CN106938328A - Full automatic closed semi-solid slurrying machine - Google Patents
Full automatic closed semi-solid slurrying machine Download PDFInfo
- Publication number
- CN106938328A CN106938328A CN201710346772.4A CN201710346772A CN106938328A CN 106938328 A CN106938328 A CN 106938328A CN 201710346772 A CN201710346772 A CN 201710346772A CN 106938328 A CN106938328 A CN 106938328A
- Authority
- CN
- China
- Prior art keywords
- liquid material
- material cylinder
- fix bar
- frequency generator
- radio
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/007—Semi-solid pressure die casting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/30—Accessories for supplying molten metal, e.g. in rations
Abstract
The invention discloses a kind of Full automatic closed semi-solid slurrying machine, including mechanical arm and take liquid material cylinder, it is described to take liquid material cylinder to be located at by support plate on mechanical arm, liquid material cylinder lower end is taken provided with barrel mouthful, also include fix bar and connecting shaft and the motor rotated for drive connection axle, the bottom of the fix bar and connecting shaft, which is respectively positioned on, to be taken in liquid material cylinder, the lower end of fix bar is provided with the blocking that can coordinate with barrel mouthful, the lower end of connecting shaft is provided with radio-frequency generator, the outside of liquid material cylinder medium-high frequency generator is taken to be provided with radio-frequency generator cooling system, the support plate is provided with the driving structure for being used for driving fix bar to move up and down.It integrates to soup and slurrying, easy to operate and safe, is carried out simultaneously to soup and slurrying, and relatively conventional two steps operation is more efficient；Purer aluminium liquid slurrying is can extract, the higher casting of quality is obtained.
Description
Technical field
The present invention relates to casting technology field, more particularly, to a kind of Full automatic closed semi-solid slurrying machine.
Background technology
In current casting process, liquation is taken out from heating furnace or holding furnace by soup feeding machine structure during casting, then fallen
Enter and cast in corresponding mould.
Existing soup feeding machine structure is generally soup ladle, is taken out the liquation in stove by soup ladle.But semi solid aluminum is closed in feeding spoon
Golden temperature is higher, and temperature is higher, and hydrogen soakage is bigger, and the crystal grain formed during die casting is larger, and casting compactness is poor, product matter
Amount is difficult to ensure that, is a set of rabbling mechanism of increase mostly to cool down.Soup feeding machine structure and cooling body Liang Tao mechanisms coordinate slurrying to soup,
Liang Tao mechanisms are difficult to mate to unanimously, and control operation is cumbersome, low production efficiency, and soup ladle takes stirring cooling and transfer process after liquid
Middle liquation easily spills, and easily causes security incident.
The content of the invention
In view of the shortcomings of the prior art, the technical problems to be solved by the invention are to provide a kind of Full automatic closed semisolid
Pulper, it integrates to soup and slurrying, easy to operate and safe efficient.
In order to solve the above-mentioned technical problem, the technical solution adopted in the present invention is：
The Full automatic closed semi-solid slurrying machine, including mechanical arm and take liquid material cylinder, it is described take liquid material cylinder pass through branch
Plate is located on mechanical arm, liquid material cylinder lower end is taken provided with barrel mouthful, also including fix bar and connecting shaft and for drive connection
The motor of axle rotation, the bottom of the fix bar and connecting shaft, which is respectively positioned on, to be taken in liquid material cylinder, and the lower end of fix bar is provided with can be with material
The blocking that nozzle coordinates, the lower end of connecting shaft is provided with radio-frequency generator, takes the outside of liquid material cylinder medium-high frequency generator to be provided with high frequency
Generator cooling system, the support plate is provided with the driving structure for being used for driving fix bar to move up and down.
Described take is provided with temperature sensor in liquid material cylinder, the support plate is provided with liquid level sensor.
The driving structure includes the motor that is located in mechanical arm and is located in the fixed plate that fix bar is connected
Nut and the elevating screw with nut screw connection, are connected between motor and upgrading screw mandrel by travelling gear.
The driving structure includes lift cylinder, and the lift cylinder is located on support plate, and the piston rod of lift cylinder is with consolidating
The upper end of fixed pole is connected.
Described to take liquid material cylinder to be located at by coupling flange on support plate, connecting shaft is located in connection flange, is set on connection flange
There is cooling circulation line.
The radio-frequency generator cooling system includes case, and the radio-frequency generator is located in case, and water is provided with case
Cold pipeline.
The bottom of the fix bar is provided with the bending structure for avoiding radio-frequency generator cooling system.
The present invention compared with prior art, with advantages below：
1st, the pulper reasonable in design, it integrates to soup and slurrying, easy to operate and safe, same with slurrying to soup
Shi Jinhang, relatively conventional two steps operation is more efficient；
2nd, cooling control ratio is more accurate, can obtain higher in the insulation slurrying of 605 degree to 630 degree of semi-solid rheological humidity province
In nodularization ratio；
3rd, purer aluminium liquid slurrying is can extract, the higher casting of quality is obtained；
4th, pulper is voluntarily taken aluminium water slurrying by manipulator without setting single soup feeding machine；
5th, the difficult problem of conventional light casting slurrying is changed；
6th, it can set and take soup amount, realize that slurrying is intelligent, improve production efficiency, reduce cost.
Brief description of the drawings
The content expressed by each width accompanying drawing of this specification and the mark in figure are briefly described below：
Fig. 1 is pulper structural representation of the present invention.
Fig. 2 is pulper partial sectional view of the present invention.
In figure：
1. mechanical arm, 2. nuts, 3. elevating screws, 4. baffle plates, 5. manipulator arm axles, 6. radio-frequency generator cooling waters enter
Mouth, 7. radio-frequency generator coolant outlets, 8. connection flange cooling water inlets, 9. connection flange coolant outlets, 10. motors, 11.
Take liquid material cylinder, 12. connection flanges, 13. liquid level sensors, 14. support plates, 15. travelling gears, 16. connectors, 17. anchor ears, 18.
Cool down circulation line, 20. connecting shafts, 21. generator connectors, 22. spacer pins, 23. mounting flanges, 24. fix bars, 25. temperature
Spend sensor, 26. radio-frequency generators, 27. radio-frequency generator cooling systems, 28. blockings, 29. barrels mouthful.
Embodiment
Below against accompanying drawing, by the description to embodiment, the embodiment to the present invention makees further details of
Explanation.
As depicted in figs. 1 and 2, the Full automatic closed semi-solid slurrying machine, including mechanical arm 1, take liquid material cylinder 11, electricity
Machine 10, connecting shaft 20, liquid level sensor 13, temperature sensor 25, fix bar 24, radio-frequency generator 26 and connection flange 12,
Wherein, mechanical arm 1 is the arm of industrial robot, and support plate 14 is fixed on mechanical arm 1, takes liquid material cylinder 11 by attached method
Orchid 12 is fixed on support plate, can together be moved with mechanical arm, is taken liquid material cylinder lower end to be taper and be provided with barrel mouthful 29, is passed through
Barrel mouthful feed liquor and cast out liquid.
Motor 10 is servomotor, is connected between the output shaft of motor and the upper end of connecting shaft by connector 16, fixed
The bottom of bar 24 and connecting shaft 20 be respectively positioned on takes liquid material cylinder in, radio-frequency generator be located at takes liquid material cylinder in, the lower end of connecting shaft with
It is connected between radio-frequency generator upper end by generator connector 21, drives radio-frequency generator work to produce by servomotor high
Frequency concussion carries out cooling slurrying.
The lower end of fix bar 24 is blocked as silicon nitride plug provided with the blocking 28 that can coordinate with barrel mouthful, and support plate 14 is provided with
For the driving structure for driving fix bar to move up and down, control takes the opening and closing of the barrel mouthful of liquid material cylinder.Take liquid material cylinder medium-high frequency hair
The outside of raw device is provided with radio-frequency generator cooling system.
Driving structure includes the motor being located in mechanical arm and the nut 2 being located in the fixed plate that fix bar is connected
And the elevating screw 3 with nut screw connection, it is connected between motor and upgrading screw mandrel by travelling gear 15.Motor position
In mechanical arm, driving motor output shaft formation manipulator arm axle 5, driving elevating screw rotation, so as to drive fix bar liter
Drop, drives the blocking of fix bar lower end to block or open barrel mouthful.Elevating screw top is provided with baffle plate 4, and fixed plate is limited
Position.Its servomotor is also secured in fixed plate, and the upper end of fix bar is connected by support with fixed plate, and support passes through anchor ear 17
It is connected with connecting shaft.
Or, driving structure includes lift cylinder, and lift cylinder is located on support plate, the piston rod and fix bar of lift cylinder
Upper end be connected.Lift cylinder driving fix bar directly moves up and down, and drives the blocking of fix bar lower end to block or open barrel
Mouthful.
Take and temperature sensor 25 is provided with liquid material cylinder, support plate is provided with liquid level sensor 13.Liquid level sensor passes through cylinder
Set on support plate, the position of liquid level sensor can be adjusted by cylinder, so as to control to take liquid level to put, extracted compared with purified aluminum
Liquid slurrying.
Liquid material cylinder is taken to be located at by coupling flange 12 on support plate, connecting shaft is located in connection flange, connection flange is provided with
Cool down circulation line 18.The mounting flange 23 of liquid material cylinder upper end is taken to be connected with coupling the lower end of flange, the upper end of connection flange is consolidated
It is scheduled on support plate.Heat insulation is provided between mounting flange and the lower end for coupling flange, and attached method is provided with connection flange upper end
Provided with cooling circulation line in blue cooling water inlet 8 and connection flange coolant outlet 9, connection flange, pass through the cooling of circulation
Water management couples the temperature of flange, prevents that high temperature from conducting to manipulator, it is ensured that the reliability of work.
Radio-frequency generator cooling system 27 includes case, and radio-frequency generator is located in case, and water-cooled pipeline is provided with case.
Specifically, support plate is provided with radio-frequency generator cooling water inlet 6 and radio-frequency generator coolant outlet 7, radio-frequency generator cooling water
Import and radio-frequency generator coolant outlet are connected by pipeline with the water-cooled pipeline in case respectively, form water cooling cyclic system
System, prevents that high temperature from conducting in paramount frequency generator, it is ensured that the reliability of radio-frequency generator work.And in connection flange lower end
Side is provided with the spacer pin 22 of the case positioning to radio-frequency generator, and spacer pin 22 preferably is elastic spacing pin.
Liquid material cylinder upper end is taken to form sealing structure, the bottom of fix bar is provided with the bending for avoiding radio-frequency generator cooling system
Structure, fix bar will not operationally be interfered with case.
Operation principle：
Mechanical arm will take liquid material cylinder to be moved to above aluminium stove, and mechanical arm continues driving and takes liquid material cylinder to move up and down,
When taking liquid material cylinder to move downward, to system signal when the liquid level sensor on barrel touches aluminium liquid, make barrel according to setting
Depth continue to move down, to during setting position to system signal；Manipulator arm axle, which is started working, drives elevating screw, passes through fixation
Bar extracts the blocking of barrel bottom, and aluminium liquid is entered in feeding cylinder, and completion takes the temperature sensor in aluminium water, barrel to monitor barrel in real time
The temperature of interior aluminium liquid.
Now, manipulator arm axle starts, and drives fix bar to move downward by elevating screw, by the barrel mouthful of barrel bottom
Block, block in place afterwards to system signal, start servomotor work, servomotor so as to drive radio-frequency generator work generation
High frequency oscillation carries out cooling slurrying.
After the completion of slurrying, barrel is moved to die casting machine to soup mouthful by mechanical arm, gives system signal, mechanical arm afterwards in place
Axle startup driving elevating screw makes fix bar move upwards, extracts and blocks, and aluminium water is put on die casting machine and gives soup mouth.
The pulper reasonable in design, it integrates to soup and slurrying, easy to operate and safe, to soup and slurrying simultaneously
Carry out, relatively conventional two steps operation is more efficient；Change the difficult problem of conventional light casting slurrying.Liquid material cylinder is taken in aluminium liquid surface lower portions
Liquid is taken, the casting liquation purity of taking-up is high；And to being air-tight state in soup cup transfer process, high temperature solution is not had and is spilt,
Security incident is avoided, it is stable and reliable in work.
The present invention is exemplarily described above in conjunction with accompanying drawing, it is clear that the present invention is implemented not by aforesaid way
Limitation, as long as employ the present invention design and technical scheme carry out various unsubstantialities improvement, or it is not improved will
The design and technical scheme of the present invention directly applies to other occasions, within protection scope of the present invention.
Claims (7)
1. a kind of Full automatic closed semi-solid slurrying machine, including mechanical arm and liquid material cylinder is taken, it is described to take liquid material cylinder to pass through branch
Plate is located on mechanical arm, takes liquid material cylinder lower end provided with barrel mouthful, it is characterised in that：Also include fix bar and connecting shaft and use
The motor rotated in drive connection axle, the bottom of the fix bar and connecting shaft, which is respectively positioned on, to be taken in liquid material cylinder, the lower end of fix bar
Provided with the blocking that can coordinate with barrel mouthful, the lower end of connecting shaft is provided with radio-frequency generator, takes the outer of liquid material cylinder medium-high frequency generator
Portion is provided with radio-frequency generator cooling system, and the support plate is provided with the driving structure for being used for driving fix bar to move up and down.
2. Full automatic closed semi-solid slurrying machine as claimed in claim 1, it is characterised in that：It is described to take in liquid material cylinder provided with temperature
Sensor is spent, the support plate is provided with liquid level sensor.
3. Full automatic closed semi-solid slurrying machine as claimed in claim 1, it is characterised in that：The driving structure includes being located at
Motor in mechanical arm and the nut being located in the connected fixed plate of fix bar and the elevating screw with nut screw connection,
It is connected between motor and upgrading screw mandrel by travelling gear.
4. Full automatic closed semi-solid slurrying machine as claimed in claim 1, it is characterised in that：The driving structure includes lifting
Cylinder, the lift cylinder is located on support plate, and the piston rod of lift cylinder is connected with the upper end of fix bar.
5. Full automatic closed semi-solid slurrying machine as claimed in claim 1, it is characterised in that：It is described to take liquid material cylinder to pass through connection
Flange is located on support plate, and connecting shaft is located in connection flange, and connection flange is provided with cooling circulation line.
6. Full automatic closed semi-solid slurrying machine as claimed in claim 1, it is characterised in that：The radio-frequency generator cooling system
System includes case, and the radio-frequency generator is located in case, and water-cooled pipeline is provided with case.
7. Full automatic closed semi-solid slurrying machine as claimed in claim 1, it is characterised in that：The bottom of the fix bar is provided with
Avoid the bending structure of radio-frequency generator cooling system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710346772.4A CN106938328B (en) | 2017-05-17 | 2017-05-17 | Full-automatic closed semi-solid pulping machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710346772.4A CN106938328B (en) | 2017-05-17 | 2017-05-17 | Full-automatic closed semi-solid pulping machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106938328A true CN106938328A (en) | 2017-07-11 |
| CN106938328B CN106938328B (en) | 2023-07-25 |
Family
ID=59464949
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710346772.4A Active CN106938328B (en) | 2017-05-17 | 2017-05-17 | Full-automatic closed semi-solid pulping machine |
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| JPH04120224A (en) * | 1990-09-11 | 1992-04-21 | Leotec:Kk | Manufacture of half-solidified metal |
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| CN105903939A (en) * | 2016-07-06 | 2016-08-31 | 安徽中鑫模具产业发展有限公司 | Auxiliary robot for casting |
| KR20170023479A (en) * | 2015-08-24 | 2017-03-06 | 주식회사 에이스테크놀로지 | Stirrer for molten material |
| CN207026448U (en) * | 2017-05-17 | 2018-02-23 | 安徽中鑫压铸技术研发有限公司 | A kind of Full automatic closed semi-solid slurrying machine |
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2017
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Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04120224A (en) * | 1990-09-11 | 1992-04-21 | Leotec:Kk | Manufacture of half-solidified metal |
| CN102909322A (en) * | 2012-09-25 | 2013-02-06 | 北京科技大学 | Continuous production device for semisolid slurry |
| CN204234703U (en) * | 2014-10-30 | 2015-04-01 | 广东科达洁能股份有限公司 | vacuum quantitative tank |
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| CN105014020A (en) * | 2015-08-12 | 2015-11-04 | 北京科技大学 | Device and method for preparing large-diameter semi-solid alloy billet |
| KR20170023479A (en) * | 2015-08-24 | 2017-03-06 | 주식회사 에이스테크놀로지 | Stirrer for molten material |
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| CN105665654A (en) * | 2016-04-06 | 2016-06-15 | 上海应用技术学院 | Method and device for preparing semi-solid state slurry through intensive cooling stirring |
| CN105903939A (en) * | 2016-07-06 | 2016-08-31 | 安徽中鑫模具产业发展有限公司 | Auxiliary robot for casting |
| CN207026448U (en) * | 2017-05-17 | 2018-02-23 | 安徽中鑫压铸技术研发有限公司 | A kind of Full automatic closed semi-solid slurrying machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106938328B (en) | 2023-07-25 |
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