CN207358117U - A kind of full-automatic pig moulding machine demoulded based on water cooling and rapping - Google Patents
A kind of full-automatic pig moulding machine demoulded based on water cooling and rapping Download PDFInfo
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- CN207358117U CN207358117U CN201721263569.2U CN201721263569U CN207358117U CN 207358117 U CN207358117 U CN 207358117U CN 201721263569 U CN201721263569 U CN 201721263569U CN 207358117 U CN207358117 U CN 207358117U
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Abstract
The utility model discloses a kind of full-automatic pig moulding machine demoulded based on water cooling and rapping, including rack, it is arranged at the conveying chain group of frame upper end, the ingot mould being arranged in conveying chain group, it is arranged in rack and the wind turbine of wind cooling temperature lowering is carried out to ingot mould, ingot mould lower end is corresponded in the rack and is provided with water cooling automation control system, the corresponding tail end for conveying chain group is provided with ingot casting rapping apparatus in the rack, and the ingot casting rapping apparatus is used to tap ingot mould lower end.The utility model sets water-cooling pattern on the basis of air-cooled, the cooling velocity of ingot casting and ingot mould is drastically increased, Forming Quality is high, and reduces the temperature of ingot mould, reduce the cooling cycle time of ingot mould, production efficiency can be further improved, while the lower end of ingot mould is tapped by ingot casting rapping apparatus, loosens ingot casting, and then when ingot mould is downwardly turned over conveying chain group, ingot casting Automatic-falling, is not required to manually beat, has saved human cost.
Description
Technical field
The utility model is related to pig moulding machine technical field, and in particular to a kind of ingot casting can quickly cool down and automatic demoulding it is straight
Line pig moulding machine.
Background technology
It is continuous cast, automatic demoulding during linear ingot casting ingot casting.Ingot mould is on roller chain, and chain is with ingot casting
Mould advances at a slow speed along track, and by certain time, the ingot casting in ingot mould progressively cools down, and at this moment ingot mould runs to circular rails
The lower section in road, the top of ingot casting chute are in general, cold in the weight itself, the draw taper of ingot mould and ingot casting of ingot casting
But under conditions of shrinking, ingot casting can be deviate from from ingot mould, drop to automatically on chute, lay down under the entering after the mold is cooled of ingot casting
One wheel cast.But the cooling degree due to ingot casting, the draw taper of mould, the roughness of dies cavity and mold bottom
The factor such as letter influence, some total lead pig is unable to automatic demoulding, when this happens, it is necessary at shutting down
Reason, it is time-consuming, laborious by manually taking out ingot casting from ingot mould, and influence production efficiency.In this regard, ingot casting is not in order to prevent
Can automatic demoulding and cause equipment downtime, generally arrange during production two people to keep and tap mould with iron rod in turn in ingot casting exit
Tool, promotes ingot casting to deviate from.Since temperature of the ingot casting before the demoulding is high, working environment is severe, and the labor intensity continuously tapped is big, no
But direct labor is very arduous, and the cost of labor needed for production is added, while also affect the automatic running of equipment, dropped
Low production efficiency；And existing pig moulding machine, using air-cooled, cooling velocity is slow, further result in that working environment is severe and ingot casting matter
Amount.
Utility model content
To solve the above-mentioned problems, the utility model offer is a kind of can allow ingot casting automatic demoulding, cooling velocity also fast
Linear ingot casting.
Technical solution is used by the utility model solves its technical problem：It is a kind of demoulded based on water cooling and rapping it is complete
Automatic pig casting machine, including rack, are arranged at the conveying chain group of frame upper end, and the ingot mould being arranged in conveying chain group, is arranged at
The wind turbine of wind cooling temperature lowering is carried out in rack and to ingot mould, ingot mould lower end is corresponded in the rack and is provided with water cooling automation control
System processed, the water cooling automation control system are used to carry out water cooling to the ingot mould for completing casting, meanwhile, it is right in the rack
The tail end that chain group should be conveyed is provided with ingot casting rapping apparatus, and the ingot casting rapping apparatus is used to tap ingot mould lower end, in order to
Ingot casting demoulds.
Preferably, the water cooling automation control system includes：
Water box, the water box are arranged on below ingot mould, and the water box upper end is opening, and the is provided with water box
One heat detector；
Sparge pipe, the sparge pipe connect water box by the first water pump, for being sprayed to the lower end of ingot mould and/or side
Water cooling；
Water feeding tank, the water feeding tank connects water box by the second water pump, for supplying water to water box；
Transferring box, the transferring box connects water feeding tank by the 3rd water pump, while the water box is connected by the 4th water pump
Logical transferring box, the transferring box is interior to be equipped with the second heat detector；
First control module, first control module are electrically connected the first heat detector, the second water pump, the second heat detector, the
Three water pumps and the 4th water pump, when being higher than the first setting value for water temperature in detecting the water box in the first heat detector, control
Water in water box is directed at transferring box by the 4th water pump, and detects water temperature in transferring box less than the in second heat detector
During two setting values, control the 3rd water pump and water is supplemented in water feeding tank.
Preferably, division has the first separate space and the second separate space in the transferring box, and first separate space passes through the 5th water pump
The second separate space is connected, the water box connects the first separate space by the 4th water pump, and second separate space is connected by the 3rd water pump
Water feeding tank, second heat detector are arranged in the second separate space.
Preferably, water level monitoring mechanism is equipped with first separate space, the 5th water pump and water level monitoring mechanism are electric
Property connection the first control module, first control module reaches in the water level that water level monitoring mechanism is detected in the first separate space to be set
When determining water level, water is directed at the second separate space by the 5th water pump of control.
Preferably, liquid level sensor is equipped with the water box, the liquid level sensor is electrically connected the first control module, institute
The first control module is stated when liquid level sensor detects that water level is less than setting water level in water box, the second water pump of control will supply water
Water in case is directed at water box.
Preferably, first control module controls the second pump working while four pump workings.
Preferably, the ingot casting rapping apparatus is included to position detecting mechanism, the second control module and the cylinder being vertically arranged,
The cylinder is installed on the lower section of the ingot mould of upper end, and the output terminal of cylinder is provided with tup, described to be set to position detecting mechanism
In conveying chain group on, it is described to be electrically connected the second control to the gentle cylinder of position detecting mechanism for detecting the transfer position of ingot mould
Molding block, while the second control module is also electrically connected conveying chain group, for detecting ingot mould position to position detecting mechanism
When above tup, control conveying chain group stops, then makes the lower end of tup rapping ingot mould.
Preferably, the rack corresponds to tup in the top of conveying chain group and is provided with press device, the press device electricity
Property connection the second control module, for abut by percussion effect ingot mould upper end.
Preferably, the press device includes two pressing plate, and two pressing plate are driven by cylinder, compress connect ingot mould below
Both ends.
The beneficial effects of the utility model are：Water cooling automation control system is set on the basis of air-cooled, is greatly carried
The high cooling velocity of ingot casting and ingot mould, Forming Quality is high, and reduces the temperature of ingot mould, reduces the cold of ingot mould
But circulation time, is controlled using automatic cycle, can further be improved production efficiency, be improved working environment；Pass through casting at the same time
Ingot rapping apparatus taps the lower end of ingot mould, loosens ingot casting, and then when ingot mould is downwardly turned over conveying chain group, ingot casting
Automatic-falling, is not required to manually beat, has saved human cost.
Brief description of the drawings
The utility model is further illustrated with reference to the accompanying drawings and examples：
Fig. 1 is the structure diagram of the utility model.
Embodiment
With reference to Fig. 1, the utility model is a kind of full-automatic pig moulding machine demoulded based on water cooling and rapping, including rack 1, if
The conveying chain group 2 of 1 upper end of rack is placed in, the ingot mould 3 being arranged in conveying chain group 2, is arranged in rack 1 and to ingot mould 3
The wind turbine 4 of wind cooling temperature lowering is carried out, corresponding to 3 lower end of ingot mould in the rack 1 is provided with water cooling automation control system, the water
Cold automation control system is used to carry out water cooling to the ingot mould 3 for completing casting, meanwhile, corresponding conveying chain group 2 in the rack 1
Tail end be provided with ingot casting rapping apparatus, the ingot casting rapping apparatus is used to tap 3 lower end of ingot mould, in order to which ingot casting demoulds.
As shown in the figure, the water cooling automation control system includes：
Water box 5, the water box 5 are arranged on the lower section of ingot mould 3, and 5 upper end of water box is opening, is set in water box 5
It is equipped with the first heat detector；
Sparge pipe 6, the sparge pipe 6 connect water box 5 by the first water pump, for the lower end and/or side of ingot mould 3
Face water-spraying control；
Water feeding tank 7, the water feeding tank 7 connects water box 5 by the second water pump, for supplying water to water box 5；
Transferring box 8, the transferring box 8 connects water feeding tank 7 by the 3rd water pump, while the water box 5 passes through the 4th water
Pump connection transferring box 8, the transferring box 8 is interior to be equipped with the second heat detector；
First control module, first control module are electrically connected the first heat detector, the second water pump, the second heat detector, the
Three water pumps and the 4th water pump, when being higher than the first setting value for water temperature in detecting the water box 5 in the first heat detector, control
Water in water box 5 is directed at transferring box 8 by the 4th water pump, and detects that the water temperature in transferring box 8 is low in second heat detector
When the second setting value, water is supplemented in water feeding tank 7 by the 3rd water pump.
In order to avoid influencing the work (i.e. insufficient water) of sparge pipe 6, the first control module opens the second water pump at the same time.This
In be directed at by the 4th water pump in transferring box 8 in order to avoid the normal-temperature water in water feeding tank 7, by the second water pump and the 4th in water box 5
The connector of water pump is divided right and left setting, while can also set the structures such as partition plate.In addition, it can also be made by a control system above-mentioned
Water pump and heat detector interaction and automatically control.In addition, the present embodiment also provides another embodiment to ensure in water box 5
Water, specifically, be equipped with liquid level sensor in the water box 5, the first control module of the liquid level sensor electrical connection, institute
The first control module is stated when liquid level sensor detects in water box 5 water level less than setting water level, the second water pump of control will be for
Water in water tank 7 is directed at water box 5, so controls more reasonable, science.
In view of while the high-temperature water in receiving water box 5, also supplying water there may be transferring box 8 to water feeding tank 7
May, it can so cause water temperature in water feeding tank 7 to be higher than room temperature, influence cooling effectiveness, for this reason, in the transferring box in the present embodiment
Division has the first separate space 81 and the second separate space 82 in 8, and first separate space 81 connects the second separate space 82, institute by the 5th water pump
State water box 5 and first separate space 81 is connected by the 4th water pump, second separate space 82 connects water feeding tank 7, institute by the 3rd water pump
State the second heat detector to be arranged in the second separate space 82, the 5th water pump is also electrically connected the first control module.
During work, the first control module receives the first heat detector and detects that water temperature is higher than the first setting value in water box 5
When, water is evacuated to the first separate space 81 of transferring box 8 by the 4th water pump, water level monitoring mechanism is set in the first separate space 81, in water
When position reaches setting water level line, water is directed in the second separate space 82 by the 5th water pump, and second is detected in the second heat detector
When water temperature in separate space 82 is room temperature (i.e. less than the second setting value), water is directed at by water feeding tank 7 by the 3rd water pump, is passed in liquid level
When sensor detects that the water in water box 5 is less than setting water level, control water feeding tank 7 is supplied water by the second water pump to water box 5,
Circulation is formed with this, realizes Water-cooling circulating control.To sum up, the utility model is additionally provided with Water-cooling circulating while using air-cooled
Control system, drastically increases ingot casting cooling velocity, has shortened molding time, and then influenced smaller, shaping matter by shaking
Amount is high, and reduces the temperature of ingot mould 3, reduces the 3 cooling cycle time of ingot mould, can further improve production effect
Rate.
Further, the ingot casting rapping apparatus is included to position detecting mechanism, the second control module and the gas being vertically arranged
Cylinder, the output terminal of cylinder are provided with tup 9, and the tup 9 is used for the lower end for tapping ingot mould 3, is arranged on to position detecting mechanism
Convey in chain group 2, for detecting the transfer position of ingot mould 3, the second control module be electrically connected to position detecting mechanism, cylinder and
Convey chain group.During work, the second control module receives position detecting mechanism and detects that ingot mould 3 is delivered to the top of tup 9
When, control conveying chain group 2 stops, and top hammer first 9 on cylinder, are allowed to tap 3 lower end of ingot mould, due to the mold cavity openings of ingot mould 3
Upward, ingot casting can be loosened because of vibrations, be preferably provided with two tups 9, tap the both ends of ingot mould 3, and percussion order can be synchronously
It can stagger, be set according to actual needs.
To the effect of conveying chain group 2 during in order to reduce percussion, make conveying more steady, the rack 1 is upper in conveying chain group 2
The corresponding tup in side is provided with press device, and the press device is electrically connected the second control module, is acted on for abutting by percussion
Ingot mould 3 upper end.The press device includes two pressing plate 10, and two pressing plate 10 are driven by cylinder, compress connect casting below
The both ends of ingot mould 3.During work, when ingot mould 3 is delivered between tup 9 and pressing plate 10, the second control module, which first controls, presses
Pressing plate 10, which moves down, abuts 3 both ends of ingot mould, then controls tup 9 to be tapped.
To sum up, the utility model sets water-cooling pattern on the basis of air-cooled, drastically increases ingot casting and ingot mould 3
Cooling velocity, Forming Quality are high, and reduce the temperature of ingot mould 3, reduce the cooling cycle time of ingot mould 3, can be into
The raising production efficiency of one step, improves working environment；The lower end of ingot mould 3 is tapped by ingot casting rapping apparatus at the same time, makes casting
Ingot loosens, and then when ingot mould 3 is downwardly turned over conveying chain group 2, ingot casting Automatic-falling is not required to manually beat, and saves
Human cost, whole pig moulding machine uses automated production, efficient.
Above-described embodiment is the preferred solution of the utility model, and the utility model can also have other embodiments.Ability
The technical staff in domain can also make equivalent variations or replacement on the premise of without prejudice to the utility model spirit, these equivalent changes
Type or replacement are all contained in the scope set by the application claim.
Claims (9)
1. a kind of full-automatic pig moulding machine demoulded based on water cooling and rapping, including rack, are arranged at the conveying chain group of frame upper end,
The ingot mould being arranged in conveying chain group, is arranged in rack and the wind turbine of wind cooling temperature lowering is carried out to ingot mould, it is characterised in that
Ingot mould lower end is corresponded in the rack and is provided with water cooling automation control system, the water cooling automation control system is used for pair
The ingot mould for completing casting carries out water cooling, meanwhile, the tail end of corresponding conveying chain group is provided with ingot casting rapping apparatus in the rack,
The ingot casting rapping apparatus is used to tap ingot mould lower end, in order to which ingot casting demoulds.
A kind of 2. full-automatic pig moulding machine demoulded based on water cooling and rapping as claimed in claim 1, it is characterised in that the water
Cold automation control system includes：
Water box, the water box are arranged on below ingot mould, and the water box upper end is opening, and the first temperature is provided with water box
Sensor；
Sparge pipe, the sparge pipe connect water box by the first water pump, for cold to the lower end of ingot mould and/or side water spray
But；
Water feeding tank, the water feeding tank connects water box by the second water pump, for supplying water to water box；
During transferring box, the transferring box connect water feeding tank by the 3rd water pump, while the water box is connected by the 4th water pump
Turnning box, the transferring box is interior to be equipped with the second heat detector；
First control module, first control module are electrically connected the first heat detector, the second water pump, the second heat detector, the 3rd water
Pump and the 4th water pump, when being higher than the first setting value for water temperature in detecting the water box in the first heat detector, control the 4th
Water in water box is directed at transferring box by water pump, and is set in the water temperature that second heat detector is detected in transferring box less than second
During definite value, control the 3rd water pump and water is supplemented in water feeding tank.
3. a kind of full-automatic pig moulding machine demoulded based on water cooling and rapping as claimed in claim 2, it is characterised in that in described
Division has the first separate space and the second separate space in turnning box, and first separate space connects the second separate space by the 5th water pump, described to be filled with water
Case connects the first separate space by the 4th water pump, and second separate space connects water feeding tank, second heat detector by the 3rd water pump
It is arranged in the second separate space.
4. a kind of full-automatic pig moulding machine demoulded based on water cooling and rapping as claimed in claim 3, it is characterised in that described the
Water level monitoring mechanism is equipped with one separate space, the 5th water pump and water level monitoring mechanism are electrically connected the first control module, institute
The first control module is stated when the water level that water level monitoring mechanism is detected in the first separate space reaches setting water level, controls the 5th water pump
Water is directed at the second separate space.
A kind of 5. full-automatic pig moulding machine demoulded based on water cooling and rapping as claimed in claim 2, it is characterised in that the Sheng
Liquid level sensor is equipped with water tank, the liquid level sensor is electrically connected the first control module, and first control module is in liquid level
When sensor detects that water level is less than setting water level in water box, the water in water feeding tank is directed at water box by the second water pump of control.
6. a kind of full-automatic pig moulding machine demoulded based on water cooling and rapping as claimed in claim 2, it is characterised in that described the
One control module controls the second pump working while four pump workings.
7. a kind of full-automatic pig moulding machine demoulded based on water cooling and rapping as described in claim 1 to 6 any claim, its
It is characterized in that, the ingot casting rapping apparatus is included to position detecting mechanism, the second control module and the cylinder being vertically arranged, the gas
Cylinder is installed on the lower section of the ingot mould of upper end, and the output terminal of cylinder is provided with tup, described to be arranged at conveying to position detecting mechanism
It is described to be electrically connected the second control module to the gentle cylinder of position detecting mechanism for detecting the transfer position of ingot mould in chain group,
The second control module is also electrically connected conveying chain group at the same time, for detecting that ingot mould is located on tup to position detecting mechanism
Fang Shi, control conveying chain group stops, then makes the lower end of tup rapping ingot mould.
A kind of 8. full-automatic pig moulding machine demoulded based on water cooling and rapping as claimed in claim 7, it is characterised in that the machine
Frame corresponds to tup in the top of conveying chain group and is provided with press device, and the press device is electrically connected the second control module, uses
In the upper end for abutting the ingot mould by percussion effect.
9. a kind of full-automatic pig moulding machine demoulded based on water cooling and rapping as claimed in claim 8, it is characterised in that described to press
Pressure device includes two pressing plate, and two pressing plate are driven by cylinder, compress the both ends for connecing ingot mould below.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721263569.2U CN207358117U (en) | 2017-09-28 | 2017-09-28 | A kind of full-automatic pig moulding machine demoulded based on water cooling and rapping |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721263569.2U CN207358117U (en) | 2017-09-28 | 2017-09-28 | A kind of full-automatic pig moulding machine demoulded based on water cooling and rapping |
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| CN207358117U true CN207358117U (en) | 2018-05-15 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108838349A (en) * | 2018-07-02 | 2018-11-20 | 眉山市博眉启明星铝业有限公司 | A kind of casting aluminium ingot particular manufacturing craft and stripper apparatus |
| CN109226703A (en) * | 2018-11-21 | 2019-01-18 | 福建龙翌合金有限公司 | Ingot casting cooling means and the water circulation cooling device specially designed for this method |
| CN112247119A (en) * | 2020-10-22 | 2021-01-22 | 朱春强 | Automobile part casting mold with changeable positions |
-
2017
- 2017-09-28 CN CN201721263569.2U patent/CN207358117U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108838349A (en) * | 2018-07-02 | 2018-11-20 | 眉山市博眉启明星铝业有限公司 | A kind of casting aluminium ingot particular manufacturing craft and stripper apparatus |
| CN109226703A (en) * | 2018-11-21 | 2019-01-18 | 福建龙翌合金有限公司 | Ingot casting cooling means and the water circulation cooling device specially designed for this method |
| CN109226703B (en) * | 2018-11-21 | 2020-07-17 | 福建龙翌合金有限公司 | Ingot casting cooling method and water circulation cooling device specially designed for same |
| CN112247119A (en) * | 2020-10-22 | 2021-01-22 | 朱春强 | Automobile part casting mold with changeable positions |
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