CN106147996A - Oleum Helianthi and production technology thereof - Google Patents
Oleum Helianthi and production technology thereof Download PDFInfo
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- CN106147996A CN106147996A CN201510141336.4A CN201510141336A CN106147996A CN 106147996 A CN106147996 A CN 106147996A CN 201510141336 A CN201510141336 A CN 201510141336A CN 106147996 A CN106147996 A CN 106147996A
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- helianthi
- oleum helianthi
- oleum
- semen
- hyperfiltration
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Abstract
The present invention provides a kind of Oleum Helianthi and production technology thereof, it is characterised in that the most according to the following steps: A, Semen Helianthi is carried out dry in the sun；B, it is sent to cold preservation 16-18 hour in freezer；After taking-up, dry in being sent to tunnel type drying room；Repeated multiple times；C, hot sunflower seed is put in disintegrating machine and broken to remove clothing, the Semen Helianthi of skin must be removed；D, Semen Helianthi uses food steamer steam 10min, improve the fragrance of Oleum Helianthi and oil yield；E, Semen Helianthi hydraulic press is added extrusion crude oil；F, hyperfiltration removing lipoxidase, carry out hyperfiltration process to the Oleum Helianthi after filtering；G, ultra-vioket radiation；H, cryogenic vacuum bumping removing fishy smell,.Oleum Helianthi abnormal smells from the patient giving off a strong fragrance of the present invention, unique flavor, be widely portable to cook various food and dish, has better nutritivity and is worth and health care's effect, it is ensured that high anti-oxidation active component, is particularly suitable for promoting in small lot special oil production technical field.
Description
Technical field
The present invention relates to a kind of method producing Oleum Helianthi, art: two, biological and new medical technology, (seven) Modern Agriculture
Industry technology, 4, agricultural product intensive processing and modern accumulating: agriculture and forestry product and extraordinary resource increment processing.
Background technology
Oleum Helianthi contains the multiple materials useful to the mankind such as sterol, vitamin, linoleic acid, fatty acid in Oleum Helianthi
Constitute because of the impact of weather conditions, the Oleum Helianthi that cold district produces is containing oleic acid about 15%, linoleic acid about 70%；Temperature
The Oleum Helianthi that warm area produces is containing oleic acid about 65%, linoleic acid about 20%.The human consumption of Oleum Helianthi leads 96.5%,
It contains abundant linoleic acid, significantly reduces cholesterol, prevents sclerosis of blood vessels and the effect of prevention coronary heart disease.It addition, sunflower
In seed oil, the content of a tocopherol that physiologically active is the strongest is than general plant innage.And linoleic acid content and content of vitamin E
Ratio compare equilibrium, it is simple to absorption of human body utilize.So, Oleum Helianthi is that nutritive value is the highest, is of value to health
Excellent edible oil.
Oleum Helianthi 90% is unsaturated fatty acid, and its Linoleic acid accounts for about 66%, and possibly together with vitamin E, plant is solid
The nutritional labelings such as alcohol, phospholipid, carotene.Oleum Helianthi, containing more vitamin E, is possible to prevent unsaturated fatty acid at body
Interior undue oxidation, helps lend some impetus to the activity of blood capillary, improves blood circulation, thus prevent arteriosclerosis and other blood vessel diseases
Sick.The linoleic acid that Oleum Helianthi contains is the fatty acid of needed by human, and it constitutes the basis of various cells, has regulation the oldest
Metabolism, maintenance blood pressure balance, the effect of reduction Blood Cholesterol.Oleum Helianthi contains pohytol and the phospholipid of trace, and these are 2 years old
Planting material can prevent serum cholesterol from raising.The carotene that Oleum Helianthi contains can change into vitamin A after being absorbed by the body,
It can prevent the disease such as nyctalopia, xerosis cutis, and has antitumaous effect.Meanwhile, Oleum Helianthi light transparent, culinary art time
Can retain wholefood local flavor, its smoke point is the highest, can exempt the oil smoke harm to human body.
At present Oleum Helianthi product is primarily present following security hidden trouble:
1, the unsafe factor that extraction technique is brought, what the production of current Oleum Helianthi was commonly used is mechanization degree
The extraction technique high, oil yield is high, the Oleum Helianthi that this technique produces has a following potential safety hazard: 1) problem of solvent residual:
During immersion oil, will use a large amount of organic solvent, in finished product Oleum Glycines, the organic solvent of residual has certain harm to health；2)
Refining process produces harmful substance: the Oleum Helianthi that extraction goes out is referred to as crude oil, containing the impurity of volume, it is impossible to directly eat,
Need after degumming, alkali refining, decolouring, deodorize, just can become edible Oleum Helianthi；Refining process can produce unwholesome
Trans fatty acid and the precursor of noxious substance chloropropyl alcohol；3) refining process makes natural nutrition loss serious: contain in sunflower seed
Abundant natural nutrition health-care components: lecithin, VE, sterol etc.；Refine processing makes the nutrient substance loss of these preciousnesses sternly
Weight, after sunflower seed oil and fat refining, has become a kind of high heat almost without what nutritive value, high-energy cooking oil；4) after refine
Oleum Helianthi in natural VE (strongly natural inhibitor) loss serious, in order to ensure that Oleum Helianthi does not aoxidizes in storage process
Rotten, need extra interpolation antigen oxidation additive.
2, the problem that conventional press technique exists, traditional Oleum Helianthi squeezing process, although avoid problem of solvent residual, but,
In order to eliminate the abnormal flavour in product, increase oil yield, first sunflower seed is processed through heat denatured.High-temperature heating treatment, not only makes certain herbaceous plants with big flowers
Unsaturated fatty acid in flower seed, the heat loss such as VE, and make that the crude oil color squeezed out is deep, impurity is many, it is also necessary to through degumming,
After alkali refining, decolouring, deodorize, just can become edible Oleum Helianthi.So, the nutrition such as unsaturated fatty acid, VE, lecithin are still brought to become
Divide and destroy seriously, and generation chloropropyl alcohol precursor, trans fatty acid etc. may endanger the problems such as healthy material, and extra interpolation antioxidant.
Summary of the invention
It is an object of the invention to provide the Oleum Helianthi production method of a kind of simplicity, nutritive value and health care, rational technology.
The technical scheme is that and be achieved in that, comprise the steps:
A, sunflower seed is carried out dry in the sun, control moisture content 3%-5%；
B, being sent to cold preservation 16-18 hour in freezer, temperature of ice house is-25--20 DEG C；After taking-up, it is sent in tunnel type drying room
Drying, baking room temperature is 50-60 DEG C, and the time is 5-6 hour；Repeated multiple times；
C, hot sunflower seed is put in disintegrating machine and broken to remove clothing, then proceed in seeds processing cart, make underwear separate with seed core under wind-force effect,
Must remove the Semen Helianthi of skin, membrane-removing rate is more than 82%；
D, Semen Helianthi uses food steamer steam 10min, improve the fragrance of Oleum Helianthi and oil yield；
E, Semen Helianthi hydraulic press is added extrusion crude oil；Semen Helianthi is made cake and puts into hydraulic press, often squeeze and throw cake 20-25 block, often
Block about 4-6kg, equably pressurized hydraulic low pressure, when making pressure be pressed onto 110-120MPa, low pressure is transferred to high pressure, uniform pressurization arrives
Till during 280-300MPa, during squeezing, it is impossible to too fast, in order to avoid cake slag oozes out；
F, hyperfiltration removing lipoxidase, select the hyperfiltration film of molecular cut off 80-120kD, enter the Oleum Helianthi after filtering
Row hyperfiltration processes；
G, ultra-vioket radiation, the irradiation unit by uviol lamp disposed above of the Oleum Helianthi flowing after filtration, exposure dose is 300-400J/m2,
Irradiation time is the 10-20 second；
H, cryogenic vacuum bumping removing fishy smell, ultra-vioket radiation kills the Oleum Helianthi after enzyme, is heated to 50-70 DEG C, standby；Open vacuum
The heater of tank, in tank, temperature maintains 80-90 DEG C, starts vacuum pump, and the absolute pressure in vacuum tank drops to below 400Pa, opens
Inlet valve, sucks the Oleum Helianthi heated, and makes the hot Oleum Glycines moment bumping of entrance, removes fishy smell, controls inlet amount, in keeping vacuum tank
Feed temperature 80-90 DEG C, absolute pressure is less than 400Pa；After charging, operating condition is constant, continues with 5-10min,.
Compared with prior art the inventive method has the advantage that (1) present invention provides the minimizing technology of a kind of sunflower seed underwear, for height
The production of quality Oleum Helianthi provides High quality processing raw material, promotes the technological progress of sunflower seed secondary industry, improves added value of product；
(2) present invention is different from seed core chemical composition according to the underwear of sunflower seed, shrinks and make with speed of expansion different principle under the conditions of suddenly cold and hot
The seed core of sunflower seed separates with underwear, and wind-force broken by roll differential makes sunflower seed underwear, seed core separately, and membrane-removing rate reaches more than 82%；
(3) Semen Helianthi is used food steamer to steam 10min by the present invention, improves fragrance and the oil yield of Oleum Helianthi；(4) present invention utilizes physical cold to squeeze
Technology so that do not have organic solvent residual in product, the crude oil color and luster that cold pressing simultaneously goes out is more shallow than traditional hot moulding Oleum Helianthi, it is not necessary to through degumming,
Alkali refining, decolouring, deodorize process, thus the loss such as natural nutrition VE is few, and the most not producing the harmful substances such as trans fatty acid provides；(5) this
The bright ultra micro membrane filtration technique that utilizes, eliminates in Oleum Helianthi storage process and causes rotten biological factor；Oxygenase in Oleum Helianthi, in storage
During, the double bond fracture in unsaturated fatty acid in catalysis oxidation Oleum Helianthi, produce the smell substances such as aldehyde ketone and produce, make Oleum Helianthi become
Matter；Tradition hot moulding is to utilize high temperature to make oxygenase deactivation；Solvent extraction method, is to make oxygenase inactivate in refining process；The present invention
Technique process without heat denatured, the most do not carry out refine, and use ultra micro membrane filtration technique, ultrafiltration removes the lipoxidase in sunflower seed,
Eliminate and Oleum Helianthi storage process causes rotten biological factor, and the clarity simultaneously added；(5) present invention utilizes ultra-vioket radiation
Technology, kills the activity of fatty oxygenase that is not completely removed during hyperfiltration processes, and destroys the structure of the aflatoxin of remaining further,
Reach the purpose eliminated further.In order to ensure the circulation of ultrafiltration, the ultrafilter membrane of the 80-120KD selected in technique, can remove most
Lipoxidase, but can not completely remove.Remaining lipoxidase, utilizes the ultra-vioket radiation of low dosage to process, and both can ensure that the matter of oil
Amount is not suffered a loss, and can reduce again residual fat oxygenase activity further, it is ensured that the storage of oil.Meanwhile, the wavelength utilizing ultraviolet light is short, energy
Amount is big, when being irradiated to body surface, is easily subsequently absorbed in the material, and becomes the interior energy of material, destroys the characteristic of the chemical bond of material molecule, drops further
Aflatoxin content in low Oleum Helianthi；(6) present invention utilizes low-flash bumping technology, removes the abnormal flavour in sunflower seed oils and fats；Sunflower
Abnormal flavour in seed oil derives from the low molecule aldehydes in sunflower seed and free fatty；Tradition hot moulding technique and extraction technique, utilize at heating
Reason and refining process, eliminate abnormal flavour；Present invention process avoids heating and the refining treatment being harmful to, and utilizes fine vacuum low-flash technology, by certain herbaceous plants with big flowers
Flower seed oil is heated at a temperature of 50-70 DEG C, is exposed to immediately under high vacuum condition so that the unexpected bumping of Oleum Helianthi, remove rapidly wherein in
The aldehyde material letones of abnormal flavour, and produce the free fatty of abnormal flavour, and ensure nutrient substance therein loss seldom；(6) this
In the bright high-quality oils and fats produced, because rich in Natural antioxidants such as natural VEs, oils and fats storage process need not additionally add antioxidant.
The present invention provides the Oleum Helianthi production method of a kind of simplicity, nutritive value and health care, rational technology, it is possible to for small lot special oil
Produce and technical support is provided, be suitable to promote in edible fat production technical field.
Detailed description of the invention
A kind of Oleum Helianthi production technology:
A, Semen Helianthi is carried out dry in the sun, control moisture content 4%；
B, being sent to cold preservation 17 hours in freezer, temperature of ice house is-24 DEG C；After taking-up, it is sent to tunnel
Drying in formula baking room, baking room temperature is 55 DEG C, and the time is 5 hours；3 times repeatedly；
C, hot sunflower seed is put in disintegrating machine and broken to remove clothing, then proceed in seeds processing cart, make underwear separate with seed core under wind-force effect,
Must remove the Semen Helianthi of skin, membrane-removing rate is 89%；
D, Semen Helianthi is used food steamer steam 10min；
E, Semen Helianthi hydraulic press is added extrusion crude oil；
Semen Helianthi is made cake and puts into hydraulic press, often squeeze throw cake 23 pieces, every piece of about 5kg, equably pressurized hydraulic low pressure, make pressure
During to 115MPa, low pressure is transferred to high pressure, during uniform pressurization to 285MPa, during squeezing, it is impossible to too fast, in order to avoid cake slag oozes out；
F, select the hyperfiltration film of suitable molecular cut off 80-120kD, oils and fats is carried out hyperfiltration process, removes fat oxygen therein
Synthase, in the case of without antioxidant, can extend the storage life of oil；Filter after crude oil precipitation 36h, obtain product oil；
G, ultra-vioket radiation, the irradiation unit by uviol lamp disposed above of the Oleum Helianthi flowing after filtration, exposure dose is 300-400J/m2,
Irradiation time is the 10-20 second；
H, cryogenic vacuum bumping removing fishy smell, ultra-vioket radiation kills the Oleum Helianthi after enzyme, is heated to 65 DEG C, standby；Open the heating of vacuum tank
Device, in tank, temperature maintains 86 DEG C, starts vacuum pump, and the absolute pressure in vacuum tank drops to below 400Pa, opens inlet valve,
Suck the Oleum Helianthi heated, make the hot Oleum Glycines moment bumping of entrance, remove fishy smell, control inlet amount, keep feed liquid temperature in vacuum tank
Spending 86 DEG C, absolute pressure is less than 400Pa；After charging, operating condition is constant, continues with 5-10min,.
The present invention can be used for special oil and produces, it is adaptable to nutritive value and health care's edible fat production, accomplishes pollution-free, low energy consumption.
Claims (1)
1. the processing method producing Oleum Helianthi, it is characterised in that comprise the steps:
A, sunflower seed is carried out dry in the sun, control moisture content 3%-5%；
B, being sent to cold preservation 16-18 hour in freezer, temperature of ice house is-25--20 DEG C；After taking-up,
Drying in being sent to tunnel type drying room, baking room temperature is 50-60 DEG C, and the time is 5-6 hour；
Repeated multiple times；
C, hot sunflower seed is put in disintegrating machine and broken to remove clothing, then proceed in seeds processing cart, at wind
Making underwear separate with seed core under power effect, must remove the Semen Helianthi of skin, membrane-removing rate is more than 82%；
D, Semen Helianthi uses food steamer steam 10min, improve the fragrance of Oleum Helianthi and oil yield；
E, Semen Helianthi hydraulic press is added extrusion crude oil；Semen Helianthi is made cake and puts into hydraulic pressure
Machine, often squeeze throw cake 20-25 block, every piece of about 4-6kg, equably pressurized hydraulic low pressure, make pressure
When being pressed onto 110-120MPa, low pressure is transferred to high pressure, during uniform pressurization to 280-300MPa,
During squeezing, it is impossible to too fast, in order to avoid cake slag oozes out；
F, hyperfiltration removing lipoxidase, select the hyperfiltration of molecular cut off 80-120kD
Film, carries out hyperfiltration process to the Oleum Helianthi after filtering；
G, ultra-vioket radiation, the irradiation unit by uviol lamp disposed above of the Oleum Helianthi flowing after filtration,
Exposure dose is 300-400J/m2, and irradiation time is the 10-20 second；
H, cryogenic vacuum bumping removing fishy smell, ultra-vioket radiation kills the Oleum Helianthi after enzyme, is heated to 50-
70 DEG C, standby；Opening the heater of vacuum tank, in tank, temperature maintains 80-90 DEG C, starts true
Empty pump, the absolute pressure in vacuum tank drops to below 400Pa, opens inlet valve, and suction heats
Oleum Helianthi, makes the hot Oleum Glycines moment bumping of entrance, removes fishy smell, controls inlet amount, keeps vacuum
Feed temperature 80-90 DEG C in tank, absolute pressure is less than 400Pa；After charging, operating condition
Constant, continue with 5-10min,.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510141336.4A CN106147996A (en) | 2015-03-22 | 2015-03-22 | Oleum Helianthi and production technology thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510141336.4A CN106147996A (en) | 2015-03-22 | 2015-03-22 | Oleum Helianthi and production technology thereof |
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| Publication Number | Publication Date |
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| CN106147996A true CN106147996A (en) | 2016-11-23 |
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ID=57340581
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510141336.4A Pending CN106147996A (en) | 2015-03-22 | 2015-03-22 | Oleum Helianthi and production technology thereof |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106929142A (en) * | 2017-04-02 | 2017-07-07 | 南通博泰美术图案设计有限公司 | The method for squeezing sunflower oil |
| CN108641801A (en) * | 2018-04-11 | 2018-10-12 | 安徽德运粮油有限公司 | Method for extracting soybean oil by enzymolysis through twice vacuum flash evaporation treatment |
| US11717003B2 (en) | 2020-10-10 | 2023-08-08 | Nanjing Agricultural University | Grilling method for controlling content of polycyclic aromatic hydrocarbons in charcoal-grilled meat |
-
2015
- 2015-03-22 CN CN201510141336.4A patent/CN106147996A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106929142A (en) * | 2017-04-02 | 2017-07-07 | 南通博泰美术图案设计有限公司 | The method for squeezing sunflower oil |
| CN108641801A (en) * | 2018-04-11 | 2018-10-12 | 安徽德运粮油有限公司 | Method for extracting soybean oil by enzymolysis through twice vacuum flash evaporation treatment |
| US11717003B2 (en) | 2020-10-10 | 2023-08-08 | Nanjing Agricultural University | Grilling method for controlling content of polycyclic aromatic hydrocarbons in charcoal-grilled meat |
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| C06 | Publication | ||
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20161123 |
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| WD01 | Invention patent application deemed withdrawn after publication |