CN106915950A - 一种玻化微珠保温防火一体板 - Google Patents

一种玻化微珠保温防火一体板 Download PDF

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CN106915950A
CN106915950A CN201710146553.1A CN201710146553A CN106915950A CN 106915950 A CN106915950 A CN 106915950A CN 201710146553 A CN201710146553 A CN 201710146553A CN 106915950 A CN106915950 A CN 106915950A
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fire prevention
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陈辉洲
李文
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Wuhan Huachen Technology Co Ltd
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Abstract

本发明公开了一种玻化微珠保温防火一体板，它涉及防火板技术领域；它的配方组成为：包含胚体与釉面的配方，所述胚体的配方组成为：玻化微珠35‑100％、玻化微珠微粉35‑100％、黑碳化硅1‑10％、碳酸钙1‑10％、偏硅酸钠1‑10％、粘土1‑5％、粉煤灰1‑5％、萤石1‑10％；所述釉面的配方组成：高岭土30‑100％、氧化铝40‑100％、萤石1‑10％、石英石1‑10％、滑石1‑10％；它的生产方法为：基本配料—湿法球磨—过筛除铁—喷雾干燥—干燥成型—高温发泡烧成—冷却退火—切割开安装槽—分级质检—包装入库；本发明集于保温、隔热、防火、吸音综合为一体，达到施工简单快速，使用寿命长，安全美观。

Description

一种玻化微珠保温防火一体板
技术领域
本发明涉及一种玻化微珠保温防火一体板，属于防火板技术领域。
背景技术
防火板又名耐火板，学名为热固性树脂浸渍纸高压层积板，英文缩写为HPL(Decorative High-pressure Laminate)是表面装饰用耐火建材，有丰富的表面色彩，纹路以及特殊的物流性能，广泛用于室内装饰、家具、厨柜、实验室台面、外墙等领域。防火板是原纸(钛粉纸、牛皮纸)经过三聚氰胺与酚醛树脂的浸渍工艺，高温高压成。三聚氰胺树脂热固成型后表面硬度高、耐磨、耐高温、耐撞击，表面毛孔细小不易被污染，耐溶剂性、耐水性、耐药品性、耐焰性等机械强度。绝缘性、耐电弧性良好及不易老化。防火板表面光泽性，透明性能很好地还原色彩、花纹有极高的仿真性。酚醛树脂热固成型后形成极高的密度具有耐温、耐水及硬质等物流特性。
防火板是采用硅质材料或钙质材料为主要原料，与一定比例的纤维材料、轻质骨料、黏合剂和化学添加剂混合，经蒸压技术制成的装饰板材。是目前越来越多使用的一种新型材料，其使用不仅仅是因为防火的因素。防火板的施工对于粘贴胶水的要求比较高，质量较好的防火板价格比装饰面板也要贵。
现有的防火板智能满足其中一个功能，导致功能单一，而且生产后强度低，使用寿命短，且工艺复杂。
发明内容
针对上述问题，本发明要解决的技术问题是提供一种玻化微珠保温防火一体板。
本发明的一种玻化微珠保温防火一体板，它的配方组成为：包含胚体与釉面的配方，所述胚体的配方组成为：玻化微珠35-100％、玻化微珠微粉35-100％、黑碳化硅1-10％、碳酸钙1-10％、偏硅酸钠1-10％、粘土1-5％、粉煤灰1-5％、萤石1-10％；所述釉面的配方组成：高岭土30-100％、氧化铝40-100％、萤石1-10％、石英石1-10％、滑石1-10％。
一种玻化微珠保温防火一体板的生产方法，它是生产方法为：基本配料—湿法球磨—过筛除铁—喷雾干燥—干燥成型—高温发泡烧成—冷却退火—切割开安装槽—分级质检—包装入库。
作为优选，所述生产的具体步骤为：
步骤一、玻化微珠保温防火一体板的基体坯体制备：
将包括玻化微珠放置入球磨容器中，将玻化微珠微粉、黑碳化硅、碳酸钙、偏硅酸钠、粘土、粉煤灰、萤石用质量百分比加水混匀，倒入盛有质量比例的玻化微珠中，用球磨机充分进行湿法球磨，球磨制备成泥浆，泥浆经过筛、陈腐、喷雾干燥制备成粉料，粉料经陈腐后，经压干成型机压制成坯体；
步骤二、玻化微珠保温防火一体板的装饰釉层制备：
将包括高岭土、氧化铝、萤石、石英石、滑石和水按照原料质量百分比投入球磨机中，球磨制备成釉浆；
步骤三、保温装饰板的生产：
将步骤一制得的坯体干燥后，经装饰施釉步骤二制得的釉浆，在600～1200℃间40-60min氧化烧成，烧成后得到吸水率0.4％以内，体积密度小于400Kg/m3，断裂模数大于3.6MPa，导热系数小于0.07W/(m.k)，防火等级为A级的保温防火一体板，再依次经过退火冷却，切割安装槽、分级质检、包装入库。
本发明的有益效果为：集于保温、隔热、防火、吸音综合为一体的建筑材料，达到施工简单快速，使用寿命长，安全美观，生产效率高且快速。
具体实施方式
本具体实施方式采用以下技术方案：它的配方组成为：包含胚体与釉面的配方，所述胚体的配方组成为：玻化微珠35-100％、玻化微珠微粉35-100％、黑碳化硅1-10％、碳酸钙1-10％、偏硅酸钠1-10％、粘土1-5％、粉煤灰1-5％、萤石1-10％；所述釉面的配方组成：高岭土30-100％、氧化铝40-100％、萤石1-10％、石英石1-10％、滑石1-10％。
一种玻化微珠保温防火一体板的生产方法，它是生产方法为：基本配料—湿法球磨—过筛除铁—喷雾干燥—干燥成型—高温发泡烧成—冷却退火—切割开安装槽—分级质检—包装入库。
进一步的，所述生产的具体步骤为：
步骤一、玻化微珠保温防火一体板的基体坯体制备：
将包括玻化微珠放置入球磨容器中，将玻化微珠微粉、黑碳化硅、碳酸钙、偏硅酸钠、粘土、粉煤灰、萤石用质量百分比加水混匀，倒入盛有质量比例的玻化微珠中，用球磨机充分进行湿法球磨，球磨制备成泥浆，泥浆经过筛、陈腐、喷雾干燥制备成粉料，粉料经陈腐后，经压干成型机压制成坯体；
步骤二、玻化微珠保温防火一体板的装饰釉层制备：
将包括高岭土、氧化铝、萤石、石英石、滑石和水按照原料质量百分比投入球磨机中，球磨制备成釉浆；
步骤三、保温装饰板的生产：
将步骤一制得的坯体干燥后，经装饰施釉步骤二制得的釉浆，在600～1200℃间40-60min氧化烧成，烧成后得到吸水率0.4％以内，体积密度小于400Kg/m3，断裂模数大于3.6MPa，导热系数小于0.07W/(m.k)，防火等级为A级的保温防火一体板，再依次经过退火冷却，切割安装槽、分级质检、包装入库。
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。

Claims (3)

1.一种玻化微珠保温防火一体板，其特征在于：它的配方组成为：包含胚体与釉面的配方，所述胚体的配方组成为：玻化微珠35-100％、玻化微珠微粉35-100％、黑碳化硅1-10％、碳酸钙1-10％、偏硅酸钠1-10％、粘土1-5％、粉煤灰1-5％、萤石1-10％；所述釉面的配方组成：高岭土30-100％、氧化铝40-100％、萤石1-10％、石英石1-10％、滑石1-10％。
2.一种玻化微珠保温防火一体板的生产方法，其特征在于：它的生产方法为：基本配料—湿法球磨—过筛除铁—喷雾干燥—干燥成型—高温发泡烧成—冷却退火—切割开安装槽—分级质检—包装入库。
3.根据权利要求2所述的一种玻化微珠保温防火一体板的生产方法，其特征在于：所述生产的具体步骤为：
步骤一、玻化微珠保温防火一体板的基体坯体制备：
将包括玻化微珠放置入球磨容器中，将玻化微珠微粉、黑碳化硅、碳酸钙、偏硅酸钠、粘土、粉煤灰、萤石用质量百分比加水混匀，倒入盛有质量比例的玻化微珠中，用球磨机充分进行湿法球磨，球磨制备成泥浆，泥浆经过筛、陈腐、喷雾干燥制备成粉料，粉料经陈腐后，经压干成型机压制成坯体；
步骤二、玻化微珠保温防火一体板的装饰釉层制备：
将包括高岭土、氧化铝、萤石、石英石、滑石和水按照原料质量百分比投入球磨机中，球磨制备成釉浆；
步骤三、保温装饰板的生产：
将步骤一制得的坯体干燥后，经装饰施釉步骤二制得的釉浆，在600～1200℃间40-60min氧化烧成，烧成后得到吸水率0.4％以内，体积密度小于400Kg/m3，断裂模数大于3.6MPa，导热系数小于0.07W/(m.k)，防火等级为A级的保温防火一体板，再依次经过退火冷却，切割安装槽、分级质检、包装入库。
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