CN111185401A - Automatic equipment for automatic detection of parts size based on laser line displacement sensor - Google Patents
Automatic equipment for automatic detection of parts size based on laser line displacement sensor Download PDFInfo
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- CN111185401A CN111185401A CN202010041730.1A CN202010041730A CN111185401A CN 111185401 A CN111185401 A CN 111185401A CN 202010041730 A CN202010041730 A CN 202010041730A CN 111185401 A CN111185401 A CN 111185401A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
- B07C5/10—Sorting according to size measured by light-responsive means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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Abstract
本发明公开了基于激光线位移传感器的零件尺寸自动检测自动化设备,包括支架,支架上设有能检测位于其下方的零件的轮廓尺寸的激光位移传感器,支架上设有移送机构、良品收纳装置和次品收纳装置,移送机构用于承载零件并将零件移入激光位移传感器的下方进行尺寸检测或者将零件从激光位移传感器的下方移走,移送机构、良品收纳装置和次品收纳装置之间设有用于将移送机构送出的检测合格零件送入良品收纳装置或者将移送机构送出的检测不合格零件送入次品收纳装置的分料装置,支架上设有用于自动向移送机构中供应零件的供料机构,通过控制系统控制激光位移传感器、移送机构、供料机构和分料装置工作实现批量零件的自动化尺寸检测。
The invention discloses automatic equipment for automatic detection of part dimensions based on a laser line displacement sensor, comprising a bracket, on which a laser displacement sensor capable of detecting the outline dimensions of a part located below the bracket is provided, and on which a transfer mechanism, a good product storage device and a defective product storage device are provided, wherein the transfer mechanism is used to carry parts and move the parts under the laser displacement sensor for dimension detection or to move the parts away from under the laser displacement sensor, and between the transfer mechanism, the good product storage device and the defective product storage device there is provided a material dividing device for sending qualified parts sent by the transfer mechanism into the good product storage device or sending unqualified parts sent by the transfer mechanism into the defective product storage device, and the bracket is provided with a material feeding mechanism for automatically supplying parts to the transfer mechanism, and the automatic dimension detection of batch parts is realized by controlling the laser displacement sensor, the transfer mechanism, the material feeding mechanism and the material dividing device through a control system.
Description
【技术领域】【Technical field】
本发明涉及一种基于激光线位移传感器的零件尺寸自动检测自动化设备。The invention relates to an automatic device for automatic detection of parts size based on a laser line displacement sensor.
【背景技术】【Background technique】
在机械零件的检验中,通常有内圆锥孔和外圆锥锥度的检测,如轴套的锥形内孔,或锥形轴承内圈的外圆锥,在批量生产时,零件内孔锥度或外圆锥锥度的检测一般都是采用塞规或塞环等圆锥量规进行手工一个个测量,生产效率低,人力成本高,人工批量检测时,工人不断的重复同样的操作,容易产生肢体和精神疲劳,容易出现人为失误,将不良品错判为良品或者将良品错判为不良品。In the inspection of mechanical parts, there is usually the detection of the inner conical hole and the outer conical taper, such as the conical inner hole of the bushing, or the outer taper of the inner ring of the tapered bearing. The detection of taper is generally measured manually one by one using conical gauges such as plug gauges or plug rings, which has low production efficiency and high labor costs. During manual batch testing, workers keep repeating the same operation, which is prone to physical and mental fatigue. Human error occurs, and the defective product is wrongly judged as a good product or a good product is wrongly judged as a defective product.
本发明就是针对这种情况而做出的。The present invention is made in view of this situation.
【发明内容】[Content of the invention]
本发明所要解决的技术问题是提供一种基于激光线位移传感器的零件尺寸自动检测自动化设备,用于自动检测零件的尺寸,提高批量零件生产时的零件检测效率,提高零件检测的准确性,降低工作人员的工作强度,节省人力。The technical problem to be solved by the present invention is to provide an automatic device for automatic detection of parts size based on a laser line displacement sensor, which is used to automatically detect the size of parts, improve the efficiency of parts detection during mass production of parts, improve the accuracy of parts detection, and reduce Work intensity of staff, save manpower.
为解决上述技术问题,本发明一种基于激光线位移传感器的零件尺寸自动检测自动化设备,其特征在于:包括支架和控制系统,所述支架上设有能从上往下检测位于其下方的零件的轮廓尺寸的激光位移传感器,所述支架上位于激光位移传感器的下方设有移送机构,所述移送机构用于承载零件并将零件移入激光位移传感器的下方进行尺寸检测或者将零件从激光位移传感器的下方移走,所述支架上设有用于自动向移送机构中供应零件的供料机构,所述支架上设有用于收集经激光位移传感器检测后合格的零件的良品收纳装置,以及用于收集不合格的零件的次品收纳装置,所述移送机构、良品收纳装置和次品收纳装置之间设有用于将移送机构送出的检测合格零件送入良品收纳装置或者将移送机构送出的检测不合格零件送入次品收纳装置的分料装置,所述激光位移传感器、移送机构、供料机构和分料装置与控制系统电性连接。In order to solve the above-mentioned technical problems, an automatic device for automatic detection of parts size based on a laser line displacement sensor of the present invention is characterized in that: it includes a bracket and a control system, and the bracket is provided with a part that can detect the parts located under it from top to bottom. A laser displacement sensor with a contour size of 100 cm, the bracket is provided with a transfer mechanism under the laser displacement sensor, and the transfer mechanism is used to carry the part and move the part under the laser displacement sensor for size detection or transfer the part from the laser displacement sensor. The support is provided with a feeding mechanism for automatically supplying parts to the transfer mechanism, the support is provided with a good product storage device for collecting qualified parts detected by the laser displacement sensor, and a good product storage device for collecting A defective product storage device for unqualified parts, between the transfer mechanism, the good product storage device and the defective product storage device, there is a device for sending the inspection qualified parts sent by the transfer mechanism into the good product storage device or sending out the transfer mechanism. The parts are fed into the material distribution device of the defective product storage device, and the laser displacement sensor, the transfer mechanism, the feeding mechanism and the material distribution device are electrically connected with the control system.
如上所述的基于激光线位移传感器的零件尺寸自动检测自动化设备,其特征在于:所述移送机构包括由左往右从激光位移传感器下方穿过的检测通道,以及将检测通道上的零件逐步从左往右搬运的搬运装置。The automatic device for automatic detection of parts size based on the laser line displacement sensor as described above is characterized in that: the transfer mechanism includes a detection channel passing through the laser displacement sensor from left to right, and the parts on the detection channel are gradually moved from the left to right. A transport device that transports from left to right.
如上所述的基于激光线位移传感器的零件尺寸自动检测自动化设备,其特征在于:所述供料机构包括用于自动排序零件并将排序好的零件送出的排序装置,所述排序装置和检测通道之间设有供零件从排序装置中移动到检测通道中的供料通道,所述供料通道的上方设有用于检测零件锥形内孔或零件外圆锥是否放反在供料通道上的摄像头,所述供料通道的一侧设有用于将摄像头检测出来的放反的零件推出供料通道的推出装置,所述供料通道的另一侧设有与推出装置相对并用于接住推出装置推出的零件后将该零件上下翻转180°的翻转装置,所述支架上设有用于将翻转装置上的零件输送到检测通道中的返料装置。The above-mentioned automatic equipment for automatic detection of parts size based on laser line displacement sensor is characterized in that: the feeding mechanism includes a sorting device for automatically sorting parts and sending out the sorted parts, the sorting device and the detection channel There is a feeding channel between the parts for moving the parts from the sorting device to the detection channel. The upper part of the feeding channel is provided with a camera for detecting whether the conical inner hole of the part or the outer cone of the part is placed upside down on the feeding channel. One side of the feeding channel is provided with a push-out device for pushing the reversed parts detected by the camera out of the feeding channel, and the other side of the feeding channel is provided with the push-out device opposite and used to catch the push-out device and push out. After the parts are turned up and down, the parts are turned up and down by 180°, and the support is provided with a return device for conveying the parts on the turning device to the detection channel.
如上所述的基于激光线位移传感器的零件尺寸自动检测自动化设备,其特征在于:所述检测通道的左端设有用于暂存零件的存料区,所述支架上位于存料区的左端设有用于将存料区中的零件向右推出以供搬运装置搬运的推料装置,所述存料区的侧面设有与供料通道相通并供供料通道中的零件进入存料区的侧入口。The above-mentioned automatic device for automatic detection of parts size based on laser line displacement sensor is characterized in that: the left end of the detection channel is provided with a material storage area for temporarily storing parts, and the left end of the bracket located in the material storage area is provided with a material storage area. A pusher is used to push the parts in the storage area to the right for the handling device to carry, and the side of the storage area is provided with a side entrance that communicates with the supply channel and allows the parts in the supply channel to enter the storage area. .
如上所述的基于激光线位移传感器的零件尺寸自动检测自动化设备,其特征在于:所述翻转装置包括旋转气缸和翻转架,所述翻转架包括与旋转气缸连接固定的纵板,所述纵板上横向设置有上下平板,所述纵板和上下平板三个板从三面形成另外三面开口且开口能分别供零件进出的夹槽,所述翻转架的外侧设有防翻台,所述防翻台上设有供翻转架在内旋转的旋转槽,在翻转架旋转时,所述旋转槽的槽壁挡在翻转架朝下的开口外侧并防止零件在离心力和重力的作用下从翻转架的开口掉出。The automatic device for automatic detection of parts size based on the laser line displacement sensor as described above is characterized in that: the turning device comprises a rotating cylinder and a turning frame, the turning frame comprises a vertical plate connected and fixed with the rotating cylinder, and the vertical plate The upper and lower flat plates are arranged horizontally, and the three vertical plates and the upper and lower flat plates form clamping grooves with openings on three sides from three sides and the openings can respectively allow the parts to enter and exit. The table is provided with a rotating slot for the turning frame to rotate inward. When the turning frame rotates, the groove wall of the rotating slot blocks the outside of the downward opening of the turning frame and prevents the parts from being removed from the turning frame under the action of centrifugal force and gravity. The opening fell out.
如上所述的基于激光线位移传感器的零件尺寸自动检测自动化设备,其特征在于:所述翻转架上与纵板相对的开口对应推出装置设置,并供推出装置将零件从该开口推入夹槽中,在所述夹槽位于平放位置时,所述夹槽通过翻转架一侧的开口与存料区连通并在二者之间形成有供夹槽中的零件进入存料区的返料通道,所述返料装置包括能从翻转架另一侧的开口伸入将夹槽中的零件推送到存料区中的返料气缸,在所述夹槽位于平放位置时,所述旋转槽靠近存料区一侧的槽壁等于或低于夹槽的下底面,所述旋转槽远离存料区一侧的槽壁高于夹槽的下底面。The above-mentioned automatic equipment for automatic detection of parts size based on the laser line displacement sensor is characterized in that: the opening opposite to the vertical plate on the flip frame is provided corresponding to the push-out device, and the push-out device is used to push the part from the opening into the clamping slot. , when the clamping groove is in the flat position, the clamping groove is communicated with the storage area through the opening on one side of the overturn frame, and a return material for the parts in the clamping groove to enter the storage area is formed between the two. The material returning device includes a material returning cylinder which can extend from the opening on the other side of the turning frame to push the parts in the clamping groove into the material storage area, and when the clamping groove is in the flat position, the rotating The groove wall on the side of the groove close to the material storage area is equal to or lower than the lower bottom surface of the clamping groove, and the groove wall on the side away from the material storage area of the rotating groove is higher than the lower bottom surface of the clamping groove.
如上所述的基于激光线位移传感器的零件尺寸自动检测自动化设备,其特征在于:所述排序装置包括能转动的旋转盘,所述旋转盘外侧围有固定的转盘架,所述旋转盘和转盘架围成一个侧面固定而底部能转动的圆形容腔,所述供料通道与容腔相连通,所述供料通道包括进料段和翻转段,所述进料段和翻转段分别包括左挡板、右挡板和底板,所述进料段的右挡板与转盘架相切连接,左挡板一端伸入在容腔中且与转盘架和旋转盘之间形成有供零件通过的缺口,所述翻转段通向检测通道,在旋转盘转动时,贴着转盘架的零件随旋转盘旋转并从缺口处转入供料通道中,所述旋转盘为中部高、外侧低的锥形盘,所述容腔中设有在旋转盘转动时能将容腔中间的零件导向转盘架的导流板,通过旋转盘的不停旋转和不断地往供料通道中送入零件,使零件一个推着一个在供料通道中移动,所述翻转装置位于翻转段的左挡板的外侧,所述推出装置位于翻转段的右挡板的外侧,所述翻转段的左挡板上设有与翻转装置相对应并供零件从供料通道进入翻转装置中的推出口,所述翻转段的底板顶部具有斜面,该斜面从左挡板一侧向下倾斜向右挡板一侧,所述进料段的左挡板和右挡板的顶部之间设有连接二者的调节板,该左挡板与调节板可拆卸连接并能相对右挡板左右移动,所述调节板上设有条形孔,该调节板通过螺丝穿过条形孔和左挡板连接固定。The above-mentioned automatic equipment for automatic detection of parts size based on a laser line displacement sensor is characterized in that: the sorting device comprises a rotatable rotating disk, the outer side of the rotating disk is surrounded by a fixed rotating disk frame, and the rotating disk and the rotating disk are The frame is surrounded by a circular cavity with a fixed side and a rotatable bottom. The feeding channel is communicated with the cavity. The feeding channel includes a feeding section and an inversion section. The feeding section and the inversion section respectively include a left The baffle plate, the right baffle plate and the bottom plate, the right baffle plate of the feeding section is tangentially connected to the turntable frame, one end of the left baffle plate extends into the cavity, and a passage for the parts to pass through is formed between the turntable frame and the rotating disc. The notch, the turning section leads to the detection channel, when the rotating disk rotates, the parts adhering to the rotating disk frame rotate with the rotating disk and turn into the feeding channel from the notch. The rotating disk is a cone with a high center and a low outer side. The cavity is provided with a baffle plate that can guide the parts in the middle of the cavity to the turntable frame when the rotating disk rotates. The parts are pushed one by one and move in the feeding channel, the turning device is located on the outside of the left baffle of the turning section, the pushing device is located on the outside of the right baffle of the turning section, and the left baffle of the turning section is provided with Corresponding to the flipping device and supplying the parts from the feeding channel into the ejecting opening in the flipping device, the top of the bottom plate of the flipping section has an inclined surface, which slopes downward from the left baffle side to the right baffle side, the The top of the left baffle and the right baffle of the feeding section is provided with an adjustment plate connecting the two. The left baffle is detachably connected with the adjustment plate and can move left and right relative to the right baffle. The adjustment plate is provided with A strip hole, the adjusting plate is connected and fixed with a screw through the strip hole and the left baffle.
如上所述的基于激光线位移传感器的零件尺寸自动检测自动化设备,其特征在于:所述检测通道包括用于支撑零件并供零件在其上滑动的底板,所述底板上方设有用于从一侧挡住底板上的零件的侧挡板,所述搬运装置包括相对侧挡板设置的搬运板,以及用于驱动搬运板相对侧挡板靠近或远离的夹紧气缸和驱动搬运板左右运动的移动气缸,所述搬运板上沿左右方向均匀设有多个槽口朝向侧挡板的卡槽,相邻两个卡槽的间距为移动气缸驱动搬运板向左或向右移动一个行程的距离,从左往右搬运零件时,所述搬运板靠向侧挡板将零件夹在侧挡板和卡槽之间,所述搬运板向右移动,通过卡槽卡着零件使零件贴着侧挡板向右移动一个行程。The above-mentioned automatic device for automatic detection of parts size based on the laser line displacement sensor is characterized in that: the detection channel includes a bottom plate for supporting the part and sliding the part on it, and above the bottom plate is provided with a bottom plate for reading from one side A side baffle for blocking the parts on the bottom plate, the conveying device includes a conveying plate arranged opposite to the side baffle, a clamping cylinder for driving the relative side baffle of the conveying plate to approach or away from the side baffle, and a moving cylinder for driving the left and right movement of the conveying plate , the conveying plate is evenly provided with a plurality of card slots with notches facing the side baffle along the left and right directions, and the distance between two adjacent card slots is the distance that the moving cylinder drives the conveying plate to move left or right by one stroke. When moving parts from left to right, the conveying plate leans against the side baffle to clamp the parts between the side baffle and the card slot, the conveying plate moves to the right, and the parts are stuck to the side baffle through the card slot. Move one stroke to the right.
如上所述的基于激光线位移传感器的零件尺寸自动检测自动化设备,其特征在于:所述分料装置包括位于检测通道右端的分料架,以及驱动分料架上下翻转的分料旋转气缸,所述分料架上设有能供搬运板卡着零件进出的分料槽,所述分料槽的左右两端开口并分别能供零件进出,所述支架上设有入口位于分料架正下方的次品接料流道,所述支架上设有入口位于分料架右侧下方的良品接料流道,所述良品接料流道和次品接料流道分别通向良品收纳装置和次品收纳装置。The above-mentioned automatic equipment for automatic detection of parts size based on laser line displacement sensor is characterized in that: the material distribution device comprises a material distribution rack located at the right end of the detection channel, and a material distribution rotary cylinder that drives the material distribution rack to turn upside down, so The material distribution rack is provided with a material distribution chute that can be used for the transport board to clamp the parts in and out. The left and right ends of the material distribution chute are open and can respectively allow the parts to enter and exit. The support is provided with an entrance located directly below the material distribution rack. The defective product receiving runner, the support is provided with a good product receiving runner whose inlet is located at the lower right side of the distributing rack, and the good product receiving runner and the defective product receiving runner lead to the good product receiving device and the defective product respectively. Defective product storage device.
如上所述的基于激光线位移传感器的零件尺寸自动检测自动化设备,其特征在于:所述支架上滑动连接有能上下移动的安装板,所述支架上设有用于驱动安装板运动的电机,所述电机通过丝杆与安装板螺纹连接传动,所述激光位移传感器通过十字滑台安装在安装板的底部上。The above-mentioned automatic device for automatic detection of parts size based on the laser line displacement sensor is characterized in that: a mounting plate that can move up and down is slidably connected to the bracket, and a motor for driving the movement of the mounting plate is arranged on the bracket, so The motor is driven by screw connection with the mounting plate through a screw rod, and the laser displacement sensor is mounted on the bottom of the mounting plate through a cross slide.
与现有技术相比,本发明有如下优点:Compared with the prior art, the present invention has the following advantages:
1、本发明通过控制系统控制激光位移传感器、移送机构、供料机构和分料装置工作,通过供料机构提供零件,再通过移送机构将零件送入激光位移传感器下方,通过激光位移传感器对零件进行尺寸检测,检测完成后,移送机构将零件从激光位移传感器下方移走,并送入到分料装置中,分料装置根据检测的结果,将检测合格的零件送入良品收纳装置中,将检测不合格的零件送入次品收纳装置中,实现批量零件的自动化尺寸检测,检测效率高,准确性高,需求工作人员人员少,劳动强度低。1. The present invention controls the work of the laser displacement sensor, the transfer mechanism, the feeding mechanism and the material distribution device through the control system, provides the parts through the feeding mechanism, and then sends the parts under the laser displacement sensor through the transfer mechanism. Carry out size inspection. After the inspection is completed, the transfer mechanism removes the parts from the lower part of the laser displacement sensor and sends them to the distributing device. The unqualified parts are sent to the defective product storage device to realize the automatic size detection of batch parts, with high detection efficiency and high accuracy, requiring less staff and low labor intensity.
2、本发明通过摄像头、推出装置、翻转装置和返料装置相结合,在自动供料时,自动检测零件是否放反并自动将放反的零件上下翻转过来,再送入检测,使零件需要检测尺寸的那部分结构朝上露出以供激光位移传感器检测到,防止在供料阶段出现错误,导致激光位移传感器将反放的零件检测不合格而造成合格零件遭遇报废处理,特别适用于检测具有锥形内孔的轴套类零件或具有外圆锥的零件的锥度及锥形结构的相关尺寸。检测时,将待测的零件批量放入排序装置中,通过排序装置排序后按次序排列到供料通道中,并流向检测通道中。当零件在供料通道中移动到摄像头处时,摄像头拍照检测零件正反,零件正放时,零件需要检测尺寸的那部分结构朝上露出以供激光位移传感器检测到,反之则是反放。当检测到零件的锥孔反放时,即锥孔的小端位于上方,大端位于下方;或者检测到零件的外圆锥反放时,即外圆锥的大端位于上方,小端位于下方;推出装置将该零件从供料通道中推出到翻转装置中,翻转装置将位于其上的零件上下翻转180°,使零件由反放状态翻转为正放状态,以便激光位移传感器能够将锥形结构的轮廓处理出来,分析其锥度和相关锥形尺寸;再经返料装置将倒转过来的零件送入到检测通道中,供搬运装置往右搬移经过激光位移传感器下方进行检测,通过自动检测并纠正反放的锥形零件,实现了锥形零件的自动化准确供料。2. The present invention combines a camera, a push-out device, a flipping device and a returning device. During automatic feeding, it automatically detects whether the parts are reversed and automatically turns the reversed parts upside down, and then sends them into the inspection, so that the parts need to be inspected. The part of the structure of the size is exposed upward for the laser displacement sensor to detect, to prevent errors in the feeding stage, resulting in the failure of the laser displacement sensor to detect the reversed parts and cause the qualified parts to be scrapped, especially suitable for detection with cones. The taper and the related dimensions of the conical structure of the bushing parts with a shaped inner hole or the parts with an external cone. When testing, the parts to be tested are put into the sorting device in batches, and after being sorted by the sorting device, they are arranged in the feeding channel in order, and flow to the testing channel. When the part moves to the camera in the feeding channel, the camera takes a picture to detect the front and back of the part. When the part is placed in the positive direction, the part of the structure that needs to detect the size of the part is exposed upward for detection by the laser displacement sensor, and vice versa. When it is detected that the tapered hole of the part is reversed, that is, the small end of the tapered hole is at the top and the big end is at the bottom; or when the reversed placement of the outer cone of the part is detected, that is, the big end of the outer cone is at the top and the small end is at the bottom; The push-out device pushes the part out of the feeding channel into the turning device, and the turning device turns the part on it up and down by 180°, so that the part is turned from the reverse state to the positive state, so that the laser displacement sensor can convert the tapered structure The contour of the machine is processed, and its taper and related taper dimensions are analyzed; then the reversed parts are sent into the detection channel through the return device, and the handling device moves to the right and passes under the laser displacement sensor for detection. Automatic detection and correction The conical parts are reversely placed, which realizes the automatic and accurate feeding of the conical parts.
3、本发明通过旋转气缸和翻转架带着零件翻转,其中翻转架由纵板和上下平板三个板组成,并形成有三面开口的夹槽,侧面的开口与推出装置相对应,两端的开口供返料气缸从一端伸入并将夹槽中的零件从另一端推出送入存料区,其中翻转架置于防翻台上的旋转槽中旋转,在所述夹槽位于平放位置时,所述旋转槽靠近存料区一侧的槽壁等于或低于夹槽的下底面,所述旋转槽远离存料区一侧的槽壁高于夹槽的下底面,使翻转架翻转之前,旋转槽较高侧的槽壁从侧面挡住零件,翻转架朝该侧翻转,避免零件在开始翻转时从夹槽中甩出,在翻转过程中,则是通过旋转槽的槽壁挡在翻转架朝下的开口外侧,防止零件在离心力和重力的作用下从翻转架的开口掉出,结构简单,控制方便,可用于高度小的可平放的轴套类或圆锥体零件的翻转。3. In the present invention, the parts are turned over by rotating the cylinder and the turning frame, wherein the turning frame is composed of three plates: a vertical plate and an upper and lower flat plate, and a clamping groove is formed with three sides opening. The supply and return cylinder extends from one end and pushes the parts in the clamping slot from the other end into the storage area, where the overturn frame is placed in the rotating slot on the anti-overturning table and rotates. When the clamping slot is in the flat position , the groove wall of the side close to the storage area of the rotating groove is equal to or lower than the lower bottom surface of the clamping groove, and the groove wall of the rotating groove on the side away from the material storage area is higher than the lower bottom surface of the clamping groove, so that before the flip frame is turned over , the groove wall on the higher side of the rotating groove blocks the part from the side, and the flip frame is turned over to this side to prevent the part from being thrown out of the clamping groove when it starts to flip. The outer side of the opening of the frame facing down prevents the parts from falling out of the opening of the turning frame under the action of centrifugal force and gravity. The structure is simple and the control is convenient.
4、本发明通过在检测通道右端末尾处设置分料架,所述分料架上设置左右两端开口并分别能供零件进出的分料槽,并将次品接料流道的入口设置在分料架正下方,将良品接料流道的入口设置在分料架右侧下方,当检测不合格的零件经搬运板送入分料槽后,分料架向左侧翻转,零件在开始时被检测通道的右端挡在分料槽中,当分料槽朝下的槽口向下转出检测通道,并转到对应次品接料流道的入口时,分料槽朝下的槽口处再没有遮挡,零件从分料槽掉落进入次品接料流道,并流入次品收纳装置中;当检测合格的零件经搬运板送入分料槽,搬运板返回后,分料架向右侧翻转,分料槽朝右侧倾斜后,零件从斜向下的槽口处掉落进入良品接料流道,并流入良品收纳装置中,结构简单,控制方便。4. In the present invention, a material distribution rack is arranged at the end of the right end of the detection channel, and the material distribution rack is provided with a material distribution trough with openings at the left and right ends and can respectively supply the parts in and out, and the inlet of the defective material receiving channel is arranged at Directly below the material distribution rack, set the entrance of the good product receiving channel at the lower right side of the material distribution rack. When the unqualified parts are sent to the material distribution tank through the conveying plate, the material distribution rack is turned to the left, and the parts start at the beginning. When the right end of the detected channel is blocked in the distribution trough, when the downward notch of the distribution trough turns downwards out of the detection channel and turns to the entrance of the corresponding defective product receiving channel, the downward notch of the distribution trough turns downward. If there is no obstruction at the place, the parts fall from the distributing chute into the defective material receiving runner, and flow into the defective product storage device; when the parts that pass the inspection are sent into the distributing chute through the conveying plate, and after the conveying plate returns, the distributing rack Turn it to the right, and after the distributing trough is inclined to the right, the parts will drop from the slanted downward notch into the good product receiving flow channel, and flow into the good product storage device, with a simple structure and convenient control.
【附图说明】【Description of drawings】
下面结合附图对本发明的具体实施方式作进一步详细说明,其中:The specific embodiments of the present invention will be described in further detail below in conjunction with the accompanying drawings, wherein:
图1是本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2是图1中A处的局部放大图;Fig. 2 is the partial enlarged view of A place in Fig. 1;
图3是本发明另一视角的结构示意图;Fig. 3 is the structural representation of another angle of view of the present invention;
图4是图3中B处的局部放大图;Fig. 4 is a partial enlarged view at B in Fig. 3;
图5是推出装置、翻转装置和返料装置的组合结构示意图;5 is a schematic diagram of the combined structure of a pushing device, a turning device and a returning device;
图6是供料机构的结构示意图;Fig. 6 is the structural representation of the feeding mechanism;
图7是供料通道在翻转段处的结构示意图。Fig. 7 is a schematic view of the structure of the feeding channel at the inversion section.
【具体实施方式】【Detailed ways】
下面结合附图对本发明作进一步描述:The present invention will be further described below in conjunction with the accompanying drawings:
如图1至图7所示的一种基于激光线位移传感器的零件尺寸自动检测自动化设备,包括支架1和控制系统,所述支架1上设有能从上往下检测位于其下方的零件10的轮廓尺寸的激光位移传感器2,所述支架1上位于激光位移传感器2的下方设有移送机构3,所述移送机构3用于承载零件10并将零件10移入激光位移传感器2的下方进行尺寸检测或者将零件10从激光位移传感器2的下方移走,所述支架1上设有用于自动向移送机构3中供应零件的供料机构4,所述支架1上设有用于收集经激光位移传感器2检测后合格的零件的良品收纳装置5,以及用于收集不合格的零件的次品收纳装置6,所述移送机构3、良品收纳装置5和次品收纳装置6之间设有用于将移送机构3送出的检测合格零件送入良品收纳装置5或者将移送机构3送出的检测不合格零件送入次品收纳装置6的分料装置7,所述激光位移传感器2、移送机构3、供料机构4和分料装置7与控制系统电性连接,通过供料机构4提供零件,再通过移送机构3将零件送入激光位移传感器2下方,通过激光位移传感器2对零件进行尺寸检测,检测完成后,移送机构3将零件从激光位移传感器2下方移走,并送入到分料装置7中,分料装置7根据检测的结果,将检测合格的零件送入良品收纳装置5中,将检测不合格的零件送入次品收纳装置6中,实现批量零件的自动化尺寸检测,检测效率高,准确性高,需求工作人员人员少,劳动强度低。As shown in FIG. 1 to FIG. 7 , an automatic device for automatic detection of parts size based on a laser line displacement sensor includes a
所述移送机构3包括由左往右从激光位移传感器2下方穿过的检测通道31,以及将检测通道31上的零件10逐步从左往右搬运的搬运装置32,结构简单。The transfer mechanism 3 includes a
所述供料机构4包括用于自动排序零件并将排序好的零件送出的排序装置41,所述排序装置41和检测通道31之间设有供零件从排序装置41中移动到检测通道31中的供料通道42,所述供料通道42的上方设有用于检测零件锥形内孔或零件外圆锥是否放反在供料通道42上的摄像头43,所述供料通道42的一侧设有用于将摄像头43检测出来的放反的零件10推出供料通道42的推出装置44,所述供料通道42的另一侧设有与推出装置44相对并用于接住推出装置44推出的零件10后将该零件10上下翻转180°的翻转装置45,所述支架1上设有用于将翻转装置45上的零件10输送到检测通道31中的返料装置46。The feeding mechanism 4 includes a
因此,该零件尺寸自动检测自动化设备可用于检测具有锥形内孔的轴套类零件的锥度及锥形结构的相关尺寸,如图1和图3中的所示的零件10;或用于检测具有外圆锥的零件的锥度及锥形结构的相关尺寸。检测时,将待测的零件批量放入排序装置41中,通过排序装置41排序后按次序排列到供料通道42中,并流向检测通道31中。当零件在供料通道42中移动到摄像头43处时,摄像头43拍照检测零件正反,零件正放时,零件需要检测尺寸的那部分结构朝上露出以供激光位移传感器2检测到,反之则是反放。当检测到零件的锥孔反放时,即锥孔的小端位于上方,大端位于下方;或者检测到零件的外圆锥反放时,即外圆锥的大端位于上方,小端位于下方;推出装置44将该零件从供料通道42中推出到翻转装置45中,翻转装置45将位于其上的零件上下翻转180°,使零件由反放状态翻转为正放状态,以便激光位移传感器2能够将锥形结构的轮廓处理出来,分析其锥度和相关锥形尺寸;再经返料装置46将倒转过来的零件送入到检测通道31中,供搬运装置32往右搬移经过激光位移传感器2下方进行检测,通过自动检测并纠正反放的锥形零件,实现了锥形零件的自动化准确供料,防止供料错误,导致激光位移传感器2将反放的零件检测不合格而造成合格零件遭遇报废处理。Therefore, the automatic device for automatic detection of parts size can be used to detect the taper of a bushing type part with a tapered inner hole and the relative size of the conical structure, such as the
具体的检测原理,可通过激光位移传感器2将零件的轮廓处理出来,得到零件的轮廓尺寸,控制系统再根据轮廓尺寸计算出对应的尺寸参数,比如在进行圆锥的锥度检测时,经激光位移传感器2得到圆锥的小端尺寸d、大端尺寸D和长度L等轮廓尺寸,根据计算公式(D-d)÷L得到锥度。For the specific detection principle, the contour of the part can be processed by the
所述检测通道31的左端设有用于暂存零件10的存料区311,所述支架1上位于存料区311的左端设有用于将存料区311中的零件10向右推出以供搬运装置32搬运的推料装置33,所述存料区311的侧面设有与供料通道42相通并供供料通道42中的零件10进入存料区311的侧入口312,结构简单。The left end of the
所述推出装置44和推料装置33分别包括推动气缸441和连接在推动气缸441活塞杆上的推板442,结构简单,控制方便。The pushing
所述翻转装置45包括旋转气缸451和翻转架,所述翻转架包括与旋转气缸451连接固定的纵板452,所述纵板452上横向设置有上下平板453,所述纵板452和上下平板453三个板从三面形成另外三面开口且开口能分别供零件10进出的夹槽454,所述翻转架的外侧设有防翻台455,所述防翻台455上设有供翻转架在内旋转的旋转槽456,在翻转架旋转时,所述旋转槽456的槽壁挡在翻转架朝下的开口外侧并防止零件10在离心力和重力的作用下从翻转架的开口掉出,结构简单,控制方便,可用于高度小的可平放的轴套类或圆锥体零件的翻转。The turning
所述翻转架上与纵板452相对的开口对应推出装置44设置,并供推出装置44将零件10从该开口推入夹槽454中,在所述夹槽454位于平放位置时,所述夹槽454通过翻转架一侧的开口与存料区311连通并在二者之间形成有供夹槽454中的零件进入存料区311的返料通道450,所述返料装置46包括能从翻转架另一侧的开口伸入将夹槽454中的零件10推送到存料区311中的返料气缸461,在所述夹槽454位于平放位置时,所述旋转槽456靠近存料区311一侧的槽壁等于或低于夹槽454的下底面,所述旋转槽456远离存料区311一侧的槽壁高于夹槽454的下底面,使翻转架翻转之前,旋转槽456较高侧的槽壁从侧面挡住零件10,翻转架朝该侧翻转,避免零件10在开始翻转时从夹槽454中甩出,在翻转过程中,则是通过旋转槽456的槽壁挡在翻转架朝下的开口外侧,防止零件10在离心力和重力的作用下从翻转架的开口掉出,翻转完成后,通过返料气缸461从零件从夹槽454中推出,并经返料通道450送入存料区311。The opening on the flip frame opposite to the
所述排序装置41包括能转动的旋转盘411,所述旋转盘411通过一电机驱动转动,所述旋转盘411外侧围有固定的转盘架412,所述旋转盘411和转盘架412围成一个侧面固定而底部能转动的圆形容腔410,所述供料通道42与容腔410相连通,所述供料通道42包括进料段4201和翻转段4202,所述进料段和翻转段分别包括左挡板422、右挡板423和底板424,所述进料段的右挡板423与转盘架412相切连接,左挡板422一端伸入在容腔410中且与转盘架412和旋转盘411之间形成有供零件通过的缺口413,所述翻转段通向检测通道31,在旋转盘411转动时,贴着转盘架412的零件随旋转盘411旋转并从缺口413处转入供料通道42中,所述旋转盘411为中部高、外侧低的锥形盘,所述容腔410中设有在旋转盘411转动时能将容腔410中间的零件10导向转盘架412的导流板414。该排序装置41便于轴套类或圆锥体零件的排序,如图1所示,在排序时,将零件10批量倒入容腔410中,旋转盘411顺时针转动,带着零件10旋转,与缺口413相对应的零件穿过缺口413流向供料通道42中,通过旋转盘411的不停旋转和不断地往供料通道42中送入零件,零件一个推着一个在供料通道42中移动,而部分处于容腔410中间的零件10由于位于缺口413对应的内侧,在旋转盘411转动时通过导流板414将这些零件导向,使这些零件沿旋转盘411的斜面滑落到外围,以便从缺口413转出,结构简单。所述排序装置41还可以采用震动盘结构。The sorting
所述翻转装置45位于翻转段的左挡板422的外侧,所述推出装置44位于翻转段的右挡板423的外侧,所述翻转段的左挡板422上设有与翻转装置45相对应并供零件10从供料通道42进入翻转装置45中的推出口420,所述翻转段的底板424顶部具有斜面421,由于零件在供料通道42中一个推着一个移动,该斜面421从左挡板422一侧向下倾斜向右挡板423一侧,使供料通道42中位于该斜面421处的零件在自重下往与推出口420相反的一侧斜向下倾斜,防止零件10在供料通道42中移动时,位于推出口420处的零件被前后零件挤压而自动从推出口420滑出。当该斜面421一直延续到存料区311时,该斜面421高于存料区311的底面以供斜面421上的零件滑入存料区311中;且该斜面421低于进料段的底板顶面,以便零件从进料段进入翻转段。The
所述进料段的左挡板422和右挡板423的顶部之间设有连接二者的调节板425,所述调节板425上设有条形孔426,该调节板425通过螺丝穿过条形孔426和左挡板422可拆卸连接,且该左挡板422能相对右挡板423左右移动以调节进料段的左挡板422和右挡板423之间的间距大小,从而根据零件的大小调整供料通道42在进料段的宽度,以适应不同尺寸大小的零件供料。Between the tops of the
所述检测通道31包括用于支撑零件并供零件在其上滑动的底板310,所述底板310上方设有用于从一侧挡住底板310上的零件的侧挡板313,所述搬运装置32包括相对侧挡板313设置的搬运板321,以及用于驱动搬运板321相对侧挡板313靠近或远离的夹紧气缸322和驱动搬运板321左右运动的移动气缸323,所述搬运板321连接固定在夹紧气缸322上,所述夹紧气缸322滑动连接在底板310或和支架1上,所述移动气缸323与夹紧气缸322连接。The
所述搬运板321上沿左右方向均匀设有多个槽口朝向侧挡板313的卡槽324,相邻两个卡槽324的间距为移动气缸323驱动搬运板321向左或向右移动一个行程的距离,从左往右搬运零件时,所述搬运板321靠向侧挡板313将零件10夹在侧挡板313和卡槽324之间,然后所述搬运板321向右移动,通过卡槽324卡着零件10使零件10贴着侧挡板313向右移动一个行程,然后搬运板321远离侧挡板313松开零件10并向左返回,重复控制搬运板321的往返运动,将零件一个个从左往右逐步搬运,其中在某一个行程搬运结束后使搬运的零件位于激光位移传感器2的下方,结构简单,控制方便,便于轴套类或圆锥体零件的输送。The conveying
所述卡槽324内设有用于顶压零件10的弹簧顶325,以便将零件弹性夹持在侧挡板313和卡槽324之间,适用于大小不同的零件的夹持和检测。The
所述分料装置7包括位于检测通道31右端的分料架72,以及驱动分料架72上下翻转的分料旋转气缸71,所述分料架72上设有能供搬运板321卡着零件10进出的分料槽721,所述分料槽721的左右两端开口并分别能供零件10进出,所述支架1上设有入口位于分料架72正下方的次品接料流道73,所述支架1上设有入口位于分料架72右侧下方的良品接料流道74,所述良品接料流道74和次品接料流道73分别通向良品收纳装置5和次品收纳装置6。当检测不合格的零件经搬运板321送入分料槽721,搬运板321返回后,分料架72向左侧翻转,零件在开始时被检测通道31的右端挡在分料槽721中,当分料槽721朝下的槽口向下转出检测通道31,并转到对应次品接料流道73的入口时,分料槽721朝下的槽口处再没有遮挡,零件从分料槽721掉落进入次品接料流道73,并流入次品收纳装置6中;当检测合格的零件经搬运板321送入分料槽721,搬运板321返回后,分料架72向右侧翻转,分料槽721朝右侧倾斜后,零件从斜向下的槽口处掉落进入良品接料流道74,并流入良品收纳装置5中,结构简单,控制方便。The material distribution device 7 includes a
所述良品收纳装置5和次品收纳装置6分别包括收纳盒51,所述收纳盒51位于入口一侧设有用于将堆集在收纳盒51入口处的零件推开到收纳盒51内侧的收纳气缸52和收纳板53。The good
所述支架1上滑动连接有能上下移动的安装板11,所述支架1上设有用于驱动安装板11运动的电机12,所述电机12通过丝杆与安装板11螺纹连接传动,所述激光位移传感器2通过十字滑台13安装在安装板11的底部上,以便根据所检测零件的调整激光位移传感器2的高度和水平位置,进行精确的测量。The
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