CN105038966A - Peeled sunflower seed oil production technology - Google Patents

Peeled sunflower seed oil production technology Download PDF

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Publication number
CN105038966A
CN105038966A CN201510480656.2A CN201510480656A CN105038966A CN 105038966 A CN105038966 A CN 105038966A CN 201510480656 A CN201510480656 A CN 201510480656A CN 105038966 A CN105038966 A CN 105038966A
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China
Prior art keywords
sunflower seed
seed oil
sunflower
oil
oil production
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CN201510480656.2A
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Chinese (zh)
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不公告发明人
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Cha Guangsheng
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Cha Guangsheng
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Priority to CN201510480656.2A priority Critical patent/CN105038966A/en
Publication of CN105038966A publication Critical patent/CN105038966A/en
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  • Fats And Perfumes (AREA)
  • Edible Oils And Fats (AREA)
  • Coloring Foods And Improving Nutritive Qualities (AREA)

Abstract

The invention provides a peeled sunflower seed oil production technology. The peeled sunflower seed oil production technology is characterized by sequentially comprising the following steps that firstly, sunflower seeds are aired; secondly, the sunflower seed kernels processed in the first step are added to boiled water, a water gun is used for leading cool clear water to wash the sunflower seed kernels in a jacketed kettle, attached peel is removed, and operation is repeated many times; thirdly, the sunflower seed kernels processed in the second step are steamed through a steamer; fourthly, the sunflower seed kernels processed in the third step are pressurized through a hydraulic machine to generate crude oil; fifthly, filtered sunflower seed oil is subjected to hyperfiltration; sixthly, ultraviolet radiation is conducted; seventhly, low-temperature vacuum bumping is conducted to remove the fishy smell. The peeled sunflower seed oil smells fragrant, is unique in flavor, can be widely applied to cooking various food and dishes and has high nutritive value and healthcare and maintaining effects, the high anti-oxidative active ingredients are ensured, and the peeled sunflower seed oil production technology is especially suitable for being popularized in the technical field of small-batch special oil production.

Description

Decortication sunflower seed oil production technique
Technical field
The present invention relates to a kind of method of producing the sunflower seed oil of decortication, art, biological and new medical technology, modern agricultural technology, agricultural-food intensive processing and modern accumulating: agriculture and forestry product and extraordinary enhance productivity are processed.
Background technology
Sunflower seed oil is the grease obtained from composite family sunflower seeds, and color is golden yellow, clear, smell delicate fragrance, has abundant nutritive value.It contains the unsaturated fatty acids of the needed by human such as a large amount of linolic acid, can promote regeneration and the growth of human body cell, protection skin health, and can reduce cholesterol alluvial in blood, is a kind of high-grade nutrient oil.Sunflower seed oil contains the multiple materials useful to the mankind such as sterol, VITAMIN, linolic acid, and wherein natural tocopherol level content in all main plant oil is the highest; And linoleic acid content can reach about 70%.Sunflower seed oil can reduce cholesterol in serum level, reduces triglyceride levels, has the effect reduced blood pressure.Also containing many vitamin A and carotene in sunflower seed oil, there is treatment nyctalopia, the effect of the concentration of preventing cancer, reduction serum cholesterol.It contains the unsaturated fatty acids of the needed by human such as a large amount of linolic acid, can promote regeneration and the growth of human body cell, and protection skin health, and can reduce cholesterol alluvial in blood, because of but a kind of high-grade nutrient is oily.Can also improve the body and culature, promote longevity.Further, sunflower seed oil light transparent, culinary art time can retain whole food local flavor, its smoke point is also very high, can exempt the harm of oil smoke to human body.But, be that raw material is prepared a kind of edible fat production working method and also do not studied with sunflower seeds.
summary of the invention
The object of the present invention is to provide the decortication sunflower seed oil production method of a kind of easy, nutritive value and health care, rational technology.
Technical scheme of the present invention is achieved in that and comprises the steps:
A, airing is carried out to sunflower seeds, control water ratio 3%-5%;
B, the polly seed nucleole of A, process is added in the boiling water of temperature 90-100 DEG C, amount of water be the 4-10 of polly seed nucleole amount doubly, soaks after 3-5 minute and hot water is discharged, draw the raspberry in cool clear water flushing jacketed kettle with hydraulic giant, remove attached skin; Repeated multiple times;
C, use food steamer to steam 10min the polly seed nucleole of B, process, improve the fragrance of sunflower seed oil and oil yield;
D, the polly seed nucleole hydropress of C, process is added extrusion crude oil; Polly seed nucleole is made cake and puts into hydropress, often squeeze and throw cake 20-25 block, every block is about 4-6kg, equably pressurized hydraulic low pressure, when making pressure be pressed onto 110-120MPa, low pressure is transferred to high pressure, and uniform pressurization is to during 280-300MPa, during squeezing, can not be too fast, in order to avoid cake slag oozes out;
E, hyperfiltration remove lipoxygenase, select the hyperfiltration film of molecular weight cut-off 80-120kD, carry out hyperfiltration process to the sunflower seed oil after filtering;
F, uv irradiating, the sunflower seed oil after filtration flows through the irradiating unit that ultraviolet lamp is settled in top, and irradiation dose is 300-400J/m2, and irradiation time is 10-20 second;
G, cryogenic vacuum bumping remove fishy smell, and uv irradiating kills the sunflower seed oil after enzyme, is heated to 50-70 DEG C, for subsequent use; Open the heating unit of vacuum tank, in tank, temperature maintains 80-90 DEG C, start vacuum pump, the absolute pressure in vacuum tank drops to below 400Pa, opens feed valve, suck the sunflower seed oil heated, make the hot sunflower seed oil moment bumping entered, remove fishy smell, control inlet amount, keep feed temperature 80-90 DEG C in vacuum tank, absolute pressure is no more than 400Pa; After charging, operational condition is constant, continues process 5-10min.
Compared with prior art the inventive method tool has the following advantages: (1) the invention provides a kind of minimizing technology of sunflower seeds underwear, production for high-quality sunflower seed oil provides High quality processing raw material, facilitate the technical progress of sunflower seeds secondary industry, improve added value of product; (2) the present invention is different from seed benevolence chemical constitution according to the underwear of sunflower seeds, shrinks and with speed of expansion different principle, the seed benevolence of sunflower seeds is separated with underwear under suddenly cold and hot condition, makes sunflower seeds underwear, seed benevolence separately by roll differential fragmentation and wind-force; (3) polly seed nucleole uses food steamer to steam 10min by the present invention, improves fragrance and the oil yield of sunflower seed oil; (4) the present invention utilizes physical cold Technology in Pressing, make there is no organic solvent residual in product, the crude oil color and luster that cold press simultaneously goes out is more shallow than traditional hot moulding sunflower seed oil, do not need through coming unstuck, alkali refining, decolouring, deodorization process, thus the loss such as natural nutrition VE is few, and also not producing the objectionable impuritiess such as trans fatty acid provides; (5) the present invention utilizes ultra micro membrane filtration technique, eliminates in sunflower seed oil storage process and causes rotten biotic factor; Oxygenase in sunflower seed oil, in storage process, the double bond fracture in the unsaturated fatty acids in catalyzed oxidation sunflower seed oil, produces the smell substances such as aldehyde ketone and produces, and sunflower seed oil is gone bad; Tradition hot moulding utilizes high temperature to make oxygenase deactivation; Solvent extraction method is in refining process, make oxygenase inactivation; Technique of the present invention is without heat denatured process, also do not carry out refining, and adopt ultra micro membrane filtration technique, the lipoxygenase in ultrafiltration removing sunflower seeds, eliminate in sunflower seed oil storage process and cause rotten biotic factor, and the clarity simultaneously added; (5) the present invention utilizes uv irradiating technology, kills the activity of fatty oxygenase do not removed completely in hyperfiltration process, and destroys the structure of remaining aflatoxin further, reaches the object eliminated further.In order to ensure the circulation of ultrafiltration, the ultra-filtration membrane of the 80-120KD selected in technique, can remove most lipoxygenase, but can not remove completely.Remaining lipoxygenase, utilizes the uv irradiating process of low dosage, both can ensure that the quality of oil is not suffered a loss, can reduce again residual fat oxygenase further active, ensure the storage of oil.Meanwhile, utilize the wavelength of UV-light short, energy is large, when being irradiated to body surface, is easily subsequently absorbed in the material, becomes the interior energy of material, destroys the characteristic of the chemical bond of material molecule, reduces the aflatoxin content in sunflower seed oil further; (6) the present invention utilizes low-flash bumping technology, removes the peculiar smell in sunflower seeds grease; Peculiar smell in sunflower seed oil derives from low molecule aldehydes in sunflower seeds and free fatty acids; Tradition hot moulding technique and extraction technique, utilize heat treated and refining process, eliminate peculiar smell; Present invention process avoids the heating that is harmful to and refining treatment, utilize high vacuum low-flash technology, under sunflower seed oil being heated to the temperature of 50-70 DEG C, under being exposed to high vacuum condition immediately, make the unexpected bumping of sunflower seed oil, the aldehyde material letones of rapid removal wherein in peculiar smell, and produce the free fatty acids of peculiar smell, and ensure that nutritive substance loss is wherein little; (6) in the high-quality grease that the present invention produces, because be rich in the natural antioxidantss such as natural VE, do not need in grease storage process additionally to add oxidation inhibitor.
The invention provides the sunflower seed oil production method of decortication of a kind of easy, nutritive value and health care, rational technology, can produce for short run special oil and technical support is provided, be suitable for promoting in edible fat production technical field.
Embodiment
A kind of sunflower seed oil production technique of decortication:
A, airing is carried out to polly seed nucleole, control water ratio 4%;
B, added by polly seed nucleole to be peeled in the boiling water of temperature 95 DEG C, amount of water is 9 times of polly seed nucleole amount, soaks after 4 minutes and is discharged by hot water, draws cool clear water and rinses raspberry in jacketed kettle, remove attached skin with hydraulic giant; Repeated multiple times;
C, food steamer is used by polly seed nucleole to steam 10min;
D, polly seed nucleole hydropress is added extrusion crude oil;
Polly seed nucleole is made cake and puts into hydropress, often squeeze and throw cake 23 pieces, every block is about 5kg, equably pressurized hydraulic low pressure, when making pressure to 115MPa, low pressure is transferred to high pressure, uniform pressurization to during 285MPa, during squeezing, can not too soon, in order to avoid cake slag oozes out;
E, select the hyperfiltration film of suitable molecular weight cut-off 110kD, hyperfiltration process being carried out to grease, removing lipoxygenase wherein, when not adding oxidation inhibitor, the preservation period of oil can be extended; Filter after crude oil precipitation 36h, obtain processed oil;
F, uv irradiating, the sunflower seed oil after filtration flows through the irradiating unit that ultraviolet lamp is settled in top, and irradiation dose is 356J/m2, and irradiation time is 16 seconds;
G, cryogenic vacuum bumping remove fishy smell, and uv irradiating kills the sunflower seed oil after enzyme, are heated to 65 DEG C, for subsequent use; Open the heating unit of vacuum tank, in tank, temperature maintains 86 DEG C, start vacuum pump, the absolute pressure in vacuum tank drops to below 400Pa, opens feed valve, suck the sunflower seed oil heated, make the hot sunflower seed oil moment bumping entered, remove fishy smell, control inlet amount, keep feed temperature 86 DEG C in vacuum tank, absolute pressure is no more than 400Pa; After charging, operational condition is constant, continues process 8min.
The present invention can be used for special oil and produces, and is applicable to nutritive value and health care's edible fat production, accomplishes pollution-free, less energy-consumption.

Claims (1)

1. produce a working method for decortication sunflower seed oil, it is characterized in that comprising the steps:
A, airing is carried out to sunflower seeds, control water ratio 3%-5%;
B, the polly seed nucleole of A, process is added in the boiling water of temperature 90-100 DEG C, amount of water be the 4-10 of polly seed nucleole amount doubly, soaks after 3-5 minute and hot water is discharged, draw the polly seed nucleole in cool clear water flushing jacketed kettle with hydraulic giant, remove attached skin; Repeated multiple times;
C, use food steamer to steam 10min the polly seed nucleole of B, process, improve the fragrance of sunflower seed oil and oil yield;
D, the polly seed nucleole hydropress of C, process is added extrusion crude oil; Polly seed nucleole is made cake and puts into hydropress, often squeeze and throw cake 20-25 block, every block is about 4-6kg, equably pressurized hydraulic low pressure, when making pressure be pressed onto 110-120MPa, low pressure is transferred to high pressure, and uniform pressurization is to during 280-300MPa, during squeezing, can not be too fast, in order to avoid cake slag oozes out;
E, hyperfiltration remove lipoxygenase, select the hyperfiltration film of molecular weight cut-off 80-120kD, carry out hyperfiltration process to the sunflower seed oil after filtering;
F, uv irradiating, the sunflower seed oil after filtration flows through the irradiating unit that ultraviolet lamp is settled in top, and irradiation dose is 300-400J/m2, and irradiation time is 10-20 second;
G, cryogenic vacuum bumping remove fishy smell, and uv irradiating kills the sunflower seed oil after enzyme, is heated to 50-70 DEG C, for subsequent use; Open the heating unit of vacuum tank, in tank, temperature maintains 80-90 DEG C, start vacuum pump, the absolute pressure in vacuum tank drops to below 400Pa, opens feed valve, suck the sunflower seed oil heated, make the hot raspberry seed oil moment bumping entered, remove fishy smell, control inlet amount, keep feed temperature 80-90 DEG C in vacuum tank, absolute pressure is no more than 400Pa; After charging, operational condition is constant, continues process 5-10min.
CN201510480656.2A 2015-08-09 2015-08-09 Peeled sunflower seed oil production technology Pending CN105038966A (en)

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CN201510480656.2A CN105038966A (en) 2015-08-09 2015-08-09 Peeled sunflower seed oil production technology

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Application Number Priority Date Filing Date Title
CN201510480656.2A CN105038966A (en) 2015-08-09 2015-08-09 Peeled sunflower seed oil production technology

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CN105038966A true CN105038966A (en) 2015-11-11

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107047973A (en) * 2017-04-10 2017-08-18 山东玉皇粮油食品有限公司 The processing method of sunflower oil and its application of discarded object
CN107603732A (en) * 2017-04-12 2018-01-19 山东玉皇粮油食品有限公司 A kind of process for refining of sunflower oil
CZ309573B6 (en) * 2022-02-11 2023-04-19 Farmet a.s Oilseed processing method and oilseed processing equipment

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107047973A (en) * 2017-04-10 2017-08-18 山东玉皇粮油食品有限公司 The processing method of sunflower oil and its application of discarded object
CN107603732A (en) * 2017-04-12 2018-01-19 山东玉皇粮油食品有限公司 A kind of process for refining of sunflower oil
CZ309573B6 (en) * 2022-02-11 2023-04-19 Farmet a.s Oilseed processing method and oilseed processing equipment

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