CN106985236A - 一种制作纳米木皮的方法 - Google Patents

一种制作纳米木皮的方法 Download PDF

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CN106985236A
CN106985236A CN201710263320.XA CN201710263320A CN106985236A CN 106985236 A CN106985236 A CN 106985236A CN 201710263320 A CN201710263320 A CN 201710263320A CN 106985236 A CN106985236 A CN 106985236A
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wood skin
vacuum tank
nanometer
wood
skin
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徐贵学
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Linyi Yoyo Wood Ltd By Share Ltd
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Linyi Yoyo Wood Ltd By Share Ltd
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Priority to CN201710263320.XA priority Critical patent/CN106985236A/zh
Priority to PCT/CN2017/087300 priority patent/WO2018192065A1/zh
Publication of CN106985236A publication Critical patent/CN106985236A/zh
Priority to US15/863,162 priority patent/US10322523B2/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
    • B27K5/007—Treating of wood not provided for in groups B27K1/00, B27K3/00 using pressure
    • B27K5/0075—Vacuum
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
    • B27K3/02—Processes; Apparatus
    • B27K3/08—Impregnating by pressure, e.g. vacuum impregnation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
    • B05D3/0493—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases using vacuum
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/06—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to wood
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
    • B27K3/007—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process employing compositions comprising nanoparticles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
    • B27K3/16—Inorganic impregnating agents
    • B27K3/32—Mixtures of different inorganic impregnating agents
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
    • B27K3/52—Impregnating agents containing mixtures of inorganic and organic compounds
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
    • B27K5/003—Treating of wood not provided for in groups B27K1/00, B27K3/00 by using electromagnetic radiation or mechanical waves
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
    • B27K5/003—Treating of wood not provided for in groups B27K1/00, B27K3/00 by using electromagnetic radiation or mechanical waves
    • B27K5/0065—Ultrasonic treatment
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
    • B27K5/04—Combined bleaching or impregnating and drying of wood
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D1/00—Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/02—Emulsion paints including aerosols
    • C09D5/024—Emulsion paints including aerosols characterised by the additives
    • C09D5/028—Pigments; Filters
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40—Additives
    • C09D7/66—Additives characterised by particle size
    • C09D7/67—Particle size smaller than 100 nm
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B3/00—Drying solid materials or objects by processes involving the application of heat
    • F26B3/28—Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2203/00—Other substrates
    • B05D2203/20—Wood or similar material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2601/00—Inorganic fillers
    • B05D2601/20—Inorganic fillers used for non-pigmentation effect
    • B05D2601/22—Silica
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B2210/00—Drying processes and machines for solid objects characterised by the specific requirements of the drying good
    • F26B2210/14—Veneer, i.e. wood in thin sheets

Abstract

本发明属于木皮制作技术领域，涉及纳米木皮，尤其涉及一种制作纳米木皮的方法，首先将待处理的木皮放入真空罐中；然后向真空罐中放入纳米级碳粉和纳米级二氧化硅悬浊液，并对其做抽真空处理，静置保持5‑8小时；取出真空罐中的木皮，依次经过烘干、超声、固化处理，得到半成品木皮；将半成品木皮放回真空罐中，并做抽真空处理，静置保持5‑8小时；最后再从真空罐中取出木皮，得到最终产品，即纳米木皮。本发明利用该方法制作的纳米木皮，其纳米木皮细胞分子中细胞间质中游离的不饱和脂肪酸与碳化硅形成稳定态物质，因此，该木皮的细胞间质及木材细胞中均含有均匀稳定态的碳化硅，起到了高强度，耐磨，耐污染，耐酸碱，隔离水，防腐等效果。

Description

一种制作纳米木皮的方法
技术领域
本发明属于木皮制作技术领域，涉及纳米木皮，尤其涉及一种制作纳米木皮的方法。
背景技术
木皮，(俗称:木皮，单板；英文:veneer；以下统称薄木)及其贴面装饰业起步于上世纪50年代，经半个世纪的发展，已具备了相当的规模。特别是近二十年来，随着我国家具制造业及装饰装修行业的跳跃式增长，其发展更是突飞猛进，涌现了大量的业界行家。
对于其木皮的制作方法，现阶段还是比较多样的，主要有以下的工序的：原木→截断→剖方→软化(汽蒸或水煮)→刨切→烘干(或不烘干)→剪切→检验包装→入库。
对于上述的制作方法，对于木皮并不能很好的与助剂进行合理的结合，从而导致木皮达不到预期的效果。
发明内容
本发明针对上述的问题，提供了一种制作纳米木皮的方法。
为了达到上述目的，本发明采用的技术方案为，
一种制作纳米木皮的方法，具体包括以下步骤：
A、将待处理的木皮放入真空罐中；
B、然后向真空罐中放入纳米级碳粉和纳米级二氧化硅悬浊液，并
对其做抽真空处理，静置保持5-8小时；
C、取出真空罐中的木皮，依次经过烘干、超声、固化处理，得到
半成品木皮；
D、将半成品木皮放回真空罐中，并做抽真空处理，静置保持5-8
小时；
E、最后再从真空罐中取出木皮，得到最终产品，即纳米木皮。
作为优选，所述步骤B中抽真空的真空度为0.05。
作为优选，所述步骤D中抽真空的真空度为0.01。
作为优选，所述步骤C中超声处理则是使用的超声波均匀器对木皮进行的超声处理。
作为优选，所述步骤C中固化处理则是使用的UV固化器对木皮进行的固化处理。
与现有技术相比，本发明的优点和积极效果在于，
本发明利用该方法制作的纳米木皮，其纳米木皮细胞分子中细胞间质中游离的不饱和脂肪酸与碳化硅形成稳定态物质，因此，该木皮的细胞间质及木材细胞中均含有均匀稳定态的碳化硅，起到了高强度，耐磨，耐污染，耐酸碱，隔离水，防腐等效果。
具体实施方式
为了能够更清楚地理解本发明的上述目的、特征和优点，下面结合实施例对本发明做进一步说明。需要说明的是，在不冲突的情况下，本申请的实施例及实施例中的特征可以相互组合。
在下面的描述中阐述了很多具体细节以便于充分理解本发明，但是，本发明还可以采用不同于在此描述的其他方式来实施，因此，本发明并不限于下面公开说明书的具体实施例的限制。
实施例1
本发明提供了一种制作纳米木皮的方法，首先将待处理的木皮(这里的木皮指的是已经物理切削完的木皮单板)放入到真空罐中进行真空处理，此时向真空罐中放入纳米级碳粉和纳米级二氧化硅悬浊液，并对其做抽真空处理，静置保持5小时，真空度为0.05；然后取出真空罐中的木皮，以流水线的方式依次进行烘干、超声、固化处理，这里则是使用超声波均匀器进行超声处理，利用UV固化器进行固化处理，进过上述处理的纳米木皮细胞中形成碳化硅；最后将该木皮放回到真空罐中，并做抽真空处理，真空度为0.01，静置保持5小时，最终得到产品，即纳米木皮A。
实施例2
本发明提供了一种制作纳米木皮的方法，首先将待处理的木皮(这里的木皮指的是已经物理切削完的木皮单板)放入到真空罐中进行真空处理，此时向真空罐中放入纳米级碳粉和纳米级二氧化硅悬浊液，并对其做抽真空处理，静置保持6小时，真空度为0.05；然后取出真空罐中的木皮，以流水线的方式依次进行烘干、超声、固化处理，这里则是使用超声波均匀器进行超声处理，利用UV固化器进行固化处理，进过上述处理的纳米木皮细胞中形成碳化硅；最后将该木皮放回到真空罐中，并做抽真空处理，真空度为0.01，静置保持6小时，最终得到产品，即纳米木皮B。
实施例3
本发明提供了一种制作纳米木皮的方法，首先将待处理的木皮(这里的木皮指的是已经物理切削完的木皮单板)放入到真空罐中进行真空处理，此时向真空罐中放入纳米级碳粉和纳米级二氧化硅悬浊液，并对其做抽真空处理，静置保持8小时，真空度为0.05；然后取出真空罐中的木皮，以流水线的方式依次进行烘干、超声、固化处理，这里则是使用超声波均匀器进行超声处理，利用UV固化器进行固化处理，进过上述处理的纳米木皮细胞中形成碳化硅；最后将该木皮放回到真空罐中，并做抽真空处理，真空度为0.01，静置保持8小时，最终得到产品，即纳米木皮C。
发明人经过拉力、压力试验对上述纳米木皮A、B、C进行检测，并与现有的木皮进行比较，得出该纳米木皮的细胞间质及木材细胞中均含有均匀稳定态的碳化硅，具有高强度，耐磨，耐污染，耐酸碱，隔离水，防腐等效果。
以上所述，仅是本发明的较佳实施例而已，并非是对本发明作其它形式的限制，任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例应用于其它领域，但是凡是未脱离本发明技术方案内容，依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与改型，仍属于本发明技术方案的保护范围。

Claims (5)

1.一种制作纳米木皮的方法，其特征在于，具体包括以下步骤：
A、将待处理的木皮放入真空罐中；
B、然后向真空罐中放入纳米级碳粉和纳米级二氧化硅悬浊液，并对其做抽真空处理，静置保持5-8小时；
C、取出真空罐中的木皮，依次经过烘干、超声、固化处理，得到半成品木皮；
D、将半成品木皮放回真空罐中，并做抽真空处理，静置保持5-8小时；
E、最后再从真空罐中取出木皮，得到最终产品，即纳米木皮。
2.根据权利要求1所述的一种制作纳米木皮的方法，其特征在于：所述步骤B中抽真空的真空度为0.05。
3.根据权利要求1所述的一种制作纳米木皮的方法，其特征在于：所述步骤D中抽真空的真空度为0.01。
4.根据权利要求1所述的一种制作纳米木皮的方法，其特征在于：所述步骤C中超声处理则是使用的超声波均匀器对木皮进行的超声处理。
5.根据权利要求1所述的一种制作纳米木皮的方法，其特征在于：所述步骤C中固化处理则是使用的UV固化器对木皮进行的固化处理。
CN201710263320.XA 2017-04-21 2017-04-21 一种制作纳米木皮的方法 Pending CN106985236A (zh)

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CN201710263320.XA CN106985236A (zh) 2017-04-21 2017-04-21 一种制作纳米木皮的方法
PCT/CN2017/087300 WO2018192065A1 (zh) 2017-04-21 2017-06-06 一种制作纳米木皮的方法
US15/863,162 US10322523B2 (en) 2017-04-21 2018-01-05 Method for making nano veneer

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