CN106938326B - Full-automatic air-cooled semi-solid slurrying machine - Google Patents
Full-automatic air-cooled semi-solid slurrying machine Download PDFInfo
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- CN106938326B CN106938326B CN201710346734.9A CN201710346734A CN106938326B CN 106938326 B CN106938326 B CN 106938326B CN 201710346734 A CN201710346734 A CN 201710346734A CN 106938326 B CN106938326 B CN 106938326B
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- main shaft
- liquid material
- material cylinder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/007—Semi-solid pressure die casting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D1/00—Treatment of fused masses in the ladle or the supply runners before casting
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- Mechanical Engineering (AREA)
- Meat, Egg Or Seafood Products (AREA)
- Continuous Casting (AREA)
- Separation By Low-Temperature Treatments (AREA)
Abstract
The invention discloses a kind of full-automatic air-cooled semi-solid slurrying machines, including mechanical arm and take liquid material cylinder, it is described that liquid material cylinder is taken to be located on mechanical arm by supporting plate, liquid material cylinder lower end is taken to be equipped with barrel mouth, it further include main shaft and the motor for driving spindle rotation, the main shaft lower part, which is located at, to be taken in liquid material cylinder, stirring-head is equipped with positioned at the main shaft taken in liquid material cylinder, main shaft lower end is equipped with the blocking that can cooperate with barrel mouth, main shaft upper end is connected to the motor, and supporting plate is equipped with the driving structure to move up and down for driving motor.The full-automatic air-cooled semi-solid slurrying machine is reasonable in design, integrates to soup and slurrying, easy to operate and safe, carries out simultaneously to soup with slurrying, and relatively traditional two steps operation is more efficient；It can extract purer molten aluminum slurrying, obtain the higher casting of quality.
Description
Technical field
The present invention relates to casting technology fields, more particularly, to a kind of full-automatic air-cooled semi-solid slurrying machine.
Background technique
At present in casting process, when casting, is taken out melt from heating furnace or holding furnace by soup feeding machine structure, is then fallen
Enter and casts in corresponding mold.
Existing soup feeding machine structure is mostly soup ladle, is taken out the melt in furnace by soup ladle.But semi solid aluminum closes in feeding spoon
Golden temperature is higher, and temperature is higher, and hydrogen soakage is bigger, and the crystal grain that when die casting is formed is larger, and casting compactness is poor, product matter
Amount is difficult to ensure, is mostly to increase a set of rabbling mechanism to cool down.Soup feeding machine structure and the cooperation slurrying of cooling body Liang Tao mechanism to soup,
Liang Tao mechanism is difficult to mate to unanimously, and control is cumbersome, and production efficiency is low, and soup ladle takes stirring cooling and transfer process after liquid
Middle melt easily spills, and easily causes safety accident.
Summary of the invention
In view of the shortcomings of the prior art, technical problem to be solved by the invention is to provide a kind of full-automatic air-cooled semisolid systems
Pulp grinder integrates to soup and slurrying, easy to operate and safe efficient.
In order to solve the above-mentioned technical problem, the technical scheme adopted by the invention is as follows:
The full-automatic air-cooled semi-solid slurrying machine, including mechanical arm and liquid material cylinder is taken, it is described that liquid material cylinder is taken to pass through supporting plate
Be located on mechanical arm, take liquid material cylinder lower end be equipped with barrel mouth, further include main shaft and for driving spindle rotation motor, it is described
Main shaft lower part, which is located at, to be taken in liquid material cylinder, is equipped with stirring-head positioned at the main shaft taken in liquid material cylinder, main shaft lower end is equipped with can be with barrel
The blocking of mouth cooperation, main shaft upper end are connected to the motor, and supporting plate is equipped with the driving structure to move up and down for driving motor.
Described take is equipped with temperature sensor in liquid material cylinder, the supporting plate is equipped with liquid level sensor.
The driving structure includes that the driving motor being located in mechanical arm is connected on motor fixing plate with main shaft is located at
Nut and the elevating screw cooperated with nut, are connected between driving motor and elevating screw by transmission gear.
The driving structure includes lifting cylinder, and the lifting cylinder is located on supporting plate, the piston rod and electricity of lifting cylinder
The fixed plate of machine is connected.
Described that liquid material cylinder is taken to be located on supporting plate by connection flange, main shaft is located in connection flange, and connection flange is equipped with
Cooling cycle pipeline.
The excircle of the main shaft is equipped with one group of Spindle's heat emission blade.
For the stirring headgear on main shaft, main shaft is equipped with rotating nuts and stop nut, and stirring headgear is located at rotation spiral shell
Between female and stop nut.
It is connected between the main shaft and the output shaft of motor by heat insulation.
It is connected between the upper end for taking liquid material cylinder and connection flange by heat insulation.
Connection flange upper port is corresponded on the main shaft or on the output shaft of motor equipped with cooling fan blade.
Compared with prior art, the present invention having the advantage that
1, the full-automatic air-cooled semi-solid slurrying machine is reasonable in design, integrates to soup and slurrying, easy to operate
Safety, carries out to soup with slurrying simultaneously, and relatively traditional two steps operation is more efficient；
2, cooling control is more accurate, can get in the heat preservation slurrying of 605 degree to 630 degree of semi-solid rheological humidity province higher
In nodularization ratio；
3, it can extract purer molten aluminum slurrying, obtain the higher casting of quality；
4, pulper does not have to that individual soup feeding machine is arranged, and aluminum water slurrying is voluntarily taken by manipulator；
5, change previous light casting slurrying difficulty problem；
6, the soup amount that takes can be set, realizes that slurrying is intelligent, improves production efficiency, reduce cost.
Detailed description of the invention
Content expressed by each width attached drawing of this specification and the label in figure are briefly described below:
Fig. 1 is pulper structural schematic diagram of the present invention.
Fig. 2 is pulper partial sectional view of the present invention.
Fig. 3 is main shaft schematic cross-section of the present invention.
In figure:
1. mechanical arm, 2. manipulator arm axles, 3. nuts, 4. elevating screws, 5. baffles, 6. motors, 7. cooling water inlets,
8. cooling water outlet, 9. take liquid material cylinder, 10. liquid level sensors, 11. supporting plates, 12. transmission gears, 13. Spindle's heat emission blades, 14.
Heat insulation I, 15. mounting flanges, 16. temperature sensors, 17. barrel mouths, 18. blockings, 19. rotating nuts, 20. stirring-heads, 21.
It is stop nut, 22. connection flanges, 23. cooling cycle pipelines, 24. heat insulations II, 25. cooling fan blades, 26. bearings, 27. heat-insulated
Block III.
Specific embodiment
Below against attached drawing, by the description of the embodiment, making to a specific embodiment of the invention further details of
Explanation.
As shown in Figure 1 to Figure 3, the full-automatic air-cooled semi-solid slurrying machine, including mechanical arm 1, take liquid material cylinder 9, motor
6, main shaft, liquid level sensor 10, temperature sensor 16 and connection flange 22, wherein mechanical arm 1 is the hand of industrial robot
Arm, supporting plate 11 are fixed on mechanical arm, and liquid material cylinder 9 is taken to be fixed on supporting plate 11 by connection flange 22, can be with manipulator
Arm moves together, and liquid material cylinder lower end is taken to be equipped with barrel mouth 17, by barrel mouth feed liquor and casts out liquid.
Motor 6 is servo motor, and motor is rotated for driving spindle, and main shaft lower part is positioned at taking in liquid material cylinder, positioned at taking liquid
Main shaft in barrel is equipped with stirring-head 20, and main shaft lower end is equipped with the blocking 18 that can cooperate with barrel mouth, main shaft upper end and motor
It is connected, supporting plate is equipped with the driving structure to move up and down for driving motor.
Driving structure includes the driving motor being located in mechanical arm and the nut 3 that is located at main shaft and is connected on motor fixing plate
And the elevating screw 4 with nut cooperation, it is connected between driving motor and elevating screw by transmission gear 12.Driving motor position
In mechanical arm, driving motor output shaft forms manipulator arm axle 2, driving elevating screw rotation, so that driving motor is fixed
Plate lifting, drives the blocking on main shaft to block or open barrel mouth.Elevating screw top be equipped with baffle 5, to motor fixing plate into
Row limit.
Alternatively, driving structure includes lifting cylinder, lifting cylinder is located on supporting plate, the piston rod of lifting cylinder and motor
Fixed plate is connected.Lifting cylinder driving spindle moves up and down, and the blocking on main shaft is driven to block or open barrel mouth.
20 sets of stirring-head on main shaft, main shaft be equipped with rotating nuts 19 and stop nut 21, stirring headgear be located at rotation
Between nut and stop nut, the position of stirring-head can be adjusted.Wherein, blocking 18, take liquid material cylinder 9, stirring-head 20,
Main shaft, rotating nuts and stop nut are that silicon nitride is made, high temperature resistant.
It takes and is equipped with temperature sensor 16 in liquid material cylinder 9, supporting plate is equipped with liquid level sensor 10, and liquid level sensor passes through cylinder
It is arranged on supporting plate, the position of liquid level sensor can be adjusted by cylinder, so that control takes liquid level to set, is extracted compared with purified aluminum
Liquid slurrying.
The mounting flange 15 of 9 upper end of liquid material cylinder is taken to be located on supporting plate by connection flange 22, main shaft is located in connection flange,
Connection flange is equipped with cooling cycle pipeline 23.Preferably, it takes and passes through between the upper end mounting flange of liquid material cylinder and connection flange
Heat insulation I 14 is connected, and connection flange upper end is equipped with cooling water inlet 7 and cooling water outlet 8, passes through circulating water controller control
The temperature of flange prevents high temperature from conducting to manipulator, guarantees the reliability of work.
The excircle of main shaft is equipped with one group of Spindle's heat emission blade 13.Spindle's heat emission blade is located in connection flange, passes through
Radiator shutter accelerates radiating efficiency, prevents temperature excessively high.
Connection flange upper port is corresponded on main shaft or on the output shaft of motor equipped with cooling fan blade 25.Cooling fan blade is to main shaft
And take the molten aluminum progress in liquid material cylinder air-cooled, and by stirring, prevent temperature excessively high, temperature is reduced, hydrogen is reduced and sucks
Amount forms it into semi-solid aluminium alloy slurry, influences nodularization ratio.
It is connected between main shaft and the output shaft of motor by heat insulation II 24, prevents main shaft high temperature from conducting to motor, is protected
Demonstrate,prove motor work stability and reliability.
Two sections of guide sleeves are equipped with below the fixed plate of motor, the output shaft of motor is located in guide sleeve, is equipped between two sections of guide sleeves
Heat insulation III 27, guide sleeve are equipped with the bearing 26 supported to motor output shaft, guarantee the reliability of main shaft high-speed rotation.
Working principle:
Mechanical arm will take liquid material cylinder to be moved to above aluminium furnace equipped with air cooling system, and mechanical arm continues driving and takes liquid material
Cylinder moves up and down, and when taking liquid material cylinder to move downward, to system signal when the liquid level sensor on barrel touches molten aluminum, makes
Barrel continues to move down according to the depth of setting, to system signal when arriving setting position；Manipulator arm axle, which is started to work, drives lifting
Screw rod drives main shaft to extract the blocking of barrel bottom, and molten aluminum enters in barrel, and completion takes aluminum water, the temperature sensor in barrel
The temperature of molten aluminum in real-time monitoring barrel.
At this point, manipulator arm axle starts, is moved downward by elevating screw driving spindle, the barrel mouth of barrel bottom is blocked up
Firmly, system signal is given in blocking afterwards in place, and starting the servo motor on main shaft stirs stirring-head work quickly, is made
Slurry.
After the completion of slurrying, barrel is moved to die casting machine and gives soup mouth by mechanical arm, gives system signal, mechanical arm afterwards in place
Axis starting driving elevating screw moves upwards main shaft, extracts blocking, aluminum water be put on die casting machine to soup mouth.
The full-automatic air-cooled semi-solid slurrying machine is reasonable in design, integrates to soup and slurrying, peace easy to operate
Entirely, it is carried out simultaneously to soup with slurrying, relatively traditional two steps operation is more efficient；Change previous light casting slurrying difficulty problem.Take liquid
Barrel takes liquid, the casting melt purity is high of taking-up in molten aluminum surface lower portions；And to being air-tight state in soup cup transfer process, no
It has high temperature solution to spill, avoids safety accident, it is stable and reliable in work.
The present invention is exemplarily described above in conjunction with attached drawing, it is clear that the present invention implements not by aforesaid way
Limitation, if use the improvement for the various unsubstantialities that conception and technical scheme of the invention carry out, or it is not improved will
Conception and technical scheme of the invention directly apply to other occasions, within the scope of the present invention.
Claims (7)
1. a kind of full-automatic air-cooled semi-solid slurrying machine, including mechanical arm and liquid material cylinder is taken, it is described that liquid material cylinder is taken to pass through supporting plate
It is located on mechanical arm, liquid material cylinder lower end is taken to be equipped with barrel mouth, it is characterised in that: further include main shaft and rotated for driving spindle
Motor, the main shaft lower part be located at takes in liquid material cylinder, positioned at the main shaft taken in liquid material cylinder be equipped with stirring-head, main shaft lower end is set
There is the blocking that can cooperate with barrel mouth, main shaft upper end is connected to the motor, and supporting plate is equipped with the drive to move up and down for driving motor
Dynamic structure；
Described that liquid material cylinder is taken to be located on supporting plate by connection flange, main shaft is located in connection flange, and connection flange is equipped with cooling
Circulation line；The excircle of the main shaft is equipped with one group of Spindle's heat emission blade；
Connection flange upper port is corresponded on the main shaft or on the output shaft of motor equipped with cooling fan blade.
2. full-automatic air-cooled semi-solid slurrying machine as described in claim 1, it is characterised in that: described take is equipped with temperature in liquid material cylinder
Sensor, the supporting plate are equipped with liquid level sensor.
3. full-automatic air-cooled semi-solid slurrying machine as described in claim 1, it is characterised in that: the driving structure includes being located at machine
Driving motor in tool arm and it is located at the nut being connected on motor fixing plate with main shaft and the elevating screw with nut cooperation,
It is connected between driving motor and elevating screw by transmission gear.
4. full-automatic air-cooled semi-solid slurrying machine as described in claim 1, it is characterised in that: the driving structure includes lifting air
Cylinder, the lifting cylinder are located on supporting plate, and the piston rod of lifting cylinder is connected with the fixed plate of motor.
5. full-automatic air-cooled semi-solid slurrying machine as described in claim 1, it is characterised in that: the stirring headgear on main shaft,
Main shaft is equipped with rotating nuts and stop nut, stirs headgear between rotating nuts and stop nut.
6. full-automatic air-cooled semi-solid slurrying machine as described in claim 1, it is characterised in that: the output shaft of the main shaft and motor
Between by heat insulation be connected.
7. full-automatic air-cooled semi-solid slurrying machine as described in claim 1, it is characterised in that: the upper end for taking liquid material cylinder and connection
It is connected between acting flange by heat insulation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710346734.9A CN106938326B (en) | 2017-05-17 | 2017-05-17 | Full-automatic air-cooled semi-solid slurrying machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710346734.9A CN106938326B (en) | 2017-05-17 | 2017-05-17 | Full-automatic air-cooled semi-solid slurrying machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106938326A CN106938326A (en) | 2017-07-11 |
| CN106938326B true CN106938326B (en) | 2019-11-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710346734.9A Active CN106938326B (en) | 2017-05-17 | 2017-05-17 | Full-automatic air-cooled semi-solid slurrying machine |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109128115B (en) * | 2018-07-18 | 2023-05-30 | 浙江鼎立实业有限公司 | Casting method by using automatic molten aluminum casting machine |
| CN111468688B (en) * | 2020-05-12 | 2024-04-09 | 安徽圣尔沃智能装备有限公司 | Semi-solid pulping equipment |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03248743A (en) * | 1990-02-27 | 1991-11-06 | Leotec:Kk | Production of semi-solidified metal |
| CN202762981U (en) * | 2012-09-10 | 2013-03-06 | 北京科技大学 | Composite stirring semi-solid slurry continuous preparation device |
| CN202910263U (en) * | 2012-09-25 | 2013-05-01 | 北京科技大学 | Device capable of being used for continuously preparing semi-solid slurry |
| CN204892888U (en) * | 2015-08-12 | 2015-12-23 | 北京科技大学 | Device of preparation major diameter semi -solid alloy blank |
| CN105903939A (en) * | 2016-07-06 | 2016-08-31 | 安徽中鑫模具产业发展有限公司 | Auxiliary robot for casting |
| CN106001497A (en) * | 2016-07-06 | 2016-10-12 | 安徽中鑫模具产业发展有限公司 | Robot for casting slurry delivery and slurry treatment |
| CN206716993U (en) * | 2017-05-17 | 2017-12-08 | 安徽中鑫压铸技术研发有限公司 | A kind of full-automatic air-cooled semi-solid slurrying machine |
-
2017
- 2017-05-17 CN CN201710346734.9A patent/CN106938326B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03248743A (en) * | 1990-02-27 | 1991-11-06 | Leotec:Kk | Production of semi-solidified metal |
| CN202762981U (en) * | 2012-09-10 | 2013-03-06 | 北京科技大学 | Composite stirring semi-solid slurry continuous preparation device |
| CN202910263U (en) * | 2012-09-25 | 2013-05-01 | 北京科技大学 | Device capable of being used for continuously preparing semi-solid slurry |
| CN204892888U (en) * | 2015-08-12 | 2015-12-23 | 北京科技大学 | Device of preparation major diameter semi -solid alloy blank |
| CN105903939A (en) * | 2016-07-06 | 2016-08-31 | 安徽中鑫模具产业发展有限公司 | Auxiliary robot for casting |
| CN106001497A (en) * | 2016-07-06 | 2016-10-12 | 安徽中鑫模具产业发展有限公司 | Robot for casting slurry delivery and slurry treatment |
| CN206716993U (en) * | 2017-05-17 | 2017-12-08 | 安徽中鑫压铸技术研发有限公司 | A kind of full-automatic air-cooled semi-solid slurrying machine |
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| CN106938326A (en) | 2017-07-11 |
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