CN106901356A - A kind of donkey-hide gelatin production line - Google Patents
A kind of donkey-hide gelatin production line Download PDFInfo
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- CN106901356A CN106901356A CN201710302530.5A CN201710302530A CN106901356A CN 106901356 A CN106901356 A CN 106901356A CN 201710302530 A CN201710302530 A CN 201710302530A CN 106901356 A CN106901356 A CN 106901356A
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- foam
- machine
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- 108010010803 Gelatin Proteins 0.000 title claims abstract description 33
- 239000008273 gelatin Substances 0.000 title claims abstract description 33
- 229920000159 gelatin Polymers 0.000 title claims abstract description 33
- 235000019322 gelatine Nutrition 0.000 title claims abstract description 33
- 235000011852 gelatine desserts Nutrition 0.000 title claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 239000003292 glue Substances 0.000 claims abstract description 119
- 239000006260 foam Substances 0.000 claims abstract description 48
- 238000005520 cutting process Methods 0.000 claims abstract description 43
- 238000012856 packing Methods 0.000 claims abstract description 39
- 230000001954 sterilising effect Effects 0.000 claims abstract description 27
- 239000000499 gel Substances 0.000 claims abstract description 21
- 239000000853 adhesive Substances 0.000 claims abstract description 20
- 230000001070 adhesive effect Effects 0.000 claims abstract description 20
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims abstract description 13
- 239000010931 gold Substances 0.000 claims abstract description 13
- 229910052737 gold Inorganic materials 0.000 claims abstract description 13
- 238000005406 washing Methods 0.000 claims abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 52
- 241000283074 Equus asinus Species 0.000 claims description 24
- 235000011389 fruit/vegetable juice Nutrition 0.000 claims description 24
- 229920000297 Rayon Polymers 0.000 claims description 21
- 238000004140 cleaning Methods 0.000 claims description 18
- 238000009835 boiling Methods 0.000 claims description 14
- 238000001914 filtration Methods 0.000 claims description 12
- 238000007710 freezing Methods 0.000 claims description 12
- 230000008014 freezing Effects 0.000 claims description 12
- 238000001802 infusion Methods 0.000 claims description 12
- 229920001971 elastomer Polymers 0.000 claims description 11
- 239000005060 rubber Substances 0.000 claims description 11
- 238000009833 condensation Methods 0.000 claims description 10
- 230000005494 condensation Effects 0.000 claims description 10
- 239000004744 fabric Substances 0.000 claims description 9
- 239000007788 liquid Substances 0.000 claims description 7
- 206010030113 Oedema Diseases 0.000 claims description 6
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 6
- 239000003921 oil Substances 0.000 claims description 6
- 235000019198 oils Nutrition 0.000 claims description 6
- 235000019991 rice wine Nutrition 0.000 claims description 6
- 238000007790 scraping Methods 0.000 claims description 6
- 235000012424 soybean oil Nutrition 0.000 claims description 6
- 239000003549 soybean oil Substances 0.000 claims description 6
- 210000000952 spleen Anatomy 0.000 claims description 6
- 239000010935 stainless steel Substances 0.000 claims description 6
- 229910001220 stainless steel Inorganic materials 0.000 claims description 6
- 238000004659 sterilization and disinfection Methods 0.000 claims description 6
- 238000003860 storage Methods 0.000 claims description 6
- 238000001704 evaporation Methods 0.000 claims description 5
- 230000008020 evaporation Effects 0.000 claims description 5
- 238000007654 immersion Methods 0.000 claims description 5
- 239000011435 rock Substances 0.000 claims description 5
- 235000008504 concentrate Nutrition 0.000 claims description 4
- 239000012141 concentrate Substances 0.000 claims description 4
- 229910052738 indium Inorganic materials 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 206010053615 Thermal burn Diseases 0.000 claims description 3
- 229910001069 Ti alloy Inorganic materials 0.000 claims description 3
- 238000005253 cladding Methods 0.000 claims description 3
- 230000008030 elimination Effects 0.000 claims description 3
- 238000003379 elimination reaction Methods 0.000 claims description 3
- 239000012535 impurity Substances 0.000 claims description 3
- 235000013372 meat Nutrition 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 3
- 238000001556 precipitation Methods 0.000 claims description 3
- 230000005855 radiation Effects 0.000 claims description 3
- 230000000630 rising effect Effects 0.000 claims description 3
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 239000006188 syrup Substances 0.000 claims description 3
- 235000020357 syrup Nutrition 0.000 claims description 3
- 235000015112 vegetable and seed oil Nutrition 0.000 claims description 3
- 239000008158 vegetable oil Substances 0.000 claims description 3
- 238000005303 weighing Methods 0.000 claims description 3
- 238000009736 wetting Methods 0.000 claims description 3
- 238000004080 punching Methods 0.000 claims 1
- 238000010025 steaming Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 4
- 230000000844 anti-bacterial effect Effects 0.000 abstract description 2
- 239000002260 anti-inflammatory agent Substances 0.000 abstract description 2
- 230000001741 anti-phlogistic effect Effects 0.000 abstract description 2
- 230000007797 corrosion Effects 0.000 abstract description 2
- 238000005260 corrosion Methods 0.000 abstract description 2
- 238000002834 transmittance Methods 0.000 abstract description 2
- 239000008280 blood Substances 0.000 description 3
- 210000004369 blood Anatomy 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000011010 flushing procedure Methods 0.000 description 2
- 239000002932 luster Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 206010011224 Cough Diseases 0.000 description 1
- 206010013954 Dysphoria Diseases 0.000 description 1
- 208000013738 Sleep Initiation and Maintenance disease Diseases 0.000 description 1
- 230000003796 beauty Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 208000002173 dizziness Diseases 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 208000006278 hypochromic anemia Diseases 0.000 description 1
- 206010022437 insomnia Diseases 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 210000005036 nerve Anatomy 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 230000001256 tonic effect Effects 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Landscapes
- Apparatus For Disinfection Or Sterilisation (AREA)
Abstract
The present invention relates to a kind of donkey-hide gelatin production line, including pretreatment unit, change skin filter, concentration and carry foam device, device of gel, cut glue thread cutter, the adhesive dispenser that dries in the air, Adhesive applying device, sterilizing and inner packing device, outer package device and control system；The pretreatment unit includes bubble skin pond, shaving frame and washing machine for fur；Describedization skin filter includes open tank cooker, filter；The concentration carries foam device and carries foam machine including concentration；The device of gel is including and between final set, the glue thread cutter of cutting includes full automatic glue cutting machine and cutting machine, and full automatic glue cutting machine is transported to cutting machine by net bed car between initial set；The line configuration comprehensive and reasonable of donkey-hide gelatin is made using the present invention, changes skin operation using gold digester carrying out skin, pot is corrosion-resistant, good stability, the effect with bactericidal antiphlogistic, and glue bright, good transmittance can be made to lift the product quality of donkey-hide gelatin.
Description
Technical field
The present invention relates to food processing technology field, more particularly to a kind of donkey-hide gelatin production line.
Background technology
Donkey-hide gelatin is a kind of traditional medication of enriching blood, and is exactly from ancient times good tonic, with enriching blood, stop blooding, enriching yin, moisturize,
Blood-nourishing, antiabortive effect；Can be additionally used in blood deficiency chlorosis, dizziness palpitaition, dysphoria and insomnia, xeropulmonary cough；Existing donkey-hide gelatin producer
The donkey-hide gelatin of formula production, color and luster is more dim, and light transmittance is bad.
The content of the invention
The present invention is the above-mentioned problem of solution, there is provided a kind of donkey-hide gelatin production line, its technology for solving technical problem
Scheme is：
A kind of donkey-hide gelatin production line, including pretreatment unit, change skin filter, concentration and carry foam device, device of gel, cut glue tangent line
Device, the adhesive dispenser that dries in the air, Adhesive applying device, sterilizing and inner packing device, outer package device and control system；The pretreatment unit bag
Include bubble skin pond, shaving frame and washing machine for fur；Describedization skin filter includes open tank cooker, filter, the connection of filter top
There is feed pipe, bottom is connected with materail tube；The concentration carries foam device and carries foam machine including concentration, and concentration carries foam machine top cleaning
Pipeline and materail tube, bottom side are connected with jet chimney, and opposite side is connected with condensing water conduit and discharge nozzle, the material
Valve is communicated with pipe, feed pipe, cleaning pipeline, jet chimney, condensing water conduit and discharge nozzle；The device of gel includes
Between initial set and between final set, the glue thread cutter of cutting includes full automatic glue cutting machine and cutting machine, and full automatic glue cutting machine passes through net bed
Car is transported to cutting machine；The adhesive dispenser that dries in the air is including between the glue that dries in the air；Between the Adhesive applying device includes rubber；The sterilizing and inner packing dress
Put including sterilizer and inner packing machine, sterilizer is connected by conveyer belt with inner packing machine, the control system control filter,
Concentration is carried between foam machine, initial set, between final set, full automatic glue cutting machine, cutting machine, sterilizer and inner packing machine；The device of gel, cut
Glue thread cutter, the adhesive dispenser that dries in the air, Adhesive applying device, sterilizing inner packing device are arranged in clean room.
Preferably, the open tank cooker is gold digester.
Preferably, interior being disposed between gel box, final set of the initial set is disposed with freezing frame.
Preferably, the valve on the materail tube, feed pipe, cleaning pipeline and discharge nozzle is butterfly valve.
Preferably, the valve on the materail tube, feed pipe, cleaning pipeline and discharge nozzle is magnetic valve.
Preferably, the valve on the condensing water conduit is drain valve.
Preferably, the valve on the jet chimney is electric steam valve.
Preferably, the clean room is 300,000 grades of clean rooms.
A kind of donkey-hide gelatin production line described above makes the production method of donkey-hide gelatin, comprises the following steps：
1）Pretreatment：Donkey hide is first picked into impurity elimination, after weighing, is placed in bubble skin pond and is soaked, the shaving on shaving frame, then skin is cut,
Skin is washed in washing machine for fur, skin of scalding；
2）Change skin filtering：Carry out 3 normal temperature and pressures in open tank cooker to extract and 3 filterings, precipitation separates skin oil, system
Obtain donkey-hide gelatin juice；
3）Concentrate, carry foam：The glue juice after filtering is transported to during concentration carries foam machine by materail tube carry out concentration and evaporation, adds ice
Sugar, soybean oil, yellow rice wine, boil paste, and glue is transferred in gel box.
4）Gel：The glue case that will be equipped with glue delivers to the interior initial set of initial set, carries out final set between final set, and condensation is to suitable hard
Degree.
5）Cut glue tangent line：The glue after freezing is sticked together stripping and slicing, tangent line using full automatic glue cutting machine and cutting machine；
6）Dry in the air glue：The blob of viscose that will be cut between the glue that dries in the air dries；
7）Rubber：Middle aseptic hot wet cloth wipes blob of viscose surface between rubber；
8）Sterilizing, inner packing：After the blob of viscose for having wiped carries out ultraviolet radiation sterilization in sterilizer, inner packing machine is recycled to enter
Row inner packing；
9) external packing, storage:Inner packing is fitted into external packing, it is qualified to check, storage；
The step 4）~step 8）Carried out in clean room.
Preferably, in step 1）In, add donkey hide and water, immersion donkey hide 5~7 days to change water 1~2 daily in bubble skin pond
It is secondary, donkey hide soak to cortex layering substantially, color it is white after go out pond；The donkey hide that will be soaked, is placed on shaving frame, with grainer by donkey hide
On hair and oil, meat wipe off；Cladding is cut into the length of side about skin bit of 40cm or so with knife, then by skin bit input washing machine for fur
Rinse and be no less than 5 hours, to cleaning, wash the severe edema due to hypofunction of the spleen it is limpid without silt after, be moved in the titanium alloy of cleaning pot, by mark tare weight amount
0.5% adds sodium carbonate, by wet skin and water 1:0.5 ratio adds water；Firewood makes a fire, and about 70 DEG C of big fire to temperature goes to small fire, protects
Micro-boiling is held to scald skin 40 minutes；Then flushing is added water to washing the severe edema due to hypofunction of the spleen into neutrality；
In step 2）In, 3 normal temperature and pressure skins and 3 times filtering, refer to first timeization skin：It is wet to being pressed in gold digester
Skin and water 1:0.6 ratio adds water, big fire infusion to seethe with excitement after change small fire infusion about 24 hours, with filter glue juice filter to
It is standby in another mouthful of gold digester；Change skin second：To in pot by wet skin and water 1:0.5 ratio adds water, and continues after boiling
Infusion about 6 hours, filters glue juice standby with filter；Third timeization skin：To in pot by wet skin and water 1:0.5 ratio adds water,
Continue infusion about 2 hours after boiling, glue juice is filtered with filter, obtain donkey hide glue, it is standby；
In step 3）In, in the concentration process, donkey hide glue is transported to during concentration carries foam machine by materail tube and is concentrated
Evaporation, makes foam in glue micro-boiling, after expiring on foam, glue is kept micro- with stainless steel scraper plate scraping foam gently, plus suitable quantity of water
Boiling, with stainless steel scraper plate scraping foam gently, carries a foam in every 2 hours, carries rising yellow thin foam to glue surface, until
Stop carrying foam after glue juice is shinny, continue to evaporate；Rock sugar is dissolved into liquid syrup with little water, after 100 mesh screens at addition
In the glue juice managed, soybean oil, yellow rice wine are sequentially added, evaporated, treat that glue JUICE CONCENTRATION boils paste, moisture is about in 26%-29%
When, stop concentration, glue is transferred to and is scribbled in the special gel case of vegetable oil in advance；
In step 4）In, will be equipped with the glue case of glue, to deliver to initial set interior, and makes glue liquid surface holding level, temperature control in glue case
At 2~7 DEG C, condensation takes off glue in 10~12 hours, is placed between Jiao Tuo is delivered into final set on freezing frame and condensed, and temperature control is 0~2
DEG C, condensation is to cutting glue hardness；
In step 5）In, the film stripping and slicing, tangent line refer to that at 16 DEG C~25 DEG C of temperature, relative humidity is 55~70%,
The Jiao Tuo after freezing is cut into the blob of viscose that size is 9.6cm × 4.1cm on full automatic glue cutting machine, the blob of viscose after cutting neatly is put
On stainless (steel) wire wheeled litter, net bed car is occupied, it is stand-by between net bed car is emitted on into the glue that dries in the air；According to blob of viscose length by blob of viscose through cutting
Line machine is equally divided into 5 parts, makes 4 road cut channels；
In step 6）In, temperature control is in 16~25 DEG C, relative humidity 55~70% between the glue that dries in the air；Production cycle：44~62
My god；Moisture≤15%；
In step 7）In, the aseptic hot wet cloth refers to the sterile-cloth of 60 DEG C or so the water wetting boiled；
In step 8）In, the sterilizing refers to the ultra violet lamp sterilizing in sterilizer, and temperature control is 30 DEG C~40 during sterilizing
DEG C, sterilization time 30 minutes；The inner packing machine, refers to film 30g/ pieces, and temperature is 18 DEG C~26 DEG C, relative humidity is 55~
65%。
The invention has the advantages that：
The line configuration comprehensive and reasonable of donkey-hide gelatin is made using the present invention, changes skin operation using gold open tank cooker
Skin, because pot is gold, the characteristics of gold has high temperature resistant, corrosion-resistant, good stability, the effect with bactericidal antiphlogistic, also
Calm the nerves, the effect of beauty, or a kind of inert metal, with very strong oxidation resistant characteristic；Glue bright, printing opacity can be made
Spend, the donkey-hide gelatin color and luster made is limpid, and transparency is good, can lift the product quality of donkey-hide gelatin.
Brief description of the drawings
Fig. 1 is flow chart of the invention.
In figure：11. bubble skin ponds, 12. shaving framves, 13. washing machine for furs, 21. open tank cookers, 22. filters, 221. materials
Pipe, 222. feed pipes, 31. concentrations carry foam machine, 311. cleaning pipelines, 312. jet chimneys, 313. condensing water conduits, 314. dischargings
Pipe, between 41. initial sets, between 42. final set, 51. full automatic glue cutting machines, 511. net bed cars, 52. cutting machines, 61. dry in the air between glue, 71. rubbers
Between, 81. sterilizers, 811. conveyer belts, 82. inner packing machines, 9. outer package device.
Specific embodiment
Technical scheme will be clearly and completely described below.
A kind of donkey-hide gelatin production line, it is characterised in that carry foam device including pretreatment unit, change skin filter, concentration, coagulate
Adhesive dispenser, cut glue thread cutter, the adhesive dispenser that dries in the air, Adhesive applying device, sterilizing and inner packing device, outer package device 9 and control system；
The pretreatment unit includes bubble skin pond 11, shaving frame 12 and washing machine for fur 13；Describedization skin filter includes open tank cooker
21st, filter 22, the top of filter 22 is communicated with feed pipe 222, and bottom is connected with materail tube 221；The concentration carries foam device
Foam machine 31 is carried including concentration, concentration carries the top of foam machine 31 cleaning pipeline 311 and materail tube 221, and bottom side is connected with steam
Pipeline 312, opposite side is connected with condensing water conduit 313 and discharge nozzle 314, the materail tube 221, feed pipe 222, cleaning pipeline
311st, it is communicated with valve on jet chimney 312, condensing water conduit 313 and discharge nozzle 314；Between the device of gel includes initial set
42 between 41 and final set, the glue thread cutter of cutting includes full automatic glue cutting machine 51 and cutting machine 52, and full automatic glue cutting machine 51 passes through
Net bed car 511 is transported to cutting machine 52；The adhesive dispenser that dries in the air is including 61 between the glue that dries in the air；The Adhesive applying device is included 71 between rubber；It is described
Sterilizing and inner packing device include sterilizer 81 and inner packing machine 82, and sterilizer 81 is connected by conveyer belt 811 with inner packing machine 82
Connect, control system control filter 22, concentration carry between foam machine 31, initial set 42, full automatic glue cutting machine 51 between 41, final set, cut
Line machine 52, sterilizer 81 and inner packing machine 82；The device of gel, cut glue thread cutter, the adhesive dispenser that dries in the air, Adhesive applying device, sterilizing
Inner packing device is arranged in clean room.
Preferably, the open tank cooker 21 is gold digester.
Preferably, gel box is disposed with 41 between the initial set, 42 are disposed with freezing frame between final set.
Preferably, the valve on the materail tube 221, feed pipe 222, cleaning pipeline 311 and discharge nozzle 314 is butterfly valve.
Preferably, the valve on the materail tube 221, feed pipe 222, cleaning pipeline 311 and discharge nozzle 314 is electromagnetism
Valve.
Preferably, the valve on the condensing water conduit 313 is drain valve.
Preferably, the valve on the jet chimney 312 is electric steam valve.
Preferably, the clean room is 300,000 grades of clean rooms.
A kind of donkey-hide gelatin production line described above makes the production method of donkey-hide gelatin, comprises the following steps：
1）Pretreatment：Donkey hide is first picked into impurity elimination, after weighing, immersion in bubble skin pond 11, the shaving on shaving frame is placed in, then cut
Skin, skin is washed in washing machine for fur 13, skin of scalding；
2）Change skin filtering：Carry out 3 normal temperature and pressures in open tank cooker 21 to extract and 3 filterings, precipitation separates skin oil,
Donkey-hide gelatin juice is obtained；
3）Concentrate, carry foam：The glue juice after filtering is transported to during concentration carries foam machine 31 by materail tube 221 carry out concentration and evaporation,
Rock sugar, soybean oil, yellow rice wine are added, paste is boiled, glue is transferred in gel box.
4）Gel：The glue case that will be equipped with glue delivers to initial set in 41 between initial set, and 42 carry out final set between final set, and condensation is to suitable
Suitable hardness.
5）Cut glue tangent line：The glue after freezing is sticked together stripping and slicing, tangent line using full automatic glue cutting machine 51 and cutting machine 52；
6）Dry in the air glue：The blob of viscose that will be cut in 61 between the glue that dries in the air dries；
7）Rubber：In 71 between rubber blob of viscose surface is wiped with aseptic hot wet cloth；
8）Sterilizing, inner packing：After the blob of viscose for having wiped carries out ultraviolet radiation sterilization in sterilizer 81, inner packing machine is recycled
（82）It is wrapped inside dress；
9) external packing, storage:Inner packing is fitted into external packing, it is qualified to check, storage；
The step 4）~step 8）Carried out in clean room.
Preferably, in step 1）In, add donkey hide and water in bubble skin pond 11, immersion donkey hide 5~7 days, change daily water 1~
2 times, donkey hide soak to cortex layering substantially, color it is white after go out pond；The donkey hide that will be soaked, is placed on shaving frame, with grainer by donkey
Hair and oil on skin, meat are wiped off；Cladding is cut into the length of side about skin bit of 40cm or so with knife, then skin bit is put into washing machine for fur
It is middle rinse be no less than 5 hours, to clean, wash the severe edema due to hypofunction of the spleen it is limpid without silt after, be moved to cleaning titanium alloy pot in, by mark tare weight amount
0.5% addition sodium carbonate, by wet skin and water 1:0.5 ratio adds water；Firewood makes a fire, and about 70 DEG C of big fire to temperature goes to small fire,
Micro-boiling is kept to scald skin 40 minutes；Then flushing is added water to washing the severe edema due to hypofunction of the spleen into neutrality；
In step 2）In, 3 normal temperature and pressure skins and 3 times filtering, refer to first timeization skin：It is wet to being pressed in gold digester
Skin and water 1:0.6 ratio adds water, and big fire infusion changes small fire infusion about 24 hours to after seething with excitement, and glue juice is filtered with filter 22
It is standby in another mouthful of gold digester；Change skin second：To in pot by wet skin and water 1:0.5 ratio adds water, and seethes with excitement follow-up
Continuous infusion about 6 hours, crosses filter glue juice standby with filter 22；Third timeization skin：To in pot by wet skin and water 1:0.5 ratio adds
Water, continues infusion about 2 hours after boiling, use filter（22）Filter glue juice is crossed, donkey hide glue is obtained, it is standby；
In step 3）In, in the concentration process, donkey hide glue is transported to during concentration carries foam machine 31 by materail tube 221 to be carried out
Concentration and evaporation, makes foam in glue micro-boiling, after expiring on foam, glue is protected with stainless steel scraper plate scraping foam gently, plus suitable quantity of water
Micro-boiling is held, with stainless steel scraper plate scraping foam gently, a foam is carried within every 2 hours, carried rising yellow thin foam to glue surface,
Until stopping carrying foam after glue juice is shinny, continue to evaporate；Rock sugar is dissolved into liquid syrup with little water, is added after 100 mesh screens
Enter in the glue juice handled well, sequentially add soybean oil, yellow rice wine, evaporate, treat that glue JUICE CONCENTRATION boils paste, moisture is about in 26%-
When 29%, stop concentration, glue is transferred to and is scribbled in the special gel case of vegetable oil in advance；
In step 4）In, the glue case that will be equipped with glue is delivered in 41 between initial set, and makes glue liquid surface holding level, temperature control in glue case
At 2-7 DEG C, condensation takes off glue in 10-12 hour to system, and Jiao Tuo is delivered between final set into 42 is placed on condensation on freezing frame, and temperature control is in 0-
2 DEG C, condensation is to cutting glue hardness；
In step 5）In, the film stripping and slicing, tangent line refer to that at 16 DEG C~25 DEG C of temperature, relative humidity is 55~70%,
The Jiao Tuo after freezing is cut into the blob of viscose that size is 9.6cm × 4.1cm on full automatic glue cutting machine 51, the blob of viscose after cutting neatly is put
It is placed on stainless (steel) wire wheeled litter 511, occupies net bed car, it is stand-by between net bed car is emitted on into the glue that dries in the air；According to blob of viscose length by blob of viscose
5 parts are equally divided into through cutting machine 52,4 road cut channels are made；
In step 6）In, between the glue that dries in the air（61）Temperature control is in 16~25 DEG C, relative humidity 55~70%；Production cycle：44
~62 days；Moisture≤15%；
In step 7）In, the aseptic hot wet cloth refers to the sterile-cloth of 60 DEG C or so the water wetting boiled；
In step 8）In, the sterilizing refers in sterilizer（81）Interior ultra violet lamp sterilizing, temperature control is at 30 DEG C during sterilizing
~40 DEG C, sterilization time 30min；The inner packing machine, refers to film 30g/ pieces, and temperature is 18 DEG C~26 DEG C, and relative humidity is
55~65%.
The above, the only present invention preferably specific embodiment, but protection scope of the present invention is not limited thereto,
Any one skilled in the art the invention discloses technical scope in, the change or replacement that can be readily occurred in,
Should all be included within the scope of the present invention.
Claims (10)
1. a kind of donkey-hide gelatin production line, it is characterised in that including pretreatment unit, change skin filter, concentration and carry foam device, gel
Device, cut glue thread cutter, the adhesive dispenser that dries in the air, Adhesive applying device, sterilizing and inner packing device, outer package device（9）And control system；
The pretreatment unit includes bubble skin pond（11）, shaving frame（12）And washing machine for fur（13）；Describedization skin filter includes normal pressure
Digester（21）, filter（22）, filter（22）Top is communicated with feed pipe（222）, bottom is connected with materail tube（221）；
The concentration carries foam device and carries foam machine including concentration（31）, concentrate and carry foam machine（31）Cleaning pipeline is arranged at top（311）And materail tube
（221）, bottom side is connected with jet chimney（312）, opposite side is connected with condensing water conduit（313）And discharge nozzle（314）, institute
State materail tube（221）, feed pipe（222）, cleaning pipeline（311）, jet chimney（312）, condensing water conduit（313）And discharge nozzle
（314）On be communicated with valve；Between the device of gel includes initial set（41）And between final set（42）, it is described to cut Jiao Qiexianzhuanzhibao
Include full automatic glue cutting machine（51）And cutting machine（52）, full automatic glue cutting machine（51）By net bed car（511）It is transported to cutting machine（52）；
The adhesive dispenser that dries in the air is including between the glue that dries in the air（61）；Between the Adhesive applying device includes rubber（71）；The sterilizing and inner packing device bag
Include sterilizer（81）With inner packing machine（82）, sterilizer（81）By conveyer belt（811）With inner packing machine（82）Connection, the control
System processed controls filter（22）, concentration carry foam machine（31）, initial set between（41）, between final set（42）, full automatic glue cutting machine（51）, cut
Line machine（52）, sterilizer（81）With inner packing machine（82）；The device of gel, cut glue thread cutter, the adhesive dispenser that dries in the air, rubber dress
Put, the inner packing device that sterilizes is arranged in clean room.
2. a kind of donkey-hide gelatin production line according to claim 1, it is characterised in that：The open tank cooker（21）It is gold
Digester.
3. a kind of donkey-hide gelatin production line according to claim 1, it is characterised in that：Between the initial set（41）Inside it is disposed with solidifying
Glue case, between final set（42）It is disposed with freezing frame.
4. a kind of donkey-hide gelatin production line according to claim 1, it is characterised in that：The materail tube（221）, feed pipe
（222）, cleaning pipeline（311）And discharge nozzle（314）On valve be butterfly valve.
5. a kind of donkey-hide gelatin production line according to claim 1, it is characterised in that：The materail tube（221）, feed pipe
（222）, cleaning pipeline（311）And discharge nozzle（314）On valve be magnetic valve.
6. a kind of donkey-hide gelatin production line according to claim 1, it is characterised in that：The condensing water conduit（313）On
Valve is drain valve.
7. a kind of donkey-hide gelatin production line according to claim 1, it is characterised in that：The jet chimney（312）On valve
Door is electric steam valve.
8. a kind of donkey-hide gelatin production line according to claim 1, it is characterised in that the clean room is 300,000 grades of clean rooms.
9. a kind of donkey-hide gelatin production line any one of a kind of utilization claim 1-8 makes the production method of donkey-hide gelatin, and it is special
Levy and be, comprise the following steps：
1）Pretreatment：Donkey hide is first picked into impurity elimination, after weighing, bubble skin pond is placed in（11）Interior immersion, the shaving on shaving frame, then cut
Skin, in washing machine for fur（13）In wash skin, skin of scalding；
2）Change skin filtering：In open tank cooker（21）In carry out 3 normal temperature and pressures and extract and 3 filterings, precipitation, by skin oil
From prepared donkey-hide gelatin juice；
3）Concentrate, carry foam：By materail tube（221）Glue juice after filtering is transported to concentration and carries foam machine（31）In carry out concentration steaming
Hair, adds rock sugar, soybean oil, yellow rice wine, boils paste, and glue is transferred in gel box；
4）Gel：Will be equipped with glue glue case deliver to initial set between（41）Interior initial set, between final set（42）Carry out final set, condensation is to suitable
Suitable hardness；
5）Cut glue tangent line：Using full automatic glue cutting machine（51）And cutting machine（52）Glue after freezing is sticked together stripping and slicing, tangent line；
6）Dry in the air glue：Between the glue that dries in the air（61）The middle blob of viscose that will be cut dries；
7）Rubber：Between rubber（71）Middle aseptic hot wet cloth wipes blob of viscose surface；
8）Sterilizing, inner packing：The blob of viscose for having wiped is in sterilizer（81）In carry out ultraviolet radiation sterilization after, recycle inner packing
Machine（82）It is wrapped inside dress；
9) external packing, storage:Inner packing is fitted into external packing, it is qualified to check, storage；
The step 4）~step 8）Carried out in clean room.
10. it is according to claim 9 make donkey-hide gelatin production method, it is characterised in that in step 1）In, in bubble skin pond
（11）It is middle to add donkey hide and water, immersion donkey hide 5~7 days to change water daily 1~2 time, donkey hide soak to cortex layering substantially, color it is white
After go out pond；The donkey hide that will be soaked, is placed on shaving frame, is wiped off the hair and oil on donkey hide, meat with grainer；Cladding is cut with knife
The length of side about skin bit of 40cm or so is cut into, then is no less than being rinsed in skin bit input washing machine for fur 5 hours, to cleaning, wash the severe edema due to hypofunction of the spleen
It is limpid without silt after, be moved in the titanium alloy of cleaning pot, by 0.5% addition sodium carbonate of mark tare weight amount, by wet skin and water 1:
0.5 ratio adds water；Firewood makes a fire, and about 70 DEG C of big fire to temperature goes to small fire, keeps micro-boiling to scald skin 40 minutes；Then add water punching
It is washed till the severe edema due to hypofunction of the spleen into neutrality；
In step 2）In, 3 normal temperature and pressure skins and 3 times filtering, refer to first timeization skin：It is wet to being pressed in gold digester
Skin and water 1:0.6 ratio adds water, and big fire infusion changes small fire infusion about 24 hours to after seething with excitement, and uses filter（22）Glue juice mistake
It is standby in filter to another mouthful of gold digester；Change skin second：To in pot by wet skin and water 1:0.5 ratio adds water, after boiling
Continue infusion about 6 hours, use filter（22）Cross filter glue juice standby；Third timeization skin：To in pot by wet skin and water 1:0.5 ratio
Example is added water, and infusion about 2 hours is continued after boiling, uses filter（22）Filter glue juice is crossed, donkey hide glue is obtained, it is standby；
In step 3）In, in the concentration process, donkey hide glue is passed through into materail tube（221）It is transported to concentration and carries foam machine（31）In
Concentration and evaporation is carried out, makes foam in glue micro-boiling, after expiring on foam, glue is made with stainless steel scraper plate scraping foam gently, plus suitable quantity of water
Liquid keeps micro-boiling, with stainless steel scraper plate scraping foam gently, carries a foam within every 2 hours, carries to glue surface and rising Huang Ximo
Untill, until stopping carrying foam after glue juice is shinny, continue to evaporate；Rock sugar is dissolved into liquid syrup with little water, through 100 mesh screens
Add afterwards in the glue juice handled well, sequentially add soybean oil, yellow rice wine, evaporate, treat that glue JUICE CONCENTRATION boils paste, moisture about exists
During 26%-29%, stop concentration, glue is transferred to and is scribbled in the special gel case of vegetable oil in advance；
In step 4）In, will be equipped with glue glue case deliver to initial set between（41）It is interior, and make glue liquid surface holding level, temperature in glue case
At 2-7 DEG C, condensation takes off glue in 10-12 hours, between Jiao Tuo is delivered into final set for control（42）It is placed on freezing frame and condenses, temperature control
At 0-2 DEG C, condensation is to cutting glue hardness；
In step 5）In, the film stripping and slicing, tangent line refer to that at 16 DEG C~25 DEG C of temperature, relative humidity is 55~70%,
Full automatic glue cutting machine（51）On the Jiao Tuo after freezing is cut into the blob of viscose that size is 9.6cm × 4.1cm, the blob of viscose after cutting is neat
It is placed in stainless (steel) wire wheeled litter（511）On, net bed car is occupied, it is stand-by between net bed car is emitted on into the glue that dries in the air；Will according to blob of viscose length
Blob of viscose is through cutting machine（52）5 parts are equally divided into, 4 road cut channels are made；
In step 6）In, between the glue that dries in the air（61）Temperature control is in 16~25 DEG C, relative humidity 55~70%；Production cycle：44
~62 days；Moisture≤15%；
In step 7）In, the aseptic hot wet cloth refers to the sterile-cloth of 60 DEG C or so the water wetting boiled；
In step 8）In, the sterilizing refers in sterilizer（81）Interior ultra violet lamp sterilizing, temperature control is at 30 DEG C during sterilizing
~40 DEG C, sterilization time 30min；The inner packing machine, refers to film 30g/ pieces, and temperature is 18 DEG C~26 DEG C, and relative humidity is
55~65%.
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| CN107397214A (en) * | 2017-08-31 | 2017-11-28 | 湖南东健药业有限公司 | A kind of high grade of transparency donkey-hide gelatin prepares production line |
| CN110698572A (en) * | 2019-10-25 | 2020-01-17 | 福建天源兴达生物科技有限公司 | Running water type agar production line |
| CN110732292A (en) * | 2019-10-25 | 2020-01-31 | 福建天源兴达生物科技有限公司 | automatic filler cooling system of kind of agar |
| CN112826834A (en) * | 2020-12-23 | 2021-05-25 | 河南省通润堂生物科技有限公司 | Preparation process of edible donkey-hide gelatin for enriching blood |
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