CN206880009U - A kind of new donkey-hide gelatin block production line - Google Patents
A kind of new donkey-hide gelatin block production line Download PDFInfo
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- CN206880009U CN206880009U CN201720476535.5U CN201720476535U CN206880009U CN 206880009 U CN206880009 U CN 206880009U CN 201720476535 U CN201720476535 U CN 201720476535U CN 206880009 U CN206880009 U CN 206880009U
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Abstract
The utility model is related to a kind of new donkey-hide gelatin block production line, including pretreatment unit, change skin filter, concentration carries foam device, device of gel, cuts glue thread cutter, the adhesive dispenser that dries in the air, Adhesive applying device, sterilizing and inner packing device, outer package device and control system；Pretreatment unit includes bubble skin pond, depilator and washing machine for fur；Changing skin filter includes autoclaving pot, filter；Concentration carries foam device and carries foam machine and shell and tube thickener including concentration；Device of gel is including between final set, cutting glue thread cutter includes full automatic glue cutting machine and cutting machine between initial set；The utility model configures comprehensive and reasonable, and using ball-type autoclaving pot and shell and tube thickener, automaticity is high, the time of shortening skin and concentration, accelerates speed of production, on the basis of product quality is ensured, improves production efficiency, reduce labour.
Description
Technical field
Food processing technology field is the utility model is related to, more particularly to a kind of new donkey-hide gelatin block production line.
Background technology
Donkey-hide gelatin is a kind of traditional medication of enriching blood, and is exactly good tonic from ancient times, have enrich blood, stop blooding, enriching yin, profit
Dry, blood-nourishing, it is antiabortive the effect of；It can be additionally used in blood deficiency chlorosis, dizziness palpitaition, dysphoria and insomnia, xeropulmonary cough；Existing donkey-hide gelatin block life
Production has artificial manufacturing procedure, and speed is slow, and output is small.
Utility model content
The utility model is the above-mentioned problem of solution, there is provided a kind of new donkey-hide gelatin block production line, it solves technology
The technical scheme of problem is：
A kind of new donkey-hide gelatin block production line, including pretreatment unit, change skin filter, concentration carries foam device, gel dress
Put, cut glue thread cutter, the adhesive dispenser that dries in the air, Adhesive applying device, sterilizing and inner packing device, outer package device and control system；It is described
Pretreatment unit includes bubble skin pond, depilator and washing machine for fur；Describedization skin filter includes autoclaving pot, filter, high
Pressure boiling pot bottom is provided with materail tube A and jet chimney A, and filter top is communicated with materail tube A, and bottom is connected with discharge nozzle
A；The concentration carries foam device and carries foam machine and shell and tube thickener including concentration, and the concentration, which is carried at the top of foam machine, Cleaning pipes B
With discharge nozzle A, bottom side is connected with jet chimney B, and opposite side is connected with condensing water conduit B and discharge nozzle B, on above-mentioned pipeline
Valve is communicated with, the shell and tube thickener top is connected with discharge nozzle B and Cleaning pipes C, and bottom side is connected with steam
Pipeline C, bottom are connected with condensing water conduit C and discharge nozzle C, valve are communicated with above-mentioned pipeline；The device of gel includes
Between initial set between final set, the glue thread cutter of cutting includes full automatic glue cutting machine and cutting machine, and full automatic glue cutting machine passes through net bed
Car is transported to cutting machine；The adhesive dispenser that dries in the air is including between the glue that dries in the air；The Adhesive applying device is included between rubber；The sterilizing and inner packing dress
Put and be connected including sterilizer and inner packing machine, sterilizer by conveyer belt with inner packing machine, the control system control filter,
Concentration carries between foam machine, initial set, between final set, full automatic glue cutting machine, cutting machine, sterilizer and inner packing machine；The device of gel, cut
Glue thread cutter, the adhesive dispenser that dries in the air, Adhesive applying device, sterilizing inner packing device are arranged in clean room.
Preferably, the autoclaving pot is ball-type autoclaving pot.
Preferably, gel box is disposed with the initial set, freezing frame is disposed between final set.
Preferably, the clean room is 300,000 grades of clean rooms.
The production method of donkey-hide gelatin block is made using a kind of new donkey-hide gelatin block production line described above, is comprised the following steps：
1）Pretreatment：Donkey hide is first picked into impurity elimination, after weighing, is placed in bubble skin pond and soaks, lost hair or feathers in depilator, then cut
Skin, skin is washed in washing machine for fur, skin of scalding；
2）Change skin filtering：2 HTHP skins and 2 filterings are carried out in autoclaving pot, precipitation, donkey-hide gelatin are made
Juice；
3）Concentrate, carry foam：By materail tube by the glue juice after filtering be transported to concentration carry in foam machine carry out concentration and evaporation carry
Foam, then be transported to shell and tube thickener and further concentrated, rock sugar, soybean oil, yellow rice wine are added, paste is boiled, by glue
It is transferred in gel box.
4）Gel：Glue case equipped with glue is delivered into the interior initial set of initial set, final set is carried out between final set, is condensed to suitable hard
Degree.
5）Cut glue tangent line：The glue after freezing is sticked together stripping and slicing, tangent line using full automatic glue cutting machine and cutting machine；
6）Dry in the air glue：The blob of viscose cut is dried between the glue that dries in the air；
7）Rubber：It is middle between rubber to wipe blob of viscose surface with sterile hot wet cloth；
8）Sterilizing, inner packing：After the blob of viscose wiped carries out ultraviolet radiation sterilization in sterilizer, inner packing is recycled
Dress is wrapped inside in machine；
9) outer packing, storage:Inner packing is fitted into outer packing, it is qualified to examine, storage；
The step 4）~step 8）Carried out in clean room.
Preferably, in step 1）In, donkey hide and water are added in bubble skin pond, immersion donkey hide 5~7 days, changes water 1~2 daily
Secondary, donkey hide soaks goes out pond to after cortex layering is obvious, color is white；The donkey hide soaked is put into depilator and lost hair or feathers, with scraper by donkey
Oil, meat on skin are wiped off；Cladding is cut into the skin bit that the length of side is about 40cm or so with dermatome, then skin bit is put into washing machine for fur
Middle rinse is no less than 5 hours, to cleaning, after washing the limpid no silt of the severe edema due to hypofunction of the spleen, is moved in autoclaving pot, by mark tare weight amount
0.5% adds sodium carbonate, by wet skin and water 1:0.5 ratio adds water；0.12~0.15MPa of steam pressure, temperature 70 C, keep
Micro-boiling is scalded skin 40 minutes；Then plus water is rinsed to washing the severe edema due to hypofunction of the spleen into neutrality；
In step 2）In, 2 HTHP skins and 2 filterings, refer to first timeization skin：Into autoclaving pot
By wet skin and water 1:0.6 ratio adds water, 0.12~0.18MPa of steam pressure, 115~125 DEG C of temperature, is incubated 7 hours, glue
120 mesh filters filter, and precipitate 12 hours；Second of change skin：Into autoclaving pot by wet skin and water 1:0.5 ratio adds
Water, 0.12~0.18MPa of steam pressure, 115~125 DEG C of temperature, 6 hours are incubated, release glue, the filtering of 120 mesh filters, sink
Form sediment 12 hours, obtain donkey hide glue, it is standby；
In step 3）In, in the concentration process, donkey hide glue by materail tube B is transported to concentration carried in foam machine and carry out
Concentration and evaporation, make foam in glue micro-boiling, after expiring on foam, with stainless steel scraper plate scraping foam gently, add suitable quantity of water to protect glue juice
Micro-boiling is held, with stainless steel scraper plate scraping foam gently, carries a foam within every 2 hours, is carried untill glue surface rises yellow thin foam,
Until stop carrying foam after glue juice is shinny；The glue that concentration is carried to foam is transported in shell and tube thickener, continues concentration and evaporation, glue shovel
When provoking glue appearance extension pearl, rock sugar is dissolved into liquid syrup with little water, added after 100 mesh screens in glue juice, successively
Soybean oil, yellow rice wine are added, evaporation, treats that glue JUICE CONCENTRATION boils paste, moisture stops concentration, by glue about in 26%-29%
It is transferred to and scribbles in advance in the special gel case of vegetable oil；
In step 4）In, the glue case equipped with glue is delivered in initial set, and make glue liquid surface keep level, temperature in glue case
At 2~7 DEG C, condensation takes off glue in 10~12 hours for control, Jiao Tuo is delivered between final set to be placed on freezing frame condensed, and temperature control exists
0~2 DEG C, condensation is to cutting glue hardness；
In step 5）In, the film stripping and slicing, tangent line, refer at 16 DEG C~25 DEG C of temperature, relative humidity be 55~
70%, the Jiao Tuo after freezing is cut into blob of viscose on full automatic glue cutting machine, the blob of viscose after cutting neatly is placed in stainless (steel) wire wheeled litter
On, net bed car is occupied, it is stand-by between net bed car is emitted on into the glue that dries in the air；According to blob of viscose length by blob of viscose through cutting machine cut channel；
In step 6）In, temperature control is at 16~25 DEG C between the glue that dries in the air, relative humidity 55~70%；Production cycle：44
~62 days；Moisture≤15%；
In step 7）In, the sterile hot wet cloth refers to the sterile-cloth for 60 DEG C or so the water wetting boiled；
In step 8）In, the sterilizing refers to that in sterilizer ultra violet lamp sterilizes, and temperature control is at 30 DEG C during sterilizing
~40 DEG C, sterilization time 30min；Inner packing machine is delivered to through conveyer belt dress is wrapped inside after sterilized；The inner packing machine life
Producing environment is：Temperature is 18 DEG C~26 DEG C, and relative humidity is 55~65%.
The utility model has the advantages that：
The utility model configures comprehensive and reasonable, and using ball-type autoclaving pot and shell and tube thickener, automaticity is high,
Shortening skin and the time of concentration, speed of production is accelerated, on the basis of product quality is ensured, improves production efficiency,
Reduce labour.
Brief description of the drawings
Fig. 1 is flow chart of the present utility model.
In figure：11. steeping skin pond, 12. depilators, 13. washing machine for furs, 21. autoclaving pots, 211. materail tube A, 212. steam
Steam pipe road A（212）, 22. filters, 221. discharge nozzle A, 31. concentrations carry foam machine, 311. Cleaning pipes B, 312. jet chimney B,
313. condensing water conduit B, 314. discharge nozzle B, 32. shell and tube thickeners, 321. Cleaning pipes C, 322. jet chimney C, 323.
Condensing water conduit C, 324. discharge nozzle C, between 41. initial sets, between 42. final set, 51. full automatic glue cutting machines, 511. net bed cars, 52. cut
Line machine, 61. dry in the air between glue, between 71. rubbers, 81. sterilizers, and 811. conveyer belts, 82. inner packing machines, 9. outer package devices.
Embodiment
The technical solution of the utility model will be clearly and completely described below.
A kind of new donkey-hide gelatin block production line, including pretreatment unit, change skin filter, concentration carries foam device, gel dress
Put, cut glue thread cutter, the adhesive dispenser that dries in the air, Adhesive applying device, sterilizing and inner packing device, outer package device 9 and control system；It is described
Pretreatment unit includes bubble skin pond 11, depilator 12 and washing machine for fur 13；Describedization skin filter includes autoclaving pot 21, mistake
Filter 22, the bottom of autoclaving pot 21 are provided with materail tube A211 and jet chimney A212, and the top of filter 22 is communicated with material
Pipe A211, bottom are connected with discharge nozzle A221；The concentration carries foam device and carries foam machine 31 and shell and tube thickener 32 including concentration,
The concentration, which carries the top of foam machine 31, Cleaning pipes B311 and discharge nozzle A221, and bottom side is connected with jet chimney B312, separately
Side is connected with condensing water conduit B313 and discharge nozzle B314, and valve, the shell and tube thickener are communicated with above-mentioned pipeline
32 tops are connected with discharge nozzle B314 and Cleaning pipes C321, and bottom side is connected with jet chimney C322, and bottom is connected with cold
Condensate pipeline C323 and discharge nozzle C324, valve is communicated with above-mentioned pipeline；The device of gel includes between initial set 41 and end
42 between solidifying, the glue thread cutter of cutting includes full automatic glue cutting machine 51 and cutting machine 52, and full automatic glue cutting machine 51 passes through net bed car
511 are transported to cutting machine 52；The adhesive dispenser that dries in the air is including 61 between the glue that dries in the air；The Adhesive applying device is included 71 between rubber；It is described sterilizing and
Inner packing device includes sterilizer 81 and inner packing machine 82, and sterilizer 81 is connected by conveyer belt 811 with inner packing machine 82, described
Control system control filter 22, concentration carry 42, full automatic glue cutting machine 51 between 41, final set between foam machine 31, initial set, cutting machine 52,
Sterilizer 81 and inner packing machine 82；The device of gel, cut glue thread cutter, the adhesive dispenser that dries in the air, Adhesive applying device, sterilizing inner packing dress
Put and be arranged in clean room.
Preferably, the autoclaving pot 21 is ball-type autoclaving pot.
Preferably, gel box is disposed with 41 between the initial set, 42 are disposed with freezing frame between final set.
Preferably, the clean room is 300,000 grades of clean rooms.
The production method of donkey-hide gelatin block is made using a kind of new donkey-hide gelatin block production line described above, is comprised the following steps：
1）Pretreatment：Donkey hide is first picked into impurity elimination, after weighing, is placed in bubble skin pond 11 and soaks, lost hair or feathers in depilator 12,
Skin is cut again, and skin is washed in washing machine for fur 13, skin of scalding；
2）Change skin filtering：2 HTHP skins and 2 filterings are carried out in autoclaving pot 21, precipitation, donkey hide are made
Glue juice；
3）Concentrate, carry foam：Glue juice after filtering is transported to by concentration by materail tube 221 carried and concentration steaming is carried out in foam machine 31
Hair carries foam, then is transported to shell and tube thickener 32 and is further concentrated, and adds rock sugar, soybean oil, yellow rice wine, boils paste,
Glue is transferred in gel box.
4）Gel：Glue case equipped with glue is delivered into initial set in 41 between initial set, 42 carry out final set between final set, condense to suitable
Suitable hardness.
5）Cut glue tangent line：The glue after freezing is sticked together stripping and slicing, tangent line using full automatic glue cutting machine 51 and cutting machine 52；
6）Dry in the air glue：The blob of viscose cut is dried in 61 between the glue that dries in the air；
7）Rubber：In 71 between rubber blob of viscose surface is wiped with sterile hot wet cloth；
8）Sterilizing, inner packing：After the blob of viscose wiped carries out ultraviolet radiation sterilization in sterilizer 81, interior wrap is recycled
Dress is wrapped inside in installation 82；
9) outer packing, storage:Inner packing is fitted into outer packing, it is qualified to examine, storage；
The step 4）~step 8）Carried out in clean room.
Preferably, in step 1）In, add donkey hide and water in bubble skin pond 11, immersion donkey hide 5~7 days, change daily water 1~
2 times, donkey hide soaks goes out pond to after cortex layering is obvious, color is white；The donkey hide soaked is put into depilator 12 and lost hair or feathers, will with scraper
Oil, meat on donkey hide are wiped off；Cladding is cut into the skin bit that the length of side is about 40cm or so with dermatome, then skin bit input is washed into skin
Rinse and be no less than 5 hours in machine 13, to cleaning, after washing the limpid no silt of the severe edema due to hypofunction of the spleen, be moved in autoclaving pot, by mark tare weight amount
0.5% add sodium carbonate, by wet skin and water 1:0.5 ratio adds water；0.12~0.15MPa of steam pressure, temperature 70 C, protect
Micro-boiling is held to scald skin 40 minutes；Then plus water is rinsed to washing the severe edema due to hypofunction of the spleen into neutrality；
Preferably, in step 2）In, 2 HTHP skins and 2 filterings, refer to first timeization skin：To high pressure
By wet skin and water 1 in digester:0.6 ratio adds water, 0.12~0.18MPa of steam pressure, 115~125 DEG C of temperature, insulation 7
Hour, the filtering of the mesh filter of glue 120, precipitate 12 hours；Second of change skin：Into autoclaving pot by wet skin and water 1:0.5
Ratio add water, steam pressure 0.12-0.18MPa, 115~125 DEG C of temperature, be incubated 6 hours, release glue, 120 mesh filters
Filtering, precipitate 12 hours, obtain donkey hide glue, it is standby；
In step 3）In, in the concentration process, donkey hide glue is transported to concentration by materail tube B221 and carries foam machine 31
Middle carry out concentration and evaporation, make foam in glue micro-boiling, after expiring on foam, with stainless steel scraper plate scraping foam gently, add suitable quantity of water to make
Glue juice keeps micro-boiling, with stainless steel scraper plate scraping foam gently, carries a foam within every 2 hours, carries to glue surface and rises Huang carefully
Untill foam, until stopping carrying foam after glue juice is shinny；The glue that concentration is carried to foam is transported in shell and tube thickener 32, continues to concentrate
Evaporation, when glue shovel provokes glue appearance extension pearl, rock sugar is dissolved into liquid syrup with little water, glue is added after 100 mesh screens
In juice, soybean oil, yellow rice wine are sequentially added, evaporates, treats that glue JUICE CONCENTRATION boils paste, moisture stops dense about in 26%-29%
Contracting, glue is transferred to and scribbled in advance in the special gel case of vegetable oil；
In step 4）In, the glue case equipped with glue is delivered in 41 between initial set, and make glue liquid surface keep level in glue case, temperature
At 2~7 DEG C, condensation takes off glue in 10~12 hours for degree control, Jiao Tuo is delivered between final set into 42 is placed on freezing frame and condense, temperature control
System is at 0~2 DEG C, and condensation is to cutting glue hardness；
In step 5）In, the film stripping and slicing, tangent line, refer at 16 DEG C~25 DEG C of temperature, relative humidity be 55~
70%, the Jiao Tuo after freezing is cut into blob of viscose on full automatic glue cutting machine 51, the blob of viscose after cutting neatly is placed in stainless steel net bed
On car 511, net bed car is occupied, it is stand-by between net bed car is emitted on into the glue that dries in the air；Blob of viscose is cut through cutting machine 52 according to blob of viscose length
Trace；
In step 6）In, 61 temperature controls are at 16~25 DEG C between the glue that dries in the air, relative humidity 55~70%；Production cycle：
44~62 days；Moisture≤15%；
In step 7）In, the sterile hot wet cloth refers to the sterile-cloth for 60 DEG C or so the water wetting boiled；
In step 8）In, the sterilizing refers to that in sterilizer 81 ultra violet lamp sterilizes, and temperature control is 30 during sterilizing
DEG C~40 DEG C, sterilization time 30min；Inner packing machine is delivered to through conveyer belt 811 dress is wrapped inside after sterilized；The inner packing
Machine production environment is：Temperature is 18 DEG C~26 DEG C, and relative humidity is 55~65%.
It is described above, the only preferable embodiment of the utility model, but the scope of protection of the utility model is not
This is confined to, any one skilled in the art can readily occur in the technical scope that the utility model discloses
Change or replacement, should all cover within the scope of protection of the utility model.
Claims (4)
1. a kind of new donkey-hide gelatin block production line, it is characterised in that carry foam dress including pretreatment unit, change skin filter, concentration
Put, device of gel, cut glue thread cutter, the adhesive dispenser that dries in the air, Adhesive applying device, sterilizing and inner packing device, outer package device（9）And control
System processed；The pretreatment unit includes bubble skin pond（11）, depilator（12）And washing machine for fur（13）；Describedization skin filter bag
Include autoclaving pot（21）, filter（22）, autoclaving pot（21）Bottom is provided with materail tube A（211）With jet chimney A
（212）, filter（22）Top is communicated with materail tube A（211）, bottom is connected with discharge nozzle A（221）；The concentration carries foam dress
Put and carry foam machine including concentration（31）With shell and tube thickener（32）, the concentration carries foam machine（31）Cleaning pipes B is arranged at top（311）
With discharge nozzle A（221）, bottom side is connected with jet chimney B（312）, opposite side is connected with condensing water conduit B（313）With go out
Expects pipe B（314）, valve, the shell and tube thickener are communicated with above-mentioned pipeline（32）Top is connected with discharge nozzle B（314）
With Cleaning pipes C（321）, bottom side is connected with jet chimney C（322）, bottom is connected with condensing water conduit C（323）With go out
Expects pipe C（324）, valve is communicated with above-mentioned pipeline；The device of gel is included between initial set（41）Between final set（42）, it is described
Cutting glue thread cutter includes full automatic glue cutting machine（51）And cutting machine（52）, full automatic glue cutting machine（51）Pass through net bed car（511）
It is transported to cutting machine（52）；The adhesive dispenser that dries in the air is including between the glue that dries in the air（61）；The Adhesive applying device is included between rubber（71）；The sterilizing
And inner packing device includes sterilizer（81）With inner packing machine（82）, sterilizer（81）Pass through conveyer belt（811）With inner packing machine
（82）Connection, the control system control filter（22）, concentration carry foam machine（31）, initial set between（41）, between final set（42）, it is complete from
Dynamic bale splitter（51）, cutting machine（52）, sterilizer（81）With inner packing machine（82）；The device of gel, cut glue thread cutter, dry in the air
Adhesive dispenser, Adhesive applying device, sterilizing inner packing device are arranged in clean room.
A kind of 2. new donkey-hide gelatin block production line according to claim 1, it is characterised in that：The autoclaving pot（21）
For ball-type autoclaving pot.
A kind of 3. new donkey-hide gelatin block production line according to claim 1, it is characterised in that：Between the initial set（41）Interior cloth
Gel box is equipped with, between final set（42）It is disposed with freezing frame.
4. a kind of new donkey-hide gelatin block production line according to claim 1, it is characterised in that the clean room is 300,000 grades net
Change room.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720476535.5U CN206880009U (en) | 2017-05-03 | 2017-05-03 | A kind of new donkey-hide gelatin block production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720476535.5U CN206880009U (en) | 2017-05-03 | 2017-05-03 | A kind of new donkey-hide gelatin block production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206880009U true CN206880009U (en) | 2018-01-16 |
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ID=61341302
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720476535.5U Active CN206880009U (en) | 2017-05-03 | 2017-05-03 | A kind of new donkey-hide gelatin block production line |
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| Country | Link |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106974270A (en) * | 2017-05-03 | 2017-07-25 | 山东东阿东盛阿胶产品科技开发有限公司 | A kind of new donkey-hide gelatin block production line |
| CN115474824A (en) * | 2021-06-16 | 2022-12-16 | 佛山市顺德区美的电热电器制造有限公司 | Control method and control system of cooking appliance and cooking appliance |
-
2017
- 2017-05-03 CN CN201720476535.5U patent/CN206880009U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106974270A (en) * | 2017-05-03 | 2017-07-25 | 山东东阿东盛阿胶产品科技开发有限公司 | A kind of new donkey-hide gelatin block production line |
| CN115474824A (en) * | 2021-06-16 | 2022-12-16 | 佛山市顺德区美的电热电器制造有限公司 | Control method and control system of cooking appliance and cooking appliance |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Novel colla corii asini block production line Effective date of registration: 20191211 Granted publication date: 20180116 Pledgee: Bank of Beijing Limited by Share Ltd Liaocheng branch Pledgor: Shandong Donga Dongsheng E-Jiao Products Technology Development Co., Ltd. Registration number: Y2019980000997 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20220415 Granted publication date: 20180116 Pledgee: Bank of Beijing Limited by Share Ltd. Liaocheng branch Pledgor: SHANDONG DONGA DONGSHENG AJIAO PRODUCT TECHNOLOGY DEVELOPMENT CO.,LTD. Registration number: Y2019980000997 |