CN206716993U - A kind of full-automatic air-cooled semi-solid slurrying machine - Google Patents
A kind of full-automatic air-cooled semi-solid slurrying machine Download PDFInfo
- Publication number
- CN206716993U CN206716993U CN201720545704.6U CN201720545704U CN206716993U CN 206716993 U CN206716993 U CN 206716993U CN 201720545704 U CN201720545704 U CN 201720545704U CN 206716993 U CN206716993 U CN 206716993U
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- China
- Prior art keywords
- main shaft
- full
- liquid material
- motor
- material cylinder
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Abstract
The utility model discloses a kind of full-automatic air-cooled semi-solid slurrying machine, including mechanical arm and take liquid material cylinder, it is described to take liquid material cylinder to be located at by support plate on mechanical arm, liquid material cylinder lower end is taken to be provided with barrel mouth, also include main shaft and the motor for drive shaft rotation, the main shaft bottom, which is located at, to be taken in liquid material cylinder, stirring-head is provided with positioned at the main shaft taken in liquid material cylinder, main shaft lower end is provided with the blocking that can coordinate with barrel mouth, main shaft upper end is connected with motor, and support plate, which is provided with, is used for the driving structure that motor moves up and down.The full-automatic air-cooled semi-solid slurrying machine is reasonable in design, and it integrates to soup and slurrying, easy to operate and safe, is carried out simultaneously with slurrying to soup, and relatively conventional two steps operation is more efficient；Purer aluminium liquid slurrying is can extract, obtains the higher casting of quality.
Description
Technical field
Casting technology field is the utility model is related to, more particularly, to a kind of full-automatic air-cooled semi-solid slurrying machine.
Background technology
Liquation is taken out from heating furnace or holding furnace by soup feeding machine structure at present in casting process, during casting, then fallen
Enter and cast in corresponding mould.
Existing soup feeding machine structure is mostly soup ladle, is taken out the liquation in stove by soup ladle.But semi solid aluminum closes in feeding spoon
Golden temperature is higher, and temperature is higher, and hydrogen soakage is bigger, and the crystal grain formed during die casting is larger, and casting compactness is poor, product matter
Amount is difficult to ensure that, is a set of rabbling mechanism of increase mostly to cool down.Soup feeding machine structure and cooling body Liang Tao mechanisms coordinate slurrying to soup,
Liang Tao mechanisms are difficult to mate to unanimously, and control operation is cumbersome, low production efficiency, and soup ladle takes stirring cooling and transfer process after liquid
Middle liquation easily spills, and easily causes security incident.
Utility model content
In view of the shortcomings of the prior art, technical problem to be solved in the utility model is to provide a kind of full-automatic air-cooled half admittedly
State pulper, it integrates to soup and slurrying, easy to operate and safe efficient.
In order to solve the above-mentioned technical problem, technical scheme is used by the utility model：
The full-automatic air-cooled semi-solid slurrying machine, including mechanical arm and liquid material cylinder is taken, it is described to take liquid material cylinder to pass through support plate
It is located on mechanical arm, takes liquid material cylinder lower end to be provided with barrel mouth, in addition to main shaft and the motor for drive shaft rotation, it is described
Main shaft bottom is provided with stirring-head positioned at taking in liquid material cylinder, positioned at the main shaft taken in liquid material cylinder, and main shaft lower end is provided with can be with barrel
The blocking that mouth coordinates, main shaft upper end are connected with motor, and support plate, which is provided with, is used for the driving structure that motor moves up and down.
Described take is provided with temperature sensor in liquid material cylinder, the support plate is provided with liquid level sensor.
The motor that the driving structure includes being located in mechanical arm is connected on motor fixing plate with main shaft is located at
Nut and the elevating screw coordinated with nut, are connected between motor and elevating screw by travelling gear.
The driving structure includes lift cylinder, and the lift cylinder is located on support plate, piston rod and the electricity of lift cylinder
The fixed plate of machine is connected.
Described to take liquid material cylinder to be located at by connection flange on support plate, main shaft is located in connection flange, and connection flange is provided with
Cool down circulation line.
The excircle of the main shaft is provided with one group of Spindle's heat emission blade.
The stirring-head is enclosed on main shaft, and main shaft is provided with rotating nuts and stop nut, and stirring headgear is positioned at rotation spiral shell
Between female and stop nut.
It is connected between the output shaft of the main shaft and motor by heat insulation.
Described take is connected between the upper end of liquid material cylinder and connection flange by heat insulation.
Connection flange upper port is corresponded on the main shaft or on the output shaft of motor and is provided with cooling fan blade.
The utility model compared with prior art, has advantages below：
1st, the full-automatic air-cooled semi-solid slurrying machine is reasonable in design, and it integrates to soup and slurrying, easy to operate
Safety, is carried out simultaneously to soup with slurrying, and relatively conventional two steps operation is more efficient；
2nd, it is more accurate to cool down control ratio, be able to can be obtained in the insulation slurrying of 605 degree to 630 degree of semi-solid rheological humidity province higher
In nodularization ratio；
3rd, purer aluminium liquid slurrying is can extract, obtains the higher casting of quality；
4th, pulper does not have to set single soup feeding machine, and aluminium water slurrying is voluntarily taken by manipulator；
5th, conventional light casting slurrying difficulty problem is changed；
6th, it can set and take soup amount, realize slurrying intellectuality, improve production efficiency, reduce cost.
Brief description of the drawings
The content expressed by each width accompanying drawing of this specification and the mark in figure are briefly described below：
Fig. 1 is the utility model pulper structural representation.
Fig. 2 is the utility model pulper partial sectional view.
Fig. 3 is the utility model main shaft schematic cross-section.
In figure：
1. mechanical arm, 2. manipulator arm axles, 3. nuts, 4. elevating screws, 5. baffle plates, 6. motors, 7. cooling water inlets,
8. coolant outlet, 9. take liquid material cylinder, 10. liquid level sensors, 11. support plates, 12. travelling gears, 13. Spindle's heat emission blades, 14.
Heat insulation I, 15. mounting flanges, 16. temperature sensors, 17. barrel mouths, 18. blockings, 19. rotating nuts, 20. stirring-heads, 21.
It is stop nut, 22. connection flanges, 23. cooling circulation lines, 24. heat insulations II, 25. cooling fan blades, 26. bearings, 27. heat-insulated
Block III.
Embodiment
Below against accompanying drawing, by the description to embodiment, specific embodiment of the present utility model is made further detailed
Thin explanation.
As shown in Figure 1 to Figure 3, the full-automatic air-cooled semi-solid slurrying machine, including mechanical arm 1, take liquid material cylinder 9, motor
6th, main shaft, liquid level sensor 10, temperature sensor 16 and connection flange 22, wherein, mechanical arm 1 is the hand of industrial robot
Arm, support plate 11 are fixed on mechanical arm, take liquid material cylinder 9 to be fixed on by connection flange 22 on support plate 11, can be with manipulator
Arm moves together, takes liquid material cylinder lower end to be provided with barrel mouth 17, by barrel mouth feed liquor and casts out liquid.
Motor 6 is servomotor, and motor rotates for drive shaft, and main shaft bottom is positioned at taking in liquid material cylinder, positioned at taking liquid
Main shaft in barrel is provided with stirring-head 20, and main shaft lower end is provided with the blocking 18 that can coordinate with barrel mouth, main shaft upper end and motor
It is connected, support plate, which is provided with, is used for the driving structure that motor moves up and down.
Driving structure includes the motor that is located in mechanical arm and the nut 3 for being located at main shaft and being connected on motor fixing plate
And the elevating screw 4 coordinated with nut, it is connected between motor and elevating screw by travelling gear 12.Motor position
In mechanical arm, driving motor output shaft forms manipulator arm axle 2, driving elevating screw rotation, so as to which motor is fixed
Plate lifts, and drives the blocking on main shaft to block or open barrel mouth.Elevating screw top is provided with baffle plate 5, and motor fixing plate is entered
Row is spacing.
Or driving structure includes lift cylinder, lift cylinder is located on support plate, the piston rod of lift cylinder and motor
Fixed plate is connected.Lift cylinder drive shaft moves up and down, and drives the blocking on main shaft to block or open barrel mouth.
Stirring-head 20 is enclosed on main shaft, and main shaft is provided with rotating nuts 19 and stop nut 21, and stirring headgear is positioned at rotation
Between nut and stop nut, the position of stirring-head can be adjusted.Wherein, block 18, take liquid material cylinder 9, stirring-head 20,
Main shaft, rotating nuts and stop nut are that silicon nitride is made, high temperature resistant.
Take and temperature sensor 16 is provided with liquid material cylinder 9, support plate is provided with liquid level sensor 10, and liquid level sensor passes through cylinder
Set on support plate, the position of liquid level sensor can be adjusted by cylinder, take liquid level to put so as to control, extract compared with purified aluminum
Liquid slurrying.
The mounting flange 15 of the upper end of liquid material cylinder 9 is taken to be located at by connection flange 22 on support plate, main shaft is located in connection flange,
Connection flange is provided with cooling circulation line 23.Preferably, take and pass through between the upper end mounting flange of liquid material cylinder and connection flange
Heat insulation I 14 is connected, and connection flange upper end is provided with cooling water inlet 7 and coolant outlet 8, passes through circulating water controller control
The temperature of flange, prevent high temperature from conducting to manipulator, ensure the reliability of work.
The excircle of main shaft is provided with one group of Spindle's heat emission blade 13.Spindle's heat emission blade is located in connection flange, passes through
Radiator shutter accelerates radiating efficiency, prevents that temperature is too high.
Connection flange upper port is corresponded on main shaft or on the output shaft of motor and is provided with cooling fan blade 25.Cooling fan blade is to main shaft
And take the aluminium liquid progress in liquid material cylinder air-cooled, and by stirring, prevent that temperature is too high, reduce temperature, reduce hydrogen suction
Amount, semi-solid aluminium alloy slurry is formed it into, influences nodularization ratio.
It is connected between main shaft and the output shaft of motor by heat insulation II 24, prevents main shaft high temperature from conducting to motor, is protected
Demonstrate,prove motor work stability and reliability.
Two sections of guide pin bushings are provided with below the fixed plate of motor, the output shaft of motor is located in guide pin bushing, is provided between two sections of guide pin bushings
Heat insulation III 27, guide pin bushing are provided with the bearing 26 to motor output shaft support, ensure the reliability of main shaft high-speed rotation.
Operation principle：
Mechanical arm will take liquid material cylinder to be moved to above aluminium stove equipped with air cooling system, and mechanical arm continues driving and takes liquid material
Cylinder moves up and down, and when taking liquid material cylinder to move downward, to system signal when the liquid level sensor on barrel touches aluminium liquid, makes
Barrel continues to move down according to the depth of setting, to during setting position to system signal；Manipulator arm axle, which is started working, drives lifting
Screw mandrel, main shaft is driven to extract the blocking of barrel bottom, aluminium liquid is entered in feeding cylinder, and completion takes aluminium water, the temperature sensor in barrel
The temperature of aluminium liquid in barrel is monitored in real time.
Now, manipulator arm axle starts, and is moved downward by elevating screw drive shaft, the barrel mouth of barrel bottom is blocked up
Firmly, block and give system signal afterwards in place, starting the servomotor on main shaft makes stirring-head work quickly be stirred, and is made
Slurry.
After the completion of slurrying, barrel is moved to die casting machine and gives soup mouth by mechanical arm, gives system signal, mechanical arm afterwards in place
Axle start driving elevating screw main shaft is moved upwards, extract block, aluminium water be put on die casting machine to soup mouth.
The full-automatic air-cooled semi-solid slurrying machine is reasonable in design, and it integrates to soup and slurrying, peace easy to operate
Entirely, carried out simultaneously with slurrying to soup, relatively conventional two steps operation is more efficient；Change conventional light casting slurrying difficulty problem.Take liquid
Barrel takes liquid, the casting liquation purity height of taking-up in aluminium liquid surface lower portions；And to being air-tight state in soup cup transfer process, no
Have high temperature solution to spill, avoid security incident, it is stable and reliable in work.
The utility model is exemplarily described above in conjunction with accompanying drawing, it is clear that the utility model specific implementation not by
The limitation of aforesaid way, as long as employing the improvement of the various unsubstantialities of design of the present utility model and technical scheme progress,
Or it is not improved by it is of the present utility model design and technical scheme directly apply to other occasions, in guarantor of the present utility model
Within the scope of shield.
Claims (10)
1. a kind of full-automatic air-cooled semi-solid slurrying machine, including mechanical arm and liquid material cylinder is taken, it is described to take liquid material cylinder to pass through support plate
It is located on mechanical arm, takes liquid material cylinder lower end to be provided with barrel mouth, it is characterised in that：Also include main shaft and rotated for drive shaft
Motor, the main shaft bottom is provided with stirring-head, main shaft lower end is set positioned at taking in liquid material cylinder positioned at the main shaft taken in liquid material cylinder
There is the blocking that can coordinate with barrel mouth, main shaft upper end is connected with motor, and support plate, which is provided with, is used for the drive that motor moves up and down
Dynamic structure.
2. full-automatic air-cooled semi-solid slurrying machine as claimed in claim 1, it is characterised in that：Described take is provided with temperature in liquid material cylinder
Sensor, the support plate are provided with liquid level sensor.
3. full-automatic air-cooled semi-solid slurrying machine as claimed in claim 1, it is characterised in that：The driving structure includes being located at machine
Motor and the nut being located on the connected motor fixing plate of main shaft and the elevating screw coordinated with nut in tool arm, drive
It is dynamic to be connected between motor and elevating screw by travelling gear.
4. full-automatic air-cooled semi-solid slurrying machine as claimed in claim 1, it is characterised in that：The driving structure includes lifting air
Cylinder, the lift cylinder are located on support plate, and the piston rod of lift cylinder is connected with the fixed plate of motor.
5. full-automatic air-cooled semi-solid slurrying machine as claimed in claim 1, it is characterised in that：It is described to take liquid material cylinder to pass through attached method
Orchid is located on support plate, and main shaft is located in connection flange, and connection flange is provided with cooling circulation line.
6. full-automatic air-cooled semi-solid slurrying machine as claimed in claim 1, it is characterised in that：The excircle of the main shaft is provided with
One group of Spindle's heat emission blade.
7. full-automatic air-cooled semi-solid slurrying machine as claimed in claim 1, it is characterised in that：The stirring-head is enclosed on main shaft,
Main shaft is provided with rotating nuts and stop nut, and stirring headgear is between rotating nuts and stop nut.
8. full-automatic air-cooled semi-solid slurrying machine as claimed in claim 1, it is characterised in that：The output shaft of the main shaft and motor
Between be connected by heat insulation.
9. full-automatic air-cooled semi-solid slurrying machine as claimed in claim 5, it is characterised in that：The upper end for taking liquid material cylinder and connection
It is connected between acting flange by heat insulation.
10. full-automatic air-cooled semi-solid slurrying machine as claimed in claim 5, it is characterised in that：On the main shaft or motor it is defeated
Connection flange upper port is corresponded on shaft and is provided with cooling fan blade.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720545704.6U CN206716993U (en) | 2017-05-17 | 2017-05-17 | A kind of full-automatic air-cooled semi-solid slurrying machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720545704.6U CN206716993U (en) | 2017-05-17 | 2017-05-17 | A kind of full-automatic air-cooled semi-solid slurrying machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206716993U true CN206716993U (en) | 2017-12-08 |
Family
ID=60513390
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720545704.6U Expired - Fee Related CN206716993U (en) | 2017-05-17 | 2017-05-17 | A kind of full-automatic air-cooled semi-solid slurrying machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206716993U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106938326A (en) * | 2017-05-17 | 2017-07-11 | 安徽中鑫压铸技术研发有限公司 | Full-automatic air-cooled semi-solid slurrying machine |
-
2017
- 2017-05-17 CN CN201720545704.6U patent/CN206716993U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106938326A (en) * | 2017-05-17 | 2017-07-11 | 安徽中鑫压铸技术研发有限公司 | Full-automatic air-cooled semi-solid slurrying machine |
| CN106938326B (en) * | 2017-05-17 | 2019-11-12 | 安徽中鑫压铸技术研发有限公司 | Full-automatic air-cooled semi-solid slurrying machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20171208 Termination date: 20190517 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |