CN204639123U - A kind of finishing machine feeding device - Google Patents
A kind of finishing machine feeding device Download PDFInfo
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- CN204639123U CN204639123U CN201420810138.3U CN201420810138U CN204639123U CN 204639123 U CN204639123 U CN 204639123U CN 201420810138 U CN201420810138 U CN 201420810138U CN 204639123 U CN204639123 U CN 204639123U
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- 238000003032 molecular docking Methods 0.000 claims description 2
- 238000001514 detection method Methods 0.000 abstract description 18
- 238000000034 method Methods 0.000 abstract description 5
- 238000004663 powder metallurgy Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 238000007599 discharging Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
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Abstract
本实用新型涉及一种精整机上料装置。包括送料盘,所述送料盘连接一上料输送机,所述上料输送机和中模板对接,所述中模板上设有定位气缸,上料输送机上设有将制品推送至定位气缸处的推料杆,所述中模板上设有和所述定位气缸对应并将所述制品夹住的上料手指;所述中模板上还设有阴模以及驱动上料手指往阴模处移动的中模气缸。本实用新型采用了机械手上料,由PLC智能控制,制品送料过程自动检测,安全性高,性能可靠,可实现一人多机,工作效率高。
The utility model relates to a finishing machine feeding device. It includes a feeding tray, the feeding tray is connected to a feeding conveyor, the feeding conveyor is docked with the middle template, the middle template is provided with a positioning cylinder, and the feeding conveyor is provided with a device for pushing the product to the positioning cylinder. The push rod, the middle template is provided with a feeding finger corresponding to the positioning cylinder and clamping the product; the middle template is also provided with a female mold and a finger that drives the feeding finger to move to the female mold. Medium mold cylinder. The utility model adopts manipulator feeding, intelligently controlled by PLC, automatic detection of the product feeding process, high safety, reliable performance, one person can realize multiple machines, and the work efficiency is high.
Description
技术领域 technical field
本实用新型涉及一种精整机上料装置,属于粉末冶金技术领域。 The utility model relates to a finishing machine feeding device, which belongs to the technical field of powder metallurgy.
背景技术 Background technique
粉末冶金的精整是指将制品置于阴模中,通过上下冲对制品施压,然后卸去压力,再从阴模中脱出,成为符合设计要求的产品。现精整机广泛使用的结构为:动力源是一台电动机,经三角带带动飞轮旋转,飞轮通过齿轮机构带动偏心曲轴旋转,曲轴带动上滑体作上下往复运动,模架安装在中模板与上滑体上,上模板固定在上滑体上,上冲固定在上冲固定板上,中模板固定在机床床身上,下冲固定在下冲固定板上,下压调节螺杆安装在下模板上。一般为通过人工手动将需精整制品送入阴模并定位于芯棒上,上滑体带动上模板向下运动,并带动上冲固定板向下运动,将需精整制品压入阴模,并带动下冲压在调节好尺寸的下压调节螺杆上,此时上滑体在最低位置,压制成型。随着上滑体向上运动,开始脱模,通过下冲气缸与脱模拉杆带动下冲复位,并将制品带出阴模。此时上滑体在最高位置,上下模冲在机构的带动下进入新一轮压制,周而复始。 The finishing of powder metallurgy refers to placing the product in the female mold, applying pressure to the product by punching up and down, then removing the pressure, and then coming out of the female mold to become a product that meets the design requirements. The structure widely used in the finishing machine is as follows: the power source is an electric motor, which drives the flywheel to rotate through the V-belt, the flywheel drives the eccentric crankshaft to rotate through the gear mechanism, and the crankshaft drives the upper sliding body to reciprocate up and down. On the upper sliding body, the upper template is fixed on the upper sliding body, the upper punch is fixed on the upper punch fixing plate, the middle template is fixed on the machine bed, the lower punch is fixed on the lower punch fixing plate, and the lower pressure adjusting screw is installed on the lower template. Generally, the product to be finished is manually fed into the female mold and positioned on the mandrel. The upper sliding body drives the upper template to move downward, and drives the upper punch fixing plate to move downward, and the product to be finished is pressed into the female mold. , and drive the lower stamping on the lower pressure adjusting screw with adjusted size. At this time, the upper sliding body is at the lowest position, and it is pressed into shape. With the upward movement of the upper sliding body, the demoulding begins, and the lower punch is driven to reset by the lower punch cylinder and the demoulding pull rod, and the product is taken out of the female mold. At this time, the upper sliding body is at the highest position, and the upper and lower punches are driven by the mechanism to enter a new round of pressing, which goes round and round.
传统粉末冶金制品精整机是靠人工将制品放入阴模中,这样安全性差,工作效率低。 The traditional powder metallurgy product finishing machine is to manually put the product into the female mold, which has poor safety and low work efficiency.
实用新型内容 Utility model content
本实用新型针对上述缺陷,目的在于提供一种决人工将制品放入阴模中安全性差、工作效率低的问题。 The purpose of this utility model is to provide a method to solve the problems of poor safety and low work efficiency of manually putting the product into the female mold.
为此本实用新型采用的技术方案是:本实用新型包括送料盘(1),所述送料盘(1)连接一上料输送机(2),所述上料输送机(2)和中模板(8)对接,所述中模板(8)上设有定位气缸(6),上料输送机(2)上设有将制品推送至定位气缸(6)处的推料杆(4),所述中模板(8)上设有和所述定位气缸(6)对应并将所述制品夹住的上料手指(9);所述中模板(8)上还设有阴模(11)以及驱动上料手指(9)往阴模处移动的中模气缸(13)。 For this reason, the technical solution adopted by the utility model is: the utility model includes a feeding tray (1), the feeding tray (1) is connected to a feeding conveyor (2), the feeding conveyor (2) and the middle template (8) Docking, the middle template (8) is provided with a positioning cylinder (6), and the feeding conveyor (2) is provided with a pusher rod (4) to push the product to the positioning cylinder (6). The middle template (8) is provided with a feeding finger (9) corresponding to the positioning cylinder (6) and clamping the product; the middle template (8) is also provided with a female mold (11) and The middle mold cylinder (13) that drives the feeding finger (9) to move towards the female mold.
所述送料盘(1)可转动,设有若干和所述上料输送机(2)对应的工位。 The feeding tray (1) is rotatable and provided with a number of stations corresponding to the feeding conveyor (2).
所述推料杆(4)由送料气缸(3)驱动使推料杆(4)将制品推送至定位气缸(6)处。 The push rod (4) is driven by the feeding cylinder (3) so that the push rod (4) pushes the product to the positioning cylinder (6).
所述上料输送机(2)上设有正反检测开关(5),所述正反检测开关(5)用以检测制品是处于正向状态或是反向状态,所述上料输送机(2)出料端设置反制品收料槽(7);所述推料杆(4)和上料输送机(2)接触的部位处于正反检测开关(5)的后部。 The feeding conveyor (2) is provided with a positive and negative detection switch (5), and the positive and negative detection switch (5) is used to detect whether the product is in a forward state or a reverse state. (2) A reverse product receiving trough (7) is provided at the discharge end; the contact part between the push rod (4) and the feeding conveyor (2) is at the rear of the positive and negative detection switch (5).
所述中模板(8)上还设有中模检测开关(14),用以检测制品在阴模(11)内的位置是否准确。 The middle template (8) is also provided with a middle mold detection switch (14), which is used to detect whether the position of the product in the female mold (11) is accurate.
本实用新型的优点是:1)定位精度高:阴模定位;2)采用机械手上料,工作可靠、稳定性高,转盘的装料、调整和操作都非常方便,可实现自动化生产;3)具有制品正反检测装置:确保制品方向正的制品进入阴模;4)中模检测开关,可有效防止制品和模具的损坏;5)机器采用PLC和触摸屏智能控制,运行角度的显示,自动检测装置角度的设定与控制,都便于调节;6)精整速度快,性能稳定可靠,可实现一人多机操作,工作效率高。 The utility model has the advantages of: 1) high positioning accuracy: positioning of the female mold; 2) feeding by manipulator, reliable work and high stability, very convenient loading, adjustment and operation of the turntable, and automatic production can be realized; 3) Possess product positive and negative detection device: ensure that the product with the positive direction enters the female mold; 4) The middle mold detection switch can effectively prevent the damage of the product and the mold; 5) The machine adopts PLC and touch screen intelligent control, the display of the running angle, automatic detection The setting and control of the device angle are easy to adjust; 6) The finishing speed is fast, the performance is stable and reliable, and one person can operate multiple machines with high work efficiency.
本实用新型采用了机械手上料,由PLC智能控制,制品送料过程自动检测,安全性高,性能可靠,可实现一人多机,工作效率高。 The utility model adopts manipulator feeding, intelligently controlled by PLC, automatic detection of the product feeding process, high safety, reliable performance, one person can realize multiple machines, and the work efficiency is high.
附图说明 Description of drawings
图1为本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.
图2为图1中Ⅰ部的放大图。 Fig. 2 is an enlarged view of part I in Fig. 1 .
图中1为送料盘、2为上料输送机、3为送料气缸、4为推料杆、5为正反检测开关、6为定位气缸、7为反制品收料槽、8为中模板、9为上料手指、10为中模手指支架、11为阴模、12为出料手指、13为中模气缸、14为中模检测开关、15为出料输送机。 In the figure, 1 is the feeding tray, 2 is the feeding conveyor, 3 is the feeding cylinder, 4 is the push rod, 5 is the positive and negative detection switch, 6 is the positioning cylinder, 7 is the reverse product receiving trough, 8 is the middle template, 9 is a feeding finger, 10 is a middle mold finger support, 11 is a female mold, 12 is a discharge finger, 13 is a middle mold cylinder, 14 is a middle mold detection switch, and 15 is a discharge conveyor.
具体实施方式 Detailed ways
本实用新型结构组成: The structure of the utility model consists of:
安装在地面的送料盘1,固连于中模板8上的上料输送机2,固连于上料输送机2上的送料气缸3,固连于送料气缸3上的推料杆4,固连于上料输送机2上的正反检测开关5及反制品收料槽7,固连于中模板8上的定位气缸6,固连于中模板8上的中模手指支架10,固连于中模手指支架10上的上料手指9与出料手指12,固连于中模板8上的阴模11,固连于中模手指支架10上的中模气缸13,固连于中模板8上的中模检测开关14。 The feeding tray 1 installed on the ground, the feeding conveyor 2 fixed on the middle template 8, the feeding cylinder 3 fixed on the feeding conveyor 2, the push rod 4 fixed on the feeding cylinder 3, The positive and negative detection switch 5 connected to the feeding conveyor 2 and the reverse product receiving chute 7, the positioning cylinder 6 fixed to the middle template 8, the middle mold finger support 10 fixed to the middle template 8, and the The feeding finger 9 and the discharging finger 12 on the middle mold finger bracket 10 are fixedly connected to the female mold 11 on the middle mold plate 8, and the middle mold cylinder 13 fixedly connected to the middle mold finger bracket 10 is fixedly connected to the middle mold plate 8 on the mold detection switch 14.
本实用新型的动作过程: The action process of the utility model:
人工将制品放入送料盘1内,通过PLC控制送料盘1上的电机转动,将制品带至上料输送机2上,通过PLC控制上料输送机2上的电机转动,带动制品至正反检测开关5,经正反检测开关5检测,位置正的制品由安装在送料气缸3上的推料杆4推至由定位气缸6定位的位置,经正反检测开关5检测,位置反的制品经上料输送机2至反制品收料槽7收集。经定位气缸6定位的制品通过PLC控制上料手指9夹住制品,同时,通过PLC控制出料手指12夹住精整后的浮于阴模11的制品,经中模气缸将上料手指9送至阴模11,此时,机床在360°时,上滑体在最高位置,曲轴离合器分离,上滑块不动,经中模检测开关14检测经上料手指9放于阴模上的制品,如果制品位置正确,通过PLC给机床信号,机床上装有上滑块的曲轴离合器由PLC控制吸合,曲轴带动上滑块向下运动,上滑块带动上冲向下运动,将需精整的制品压入阴模,并带动下冲压在调节好尺寸的下压调节螺杆上,此时上滑体在最低位置,压制成型。随着上滑体向上运动,开始脱模,通过下冲气缸与脱模拉杆带动下冲复位,并将制品带出阴模。如果经中模检测开关14检测经上料手指放于阴模上的制品位置位置不正确,通过PLC给机床信号同时,曲轴离合器分离,同时触摸屏中模位置故障报警,经人工故障消除后进入下一工位。同时,上料转盘1带动放于转盘上的制品经上料输送机2及送料气缸3送至定位气缸6定位后,由上料手指9夹住经中模气缸13送至阴模11。在360°时,上滑体在最高位置,上下模冲在机构的带动下进入新一轮压制,周而复始。 Manually put the product into the feeding tray 1, control the rotation of the motor on the feeding tray 1 through PLC, and bring the product to the feeding conveyor 2, and control the rotation of the motor on the feeding conveyor 2 through PLC to drive the product to the positive and negative detection The switch 5 is detected by the positive and negative detection switch 5, and the products in the positive position are pushed to the position positioned by the positioning cylinder 6 by the push rod 4 installed on the feeding cylinder 3, and the products in the reverse position are detected by the positive and negative detection switch 5. The feeding conveyor 2 is collected to the reverse product receiving tank 7. The product positioned by the positioning cylinder 6 clamps the product through the PLC control feeding finger 9. At the same time, the finished product floating on the female mold 11 is clamped through the PLC control discharge finger 12, and the feeding finger 9 is clamped by the middle mold cylinder. Send it to the female mold 11. At this time, when the machine tool is at 360°, the upper slider is at the highest position, the crankshaft clutch is separated, and the upper slider does not move. The middle mold detection switch 14 detects that the feeding finger 9 is placed on the female mold. Products, if the position of the product is correct, the PLC will send a signal to the machine tool, the crankshaft clutch equipped with the upper slider on the machine tool will be sucked in by the PLC, the crankshaft will drive the upper slider to move downward, and the upper slider will drive the upper punch to move downward. The finished product is pressed into the female mold, and driven to punch down on the adjusted down-press adjusting screw, at this time, the upper sliding body is at the lowest position, and it is pressed into shape. With the upward movement of the upper sliding body, the demoulding begins, and the lower punch is driven to reset by the lower punch cylinder and the demoulding pull rod, and the product is taken out of the female mold. If it is detected by the middle mold detection switch 14 that the position of the product placed on the female mold by the feeding finger is incorrect, at the same time the signal is sent to the machine tool through the PLC, the crankshaft clutch is separated, and the touch screen middle mold position fault alarms at the same time, and enters the next step after the manual fault is eliminated. One station. At the same time, the feeding turntable 1 drives the products placed on the turntable to be sent to the positioning cylinder 6 through the feeding conveyor 2 and the feeding cylinder 3 for positioning, then clamped by the feeding finger 9 and sent to the female mold 11 through the middle mold cylinder 13. At 360°, the upper sliding body is at the highest position, and the upper and lower die punches are driven by the mechanism to enter a new round of pressing, which goes round and round.
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CN201420810138.3U CN204639123U (en) | 2014-12-20 | 2014-12-20 | A kind of finishing machine feeding device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105301023A (en) * | 2015-11-04 | 2016-02-03 | 无锡日联科技股份有限公司 | IC material plate detection device based on X-ray detection |
CN105772713A (en) * | 2014-12-20 | 2016-07-20 | 扬州市海力精密机械制造有限公司 | Loading device of finishing machine |
-
2014
- 2014-12-20 CN CN201420810138.3U patent/CN204639123U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105772713A (en) * | 2014-12-20 | 2016-07-20 | 扬州市海力精密机械制造有限公司 | Loading device of finishing machine |
CN105301023A (en) * | 2015-11-04 | 2016-02-03 | 无锡日联科技股份有限公司 | IC material plate detection device based on X-ray detection |
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