CN106978717A - 一种纺织面料的前处理工艺 - Google Patents

一种纺织面料的前处理工艺 Download PDF

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CN106978717A
CN106978717A CN201710368395.4A CN201710368395A CN106978717A CN 106978717 A CN106978717 A CN 106978717A CN 201710368395 A CN201710368395 A CN 201710368395A CN 106978717 A CN106978717 A CN 106978717A
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oxygen bleaching
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朱嘉文
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Xiaogan Shuang Hua Applied Science And Technology Development Co Ltd
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    • D06B3/18—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
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    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
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    • D06L1/00—Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods
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    • D06L1/00—Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods
    • D06L1/12—Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods using aqueous solvents
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    • D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
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    • D06M11/51—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with sulfur, selenium, tellurium, polonium or compounds thereof
    • D06M11/54—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with sulfur, selenium, tellurium, polonium or compounds thereof with sulfur dioxide; with sulfurous acid or its salts
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    • D06M16/00—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
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Abstract

本发明涉及一种纺织面料的前处理工艺，该工艺包括坯布选用、坯布烧毛轧酶、堆置、第一次热水洗、煮练、第一次汽蒸、第二次热水洗、氧漂、第二次汽蒸、第三次热水洗及烘干，所述煮练采用980J精炼剂、518螯合剂、渗透剂、亚硫酸钠及液碱煮练，所述氧漂采用CB‑98精练酶、稳定剂、螯合剂、精炼剂及双氧水氧漂，所述煮练步骤中工作液配方为980J精炼剂25‑35g/L、518螯合剂5‑15g/L、渗透剂0‑5g/L、亚硫酸钠11‑14g/L及液碱25‑60g/L，所述氧漂步骤中工作液配方为CB‑98精练酶12.5‑25g/L、稳定剂5‑9g/L、螯合剂4‑5g/L、精炼剂2.5‑5g/L及双氧水氧漂2‑6g/L，述纺织面料的前处理工艺可提高半成品毛效且可减少助剂用量、降低成本。

Description

一种纺织面料的前处理工艺
技术领域
本发明涉及纺织印染领域，尤其涉及一种纺织面料的前处理工艺。
背景技术
未经染整加工的织物统称为原布或坯布。印染前处理的目的为，在使坯布受损很小的条件下，除去织物上的各类杂质，使坯布成为洁白、柔软并有良好润湿性能的印染半制品。印染前处理是印染加工的准备工序，也称为练漂，对于棉以及棉型织物的前处理有准备、烧毛、退浆、煮练、漂白、丝光等工序。现有的一些印染工艺的前处理液，由于染料基团与纤维的偶合速率低，染料分子在纤维上的吸附率低、稳定性差，导致上染速度慢、上染不均匀，对纤维的膨化和均染效果差。
发明内容
针对现有技术上存在的不足，本发明提供一种可提高半成品毛效且可减少助剂用量、降低成本的一种纺织面料的前处理工艺。
为了实现上述目的，本发明是通过如下的技术方案来实现：一种纺织面料的前处理工艺，该工艺包括坯布选用、坯布烧毛轧酶、堆置、第一次热水洗、煮练、第一次汽蒸、第二次热水洗、氧漂、第二次汽蒸、第三次热水洗及烘干，所述煮练采用980J精炼剂、518螯合剂、渗透剂、亚硫酸钠及液碱煮练，所述氧漂采用CB-98精练酶、稳定剂、螯合剂、精炼剂及双氧水氧漂，所述煮练步骤中工作液配方为980J精炼剂25-35g/L、518螯合剂5-15g/L、渗透剂0-5g/L、亚硫酸钠11-14g/L及液碱25-60g/L，所述氧漂步骤中工作液配方为CB-98精练酶12.5-25g/L、稳定剂5-9g/L、螯合剂4-5g/L、精炼剂2.5-5g/L及双氧水氧漂2-6g/L。
进一步地：所述煮练步骤中工作液配方为980J精炼剂30g/L、518螯合剂10g/L、渗透剂0g/L、亚硫酸钠12.5g/L及液碱25-60g/L。
进一步地：所述氧漂步骤中工作液配方为CB-98精练酶25g/L、稳定剂9g/L、螯合剂5g/L、精炼剂5g/L及双氧水氧漂2-6g/L。
进一步地：所述第一次汽蒸的温度为101度，汽蒸时间为90分钟。
进一步地：所述第二次汽蒸的温度为101度，汽蒸时间为45分钟。
进一步地：所述第一次热水洗、第二次热水洗和第三次热水洗的温度均为90度。
进一步地：所述煮练的浸轧方式为一浸一轧，所述氧漂的浸轧方式为二浸二轧。
相较于现有技术，本发明一种全棉面料前处理工艺至少存在以下优点：本发明的一种全棉面料前处理采用坯布烧毛轧酶、堆置、煮练、氧漂、烘干、多次热水洗和多次汽蒸等工序，通过对工艺的改进和对煮练工艺配方的调整，使得半成品的毛效优良、退浆干净，并且能达到后道生产加工的要求，为后道的工序提供了保证，同时，煮练步骤中减少了助剂的用量，不仅降低了成本，带来了一定的经济效益，而且相应的减少了对周围环境的污染，更加环保。
具体实施方式
为使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解，下面结合具体实施方式，进一步阐述本发明。
本发明的一种纺织面料的前处理工艺，该工艺包括坯布选用、坯布烧毛轧酶、堆置、第一次热水洗、煮练、第一次汽蒸、第二次热水洗、氧漂、第二次汽蒸、第三次热水洗及烘干，所述煮练采用980J精炼剂、518螯合剂、渗透剂、亚硫酸钠及液碱煮练，所述氧漂采用CB-98精练酶、稳定剂、螯合剂、精炼剂及双氧水氧漂，所述煮练步骤中工作液配方为980J精炼剂25-35g/L、518螯合剂5-15g/L、渗透剂0-5g/L、亚硫酸钠11-14g/L及液碱25-60g/L，所述氧漂步骤中工作液配方为CB-98精练酶12.5-25g/L、稳定剂5-9g/L、螯合剂4-5g/L、精炼剂2.5-5g/L及双氧水氧漂2-6g/L。
本发明的一种全棉面料前处理采用坯布烧毛轧酶、堆置、煮练、氧漂、烘干、多次热水洗和多次汽蒸等工序，通过对工艺的改进和对煮练工艺配方的调整，使得半成品的毛效优良、退浆干净，并且能达到后道生产加工的要求，为后道的工序提供了保证，同时，煮练步骤中减少了助剂的用量，不仅降低了成本，带来了一定的经济效益，而且相应的减少了对周围环境的污染，更加环保。
以下通过具体的实施例来对本发明做进一步的描述。
实施例1：所述煮练步骤中工作液配方为980J精炼剂25g/L、518螯合剂5g/L、渗透剂0g/L、亚硫酸钠11g/L及液碱25-60g/L，所述CB-98精练酶12.5g/L、稳定剂5g/L、螯合剂4g/L、精炼剂2.5g/L及双氧水氧漂2-6g/L，第一次汽蒸的温度为95度，汽蒸时间为80分钟，第二次汽蒸的温度为95度，汽蒸时间为40分钟。
实施例2：煮练步骤中工作液配方为980J精炼剂35g/L、518螯合剂15g/L、渗透剂5g/L、亚硫酸钠14g/L及液碱25-60g/L，氧漂步骤中工作液配方为CB-98精练酶25g/L、稳定剂9g/L、螯合剂5g/L、精炼剂5g/L及双氧水氧漂2-6g/L，第一次汽蒸的温度为105度，汽蒸时间为95分钟，第二次汽蒸的温度为105度，汽蒸时间为50分钟。
本发明中的煮练的浸轧方式为一浸一轧，而氧漂的浸轧方式为二浸二轧，结合本发明的工艺步骤和配方，这样既能保证经过前处理工序后的半成品毛效优良，又可以使得布料退浆干净，让坯布得到较好的处理，使其更易上染，具有固色、防褪色的效果。本发明的面料采用的是60*60的全棉贡缎、40*40的全棉府绸、32*32/40D的全棉平布及50*50的全棉府绸。
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。

Claims (7)

1.一种纺织面料的前处理工艺，其特征在于：该工艺包括坯布选用、坯布烧毛轧酶、堆置、第一次热水洗、煮练、第一次汽蒸、第二次热水洗、氧漂、第二次汽蒸、第三次热水洗及烘干，所述煮练采用980J精炼剂、518螯合剂、渗透剂、亚硫酸钠及液碱煮练，所述氧漂采用CB-98精练酶、稳定剂、螯合剂、精炼剂及双氧水氧漂，所述煮练步骤中工作液配方为980J精炼剂25-35g/L、518螯合剂5-15g/L、渗透剂0-5g/L、亚硫酸钠11-14g/L及液碱25-60g/L，所述氧漂步骤中工作液配方为CB-98精练酶12.5-25g/L、稳定剂5-9g/L、螯合剂4-5g/L、精炼剂2.5-5g/L及双氧水氧漂2-6g/L。
2.如权利要求1所述的一种纺织面料的前处理工艺，其特征在于：所述煮练步骤中工作液配方为980J精炼剂30g/L、518螯合剂10g/L、渗透剂0g/L、亚硫酸钠12.5g/L及液碱25-60g/L。
3.如权利要求1所述的一种纺织面料的前处理工艺，其特征在于：所述氧漂步骤中工作液配方为CB-98精练酶25g/L、稳定剂9g/L、螯合剂5g/L、精炼剂5g/L及双氧水氧漂2-6g/L。
4.如权利要求1所述的一种纺织面料的前处理工艺，其特征在于：所述第一次汽蒸的温度为101度，汽蒸时间为90分钟。
5.如权利要求1所述的一种纺织面料的前处理工艺，其特征在于：所述第二次汽蒸的温度为101度，汽蒸时间为45分钟。
6.如权利要求1所述的一种纺织面料的前处理工艺，其特征在于：所述第一次热水洗、第二次热水洗和第三次热水洗的温度均为90度。
7.如权利要求1所述的一种纺织面料的前处理工艺，其特征在于：所述煮练的浸轧方式为一浸一轧，所述氧漂的浸轧方式为二浸二轧。
CN201710368395.4A 2017-05-23 2017-05-23 一种纺织面料的前处理工艺 Withdrawn CN106978717A (zh)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108642851A (zh) * 2018-05-15 2018-10-12 佛山市衣香蒂丝服装设计有限公司 一种纺织面料的前处理工艺
CN111996721A (zh) * 2020-06-30 2020-11-27 海宁明润纺织有限公司 一种棉针织品平幅连续化前处理方法
CN112144268A (zh) * 2020-10-12 2020-12-29 浙江美欣达纺织印染科技有限公司 一种液体精炼酶漂洗工艺

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108642851A (zh) * 2018-05-15 2018-10-12 佛山市衣香蒂丝服装设计有限公司 一种纺织面料的前处理工艺
CN111996721A (zh) * 2020-06-30 2020-11-27 海宁明润纺织有限公司 一种棉针织品平幅连续化前处理方法
CN112144268A (zh) * 2020-10-12 2020-12-29 浙江美欣达纺织印染科技有限公司 一种液体精炼酶漂洗工艺

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Application publication date: 20170725