging mechanism are arranged in sequence on the frame.
作为本实用新型的一种优选方案,所述空料压紧机构包括入料辊、支杆、物料感应器、压料底座、压料臂和升降驱动装置,所述升降驱动装置设置在压料底座内,且该升降驱动装置的升降杆从所述压料底座的上表面伸出,所述压料臂设置在所述升降杆上,所述入料辊设置在所述压料底座靠近所述入料机构的一侧位置,所述支杆设置在所述入料辊的上方位置,所述物料感应器设置在所述支杆上,并朝向所述入料辊。As a preferred solution of the present invention, the empty material pressing mechanism includes a feeding roller, a support rod, a material sensor, a material pressing base, a pressing arm and a lift drive device, and the lift drive device is arranged on the press inside the base, and the lifting rod of the lifting drive device protrudes from the upper surface of the pressing base, the pressing arm is arranged on the lifting rod, and the feeding roller is arranged on the pressing base close to the On one side of the feeding mechanism, the support rod is arranged above the feed roller, and the material sensor is set on the support rod and faces the feed roller.
作为本实用新型的一种优选方案,所述第一张力控制机构包括第一张力气缸、第一垂直导轨、第一滑座和第一浮动辊,所述第一滑座活动设置在所述第一垂直导轨上,所述第一张力气缸设置在机架上,并能驱动所述第一滑座于所述第一垂直导轨上作往复动作,所述第一浮动辊设置在所述第一滑座上。As a preferred solution of the present invention, the first tension control mechanism includes a first tension cylinder, a first vertical guide rail, a first sliding seat and a first floating roller, and the first sliding seat is movably arranged on the first sliding seat. On a vertical guide rail, the first tension cylinder is arranged on the frame, and can drive the first sliding seat to reciprocate on the first vertical guide rail, and the first floating roller is arranged on the first on the slide.
作为本实用新型的一种优选方案,所述第一自动纠正装置包括第一纠正底座、第一纠正感应器、第一旋转驱动装置、第一旋转座、第一纠正控制器和设置在第一旋转座上的第一传输滚轮,所述第一纠正感应器设置在第一纠正底座靠近所述第一张力控制机构的一侧位置,所述第一旋转驱动装置设置在第一纠正底座内,且该第一旋转驱动装置的旋转轴从所述第一纠正底座的上表面伸出,所述第一旋转座设置在所述第一旋转驱动装置的旋转轴上,所述第一纠正控制器设置在第一纠正底座上,且分别与所述第一纠正感应器和第一旋转驱动装置相连接。As a preferred solution of the present invention, the first automatic correction device includes a first correction base, a first correction sensor, a first rotation driving device, a first rotation seat, a first correction controller, and a first correction controller arranged on the first The first transmission roller on the rotating base, the first correcting sensor is arranged on the side of the first correcting base close to the first tension control mechanism, the first rotating drive device is set in the first correcting base, And the rotating shaft of the first rotation driving device protrudes from the upper surface of the first correcting base, the first rotating seat is arranged on the rotating shaft of the first rotating driving device, and the first correcting controller It is arranged on the first correction base, and is respectively connected with the first correction sensor and the first rotation driving device.
作为本实用新型的一种优选方案,所述激光模切装置包括激光升降调节机构、纵向调节臂、激光器、激光防护罩和多个依次排列设置在该激光防护罩内的导料辊,所述激光防护罩的底面设有废料开口,顶面设有激光入口,所述激光器通过纵向调节臂设置在所述激光升降调节机构上,且朝向所述激光入口。As a preferred solution of the present invention, the laser die-cutting device includes a laser lift adjustment mechanism, a longitudinal adjustment arm, a laser, a laser shield and a plurality of guide rollers arranged in sequence in the laser shield. The bottom surface of the laser protective cover is provided with a waste opening, and the top surface is provided with a laser inlet. The laser is arranged on the laser lift adjustment mechanism through a longitudinal adjustment arm and faces the laser inlet.
作为本实用新型的一种优选方案,所述送料拉紧机构包括拉紧座、下拉紧滚筒、上拉紧滚筒、上下滑轨、上下滑座、压紧气缸和拉紧电机,所述下拉紧滚活动设置在所述拉紧座的下部,所述上下滑轨设置在拉紧座上,所述上下滑座活动设置在上下滑轨上,所述上拉紧滚筒设置在上下滑座上,所述压紧气缸设置在拉紧座上,并能驱动所述上拉紧滚筒相对下拉紧滚筒作贴合或分离动作,所述拉紧电机设置在拉紧座上,并通过联轴器与所述下拉紧滚筒相连接。As a preferred solution of the present utility model, the feeding tensioning mechanism includes a tensioning seat, a lower tensioning roller, an upper tensioning roller, an upper and lower slide rail, an upper and lower slide seat, a pressing cylinder and a tensioning motor. The tensioning roller is movably arranged on the lower part of the tensioning seat, the upper and lower slide rails are arranged on the tensioning seat, the upper and lower slides are movably arranged on the upper and lower slide rails, and the upper and lower tensioning rollers are arranged on the upper and lower slides On the upper side, the pressing cylinder is arranged on the tensioning seat, and can drive the upper tensioning roller to make a fit or separation action relative to the lower tensioning roller, the tensioning motor is arranged on the tensioning seat, and is connected to A shaft is connected to the lower tensioning drum.
作为本实用新型的一种优选方案,所述除尘装置的数量为两个,采用上下结构设置,且一个除尘装置位于卷料输送轨迹的上方位置,另一个除尘装置位于卷料输送轨迹的下方位置。As a preferred solution of the present invention, the number of the dust removal devices is two, which are arranged in an upper and lower structure, and one dust removal device is located at the upper position of the coil conveying track, and the other dust removal device is located at the lower position of the coil conveying track. .
作为本实用新型的一种优选方案,所述第二张力控制机构和所述第一张力控制机构的结构一致。所述第二自动纠正装置和所述第一自动纠正装置的结构一致。所述出料机构和所述入料机构的结构一致。As a preferred solution of the present invention, the structures of the second tension control mechanism and the first tension control mechanism are the same. The structures of the second automatic correcting device and the first automatic correcting device are the same. The structures of the discharging mechanism and the feeding mechanism are the same.
本实用新型的有益效果为:本实用新型的结构设计合理,可以将卷料如铜、铝箔等半成品平整的拉伸,通过控制第一、第二张力控制机构来拉紧铜、铝箔等半成品,提升平整效果,同时配合第一、第二自动纠正装置来保证铜、铝箔卷料半成品在输送过程中不会跑偏,进而提升模切精度和收卷效果,而且模切速度快,能自动入料和出料收卷,工作效率高。The beneficial effects of the utility model are as follows: the structural design of the utility model is reasonable, and the semi-finished products such as copper and aluminum foil can be stretched flatly, and the semi-finished products such as copper and aluminum foil can be tensioned by controlling the first and second tension control mechanisms, Improve the leveling effect, and at the same time cooperate with the first and second automatic correction devices to ensure that the semi-finished copper and aluminum foil coils will not deviate during the conveying process, thereby improving the die-cutting accuracy and winding effect, and the die-cutting speed is fast and can be automatically fed. The material and discharge are reeled, and the work efficiency is high.
下面结合附图与实施例,对本实用新型进一步说明。The present utility model will be further described below in conjunction with the accompanying drawings and embodiments.
附图说明Description of drawings
图1是本实用新型的正面结构示意图。FIG. 1 is a schematic diagram of the front structure of the present invention.
图2是本实用新型的背面结构示意图。FIG. 2 is a schematic view of the rear structure of the present invention.
图3是本实用新型中出料机构的结构示意图。Figure 3 is a schematic structural diagram of the discharging mechanism in the present invention.
图4是本实用新型中第一张力控制机构和第一自动纠正装置的结构示意图。4 is a schematic structural diagram of the first tension control mechanism and the first automatic correction device in the present invention.
图5是本实用新型中空料压紧机构的结构示意图。Figure 5 is a schematic structural diagram of the hollow material pressing mechanism of the present invention.
图6是本实用新型中激光模切装置的结构示意图。6 is a schematic structural diagram of a laser die-cutting device in the present invention.
图7是本实用新型中除尘装置和送料拉紧机构的结构示意图。FIG. 7 is a schematic structural diagram of the dust removal device and the feeding tensioning mechanism in the present invention.
图8是本实用新型中送料拉紧机构的结构示意图。FIG. 8 is a schematic structural diagram of the feeding tensioning mechanism in the present invention.
具体实施方式Detailed ways
参见图1至图8,本实施例提供的一种自动卷料模切机,其包括机架1、入料机构2、空料压紧机构3、激光模切装置4、送料拉紧机构5、除尘装置6、第一张力控制机构7、第二张力控制机构8、第一自动纠正装置9、第二自动纠正装置10和出料机构11。Referring to FIGS. 1 to 8 , an automatic coil die-cutting machine provided in this embodiment includes a
本实施例中,所述出料机构11和所述入料机构2的结构一致。其中所述入料机构2位于所述机架1的最左侧位置,用于放卷,而所述出料机构11位于所述机架1的最右侧位置,用于收卷。所述入料机构2包括固定座21、入旋转轴22和旋转驱动装置23,所述入旋转轴22活动设置在所述固定座21上,所述旋转驱动装置23设置在所述固定座21,且通过皮带轮、链轮或齿轮箱等传动组件来驱动所述入旋转轴22旋转。In this embodiment, the structures of the
参见图4和图5,所述空料压紧机构3位于所述入料机构2的右侧位置。所述空料压紧机构3包括入料辊31、支杆32、物料感应器33、压料底座34、压料臂35和升降驱动装置36,所述升降驱动装置36设置在压料底座34内,且该升降驱动装置36的升降杆从所述压料底座34的上表面伸出,所述压料臂35设置在所述升降杆上,所述入料辊31设置在所述压料底座34靠近所述入料机构2的一侧位置,所述支杆32设置在所述入料辊31的上方位置,所述物料感应器33设置在所述支杆32上,并朝向所述入料辊31。在卷料输送完毕时,物料感应器33感应反馈至PLC, PLC控制升降驱动装置36驱动升降杆收缩,实现带动压料臂35下压将圈料紧紧压在压料底座34的上表面,实现压紧卷料的目的。本实施例中,升降驱动装置36为气缸。Referring to FIG. 4 and FIG. 5 , the empty
参见图4,所述第一张力控制机构7位于所述空料压紧机构3的右侧位置。所述第一张力控制机构7包括第一张力气缸71、第一垂直导轨72、第一滑座73和第一浮动辊74,所述第一滑座73活动设置在所述第一垂直导轨72上,所述第一张力气缸71设置在机架1上,并能驱动所述第一滑座73于所述第一垂直导轨72上作往复动作,所述第一浮动辊74设置在所述第一滑座73上。第一垂直导轨72的两侧对称设在固定导辊75,通过第一张力气缸71来驱动第一浮动辊74升相对所述固定导辊75作上行或下行动作来实现卷料张力控制。Referring to FIG. 4 , the first
所述第一自动纠正装置9位于所述第一张力控制机构7的右侧位置。所述第一自动纠正装置9包括第一纠正底座91、第一纠正感应器92、第一旋转驱动装置、第一旋转座94、第一纠正控制器95和设置在第一旋转座94上的第一传输滚轮93,所述第一纠正感应器92设置在第一纠正底座91靠近所述第一张力控制机构7的一侧位置,所述第一旋转驱动装置设置在第一纠正底座91内,且该第一旋转驱动装置的旋转轴从所述第一纠正底座91的上表面伸出,所述第一旋转座94设置在所述第一旋转驱动装置的旋转轴上,所述第一纠正控制器95设置在第一纠正底座91上,且分别与所述第一纠正感应器92和第一旋转驱动装置相连接。当第一纠正感应器92感应到卷料送偏时,反馈送偏角度信号至第一纠正控制器95, 第一纠正控制器95控制第一旋转驱动装置驱动第一旋转座94反向旋转相应角度,实现纠正的目的。The first
参见图6,所述激光模切装置4位于所述第一自动纠正装置9的右侧位置。所述激光模切装置4包括激光升降调节机构41、纵向调节臂42、激光器43、激光防护罩44和多个依次排列设置在该激光防护罩44内的导料辊45,所述激光防护罩44的底面设有废料开口,顶面设有激光入口,所述激光器43通过纵向调节臂42设置在所述激光升降调节机构41上,且朝向所述激光入口。可以在机架1的工作台上设有与所述废料开口相对应的废料回收口,方便对废料进行回收集中处理。Referring to FIG. 6 , the laser die-cutting device 4 is located on the right side of the first
参见图8,所述送料拉紧机构5包括拉紧座51、下拉紧滚筒52、上拉紧滚筒53、上下滑轨64、上下滑座55、压紧气缸56和拉紧电机57,所述下拉紧滚活动设置在所述拉紧座51的下部,所述上下滑轨64设置在拉紧座51上,所述上下滑座55活动设置在上下滑轨64上,所述上拉紧滚筒53设置在上下滑座55上,所述压紧气缸56设置在拉紧座51上,并能驱动所述上拉紧滚筒53相对下拉紧滚筒52作贴合或分离动作,所述拉紧电机57设置在拉紧座51上,并通过联轴器与所述下拉紧滚筒52相连接。通过压紧气缸56来控制上拉紧滚筒53压向所述下拉紧滚筒52的力度来实现调节送料张力的拉紧程度。8, the feeding
本实施例中,所述第二张力控制机构8和所述第一张力控制机构7的结构一致。所述第二张力控制机构8位于所述送料拉紧机构5的右侧位置。具体的,所述第二张力控制机构8包括第二张力气缸、第二垂直导轨、第二滑座和第二浮动辊,所述第二滑座活动设置在所述第二垂直导轨上,所述第二张力气缸设置在机架1上,并能驱动所述第二滑座于所述第二垂直导轨上作往复动作,所述第二浮动辊设置在所述第二滑座上。第二垂直导轨的两侧对称设在固定导辊,通过第二张力气缸来驱动第二浮动辊升相对所述固定导辊作上行或下行动作来实现卷料张力控制。In this embodiment, the structures of the second
本实施例中,所述第二自动纠正装置10和所述第一自动纠正装置9的结构一致。所述第二自动纠正装置10位于所述第二张力控制机构8的右侧位置。In this embodiment, the structures of the second
所述除尘装置6设置在第二自动纠正装置10和第二张力控制机构8之间的位置。本实施例中,所述除尘装置6的数量优选为两个,将其中一个除尘装置6设置在卷料输送轨迹的上方位置,用于对卷料的上表面进行除尘,将另一个除尘装置6设置在卷料输送轨迹的下方位置,用于对卷料的下表面进行除尘,两个除尘装置6均与抽真空泵相连接,除尘效果好。The
工作时,依次将卷料如铜、铝箔等半成品安装在入料机构2的旋转轴上,然后将卷料的一端依次绕经空料压紧机构3、第一张力控制机构7、第一自动纠正装置9、激光模切装置4、送料拉紧机构5、第二张力控制机构8、除尘装置6和第二自动纠正装置10,最后卷绕的出料机构11的旋转轴上。卷料经置过第一自动纠正装置9时,由第一自动纠正装置9感应卷料的边缘位置来进行补偿偏转,确保卷料能准确送入激光模切装置4进行模切,模切所产生的废料或不良品自动落入废料回收口进行回收集中处理;模切后的成品经过除尘装置6的除尘后进入第二自动纠正装置10,通过第二自动纠正装置10的纠正,确保出料机构11能整齐收卷。When working, install the semi-finished products such as copper and aluminum foil on the rotating shaft of the
根据上述说明书的揭示和教导,本实用新型所属领域的技术人员还可以对上述实施方式进行变更和修改。因此,本实用新型并不局限于上面揭示和描述的具体实施方式,对本实用新型的一些修改和变更也应当落入本实用新型的权利要求的保护范围内。此外,尽管本说明书中使用了一些特定的术语,但这些术语只是为了方便说明,并不对本实用新型构成任何限制。如本实用新型上述实施例所述,采用与其相同或相似的结构而得到的其它机械,均在本实用新型保护范围内。According to the disclosure and teaching of the above specification, those skilled in the art to which the present invention pertains can also make changes and modifications to the above embodiments. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and some modifications and changes to the present invention should also fall within the protection scope of the claims of the present invention. In addition, although some specific terms are used in this specification, these terms are only for the convenience of description and do not constitute any limitation to the present invention. As described in the above-mentioned embodiments of the present invention, other machines obtained by adopting the same or similar structure are all within the protection scope of the present invention.
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