CN108861454B - LED bulb shell material distributor and working method thereof - Google Patents
LED bulb shell material distributor and working method thereof Download PDFInfo
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- CN108861454B CN108861454B CN201810705744.1A CN201810705744A CN108861454B CN 108861454 B CN108861454 B CN 108861454B CN 201810705744 A CN201810705744 A CN 201810705744A CN 108861454 B CN108861454 B CN 108861454B
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- 239000011257 shell material Substances 0.000 title claims abstract description 49
- 238000000034 method Methods 0.000 title claims description 12
- 239000000463 material Substances 0.000 claims abstract description 162
- 238000007599 discharging Methods 0.000 claims abstract description 22
- 238000009826 distribution Methods 0.000 claims abstract description 14
- 238000003756 stirring Methods 0.000 claims description 14
- 238000009825 accumulation Methods 0.000 claims description 13
- 230000005540 biological transmission Effects 0.000 claims description 13
- 238000003860 storage Methods 0.000 claims description 11
- 210000001503 joint Anatomy 0.000 claims description 3
- 230000000712 assembly Effects 0.000 claims description 2
- 238000000429 assembly Methods 0.000 claims description 2
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 238000013480 data collection Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
- B65G47/12—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles
- B65G47/14—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding
- B65G47/1407—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl
- B65G47/1414—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl by means of movement of at least the whole wall of the container
- B65G47/1421—Vibratory movement
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sorting Of Articles (AREA)
- Feeding Of Articles To Conveyors (AREA)
Abstract
The invention discloses an LED bulb shell material distributor, which comprises a support frame, a vibration hopper, a material distributing conveyor belt, a material distributing roller and a material discharging conveyor belt; according to the invention, unordered LED bulb shells loaded in the hopper are shaken off onto the material distribution conveying belt through vibration of the vibration hopper, the unordered LED bulb shells are orderly processed through the material distribution baffle of the material distribution conveying belt, and then the unordered LED bulb shells are discharged and conveyed through the material discharge conveying belt. And judging whether the current speed meets the production requirement or not by collecting the current vibration amplitude, the conveying speed of the current conveying belt and the conveyed number, and changing the vibration amplitude and the conveying speed according to actual conditions to meet the production requirement.
Description
Technical Field
The invention relates to a material distributor, in particular to an LED bulb shell material distributor and a working method thereof, and belongs to the technical field of LED lamp production.
Background
The production of LED bulb mostly adopts manual operation's assembly line now, from the assembly of LED fluorescent tube, to the assembly of LED bulb power strip, to the assembly of LED bulb lamp holder, all assemble in proper order through the manual work, and assembly speed depends on workman's proficiency and assembly workman's quantity, and the manpower consumes big and the productivity is little. The assembly of each part of the LED bulb gradually starts to fumbly and automatically, and the assembly of the LED bulb also has part of working procedures to realize the automation.
The automated assembly of the LED light bulbs begins with the transportation of the LED light bulb shells onto a production line. Because the shapes and sizes of the LED bulb shells are different, the LED bulb shells are also irregularly shaped, so that the LED bulb shells are still conveyed to the production line through manual placement at present. In order to match with subsequent automatic production, the manual placement speed cannot be met, and an automatic LED bulb shell distributor is lacking to match with the subsequent automatic production line.
Disclosure of Invention
The invention aims to provide an LED bulb shell distributor and a working method thereof, which are used for solving the technical defects of too slow speed, high labor consumption and low automation degree of manual placement of LED bulb shells.
An LED bulb shell material distributing machine comprises a supporting frame, a vibration hopper, a material distributing conveyer belt, a material distributing roller and a material discharging conveyer belt;
the material distributing conveyer belt and the material discharging conveyer belt are sequentially arranged on the supporting frame in the transmission direction;
the vibration hopper is arranged at one side of the material distributing and conveying belt, and a discharge hole of the vibration hopper is in butt joint with a feed inlet of the material distributing and conveying belt;
the material dividing conveyor belt comprises a surrounding edge, a conveyor belt and a plurality of material dividing baffles, wherein the material dividing conveyor belt is divided into a material storing area and a material dividing area, the surrounding edge surrounds the conveyor belt arranged at the material storing area, the plurality of material dividing baffles are parallel to the direction of a conveying belt shaft and are arranged at the material dividing area, the material dividing baffles divide the material dividing area into a plurality of material dividing channels, and the space between the material dividing channels is only used for longitudinally passing through one LED bulb shell, so that the LED bulb shell firstly enters the material storing area of the material dividing conveyor belt and then enters the material dividing area of the material dividing conveyor belt;
the material distributing roller is horizontally arranged above the material distributing baffle plate at the junction of the material storing area and the material distributing area, the shaft of the material distributing roller is perpendicular to the conveying belt shaft, the distance between the material distributing roller and the conveying belt is only used for enabling one LED bulb shell to lie down and pass through, and the rotation direction of the material distributing roller is the same as that of the conveying belt;
the horizontal plane of the discharging conveyor belt is lower than the horizontal plane of the distributing conveyor belt, the rotation direction of the discharging conveyor belt is the same as that of the distributing conveyor belt, the discharging conveyor belt comprises a plurality of conveying components, each conveying component comprises two clamping conveyor belts, and a gap is arranged between the two clamping conveyor belts; LED bulb shell is followed divide the discharge gate of material conveyer belt to drop to on the ejection of compact conveyer belt, LED bulb shell big end up little end down the card is between two the centre gripping conveyer belt, conveying assembly number with divide the material canal number the same.
The invention is further realized by the following technical scheme:
further, the LED bulb shell material distributor also comprises a parameter presetting module, a data acquisition module, a processing module and a control module;
the parameter presetting module is used for presetting vibration amplitude, transmission speed and output;
the data acquisition module is used for acquiring the current vibration amplitude, the transmission speed and the produced quantity;
the control module is used for controlling a vibration motor of the vibration hopper and a conveying motor of the conveying belt;
the processing module controls the vibration motor and the transmission motor to finish preset output through the control module based on the produced quantity acquired by the data acquisition module;
the processing module is respectively and electrically connected with the parameter presetting module, the data acquisition module and the control module, and the control module is respectively and electrically connected with the vibration motor of the vibration hopper and the transmission motor of the conveying belt.
Further, the data acquisition module comprises a vibration sensor, a rotating speed sensor and a plurality of correlation infrared sensors; the vibration sensor is arranged on the vibration hopper; the rotating speed sensor is arranged at one side of the rotating wheel of the material distribution conveyer belt; the emitting heads of the correlation infrared sensors are arranged on the outer sides of the clamping conveying belts, the receiving heads of the correlation infrared sensors are arranged on the outer sides of the other clamping conveying belts, and the LED bulb shell passes through the space between the emitting heads and the receiving heads of the correlation infrared sensors.
Further, the plurality of correlation infrared sensors are further arranged on the peripheral edge, and the setting heights among the plurality of correlation infrared sensors are different.
Further, the openings of the distributing baffles at the two sides of the distributing channel towards the material storage area are horn-shaped.
Further, the material distributing roller also comprises a plurality of groups of material stirring assemblies; the material stirring assembly is arranged between the adjacent material distributing channels, and the LED bulb shell between the adjacent material distributing channels is stirred to one side of the material distributing channels by the material stirring assembly when passing through the material stirring assembly.
Further, the stirring assembly is composed of a plurality of spike teeth, and the spike teeth are distributed on the surface of the distributing roller at equal intervals in the same vertical plane.
The working method of the LED bulb shell material distributor comprises the following steps:
step 1: presetting vibration amplitude of a vibration hopper, conveying speed of a conveying belt and conveying total amount through a parameter presetting module, and sending preset values to a processing module for storage;
step 2: the processing module controls the vibration motor of the vibration hopper and the preset value of the conveying motor of the conveying belt to operate according to preset data through the control module;
step 3: the data acquisition module acquires the vibration amplitude of the current vibration hopper, the conveying speed of the current conveying belt and the conveyed number;
step 4: the processing module calculates the current conveying rate according to the current conveyed number, and compares the current conveying rate with the preset conveying total amount:
when the current conveying speed conveying cannot meet the preset conveying total amount, the control module controls the vibration motor to increase the vibration amplitude of the vibration hopper and controls the conveying motor to increase the conveying speed of the conveying belt;
when the current conveying speed exceeds the preset conveying total amount, the control module controls the vibration motor to reduce the vibration amplitude of the vibration hopper and controls the conveying motor to reduce the conveying speed of the conveying belt;
step 5: when the number of the conveyed conveying machines reaches the preset conveying total amount, the processing module controls the vibration motor and the conveying motor to stop working through the control module, and conveying is completed.
Further, the data acquisition module in the step 3 also acquires the accumulation amount of the LED bulb shells in the stock area; the step 4 further includes:
when the accumulation amount of the LED bulb shells in the storage area exceeds the bearing capacity of the storage area, the control module controls the vibration motor to reduce the vibration amplitude of the vibration hopper and controls the conveying motor to increase the conveying speed of the conveying belt.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, unordered LED bulb shells loaded in the hopper are shaken off onto the material distribution conveying belt through vibration of the vibration hopper, the unordered LED bulb shells are orderly processed through the material distribution baffle of the material distribution conveying belt, and then the unordered LED bulb shells are discharged and conveyed through the material discharge conveying belt. And judging whether the current speed meets the production requirement or not by collecting the current vibration amplitude, the conveying speed of the current conveying belt and the conveyed number, and changing the vibration amplitude and the conveying speed according to actual conditions to meet the production requirement.
Drawings
FIG. 1 is an oblique view of the present invention;
FIG. 2 is a side view of the present invention;
FIG. 3 is a top view of the present invention;
fig. 4 is a schematic view of the present invention with the bulb oriented.
Detailed Description
The invention is further described below with reference to the drawings and examples.
As shown in fig. 1-4, the LED bulb shell material distributor comprises a supporting frame 1, a vibration hopper 2, a material distributing conveyer belt 3, a material distributing roller 4 and a material discharging conveyer belt 5;
the support frame 1 is sequentially provided with the material distribution conveyor belt 3, the material discharge conveyor belt 5, a parameter presetting module, a data acquisition module, a processing module and a control module in the transmission direction;
the vibration hopper 2 is arranged at one side of the material distributing and conveying belt, and a discharge hole of the vibration hopper 2 is in butt joint with a feed hole of the material distributing and conveying belt 3;
the material dividing conveyor belt 3 comprises a surrounding edge 31, a conveyor belt 32 and a plurality of material dividing baffles 33, the material dividing conveyor belt 3 is divided into a material storing area and a material dividing area, the surrounding edge 31 surrounds the conveyor belt 32 arranged in the material storing area, the material dividing baffles 33 are parallel to the axis direction of the conveyor belt 32 and are arranged in the material dividing area, the material dividing baffles 33 divide the material dividing area into a plurality of material dividing channels, the material dividing channel spacing is only used for one LED bulb shell to longitudinally pass through, and the LED bulb shell firstly enters the material storing area of the material dividing conveyor belt 3 and then enters the material dividing area of the material dividing conveyor belt 3; when the LED bulb shell enters the material dividing area from the material storing area, the unordered direction of the LED bulb shell is changed into a uniform direction under the limit of the material dividing baffle plate 33, namely, the LED bulb shell is parallel to the axial direction of the conveying belt 32; the opening of the material distributing baffle plate 33 facing the material storing area can be in a horn shape, the material distributing baffle plate 33 with gradually reduced intervals can change the direction of the LED bulb shell more smoothly, and the situation that the opening of the material distributing baffle plate 33 is blocked can not occur;
the material distributing roller 4 is horizontally arranged above the material distributing baffle 33 at the junction of the material storing area and the material distributing area, the shaft of the material distributing roller 4 is vertical to the shaft of the conveying belt 32, the distance between the material distributing roller 4 and the conveying belt 32 is only used for one LED bulb shell to pass through in a lying way, and the rotation direction of the material distributing roller 4 is the same as that of the conveying belt 32; when the LED bulb shell moves from the bin area to the distribution area, as the separation distance between the distribution roller 4 and the conveying belt 32 only allows one LED bulb shell to pass through in a lying way, if the conveying speed of the conveying belt 32 is low, the LED bulb shell is piled up at the junction of the bin area and the distribution area, the rotation directions of the distribution roller 4 and the conveying belt 32 are the same, the piled LED bulb shell can be stirred towards the bin area, and the LED bulb shell is prevented from being piled up too much to form blockage;
the horizontal plane of the discharging conveyor belt 5 is lower than the horizontal plane of the distributing conveyor belt 3, the rotation direction of the discharging conveyor belt 5 is the same as that of the distributing conveyor belt 3, the discharging conveyor belt 5 comprises a plurality of conveying components, each conveying component comprises two clamping conveyor belts 51, and a gap is arranged between the two clamping conveyor belts 51; the LED bulb shells drop onto the discharging conveyor belt 5 from the discharging holes of the distributing conveyor belt 3, the LED bulb shells are clamped between the two clamping conveyor belts 51 with the big ends upwards and the small ends downwards, and the number of the conveying components is the same as that of the distributing channels; since the LED bulb shell is changed from the disordered direction to the direction parallel to the axial direction of the conveyor belt 32 after the adjustment of the material dividing baffle 33, the LED bulb shell has two orientations, the bulb head faces left or right, the orientations cannot meet the requirement of clamping in the subsequent process, the bulb head orientations are uniform, the two clamping conveyor belts 51 are arranged in parallel with a space between the two clamping conveyor belts, the space is slightly smaller than the maximum diameter of the bulb head, and thus, when the LED bulb shell falls between the two clamping conveyor belts 51, the LED bulb shell can be unified into a bulb with the big end facing upwards and the small end facing downwards due to the action of gravity and the space;
the parameter presetting module is used for presetting vibration amplitude, transmission speed and output, and parameters can be input by adopting a touch screen and other modes; the data acquisition module comprises a vibration sensor 71, a rotating speed sensor 72 and a plurality of correlation infrared sensors 73; the vibration sensor 71 is arranged on the vibration hopper 2 to collect the current vibration amplitude; the rotation speed sensor 72 is arranged at one side of the rotating wheel of the material distribution conveyer belt 3; the emitting heads of the correlation infrared sensors 73 are arranged on the outer side of one clamping conveyor belt 51, the receiving heads of the correlation infrared sensors 73 are arranged on the outer side of the other clamping conveyor belt 51, and the LED bulb shells pass through the space between the emitting heads and the receiving heads of the correlation infrared sensors 73 and are used for recording the quantity of the LED bulb shells which are conveyed; the correlation infrared sensors 73 are also arranged on the surrounding edge 31, and the setting heights of the correlation infrared sensors 73 on the surrounding edge 31 are different, so as to obtain the accumulation amount of the LED bulb shells in the material storage area;
the processing module is respectively and electrically connected with the parameter presetting module, the data acquisition module and the control module, and the control module is respectively and electrically connected with the vibration motor of the vibration hopper and the transmission motor of the conveying belt to control the working state of the motor.
The material distributing roller 4 also comprises a plurality of groups of material stirring components, and the material stirring components can consist of a plurality of spike teeth 41; the material stirring assembly is arranged between the adjacent material distributing channels, the LED bulb shell between the adjacent material distributing channels is stirred to the material distributing channel on one side by the material stirring assembly when passing through the material stirring assembly, a plurality of spike teeth 41 are distributed on the surface of the material distributing roller 4 at equal intervals in the same vertical plane, and the interval between the plurality of spike teeth 41 is slightly larger than the maximum diameter of the bulb head; when the LED bulb shell enters the material dividing area from the material storing area, the LED bulb shell is arranged between the two material dividing channels, and the plurality of screw teeth 41 can dial the LED bulb shells into the material dividing channels on the left side or the right side one by one, so that blocking is avoided.
The working method of the LED bulb shell material distributor comprises the following steps:
step 1: presetting vibration amplitude of a vibration hopper, conveying speed of a conveying belt and conveying total amount through a parameter presetting module, and sending preset values to a processing module for storage;
step 2: the processing module controls the vibration motor of the vibration hopper and the preset value of the conveying motor of the conveying belt to operate according to preset data through the control module;
step 3: the data acquisition module acquires the vibration amplitude of the current vibration hopper, the conveying speed of the current conveying belt, the accumulation amount of the LED bulb shells in the stocking area and the conveyed number;
step 4: the processing module calculates the current conveying rate according to the current conveyed number, and compares the current conveying rate with the preset conveying total amount:
when the current conveying speed conveying cannot meet the preset conveying total amount, the control module controls the vibration motor to increase the vibration amplitude of the vibration hopper and controls the conveying motor to increase the conveying speed of the conveying belt;
when the current conveying speed exceeds the preset conveying total amount, the control module controls the vibration motor to reduce the vibration amplitude of the vibration hopper and controls the conveying motor to reduce the conveying speed of the conveying belt;
when the accumulation amount of the LED bulb shells in the storage area exceeds the carrying capacity of the storage area, the control module controls the vibration motor to reduce the vibration amplitude of the vibration hopper and controls the conveying motor to increase the conveying speed of the conveying belt;
step 5: when the number of the conveyed conveying machines reaches the preset conveying total amount, the processing module controls the vibration motor and the conveying motor to stop working through the control module, and conveying is completed.
The operator can preset the vibration amplitude of the vibration hopper, the conveying speed of the conveying belt and the conveying total amount through the touch type liquid crystal screen, and the data can be stored in the processing module. And then starting the LED bulb shell distributor, and enabling the vibration hopper to vibrate at a preset vibration amplitude and the conveying belt to convey at a preset conveying speed by the processing module according to preset parameters. After the material distributor is started, the data acquisition module starts to work to acquire the vibration amplitude of the current vibration hopper, the conveying speed of the conveying belt, the material accumulation amount of the material accumulation area and the conveyed number, and as the conveying total amount is preset, the processing module calculates to acquire the current conveying speed according to the current conveying number and judges whether the conveying total amount can be completed within a specified time according to the conveying speed, when an operator and preset working parameters, the conveying total amount can not be completed within the specified time when running at a preset value, so that adjustment is needed, when the conveying speed is too high, the vibration amplitude of the vibration hopper is reduced to reduce the material dropping, the conveying speed of the conveying belt is reduced, and the discharging is reduced; when the conveying speed is too low, the vibration amplitude of the vibration hopper is increased to increase the falling of the materials, and the conveying speed of the conveying belt is increased to increase the discharging; when the accumulation amount of the LED bulb shells in the material accumulation area exceeds the carrying capacity of the material accumulation area, namely, when the materials are excessively accumulated, the vibration amplitude of the vibration hopper is reduced to reduce the falling of the materials, the conveying speed of the conveying belt is increased, and the discharging is increased, so that the consumption of the materials accumulated in the material accumulation area is accelerated; the adjusting process runs through the whole conveying process until the conveying of the materials is completed.
In addition to the above embodiments, other embodiments of the present invention are possible, and all technical solutions formed by equivalent substitution or equivalent transformation are within the scope of the present invention.
Claims (6)
1. An LED bulb shell dispenser, comprising: the device comprises a supporting frame, a vibrating hopper, a material distributing conveyer belt, a material distributing roller and a material discharging conveyer belt;
the material distributing conveyer belt and the material discharging conveyer belt are sequentially arranged on the supporting frame in the transmission direction;
the vibration hopper is arranged at one side of the material distributing and conveying belt, and a discharge hole of the vibration hopper is in butt joint with a feed inlet of the material distributing and conveying belt;
the material dividing conveyor belt comprises a surrounding edge, a conveyor belt and a plurality of material dividing baffles, wherein the material dividing conveyor belt is divided into a material storing area and a material dividing area, the surrounding edge surrounds the conveyor belt arranged at the material storing area, the plurality of material dividing baffles are parallel to the direction of a conveying belt shaft and are arranged at the material dividing area, the material dividing baffles divide the material dividing area into a plurality of material dividing channels, and the space between the material dividing channels is only used for longitudinally passing through one LED bulb shell, so that the LED bulb shell firstly enters the material storing area of the material dividing conveyor belt and then enters the material dividing area of the material dividing conveyor belt;
the material distributing roller is horizontally arranged above the material distributing baffle plate at the junction of the material storing area and the material distributing area, the shaft of the material distributing roller is perpendicular to the conveying belt shaft, the distance between the material distributing roller and the conveying belt is only used for enabling one LED bulb shell to lie down and pass through, and the rotation direction of the material distributing roller is the same as that of the conveying belt;
the horizontal plane of the discharging conveyor belt is lower than the horizontal plane of the distributing conveyor belt, the rotation direction of the discharging conveyor belt is the same as that of the distributing conveyor belt, the discharging conveyor belt comprises a plurality of conveying components, each conveying component comprises two clamping conveyor belts, and a gap is arranged between the two clamping conveyor belts; the LED bulb shells drop onto the discharging conveyor belts from the discharging holes of the distributing conveyor belts, the LED bulb shells are clamped between the two clamping conveyor belts with the big ends upwards and the small ends downwards, and the number of the conveying components is the same as that of the distributing channels;
the LED bulb shell material distributor also comprises a parameter presetting module, a data acquisition module, a processing module and a control module;
the parameter presetting module is used for presetting vibration amplitude, transmission speed and output;
the data acquisition module is used for acquiring the current vibration amplitude, the transmission speed and the produced quantity;
the control module is used for controlling a vibration motor of the vibration hopper and a conveying motor of the conveying belt;
the processing module controls the vibration motor and the transmission motor to finish preset output through the control module based on the produced quantity acquired by the data acquisition module;
the processing module is respectively and electrically connected with the parameter presetting module, the data acquisition module and the control module, and the control module is respectively and electrically connected with a vibration motor of the vibration hopper and a transmission motor of the conveying belt;
the material distributing roller also comprises a plurality of groups of material stirring assemblies; the material stirring assembly is arranged between the adjacent material distributing channels, and the LED bulb shell between the adjacent material distributing channels is stirred to one side of the material distributing channel by the material stirring assembly when passing through the material stirring assembly;
the openings of the material distributing baffles at the two sides of the material distributing channel towards the material storing area are horn-shaped.
2. The LED bulb shell dispenser of claim 1, wherein the data acquisition module includes a vibration sensor, a rotational speed sensor, and a plurality of correlation infrared sensors; the vibration sensor is arranged on the vibration hopper; the rotating speed sensor is arranged at one side of the rotating wheel of the material distribution conveyer belt; the emitting heads of the correlation infrared sensors are arranged on the outer sides of the clamping conveying belts, the receiving heads of the correlation infrared sensors are arranged on the outer sides of the other clamping conveying belts, and the LED bulb shell passes through the space between the emitting heads and the receiving heads of the correlation infrared sensors.
3. The LED bulb shell dispenser of claim 2, wherein a plurality of the ir sensors are further disposed on the peripheral edge, and the disposition heights of the plurality of ir sensors are different.
4. The LED bulb shell dispenser of claim 1, wherein the kickoff assembly is comprised of a plurality of tines equally spaced apart on the surface of the dispensing drum in a common vertical plane.
5. A method of operating an LED bulb shell dispenser as set forth in any one of claims 1 to 4, comprising the steps of:
step 1: presetting vibration amplitude of a vibration hopper, conveying speed of a conveying belt and conveying total amount through a parameter presetting module, and sending preset values to a processing module for storage;
step 2: the processing module controls the vibration motor of the vibration hopper and the conveying motor of the conveying belt to operate at a preset value through the control module according to preset data;
step 3: the data acquisition module acquires the vibration amplitude of the current vibration hopper, the conveying speed of the current conveying belt and the conveyed number;
step 4: the processing module calculates the current conveying rate according to the current conveyed number, and compares the current conveying rate with the preset conveying total amount:
when the current conveying speed cannot meet the preset conveying total amount, the control module controls the vibration motor to increase the vibration amplitude of the vibration hopper and controls the conveying motor to increase the conveying speed of the conveying belt;
when the current conveying speed exceeds the preset conveying total amount, the control module controls the vibration motor to reduce the vibration amplitude of the vibration hopper and controls the conveying motor to reduce the conveying speed of the conveying belt;
step 5: when the number of the conveyed conveying machines reaches the preset conveying total amount, the processing module controls the vibration motor and the conveying motor to stop working through the control module, and conveying is completed.
6. The method of claim 5, wherein the data collection module in step 3 further collects the accumulation of LED bulbs in the stock area; the step 4 further includes:
when the accumulation amount of the LED bulb shells in the storage area exceeds the bearing capacity of the storage area, the control module controls the vibration motor to reduce the vibration amplitude of the vibration hopper and controls the conveying motor to increase the conveying speed of the conveying belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810705744.1A CN108861454B (en) | 2018-07-02 | 2018-07-02 | LED bulb shell material distributor and working method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810705744.1A CN108861454B (en) | 2018-07-02 | 2018-07-02 | LED bulb shell material distributor and working method thereof |
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| Publication Number | Publication Date |
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| CN108861454A CN108861454A (en) | 2018-11-23 |
| CN108861454B true CN108861454B (en) | 2023-11-14 |
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| CN201810705744.1A Active CN108861454B (en) | 2018-07-02 | 2018-07-02 | LED bulb shell material distributor and working method thereof |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111620077A (en) * | 2020-05-29 | 2020-09-04 | 广州市赛康尼机械设备有限公司 | Push rod feeding equipment |
| CN114162561B (en) * | 2021-12-31 | 2024-03-12 | 芜湖锐冠智能装备有限公司 | Automatic bar discharge mechanism of reason material |
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| CN107363542A (en) * | 2017-09-15 | 2017-11-21 | 钱海燕 | A kind of LEDbulb lamp automatically assembles equipment |
| CN208516355U (en) * | 2018-07-02 | 2019-02-19 | 江苏金顺光电科技有限公司 | LED bulb shell depiler |
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2018
- 2018-07-02 CN CN201810705744.1A patent/CN108861454B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2917169A (en) * | 1955-08-22 | 1959-12-15 | Sylvania Electric Prod | Lamp bulb feeder |
| CN202762658U (en) * | 2012-08-10 | 2013-03-06 | 韩江 | Machine for sorting chopsticks according to heads |
| CN204310473U (en) * | 2014-12-14 | 2015-05-06 | 马鞍山联邦智能装备有限公司 | A kind of automation bulb sizer |
| CN106915491A (en) * | 2015-12-28 | 2017-07-04 | 广东科达洁能股份有限公司 | A kind of ceramic tile foam protection board is arranged and packing device |
| CN107363542A (en) * | 2017-09-15 | 2017-11-21 | 钱海燕 | A kind of LEDbulb lamp automatically assembles equipment |
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| Publication number | Publication date |
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| CN108861454A (en) | 2018-11-23 |
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