CN106974270A - A kind of new donkey-hide gelatin block production line - Google Patents
A kind of new donkey-hide gelatin block production line Download PDFInfo
- Publication number
- CN106974270A CN106974270A CN201710302507.6A CN201710302507A CN106974270A CN 106974270 A CN106974270 A CN 106974270A CN 201710302507 A CN201710302507 A CN 201710302507A CN 106974270 A CN106974270 A CN 106974270A
- Authority
- CN
- China
- Prior art keywords
- glue
- skin
- foam
- concentration
- machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 108010010803 Gelatin Proteins 0.000 title claims abstract description 23
- 239000008273 gelatin Substances 0.000 title claims abstract description 23
- 229920000159 gelatin Polymers 0.000 title claims abstract description 23
- 235000019322 gelatine Nutrition 0.000 title claims abstract description 23
- 235000011852 gelatine desserts Nutrition 0.000 title claims abstract description 23
- 239000003292 glue Substances 0.000 claims abstract description 122
- 239000006260 foam Substances 0.000 claims abstract description 55
- 238000005520 cutting process Methods 0.000 claims abstract description 42
- 238000012856 packing Methods 0.000 claims abstract description 42
- 230000001954 sterilising effect Effects 0.000 claims abstract description 26
- 239000000499 gel Substances 0.000 claims abstract description 22
- 239000000853 adhesive Substances 0.000 claims abstract description 20
- 230000001070 adhesive effect Effects 0.000 claims abstract description 20
- 239000002562 thickening agent Substances 0.000 claims abstract description 16
- 238000005406 washing Methods 0.000 claims abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 43
- 241000283074 Equus asinus Species 0.000 claims description 24
- 229920000297 Rayon Polymers 0.000 claims description 21
- 235000011389 fruit/vegetable juice Nutrition 0.000 claims description 18
- 238000001914 filtration Methods 0.000 claims description 14
- 238000007710 freezing Methods 0.000 claims description 12
- 230000008014 freezing Effects 0.000 claims description 12
- 229920001971 elastomer Polymers 0.000 claims description 10
- 239000004744 fabric Substances 0.000 claims description 10
- 239000005060 rubber Substances 0.000 claims description 10
- 238000009835 boiling Methods 0.000 claims description 9
- 238000004140 cleaning Methods 0.000 claims description 9
- 238000009833 condensation Methods 0.000 claims description 8
- 230000005494 condensation Effects 0.000 claims description 8
- 238000001704 evaporation Methods 0.000 claims description 8
- 230000008020 evaporation Effects 0.000 claims description 8
- 239000007788 liquid Substances 0.000 claims description 7
- 206010030113 Oedema Diseases 0.000 claims description 6
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 6
- 238000001556 precipitation Methods 0.000 claims description 6
- 235000019991 rice wine Nutrition 0.000 claims description 6
- 239000011435 rock Substances 0.000 claims description 6
- 238000007790 scraping Methods 0.000 claims description 6
- 235000012424 soybean oil Nutrition 0.000 claims description 6
- 239000003549 soybean oil Substances 0.000 claims description 6
- 210000000952 spleen Anatomy 0.000 claims description 6
- 229910001220 stainless steel Inorganic materials 0.000 claims description 6
- 239000010935 stainless steel Substances 0.000 claims description 6
- 238000004659 sterilization and disinfection Methods 0.000 claims description 6
- 238000003860 storage Methods 0.000 claims description 6
- 239000012141 concentrate Substances 0.000 claims description 5
- 235000008504 concentrate Nutrition 0.000 claims description 4
- 238000007654 immersion Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 238000005253 cladding Methods 0.000 claims description 3
- 230000035617 depilation Effects 0.000 claims description 3
- 230000008030 elimination Effects 0.000 claims description 3
- 238000003379 elimination reaction Methods 0.000 claims description 3
- 238000011010 flushing procedure Methods 0.000 claims description 3
- 239000012535 impurity Substances 0.000 claims description 3
- 235000013372 meat Nutrition 0.000 claims description 3
- 239000003921 oil Substances 0.000 claims description 3
- 235000019198 oils Nutrition 0.000 claims description 3
- 230000005855 radiation Effects 0.000 claims description 3
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 239000006188 syrup Substances 0.000 claims description 3
- 235000020357 syrup Nutrition 0.000 claims description 3
- 235000015112 vegetable and seed oil Nutrition 0.000 claims description 3
- 239000008158 vegetable oil Substances 0.000 claims description 3
- 238000005303 weighing Methods 0.000 claims description 3
- 238000009736 wetting Methods 0.000 claims description 3
- 238000010025 steaming Methods 0.000 claims 1
- 238000004904 shortening Methods 0.000 abstract description 2
- 239000008280 blood Substances 0.000 description 3
- 210000004369 blood Anatomy 0.000 description 3
- 210000003746 feather Anatomy 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 206010011224 Cough Diseases 0.000 description 1
- 206010013954 Dysphoria Diseases 0.000 description 1
- 208000013738 Sleep Initiation and Maintenance disease Diseases 0.000 description 1
- 206010053615 Thermal burn Diseases 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 208000002173 dizziness Diseases 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 208000006278 hypochromic anemia Diseases 0.000 description 1
- 206010022437 insomnia Diseases 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000001256 tonic effect Effects 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Landscapes
- Edible Seaweed (AREA)
Abstract
The present invention relates to a kind of new donkey-hide gelatin block production line, including pretreatment unit, change skin filter, concentration and carry foam device, device of gel, cut glue thread cutter, the adhesive dispenser that dries in the air, Adhesive applying device, sterilizing and inner packing device, outer package device and control system；Pretreatment unit includes bubble skin pond, depilator and washing machine for fur；Changing skin filter includes autoclaving pot, filter；Concentration carries foam device and carries foam machine and shell and tube thickener including concentration；Device of gel includes full automatic glue cutting machine and cutting machine including between final set, cutting glue thread cutter between initial set；Present invention configuration comprehensive and reasonable, using ball-type autoclaving pot and shell and tube thickener, automaticity is high, the time of shortening skin and concentration, accelerates speed of production, on the basis of product quality is ensured, improves production efficiency, reduces labour.
Description
Technical field
The present invention relates to food processing technology field, more particularly to a kind of new donkey-hide gelatin block production line.
Background technology
Donkey-hide gelatin is a kind of traditional medication of enriching blood, and is exactly good tonic from ancient times, with enriching blood, stop blooding, enriching yin, moisturize,
Blood-nourishing, antiabortive effect；It can be additionally used in blood deficiency chlorosis, dizziness palpitaition, dysphoria and insomnia, xeropulmonary cough；Existing donkey-hide gelatin block production
There is artificial manufacturing procedure, speed is slow, and output is small.
The content of the invention
The present invention is solves above-mentioned problem there is provided a kind of new donkey-hide gelatin block production line, and it solves technical problem
Technical scheme be：
A kind of new donkey-hide gelatin block production line, including pretreatment unit, change skin filter, concentration and carry foam device, device of gel, cut
Glue thread cutter, the adhesive dispenser that dries in the air, Adhesive applying device, sterilizing and inner packing device, outer package device and control system；The pretreatment
Device includes bubble skin pond, depilator and washing machine for fur；Describedization skin filter includes autoclaving pot, filter, autoclaving
Pot bottom is provided with materail tube A and jet chimney A, and filter top is communicated with materail tube A, and bottom is connected with discharge nozzle A；It is described
Concentration carries foam device and carries foam machine and shell and tube thickener including concentration, and the concentration, which is carried, cleaning pipeline B and discharging at the top of foam machine
Pipe A, bottom side is connected with jet chimney B, and opposite side is connected with condensing water conduit B and discharge nozzle B, above-mentioned pipeline and connected
There is valve, the shell and tube thickener top is connected with discharge nozzle B and cleaning pipeline C, and bottom side is connected with jet chimney C,
Bottom is connected with condensing water conduit C and discharge nozzle C, above-mentioned pipeline and is communicated with valve；The device of gel is included between initial set
Between final set, the glue thread cutter of cutting includes full automatic glue cutting machine and cutting machine, and full automatic glue cutting machine is transported to by net bed car
Cutting machine；The adhesive dispenser that dries in the air is including between the glue that dries in the air；The Adhesive applying device is included between rubber；The sterilizing and inner packing device include
Sterilizer and inner packing machine, sterilizer are connected by conveyer belt with inner packing machine, and the control system control filter, concentration are carried
Between foam machine, initial set, between final set, full automatic glue cutting machine, cutting machine, sterilizer and inner packing machine；The device of gel, cut glue tangent line
Device, the adhesive dispenser that dries in the air, Adhesive applying device, sterilizing inner packing device are arranged in clean room.
Preferably, the autoclaving pot is ball-type autoclaving pot.
Preferably, it is disposed with the initial set between gel box, final set and is disposed with freezing frame.
Preferably, the clean room is 300,000 grades of clean rooms.
The production method of donkey-hide gelatin block is made using a kind of new donkey-hide gelatin block production line described above, is comprised the following steps：
1）Pretreatment：Donkey hide is first picked into impurity elimination, after weighing, is placed in bubble skin pond and soaks, the depilation in depilator, then cut skin,
Skin is washed in washing machine for fur, skin of scalding；
2）Change skin filtering：2 HTHP skins and 2 filterings are carried out in autoclaving pot, donkey-hide gelatin juice is made in precipitation；
3）Concentrate, carry foam：By materail tube by the glue juice after filtering be transported to concentration carry in foam machine carry out concentration and evaporation carry foam, then
It is transported to shell and tube thickener further to be concentrated, adds rock sugar, soybean oil, yellow rice wine, boil paste, glue is transferred to solidifying
In glue case.
4）Gel：The glue case that will be equipped with glue delivers to initial set in initial set, and final set is carried out between final set, condenses to suitable hard
Degree.
5）Cut glue tangent line：The glue after freezing is sticked together stripping and slicing, tangent line using full automatic glue cutting machine and cutting machine；
6）Dry in the air glue：The blob of viscose cut is dried between the glue that dries in the air；
7）Rubber：In between rubber blob of viscose surface is wiped with sterile hot wet cloth；
8）Sterilizing, inner packing：The blob of viscose wiped is carried out after ultraviolet radiation sterilization in sterilizer, recycles inner packing machine to enter
Row inner packing；
9) outer packing, storage:Inner packing is fitted into outer packing, it is qualified to examine, storage；
The step 4）~step 8）Carried out in clean room.
Preferably, in step 1）In, donkey hide and water are added in bubble skin pond, immersion donkey hide 5~7 days changes water 1~2 daily
It is secondary, donkey hide soak to cortex layering substantially, color it is white after go out pond；The donkey hide soaked is put into depilator and lost hair or feathers, with scraper by donkey
Oil, meat on skin are wiped off；Cladding is cut into the skin bit that the length of side is about 40cm or so with dermatome, then skin bit is put into washing machine for fur
Middle rinse is no less than 5 hours, to cleaning, wash the severe edema due to hypofunction of the spleen it is limpid without silt after, be moved in autoclaving pot, by mark tare weight amount
0.5% adds sodium carbonate, by wet skin and water 1:0.5 ratio adds water；0.12~0.15MPa of steam pressure, temperature 70 C is kept
Micro-boiling is scalded skin 40 minutes；Then flushing is added water to washing the severe edema due to hypofunction of the spleen into neutrality；
In step 2）In, 2 HTHP skins and 2 filterings refer to first timeization skin：Into autoclaving pot by wet
Skin and water 1:0.6 ratio adds water, 0.12~0.18MPa of steam pressure, 115~125 DEG C of temperature, is incubated 7 hours, glue 120
Mesh filter is filtered, and is precipitated 12 hours；Second of change skin：Into autoclaving pot by wet skin and water 1:0.5 ratio adds water, and steams
0.12~0.18MPa of steam pressure, 115~125 DEG C of temperature is incubated 6 hours, releases glue, the filtering of 120 mesh filters, precipitation 12
Hour, donkey hide glue is obtained, it is standby；
In step 3）In, in the concentration process, donkey hide glue by materail tube B is transported to concentration carried and concentrated in foam machine
Evaporation, makes after expiring on foam in glue micro-boiling, foam, glue juice is kept micro- with stainless steel scraper plate scraping foam gently, plus suitable quantity of water
Boiling, with stainless steel scraper plate scraping foam gently, carries a foam in every 2 hours, carries untill glue surface rises yellow thin foam, until
Stop carrying foam after glue juice is shinny；The glue that concentration is carried into foam is transported in shell and tube thickener, continues concentration and evaporation, and glue shovel is provoked
When pearl occurs hanging in glue, rock sugar is dissolved into liquid syrup with little water, adds in glue juice, sequentially adds after 100 mesh screens
Soybean oil, yellow rice wine, evaporation, treat that glue JUICE CONCENTRATION boils paste, and moisture stops concentration, glue is transferred to about in 26%-29%
Scribble in advance in the special gel case of vegetable oil；
In step 4）In, the glue case that will be equipped with glue is delivered in initial set, and makes glue liquid surface holding level, temperature control in glue case
At 2~7 DEG C, condensation takes off glue in 10~12 hours, Jiao Tuo is delivered to condensation on freezing frame is placed between final set, temperature control is 0~2
DEG C, condensation is to cutting glue hardness；
In step 5）In, the film stripping and slicing, tangent line refer at 16 DEG C~25 DEG C of temperature, and relative humidity is 55~70%,
The Jiao Tuo after freezing is cut into blob of viscose on full automatic glue cutting machine, the blob of viscose after cutting neatly is placed on stainless (steel) wire wheeled litter, is put
Netful wheeled litter, net bed car is emitted between the glue that dries in the air, stand-by；According to blob of viscose length by blob of viscose through cutting machine cut channel；
In step 6）In, temperature control is in 16~25 DEG C, relative humidity 55~70% between the glue that dries in the air；Production cycle：44~62
My god；Moisture≤15%；
In step 7）In, the sterile hot wet cloth refers to the sterile-cloth for 60 DEG C or so the water wetting boiled；
In step 8）In, the sterilizing refers to that ultra violet lamp sterilizes in sterilizer, and temperature control is 30 DEG C~40 during sterilizing
DEG C, sterilization time 30min；Inner packing machine is delivered to through conveyer belt dress is wrapped inside after sterilized；The inner packing machine produces ring
Border is：Temperature is 18 DEG C~26 DEG C, and relative humidity is 55~65%.
The invention has the advantages that：
Present invention configuration comprehensive and reasonable, using ball-type autoclaving pot and shell and tube thickener, automaticity is high, shortening
Skin and the time of concentration, speed of production is accelerated, on the basis of product quality is ensured, improve production efficiency, reduce labor
Power.
Brief description of the drawings
Fig. 1 is the flow chart of the present invention.
In figure：11. skin pond is steeped, 12. depilators, 13. washing machine for furs, 21. autoclavings pot, 211. materail tube A, 212. steam
Steam pipe road A（212）, 22. filters, 221. discharge nozzle A, 31. concentrate the foam machine that carries, and 311. clean pipeline B, 312. jet chimney B,
313. condensing water conduit B, 314. discharge nozzle B, 32. shell and tube thickeners, 321. cleaning pipeline C, 322. jet chimney C, 323.
Condensing water conduit C, 324. discharge nozzle C, between 41. initial sets, between 42. final set, 51. full automatic glue cutting machines, 511. net bed cars, 52. cut
Line machine, 61. dry in the air between glue, between 71. rubbers, 81. sterilizers, 811. conveyer belts, 82. inner packing machines, 9. outer package devices.
Embodiment
Technical scheme will be clearly and completely described below.
A kind of new donkey-hide gelatin block production line, including pretreatment unit, change skin filter, concentration and carry foam device, gel dress
Put, cut glue thread cutter, the adhesive dispenser that dries in the air, Adhesive applying device, sterilizing and inner packing device, outer package device 9 and control system；It is described
Pretreatment unit includes bubble skin pond 11, depilator 12 and washing machine for fur 13；Describedization skin filter includes autoclaving pot 21, mistake
Filter 22,21 bottoms of autoclaving pot are provided with materail tube A211 and jet chimney A212, and the top of filter 22 is communicated with material
Pipe A211, bottom is connected with discharge nozzle A221；The concentration carries foam device and carries foam machine 31 and shell and tube thickener 32 including concentration,
The concentration, which carries the top of foam machine 31, cleaning pipeline B311 and discharge nozzle A221, and bottom side is connected with jet chimney B312, separately
Side, which is connected with condensing water conduit B313 and discharge nozzle B314, above-mentioned pipeline, is communicated with valve, the shell and tube thickener
32 tops are connected with discharge nozzle B314 and cleaning pipeline C321, and bottom side is connected with jet chimney C322, and bottom is connected with cold
Valve is communicated with solidifying waterpipe C323 and discharge nozzle C324, above-mentioned pipeline；The device of gel includes between initial set 41 and end
42 between solidifying, the glue thread cutter of cutting includes full automatic glue cutting machine 51 and cutting machine 52, and full automatic glue cutting machine 51 passes through net bed car
511 are transported to cutting machine 52；The adhesive dispenser that dries in the air is including 61 between the glue that dries in the air；The Adhesive applying device is included 71 between rubber；It is described sterilizing and
Inner packing device includes sterilizer 81 and inner packing machine 82, and sterilizer 81 is connected by conveyer belt 811 with inner packing machine 82, described
Control system control filter 22, concentration carry 42, full automatic glue cutting machine 51 between 41, final set between foam machine 31, initial set, cutting machine 52,
Sterilizer 81 and inner packing machine 82；The device of gel, cut glue thread cutter, the adhesive dispenser that dries in the air, Adhesive applying device, sterilizing inner packing dress
Put and be arranged in clean room.
Preferably, the autoclaving pot 21 is ball-type autoclaving pot.
Preferably, gel box is disposed with 41 between the initial set, 42 are disposed with freezing frame between final set.
Preferably, the clean room is 300,000 grades of clean rooms.
The production method of donkey-hide gelatin block is made using a kind of new donkey-hide gelatin block production line described above, is comprised the following steps：
1）Pretreatment：Donkey hide is first picked into impurity elimination, after weighing, is placed in bubble skin pond 11 and soaks, lost hair or feathers in depilator 12, then cut
Skin, skin is washed in washing machine for fur 13, skin of scalding；
2）Change skin filtering：2 HTHP skins and 2 filterings are carried out in autoclaving pot 21, donkey-hide gelatin is made in precipitation
Juice；
3）Concentrate, carry foam：By materail tube 221 by the glue juice after filtering be transported to concentration carry in foam machine 31 carry out concentration and evaporation carry
Foam, then be transported to shell and tube thickener 32 and further concentrated, rock sugar, soybean oil, yellow rice wine are added, paste is boiled, by glue
Liquid is transferred in gel box.
4）Gel：The glue case that will be equipped with glue delivers to initial set in 41 between initial set, and 42 carry out final set between final set, and condensation is to suitable
Suitable hardness.
5）Cut glue tangent line：The glue after freezing is sticked together stripping and slicing, tangent line using full automatic glue cutting machine 51 and cutting machine 52；
6）Dry in the air glue：The blob of viscose cut is dried in 61 between the glue that dries in the air；
7）Rubber：In 71 between rubber blob of viscose surface is wiped with sterile hot wet cloth；
8）Sterilizing, inner packing：The blob of viscose wiped is carried out after ultraviolet radiation sterilization in sterilizer 81, recycles inner packing machine
82 are wrapped inside dress；
9) outer packing, storage:Inner packing is fitted into outer packing, it is qualified to examine, storage；
The step 4）~step 8）Carried out in clean room.
Preferably, in step 1）In, add donkey hide and water in bubble skin pond 11, immersion donkey hide 5~7 days, change daily water 1~
2 times, donkey hide soak to cortex layering substantially, color it is white after go out pond；The donkey hide soaked is put into depilator 12 and lost hair or feathers, will with scraper
Oil, meat on donkey hide are wiped off；Cladding is cut into the skin bit that the length of side is about 40cm or so with dermatome, then skin bit input is washed into skin
In machine 13 rinse be no less than 5 hours, to clean, wash the severe edema due to hypofunction of the spleen it is limpid without silt after, be moved to autoclaving pot in, by mark tare weight amount
0.5% add sodium carbonate, by wet skin and water 1:0.5 ratio adds water；0.12~0.15MPa of steam pressure, temperature 70 C is protected
Micro-boiling is held to scald skin 40 minutes；Then flushing is added water to washing the severe edema due to hypofunction of the spleen into neutrality；
Preferably, in step 2）In, 2 HTHP skins and 2 filterings refer to first timeization skin：To autoclaving
By wet skin and water 1 in pot:0.6 ratio adds water, 0.12~0.18MPa of steam pressure, 115~125 DEG C of temperature, is incubated 7 hours,
The mesh filter of glue 120 is filtered, and is precipitated 12 hours；Second of change skin：Into autoclaving pot by wet skin and water 1:0.5 ratio
Add water, steam pressure 0.12-0.18MPa, 115~125 DEG C of temperature is incubated 6 hours, release glue, 120 mesh filters are filtered,
Precipitation 12 hours, obtains donkey hide glue, standby；
In step 3）In, in the concentration process, donkey hide glue is transported to concentration and carried to enter in foam machine 31 by materail tube B221
Row concentration and evaporation, makes after expiring on foam in glue micro-boiling, foam, makes glue juice with stainless steel scraper plate scraping foam gently, plus suitable quantity of water
Micro-boiling is kept, with stainless steel scraper plate scraping foam gently, a foam is carried within every 2 hours, carries to the glue surface yellow thin foam that rises and is
Only, until stopping carrying foam after glue juice is shinny；The glue that concentration is carried into foam is transported in shell and tube thickener 32, is continued to concentrate and is steamed
Hair, when glue shovel provokes glue appearance extension pearl, dissolves into liquid syrup with little water by rock sugar, glue juice is added after 100 mesh screens
In, soybean oil, yellow rice wine are sequentially added, evaporates, treats that glue JUICE CONCENTRATION boils paste, moisture stops dense about in 26%-29%
Contracting, glue is transferred to and scribbled in advance in the special gel case of vegetable oil；
In step 4）In, the glue case that will be equipped with glue is delivered in 41 between initial set, and makes glue liquid surface holding level in glue case, temperature control
System is at 2~7 DEG C, and condensation takes off glue in 10~12 hours, Jiao Tuo is delivered between final set into 42 is placed on freezing frame and condense, and temperature control exists
0~2 DEG C, condensation is to cutting glue hardness；
In step 5）In, the film stripping and slicing, tangent line refer at 16 DEG C~25 DEG C of temperature, and relative humidity is 55~70%,
The Jiao Tuo after freezing is cut into blob of viscose on full automatic glue cutting machine 51, the blob of viscose after cutting neatly is placed in stainless (steel) wire wheeled litter 511
On, net bed car is occupied, net bed car is emitted between the glue that dries in the air, it is stand-by；According to blob of viscose length by blob of viscose through the cut channel of cutting machine 52；
In step 6）In, 61 temperature controls are in 16~25 DEG C, relative humidity 55~70% between the glue that dries in the air；Production cycle：44~
62 days；Moisture≤15%；
In step 7）In, the sterile hot wet cloth refers to the sterile-cloth for 60 DEG C or so the water wetting boiled；
In step 8）In, the sterilizing refers to that in sterilizer 81 ultra violet lamp sterilizes, during sterilizing temperature control 30 DEG C~
40 DEG C, sterilization time 30min；Inner packing machine is delivered to through conveyer belt 811 dress is wrapped inside after sterilized；The inner packing machine life
Producing environment is：Temperature is 18 DEG C~26 DEG C, and relative humidity is 55~65%.
The foregoing is only a preferred embodiment of the present invention, but protection scope of the present invention be not limited thereto,
Any one skilled in the art the invention discloses technical scope in, the change or replacement that can be readily occurred in,
It should all be included within the scope of the present invention.
Claims (6)
1. a kind of new donkey-hide gelatin block production line, it is characterised in that carry foam dress including pretreatment unit, change skin filter, concentration
Put, device of gel, cut glue thread cutter, the adhesive dispenser that dries in the air, Adhesive applying device, sterilizing and inner packing device, outer package device（9）And control
System processed；The pretreatment unit includes bubble skin pond（11）, depilator（12）And washing machine for fur（13）；Describedization skin filter bag
Include autoclaving pot（21）, filter（22）, autoclaving pot（21）Bottom is provided with materail tube A（211）With jet chimney A
（212）, filter（22）Top is communicated with materail tube A（211）, bottom is connected with discharge nozzle A（221）；The concentration carries foam dress
Put and carry foam machine including concentration（31）With shell and tube thickener（32）, the concentration carries foam machine（31）Cleaning pipeline B is arranged at top（311）
With discharge nozzle A（221）, bottom side is connected with jet chimney B（312）, opposite side is connected with condensing water conduit B（313）With go out
Expects pipe B（314）, valve, the shell and tube thickener are communicated with above-mentioned pipeline（32）Top is connected with discharge nozzle B（314）
With cleaning pipeline C（321）, bottom side is connected with jet chimney C（322）, bottom is connected with condensing water conduit C（323）With go out
Expects pipe C（324）, valve is communicated with above-mentioned pipeline；The device of gel is included between initial set（41）Between final set（42）, it is described
Cutting glue thread cutter includes full automatic glue cutting machine（51）And cutting machine（52）, full automatic glue cutting machine（51）Pass through net bed car（511）
It is transported to cutting machine（52）；The adhesive dispenser that dries in the air is including between the glue that dries in the air（61）；The Adhesive applying device is included between rubber（71）；The sterilizing
And inner packing device includes sterilizer（81）With inner packing machine（82）, sterilizer（81）Pass through conveyer belt（811）With inner packing machine
（82）Connection, the control system controls filter（22）, concentration carry foam machine（31）, initial set between（41）, between final set（42）, it is complete from
Dynamic bale splitter（51）, cutting machine（52）, sterilizer（81）With inner packing machine（82）；The device of gel, cut glue thread cutter, dry in the air
Adhesive dispenser, Adhesive applying device, sterilizing inner packing device are arranged in clean room.
2. a kind of new donkey-hide gelatin block production line according to claim 1, it is characterised in that：The autoclaving pot（21）
For ball-type autoclaving pot.
3. a kind of new donkey-hide gelatin block production line according to claim 1, it is characterised in that：Between the initial set（41）Interior cloth
Gel box is equipped with, between final set（42）It is disposed with freezing frame.
4. a kind of new donkey-hide gelatin block production line according to claim 1, it is characterised in that the clean room is 300,000 grades net
Change room.
5. a kind of new donkey-hide gelatin block production line any one of a kind of utilization claim 1-4 makes the producer of donkey-hide gelatin block
Method, it is characterised in that comprise the following steps：
1）Pretreatment：Donkey hide is first picked into impurity elimination, after weighing, bubble skin pond is placed in（11）Interior immersion, in depilator（12）Middle depilation,
Skin is cut again, in washing machine for fur（13）In wash skin, skin of scalding；
2）Change skin filtering：In autoclaving pot（21）2 HTHP skins of middle progress and 2 filterings, precipitation, are made donkey-hide gelatin
Juice；
3）Concentrate, carry foam：Pass through materail tube（221）Glue juice after filtering is transported to concentration and carries foam machine（31）Middle progress concentration steaming
Hair carries foam, then is transported to shell and tube thickener（32）Further concentrated, add rock sugar, soybean oil, yellow rice wine, boil thick paste
Shape, glue is transferred in gel box；
4）Gel：The glue case that will be equipped with glue is delivered between initial set（41）Interior initial set, between final set（42）Final set is carried out, is condensed to suitable
Suitable hardness；
5）Cut glue tangent line：Utilize full automatic glue cutting machine（51）And cutting machine（52）Glue after freezing is sticked together stripping and slicing, tangent line；
6）Dry in the air glue：Between the glue that dries in the air（61）It is middle to dry the blob of viscose cut；
7）Rubber：Between rubber（71）It is middle to wipe blob of viscose surface with sterile hot wet cloth；
8）Sterilizing, inner packing：The blob of viscose wiped is in sterilizer（81）After middle carry out ultraviolet radiation sterilization, inner packing is recycled
Machine（82）Dress is wrapped inside；
9) outer packing, storage:Inner packing is fitted into outer packing, it is qualified to examine, storage；
The step 4）~step 8）Carried out in clean room.
6. the production method according to claim 5 for making donkey-hide gelatin block, it is characterised in that
In step 1）In, in bubble skin pond（11）Middle addition donkey hide and water, immersion donkey hide 5~7 days change water 1~2 time, donkey hide daily
Soak to cortex layering substantially, color it is white after go out pond；The donkey hide soaked is put into depilator（12）Middle depilation, with scraper by donkey hide
Oil, meat wipes off；Cladding is cut into the skin bit that the length of side is about 40cm or so with dermatome, then skin bit is put into washing machine for fur（13）
Middle rinse is no less than 5 hours, to cleaning, wash the severe edema due to hypofunction of the spleen it is limpid without silt after, be moved in autoclaving pot, by mark tare weight amount
0.5% adds sodium carbonate, by wet skin and water 1:0.5 ratio adds water；0.12~0.15MPa of steam pressure, temperature 70 C is kept
Micro-boiling is scalded skin 40 minutes；Then flushing is added water to washing the severe edema due to hypofunction of the spleen into neutrality；
In step 2）In, 2 HTHP skins and 2 filterings refer to first timeization skin：Into autoclaving pot by wet
Skin and water 1:0.6 ratio adds water, 0.12~0.18MPa of steam pressure, 115~125 DEG C of temperature, is incubated 7 hours, glue 120
Mesh filter is filtered, and is precipitated 12 hours；Second of change skin：Into autoclaving pot by wet skin and water 1:0.5 ratio adds water, and steams
Steam pressure 0.12-0.18MPa, 115~125 DEG C of temperature is incubated 6 hours, releases glue, and 120 mesh filters filtering, precipitation 12 is small
When, donkey hide glue is obtained, it is standby；
In step 3）In, in the concentration process, donkey hide glue is passed through into materail tube B（221）It is transported to concentration and carries foam machine（31）
Middle carry out concentration and evaporation, makes after expiring on foam in glue micro-boiling, foam, is made with stainless steel scraper plate scraping foam gently, plus suitable quantity of water
Glue juice keeps micro-boiling, with stainless steel scraper plate scraping foam gently, carries a foam within every 2 hours, carries to glue surface and rises Huang carefully
Untill foam, until stopping carrying foam after glue juice is shinny；The glue that concentration is carried into foam is transported to shell and tube thickener（32）In, continue dense
Contracting evaporation, when glue shovel provokes glue appearance extension pearl, dissolves into liquid syrup with little water by rock sugar, is added after 100 mesh screens
In glue juice, soybean oil, yellow rice wine are sequentially added, evaporates, treats that glue JUICE CONCENTRATION boils paste, moisture stops about in 26%-29%
Concentration, glue is transferred to and scribbled in advance in the special gel case of vegetable oil；
In step 4）In, the glue case that will be equipped with glue is delivered between initial set（41）It is interior, and make glue liquid surface holding level, temperature in glue case
Control is at 2~7 DEG C, and condensation takes off glue in 10~12 hours, and Jiao Tuo is delivered between final set（42）It is placed on freezing frame and condenses, temperature control
System is at 0~2 DEG C, and condensation is to cutting glue hardness；
In step 5）In, the film stripping and slicing, tangent line refer at 16 DEG C~25 DEG C of temperature, and relative humidity is 55~70%,
Full automatic glue cutting machine（51）On the Jiao Tuo after freezing is cut into blob of viscose, the blob of viscose after cutting neatly is placed in stainless (steel) wire wheeled litter
（511）On, net bed car is occupied, net bed car is emitted between the glue that dries in the air, it is stand-by；According to blob of viscose length by blob of viscose through cutting machine（52）Cut
Trace；
In step 6）In, between the glue that dries in the air（61）Temperature control is in 16~25 DEG C, relative humidity 55~70%；Production cycle：44
~62 days；Moisture≤15%；
In step 7）In, the sterile hot wet cloth refers to the sterile-cloth for 60 DEG C or so the water wetting boiled；
In step 8）In, the sterilizing refers in sterilizer（81）Interior ultra violet lamp sterilizing, temperature control is at 30 DEG C during sterilizing
~40 DEG C, sterilization time 30min；Through conveyer belt after sterilized（811）It is delivered to inner packing machine and dress is wrapped inside；The inner packing
Machine production environment is：Temperature is 18 DEG C~26 DEG C, and relative humidity is 55~65%.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710302507.6A CN106974270A (en) | 2017-05-03 | 2017-05-03 | A kind of new donkey-hide gelatin block production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710302507.6A CN106974270A (en) | 2017-05-03 | 2017-05-03 | A kind of new donkey-hide gelatin block production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106974270A true CN106974270A (en) | 2017-07-25 |
Family
ID=59341862
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710302507.6A Pending CN106974270A (en) | 2017-05-03 | 2017-05-03 | A kind of new donkey-hide gelatin block production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106974270A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107348500A (en) * | 2017-08-31 | 2017-11-17 | 湖南东健药业有限公司 | A kind of high grade of transparency deer horn glue prepares production line |
| CN107397214A (en) * | 2017-08-31 | 2017-11-28 | 湖南东健药业有限公司 | A kind of high grade of transparency donkey-hide gelatin prepares production line |
| CN107468710A (en) * | 2017-09-25 | 2017-12-15 | 东阿阿胶股份有限公司 | A kind of preparation method of high-quality donkey-hide gelatin |
| CN107536040A (en) * | 2017-08-31 | 2018-01-05 | 湖南东健药业有限公司 | A kind of high grade of transparency colla carapacis et plastri testudinis prepares production line |
| CN108042573A (en) * | 2017-12-29 | 2018-05-18 | 东阿阿胶股份有限公司 | A kind of method that liquid preparation raw material donkey-hide gelatin quickly removes floating |
| CN110698572A (en) * | 2019-10-25 | 2020-01-17 | 福建天源兴达生物科技有限公司 | Running water type agar production line |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102895587A (en) * | 2012-09-14 | 2013-01-30 | 山东福胶集团东阿镇阿胶有限公司 | Ginseng donkey-hide gelatin and preparation method thereof |
| CN105902570A (en) * | 2016-05-30 | 2016-08-31 | 山东东阿百年堂阿胶生物制品有限公司 | Blood amber natural colla corii asini piece and preparation technology thereof |
| CN205627118U (en) * | 2016-04-28 | 2016-10-12 | 山东鲁润阿胶药业有限公司 | Foam machine is carried to concentrated impurity of donkey -hide gelatin |
| CN206880009U (en) * | 2017-05-03 | 2018-01-16 | 山东东阿东盛阿胶产品科技开发有限公司 | A kind of new donkey-hide gelatin block production line |
-
2017
- 2017-05-03 CN CN201710302507.6A patent/CN106974270A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102895587A (en) * | 2012-09-14 | 2013-01-30 | 山东福胶集团东阿镇阿胶有限公司 | Ginseng donkey-hide gelatin and preparation method thereof |
| CN205627118U (en) * | 2016-04-28 | 2016-10-12 | 山东鲁润阿胶药业有限公司 | Foam machine is carried to concentrated impurity of donkey -hide gelatin |
| CN105902570A (en) * | 2016-05-30 | 2016-08-31 | 山东东阿百年堂阿胶生物制品有限公司 | Blood amber natural colla corii asini piece and preparation technology thereof |
| CN206880009U (en) * | 2017-05-03 | 2018-01-16 | 山东东阿东盛阿胶产品科技开发有限公司 | A kind of new donkey-hide gelatin block production line |
Non-Patent Citations (2)
| Title |
|---|
| 田聚成: "重视继承发扬 加强科学管理" * |
| 田聚成: "重视继承发扬 加强科学管理――山东东阿阿胶厂的管理经验" * |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107348500A (en) * | 2017-08-31 | 2017-11-17 | 湖南东健药业有限公司 | A kind of high grade of transparency deer horn glue prepares production line |
| CN107397214A (en) * | 2017-08-31 | 2017-11-28 | 湖南东健药业有限公司 | A kind of high grade of transparency donkey-hide gelatin prepares production line |
| CN107536040A (en) * | 2017-08-31 | 2018-01-05 | 湖南东健药业有限公司 | A kind of high grade of transparency colla carapacis et plastri testudinis prepares production line |
| CN107468710A (en) * | 2017-09-25 | 2017-12-15 | 东阿阿胶股份有限公司 | A kind of preparation method of high-quality donkey-hide gelatin |
| CN107468710B (en) * | 2017-09-25 | 2020-11-13 | 东阿阿胶股份有限公司 | Preparation method of high-quality donkey-hide gelatin |
| CN108042573A (en) * | 2017-12-29 | 2018-05-18 | 东阿阿胶股份有限公司 | A kind of method that liquid preparation raw material donkey-hide gelatin quickly removes floating |
| CN110698572A (en) * | 2019-10-25 | 2020-01-17 | 福建天源兴达生物科技有限公司 | Running water type agar production line |
| CN110698572B (en) * | 2019-10-25 | 2021-11-02 | 福建天源兴达生物科技有限公司 | Running water type agar production line |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106974270A (en) | A kind of new donkey-hide gelatin block production line | |
| CN100581392C (en) | Method for processing non-sulfur Chinese yam | |
| CN101560270B (en) | Chitin production method with energy-saving and emission-reduction | |
| CN101066147B (en) | Process of producing mango juice | |
| CN102972850A (en) | Biophysical method for removing endopleura of walnut | |
| CN105902570A (en) | Blood amber natural colla corii asini piece and preparation technology thereof | |
| CN103933101B (en) | Processing method of Bassia rapa L. extract | |
| CN107406284A (en) | Using mesh punching net dissolving pipe, main anilox roll manufacture method and be suitable for these electrotyping forming method | |
| CN206880009U (en) | A kind of new donkey-hide gelatin block production line | |
| CN106901356A (en) | A kind of donkey-hide gelatin production line | |
| KR101605836B1 (en) | Method for manufacturing black chokeberry extract | |
| CN105852161A (en) | Peeling method for fruits and vegetables | |
| CN103461466B (en) | Method for processing dehydrated cucumbers | |
| CN108991096B (en) | Persimmon peeling method and application of peeled persimmons | |
| CN106801355A (en) | A kind of bamboo wood autoclaving technique for reducing bamboo Kun losses | |
| CN106035615A (en) | Manufacturing method of canned honey preserved fructus aristolochiae | |
| CN204811860U (en) | High -quality clean vegetables system of processing | |
| CN105994803A (en) | Blood-cooling detox gardenia tea | |
| CN206824255U (en) | A kind of Pachyrhizua angulatus cleaning device | |
| CN206880011U (en) | A kind of donkey-hide gelatin production line | |
| CN101653166B (en) | Production method for quickly drying apricots in the sun | |
| RU2722034C1 (en) | Method for producing collagen-protein complex from animal skins | |
| CN108936495A (en) | A kind of processing technology of peach blossom scoliid honey | |
| CN107053395A (en) | That moulds rattan rattan shuffling product rattan does old technology | |
| CN106690161A (en) | Processing method of lysimachia cletheroides dried product |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170725 |
|
| RJ01 | Rejection of invention patent application after publication |