CN106915491B - Ceramic tile foam protection board arrangement and packing plant - Google Patents
Ceramic tile foam protection board arrangement and packing plant Download PDFInfo
- Publication number
- CN106915491B CN106915491B CN201511017304.XA CN201511017304A CN106915491B CN 106915491 B CN106915491 B CN 106915491B CN 201511017304 A CN201511017304 A CN 201511017304A CN 106915491 B CN106915491 B CN 106915491B
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- Prior art keywords
- reversing
- unit
- foam
- push plate
- foam protection
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B23/00—Packaging fragile or shock-sensitive articles other than bottles; Unpacking eggs
- B65B23/20—Packaging plate glass, tiles, or shingles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
- B65G47/12—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles
- B65G47/14—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding
- B65G47/1492—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a feeding conveyor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
- B65G47/252—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them about an axis substantially perpendicular to the conveying direction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Attitude Control For Articles On Conveyors (AREA)
Abstract
The invention discloses a ceramic tile foam protection board arranging and packaging device, which is used for conveying a conveying unit, a reversing unit and a push plate unit of a foam protection board, wherein the conveying unit comprises a conveying belt which is obliquely arranged, a rear baffle which is abutted against the bottom end of the conveying belt and a roller which is arranged above the conveying belt and is used for arranging and returning the foam protection board; the reversing unit comprises a reversing cylinder, a pair of vertically arranged reversing baffles driven by the reversing cylinder to rotate, a clamping baffle horizontally arranged below the reversing baffles and a detector arranged beside the reversing baffles and used for detecting the opening direction of the foam protection plate; the push plate unit comprises a push plate cylinder and a vertically arranged push plate driven by the push plate cylinder. The ceramic tile foam protection plate arranging and packaging device automatically conveys and arranges the foam protection plates, automatically detects the foam protection plates with the opening direction inconsistent with the sleeve direction and overturns the foam protection plates, has smooth and efficient arranging and packaging process, and saves manpower resources and production cost.
Description
Technical Field
The invention relates to the field of building material equipment, in particular to a device for arranging and packaging a ceramic tile foam protection plate.
Background
Referring to fig. 1, in a tile production enterprise, a plurality of high-grade tiles on a packaging production line are stacked into a tile stack b before being packaged in a carton, and a foam protection plate a used as protection is sleeved on the periphery of the tile stack b for storage and transportation, so that a mechanism for conveying, arranging and packaging the foam must be added on the packaging production line.
Referring to fig. 2, in the conventional foam protective plate conveying and packaging mechanism, the foam protective plates a are manually stacked and then stored, and then the foam protective plates a are placed above the conveying belt 1 and pushed forward by the conveying plate 2, when the foam protective plates a move to the end points of the conveying belt 1, the foam protective plates a fall to the pushing plate 4, and then the pushing plate 4 pushes the foam protective plates a forward under the pushing of the cylinder 3, so that the foam protective plates a are clamped on the tile piles b. Because the existing foam protection plate conveying and packaging mechanism arranges the messy foam protection plates a manually, the situation that the opening directions of the individual foam protection plates a are placed wrongly is avoided, and the foam protection plates a with wrong opening directions are pushed by the push plate 4, so that the foam protection plates a are damaged, and materials are wasted; in addition, manual sorting and then conveying and packaging are carried out, so that the labor intensity of workers is increased, the automation level is very limited, and the method is not more and more suitable for modern large-scale production.
Disclosure of Invention
In order to overcome the defects and shortcomings in the prior art, the invention provides a ceramic tile foam protective plate arranging and packaging device.
The invention is realized by the following technical scheme: a ceramic tile foam protection board arranging and packaging device comprises
-a conveyor unit for conveying the foam fender, said conveyor unit comprising an obliquely arranged conveyor belt, a tailgate abutting against the bottom end of the conveyor belt, and rollers arranged above the conveyor belt for organizing the retracted foam fender;
a reversing unit for detecting the opening direction of the foam shield delivered from the delivery unit and reversing the foam shield, wherein the reversing unit is located below the top of the conveyor belt of the delivery unit, and comprises a reversing cylinder, a pair of vertically arranged reversing baffles driven by the reversing cylinder to rotate, a blocking baffle horizontally arranged below the reversing baffle, and a detector arranged beside the reversing baffle and used for detecting the opening direction of the foam shield;
the push plate unit is used for pushing the foam protection plate from the reversing unit to be clamped and sleeved on the tile stack and is positioned below the reversing unit, and the push plate unit comprises a push plate cylinder and a vertically arranged push plate driven by the push plate cylinder.
Further, the conveying unit also comprises a vibrator fixed on the rear baffle plate.
Furthermore, a plurality of shift levers are arranged on the roller.
Further, the conveying unit also comprises a tension wheel for tensioning the conveying belt.
Furthermore, two guide rods are arranged between the top of the conveying belt of the conveying unit and the reversing baffle of the reversing unit.
Further, the detector of the commutation unit is a detection electric eye.
Furthermore, the reversing unit also comprises a clamping air cylinder used for pushing the clamping baffle.
Furthermore, the reversing unit further comprises a rack connected with a piston rod of the reversing cylinder and a gear meshed with the rack, and the gear drives the reversing baffle to rotate.
Compared with the prior art, the ceramic tile foam protection board arranging and packaging device automatically conveys and arranges the foam protection boards by arranging the conveying unit, the reversing unit and the push plate unit, automatically detects the foam protection boards with the opening directions different from the sleeve chuck direction and overturns the foam protection boards, so that the whole arranging and packaging process is smooth and efficient, manpower resources are saved, waste caused by the foam protection boards with the sleeve chuck opening directions different from the sleeve chuck direction is avoided, and production cost is saved. The ceramic tile foam protection plate arranging and packaging device has the advantages of simple structure, high automation level, strong practicability, simplicity and convenience in operation and the like, meets the development requirements of the market, conforms to the development direction of modern large-scale production, and has a very strong market prospect.
For a better understanding and practice, the invention is described in detail below with reference to the accompanying drawings.
Drawings
Figure 1 is a schematic view of a foam protective plate ferrule tile stack.
Figure 2 is a prior art foam fender collation and push plate process.
Fig. 3 is a schematic view of the construction of the tile foam fender collating and packing apparatus of the present invention.
Fig. 4 is a schematic structural view of the reversing unit and the push plate unit.
Detailed Description
Please refer to fig. 1-4. Figure 1 is a schematic view of a foam protective plate ferrule tile stack. Figure 2 is a prior art foam fender collation and push plate process. Fig. 3 is a schematic view of the construction of the tile foam fender collating and packing apparatus of the present invention. Fig. 4 is a schematic structural view of the reversing unit and the push plate unit. The invention relates to a ceramic tile foam protection plate arranging and packaging device, which comprises
A conveying unit 10 for conveying the foam protection sheet, the conveying unit 10 comprising a conveyor belt 11 disposed obliquely, a tailgate 12 abutting against a bottom end of the conveyor belt 11, and rollers 13 disposed above the conveyor belt 11 for tidying the foam protection sheet;
a reversing unit 20 for detecting the opening direction of the foam shield transported from the transporting unit 10 and reversing the foam shield, wherein the reversing unit 20 is located below the top of the transporting belt 11 of the transporting unit 10, and the reversing unit 20 includes a reversing cylinder 21, a pair of vertically arranged reversing baffles 22 driven by the reversing cylinder 21 to rotate, a blocking baffle 23 horizontally arranged below the reversing baffles 22, and a detector 24 arranged beside the reversing baffles 22 for detecting the opening direction of the foam shield;
a pusher unit 30 for pushing the foam protective sheet from below the reversing unit 20 to be stuck on the tile stack b, the pusher unit 30 being located below the reversing unit 20, the pusher unit 30 including a pusher cylinder 31 and a vertically disposed pusher 32 moved by the pusher cylinder 31.
After the conveyor belt 11 is started, the foam protection boards a are conveyed to the top, and before the foam protection boards a reach the top of the conveyor belt 11, the rollers 13 separate the foam protection boards a in a stacked or uneven lying state. The foam shield plate a falls on top of the conveyor belt 11 and is caught by the diverter flapper 22 of the diverter unit 20. The detector 24 detects the opening direction of the foam protection plate a in the reversing baffle plate 22, if the opening direction is consistent with the sleeve direction, the blocking baffle plate 23 is moved away, and the foam protection plate a falls to the push plate unit 30; if the opening direction is not consistent with the direction of the cutting sleeve, the reversing cylinder 21 pushes the reversing baffle 22 to rotate 180 degrees, then the blocking baffle 23 is moved away, and the foam protection plate a falls to the push plate unit 30. The push plate 32 of the push plate unit 30 is pushed by the push plate cylinder 31 to clamp the foam protection plate a on the tile stack b.
The conveyor unit 10 of the tile foam sheathing board tidying and packing device of the present invention is also preferably provided with a vibrator 14 fixed to the tailgate 12, and the vibrator 14 intermittently vibrates to separate the entangled foam sheathing board a and to lie flat as much as possible against the tailgate 12. In order to achieve the foam protection boards a in a better separation and stacking state or in an uneven lying state, the embodiment also preferably arranges a plurality of deflector rods on the roller 13, the roller 13 drives the deflector rods to rotate when rotating, and the slender deflector rods can deflect the irregular foam protection boards a back, thereby achieving good effects of deflecting and arranging the foam protection boards a. The conveying unit 10 is further provided with a tension wheel 15 for tensioning the conveying belt 11, and after the tension wheel 15 is installed, the top of the conveying belt 11 is a horizontal conveying platform, so that the foam protection plate a conveyed by the conveying unit is more consistent and orderly. In order to make the reversing unit 20 better receive the foam protection plate a from the conveyor belt 11, two guide rods 16 are further arranged between the top of the conveyor belt 11 of the conveyor unit 10 and the reversing baffle 22 of the reversing unit 20, and the guide rods 16 prevent the foam protection plate a falling from the conveyor belt 11 from scattering to the ground, thereby achieving a good guiding function.
The reversing unit 20 of this embodiment is further provided with a blocking cylinder 25 for pushing the blocking baffle 23, and the blocking cylinder 25 increases the degree of automation of the reversing unit 20. The reversing unit in this embodiment preferably connects the piston rod of the reversing cylinder 21 to a rack 26, and the rack 26 is engaged with a gear 27, and the gear 27 drives the reversing baffle to rotate. The detector 24 of the reversing unit 20 of this embodiment is a detection electric eye, and the detection electric eye is used for detecting the opening direction of the foam protection plate a, and transmits the detected signal to the reversing cylinder 21, so that the foam protection plate a with the opening direction different from the sleeve direction can be turned over by 180 degrees, and the automation level of the device is greatly improved.
The concrete working process of the tile foam protective plate tidying and packaging device after installing each preferable part is as follows: after the conveyer belt 11 is started, the foam protection plate a is conveyed to the top, before the foam protection plate a reaches a horizontal conveying platform at the top of the conveyer belt 11, the roller 13 separates the foam protection plate a in a superposed or non-flat lying state, meanwhile, the vibrator 14 vibrates intermittently to separate the entangled foam protection plate a and to make the foam protection plate a flat with the rear baffle 12 as far as possible so as to convey the foam protection plate a. The foam shield plate a falls on top of the conveyor belt 11 and is caught by the diverter flapper 22 of the diverter unit 20. The detector 24 detects the opening direction of the foam protection plate a in the reversing baffle plate 22, if the opening direction is consistent with the ferrule direction, the clamping baffle plate 23 is moved away under the driving of the clamping cylinder 25, and the foam protection plate a falls to the push plate unit 30; if the opening direction is not consistent with the direction of the cutting sleeve, the reversing cylinder 21 pushes the reversing baffle 22 to rotate 180 degrees, then the blocking baffle 23 is moved away, and the foam protection plate a falls to the push plate unit 30. The push plate 32 of the push plate unit 30 is pushed by the push plate cylinder 31 to clamp the foam protection plate a on the tile stack b, so that the whole conveying, sorting and packaging work is completed.
Compared with the prior art, the ceramic tile foam protection board arranging and packaging device automatically conveys and arranges the foam protection boards by arranging the conveying unit, the reversing unit and the push plate unit, automatically detects the foam protection boards with the opening directions different from the sleeve chuck direction and overturns the foam protection boards, so that the whole arranging and packaging process is smooth and efficient, manpower resources are saved, waste caused by the foam protection boards with the sleeve chuck opening directions different from the sleeve chuck direction is avoided, and production cost is saved. The ceramic tile foam protection plate arranging and packaging device has the advantages of simple structure, high automation level, strong practicability, simplicity and convenience in operation and the like, meets the development requirements of the market, conforms to the development direction of modern large-scale production, and has a very strong market prospect.
The present invention is not limited to the above-described embodiments, and various modifications and variations of the present invention are intended to be included within the scope of the claims and the equivalent technology of the present invention if they do not depart from the spirit and scope of the present invention.
Claims (8)
1. The utility model provides a ceramic tile foam protection board arrangement and packing plant which characterized in that: comprises that
-a conveyor unit for conveying the foam fender, said conveyor unit comprising an obliquely arranged conveyor belt, a tailgate abutting against the bottom end of the conveyor belt, and rollers arranged above the conveyor belt for organizing the retracted foam fender;
a reversing unit for detecting the opening direction of the foam shield delivered from the delivery unit and reversing the foam shield, wherein the reversing unit is located below the top of the conveyor belt of the delivery unit, and comprises a reversing cylinder, a pair of vertically arranged reversing baffles driven by the reversing cylinder to rotate, a blocking baffle horizontally arranged below the reversing baffle, and a detector arranged beside the reversing baffle and used for detecting the opening direction of the foam shield;
the push plate unit is used for pushing the foam protection plate from the reversing unit to be clamped and sleeved on the tile stack and is positioned below the reversing unit, and the push plate unit comprises a push plate cylinder and a vertically arranged push plate driven by the push plate cylinder.
2. A tile foam fender collating and packing apparatus according to claim 1 wherein: the conveying unit also comprises a vibrator fixed on the rear baffle plate.
3. A tile foam fender collating and packing apparatus according to claim 2 wherein: the idler wheel is provided with a plurality of deflector rods.
4. A tile foam fender collating and packing apparatus according to claim 3 wherein: the conveying unit also comprises a tension wheel for tensioning the conveying belt.
5. A tile foam fender collating and packing apparatus according to claim 4 wherein: two guide rods are further arranged between the top of the conveying belt of the conveying unit and the reversing baffle of the reversing unit.
6. A tile foam fender collating and packing apparatus according to claim 5 wherein: the detector of the commutation unit is a detection electric eye.
7. A tile foam fender collating and packaging apparatus according to any one of claims 1 to 6 wherein: the reversing unit further comprises a clamping air cylinder used for pushing the clamping baffle.
8. A tile foam fender collating and packing apparatus according to claim 7 wherein: the reversing unit further comprises a rack connected with a piston rod of the reversing cylinder and a gear meshed with the rack, and the gear drives the reversing baffle to rotate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511017304.XA CN106915491B (en) | 2015-12-28 | 2015-12-28 | Ceramic tile foam protection board arrangement and packing plant |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511017304.XA CN106915491B (en) | 2015-12-28 | 2015-12-28 | Ceramic tile foam protection board arrangement and packing plant |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106915491A CN106915491A (en) | 2017-07-04 |
| CN106915491B true CN106915491B (en) | 2020-01-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201511017304.XA Active CN106915491B (en) | 2015-12-28 | 2015-12-28 | Ceramic tile foam protection board arrangement and packing plant |
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| CN (1) | CN106915491B (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108217083B (en) * | 2018-01-10 | 2019-12-17 | 宁波海蔓汽车科技有限公司 | Special automatic feeding of automobile parts |
| CN108861454B (en) * | 2018-07-02 | 2023-11-14 | 江苏金顺光电科技有限公司 | LED bulb shell material distributor and working method thereof |
| CN113581537A (en) * | 2021-08-30 | 2021-11-02 | 红云红河烟草(集团)有限责任公司 | Cylinder type cigarette packet finishing device of cigarette packet conveying channel |
| CN114951609B (en) * | 2022-04-13 | 2024-04-19 | 佛山市陶本科技有限公司 | Foamed aluminum plate with uniform closed pores and preparation method thereof |
| CN117104841B (en) * | 2023-10-23 | 2024-01-23 | 金洲精工科技(昆山)有限公司 | Steering mechanism of split bar and automatic stacking device with steering mechanism |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1966233A (en) * | 2005-11-18 | 2007-05-23 | 山东理工大学 | City domestic refuse plastic sorting process and device |
| CN102325709A (en) * | 2009-02-23 | 2012-01-18 | 应用材料公司 | Substrate inverting system |
| CN203652528U (en) * | 2013-11-21 | 2014-06-18 | 湘煤洁净煤股份有限公司 | Large-inclination belt conveyor |
| CN204038025U (en) * | 2014-09-05 | 2014-12-24 | 佛山市锐博陶瓷机电有限公司 | One puts foam guard plate apparatus automatically |
| CN205440948U (en) * | 2015-12-28 | 2016-08-10 | 广东科达洁能股份有限公司 | Arrangement of ceramic tile foam protection shield and packing plant |
-
2015
- 2015-12-28 CN CN201511017304.XA patent/CN106915491B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1966233A (en) * | 2005-11-18 | 2007-05-23 | 山东理工大学 | City domestic refuse plastic sorting process and device |
| CN102325709A (en) * | 2009-02-23 | 2012-01-18 | 应用材料公司 | Substrate inverting system |
| CN203652528U (en) * | 2013-11-21 | 2014-06-18 | 湘煤洁净煤股份有限公司 | Large-inclination belt conveyor |
| CN204038025U (en) * | 2014-09-05 | 2014-12-24 | 佛山市锐博陶瓷机电有限公司 | One puts foam guard plate apparatus automatically |
| CN205440948U (en) * | 2015-12-28 | 2016-08-10 | 广东科达洁能股份有限公司 | Arrangement of ceramic tile foam protection shield and packing plant |
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| CN106915491A (en) | 2017-07-04 |
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