CN109384007B - Yolk feeding and sorting system - Google Patents

Yolk feeding and sorting system Download PDF

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Publication number
CN109384007B
CN109384007B CN201811433057.5A CN201811433057A CN109384007B CN 109384007 B CN109384007 B CN 109384007B CN 201811433057 A CN201811433057 A CN 201811433057A CN 109384007 B CN109384007 B CN 109384007B
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CN
China
Prior art keywords
yolk
egg yolk
tray
conveying
counting
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Active
Application number
CN201811433057.5A
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Chinese (zh)
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CN109384007A (en
Inventor
王立明
何文军
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Leesolu Intellgent Machine Zhongshan Co ltd
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Leesolu Intellgent Machine Zhongshan Co ltd
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Priority to CN201811433057.5A priority Critical patent/CN109384007B/en
Publication of CN109384007A publication Critical patent/CN109384007A/en
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
    • B65G37/02—Flow-sheets for conveyor combinations in warehouses, magazines or workshops
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
    • B65G17/12—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface comprising a series of individual load-carriers fixed, or normally fixed, relative to traction element
    • B65G17/123—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface comprising a series of individual load-carriers fixed, or normally fixed, relative to traction element arranged to keep the load-carriers horizontally during at least a part of the conveyor run
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
    • B65G23/02—Belt- or chain-engaging elements
    • B65G23/04—Drums, rollers, or wheels
    • B65G23/06—Drums, rollers, or wheels with projections engaging abutments on belts or chains, e.g. sprocket wheels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/34—Devices for discharging articles or materials from conveyor 
    • B65G47/38—Devices for discharging articles or materials from conveyor  by dumping, tripping, or releasing load carriers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02—Articles
    • B65G2201/0202—Agricultural and processed food products
    • B65G2201/0208—Eggs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/02—Control or detection
    • B65G2203/0208—Control or detection relating to the transported articles
    • B65G2203/0241—Quantity of articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/02—Control or detection
    • B65G2203/0208—Control or detection relating to the transported articles
    • B65G2203/0258—Weight of the article

Abstract

The invention discloses a yolk feeding and sorting system, which comprises: the egg yolk sorting device comprises a frame, a conveying system, a charging tray assembly, an egg yolk feeding mechanism, a weighing mechanism, a sorting system and an egg yolk counting system; the conveying system is provided with a yolk receiving station and a plurality of yolk sending stations; the egg yolk feeding mechanism is arranged at a position corresponding to the egg yolk receiving station and is used for conveying egg yolk to a tray positioned at the egg yolk receiving station; the weighing mechanism can weigh the yolk before entering the yolk sending-out station; the sorting system comprises a discharging driving mechanism and a control system, wherein the control system can receive weighing data of the weighing mechanism and drive the discharging driving mechanism on the corresponding yolk sending station to work according to the weighing data; the egg yolk counting system is used for counting the number of the output egg yolk, and can automatically complete the functions of feeding, conveying, weighing, screening and counting of the egg yolk, thereby facilitating the use of the egg yolk in the subsequent food processing and effectively reducing the production cost.

Description

Yolk feeding and sorting system
Technical Field
The invention relates to yolk processing equipment, in particular to a yolk feeding and sorting system.
Background
Egg yolk is widely applied in food processing, such as moon cake and cake making, and the manual production of moon cake and cake is gradually replaced by automatic production at present, but because egg yolk is extremely easy to break, the weighing and counting equipment is difficult to complete the functions of feeding, conveying, weighing, screening and counting, and the above procedures are basically completed manually, so that more manpower resources are required to be consumed, and the production cost is increased.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides a yolk feeding and sorting system capable of automatically completing the functions of feeding, conveying, weighing and screening yolk.
The technical scheme adopted for solving the technical problems is as follows:
yolk material loading sorting system includes:
a frame;
the conveying system is arranged on the rack and is provided with at least one yolk receiving station and at least one yolk sending station;
the tray assemblies are arranged on the conveying system and can be driven to move by the conveying system, and each tray assembly comprises a tray for containing egg yolk;
the egg yolk feeding mechanism is arranged at a position corresponding to the egg yolk receiving station and is used for conveying egg yolk to a tray positioned at the egg yolk receiving station;
the weighing mechanism is arranged on the conveying system and can weigh the yolk before entering the yolk sending-out station;
the sorting system comprises a discharging driving mechanism and a control system, wherein the discharging driving mechanism is configured corresponding to the yolk discharging station, the control system can control the discharging driving mechanism to work, the discharging driving mechanism can discharge yolk of a tray, the control system can receive weighing data of the weighing mechanism, and the discharging driving mechanism on the corresponding yolk discharging station can be driven to work according to the weighing data;
and the yolk counting system is arranged at the yolk sending-out station and is used for counting the number of the exported yolk.
Yolk feed mechanism includes:
the hopper is used for containing yolk, and a lower leakage port is formed in the lower part of the hopper;
the circulating conveying mechanism comprises at least one lifting section and at least one dumping section, a supporting piece capable of supporting yolk is arranged on the circulating conveying mechanism, the supporting piece can enter the hopper through a lower leakage port to support the yolk and send the yolk out of the hopper through the lifting section, and the yolk is sent out of the circulating conveying mechanism in the dumping section.
The support piece comprises a support ring corresponding to yolk and a connecting rod arranged on the support ring, the lower leakage opening corresponds to the support ring and can be penetrated by the support ring, a long groove capable of being penetrated by the connecting rod is arranged on the hopper, and the long groove extends to the upper end of the hopper from the lower leakage opening, so that the support piece can be driven by a lifting section of the circulating conveying mechanism to penetrate the hopper from bottom to top.
The lower leakage opening is provided with a blocking piece capable of blocking yolk from passing through the lower leakage opening, and the support ring is provided with a notch capable of allowing the blocking piece to pass through.
Preferably, the circulating conveying mechanism is a chain conveying mechanism and comprises a conveying bracket, at least two groups of chain wheel assemblies rotatably arranged on the conveying bracket, a chain encircling the chain wheel assemblies and a chain driving mechanism for driving the chain to move, and the supporting piece is arranged on the chain.
The chain conveying mechanism is provided with two groups, a connecting plate is arranged between the chains of the two groups of chain conveying mechanisms, and the supporting piece is arranged on the connecting plate.
The support piece is detachably arranged on the connecting plate.
The conveying section is arranged between the lifting section and the dumping section of the circulating conveying mechanism, and a guide groove corresponding to yolk is arranged on the conveying section.
The guide groove is a V-shaped groove or an inverted trapezoid groove.
The guide groove is provided with a height adjusting mechanism capable of adjusting the distance between the guide groove and the supporting piece.
The conveying system is a circulating conveying system.
Preferably, the tray assembly comprises a tray base arranged on the conveying system and a tray mounting seat movably arranged on the tray base, the tray is rotatably arranged on the tray mounting seat, and the weighing mechanism can support the tray and the tray mounting seat to weigh yolk.
The tray mounting seat is connected to the tray base through two groups of connecting arms, and the tray mounting seat and the tray base form a four-bar mechanism through the two groups of connecting arms.
The weighing mechanism comprises a lifting rail and a weighing unit arranged at the lifting rail, and when the tray assembly moves to the weighing mechanism, the tray and the tray mounting seat are supported by the lifting rail, and the tray mounting seat, the tray and egg yolk contained in the tray are weighed by the weighing unit.
Preferably, the discharging driving mechanism comprises a driving base arranged on the frame, a driving block rotationally arranged on the driving base and a driving cylinder arranged on the driving base, wherein a guide inclined plane is arranged on the driving block, the driving cylinder can drive the driving block to rotate to correspond to the charging tray, and when the charging tray assembly moves to a corresponding yolk sending station, the guide inclined plane can push one side of the bottom of the charging tray to rise, so that the charging tray can roll sideways to pour yolk.
The conveying system is provided with a support rail in front of the yolk receiving station, and when the tray assembly moves to the support rail, the tray position can be corrected by the support rail, so that the tray can be kept in a state of containing yolk before entering the yolk receiving station.
The conveying system is a chain conveying mechanism, the chain conveying mechanism comprises chain wheels arranged at two ends of the frame, a hopper chain arranged on the chain wheels and a driving motor capable of driving one of the chain wheels to rotate, and the tray base is arranged on the hopper chain.
The conveying system further comprises a lower bearing rail arranged on the frame, and the lower bearing rail can bear the tray base.
Preferably, a receiving switch mechanism is arranged at the egg yolk receiving station and comprises an upper bracket fixed on the frame and a receiving channel assembly arranged on the upper bracket, the upper and lower parts of the receiving channel assembly are of an opening structure, a switch plate assembly is arranged at the opening of the lower part of the receiving channel assembly, and the switch plate assembly is controlled to be opened or closed by a switch cylinder.
The egg yolk counting system comprises a discharging channel, correlation grating modules and a counting module, wherein the correlation grating modules are arranged on two sides of the discharging channel, the discharging channel is used for receiving egg yolk, the correlation grating modules can detect the outer outline size of egg yolk passing through the discharging channel and transmit size data to the counting module, the counting module sets a counting interval value, the counting module counts according to the size data, when the outer outline size of egg yolk is located in the interval value, the counting module counts up by 1, otherwise, the counting module does not count.
The interval value is 16mm to 32mm, when the minimum value of the outer outline size of the egg yolk is larger than 16mm and the maximum value of the outer outline size of the egg yolk is smaller than 32mm, the counting module counts up by 1, otherwise, the counting module does not count.
The discharging device is characterized in that an outlet switch assembly is arranged at the opening of the lower end of the discharging channel, the counting module is used for setting a metering value, when the counting of the counting module is equal to the metering value, the outlet switch assembly is opened, and the counting module is cleared.
The outlet switch assembly comprises a switch plate and an opening control cylinder, the switch plate is rotatably arranged at the opening of the lower end of the blanking channel, the opening control cylinder can drive the switch plate to be opened or closed, and a detector for detecting the state of the switch plate or the opening control cylinder is arranged at the opening of the lower end of the blanking channel.
The lower part of the discharging channel is also provided with a batching funnel, and the opening of the lower end of the batching funnel is provided with a fixing mechanism capable of fixing the accommodating bag.
Preferably, the fixing mechanism comprises a pneumatic finger and a clamping arm arranged on the pneumatic finger, and the shape of the clamping arm corresponds to the outer side wall of the dosing funnel so as to clamp the bag opening of the containing bag.
The beneficial effects of the invention are as follows: yolk material loading sorting system includes: the egg yolk sorting device comprises a frame, a conveying system, a plurality of tray assemblies, an egg yolk feeding mechanism, a weighing mechanism, a sorting system and an egg yolk counting system; the conveying system is arranged on the frame and is provided with at least one yolk receiving station and at least one yolk sending station; the tray assembly is arranged on the conveying system and can be driven by the conveying system to move, and comprises a tray for containing yolk; the yolk feeding mechanism is arranged at a position corresponding to the yolk receiving station and is used for conveying yolk to a tray positioned at the yolk receiving station; the weighing mechanism is arranged on the conveying system and can weigh the yolk before entering the yolk sending-out station; the sorting system comprises a discharging driving mechanism and a control system, wherein the discharging driving mechanism is correspondingly configured with the yolk discharging station, the control system can control the discharging driving mechanism to work, the discharging driving mechanism can discharge yolk of a tray, and the control system can receive weighing data of the weighing mechanism and drive the discharging driving mechanism on the corresponding yolk discharging station to work according to the weighing data; the yolk counting system is arranged at the yolk sending-out station and is used for counting the number of the exported yolk.
The invention can automatically complete the functions of feeding, conveying, weighing, screening and counting of the egg yolk, is convenient for the use of the egg yolk in the subsequent food processing, and can effectively reduce the production cost.
Drawings
The invention will be further described with reference to the drawings and examples.
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of the construction of the hoist of the present invention;
FIG. 3 is a schematic structural view of the yolk feeding mechanism of the present invention;
FIG. 4 is an exploded view of the egg yolk feeding mechanism of the present invention;
FIG. 5 is a schematic top side view of the hopper of the present invention;
FIG. 6 is a schematic view of the underside structure of the hopper of the present invention;
FIG. 7 is an exploded schematic view of the endless conveyor mechanism of the present invention;
FIG. 8 is an enlarged partial schematic view of portion A of FIG. 7 in accordance with the present invention;
FIG. 9 is a top view of a portion of the conveyor system of the present invention;
FIG. 10 is a schematic view of the structure of a portion of the conveyor system of the present invention;
FIG. 11 is an exploded view of a portion of the delivery system of the present invention;
FIG. 12 is a partially enlarged schematic illustration of portion B of FIG. 11;
FIG. 13 is a schematic view of the construction of the tray assembly of the present invention;
FIG. 14 is an exploded view of the tray assembly of the present invention;
FIG. 15 is a schematic view of the structure of the outfeed drive mechanism of the present invention;
FIG. 16 is a schematic view of the structure of the receiving switch mechanism of the present invention;
FIG. 17 is a schematic diagram of the egg yolk counting system of the present invention;
figure 18 is an exploded schematic view of the egg yolk counting system of the present invention.
Detailed Description
Referring to fig. 1 to 18, fig. 1 to 18 are schematic structural views of an embodiment of the present invention, as shown in the drawings, a yolk feeding and sorting system, comprising: the egg yolk weighing machine comprises a frame 1, a conveying system 31, a plurality of tray assemblies 32, an egg yolk feeding mechanism 2, a weighing mechanism 33, a sorting system and an egg yolk counting system.
The conveying system 31 is arranged on the frame 1, the conveying system 31 is provided with a yolk receiving station 311 and a plurality of yolk sending stations 312, the yolk receiving station 311 is used for receiving yolk sent by the feeding mechanism, and a container used for receiving yolk is arranged at the yolk sending station 312.
As shown in the figure, the tray assembly 32 is disposed on the conveying system 31 and can be driven by the conveying system 31 to move, and the tray assembly 32 includes a tray 321 for containing egg yolk; the weighing mechanism 33 is arranged on the conveying system 31 and can weigh the yolk before entering the yolk sending-out station; the sorting system comprises a discharging driving mechanism 34 and a control system, wherein the discharging driving mechanism 34 is correspondingly configured with the yolk discharging station, the control system can control the discharging driving mechanism 34 to work, the discharging driving mechanism 34 can discharge yolk from the tray 321, the control system can receive weighing data of the weighing mechanism 33 and drive the discharging driving mechanism 34 on the corresponding yolk discharging station to work according to the weighing data, namely, the discharging driving mechanism 34 is discharged from the corresponding yolk discharging station according to the weight of the yolk, so that yolk automatic screening work can be completed, the efficiency is high, and the labor cost can be saved.
In the present invention, control systems for screening products by weight are common in the food processing arts and are not described in detail herein.
The egg yolk feeding mechanism 2 is arranged at a position corresponding to the egg yolk receiving station 311 and is used for conveying egg yolk to a material tray 321 positioned at the egg yolk receiving station 311, and the egg yolk counting system is arranged at the egg yolk sending station 312 and is used for counting the quantity of the output egg yolk.
As shown in the figure, the yolk feeding mechanism comprises: a hopper 21 and a circulating conveying mechanism 22, wherein the hopper 21 is used for containing yolk, and a lower part of the hopper 21 is provided with a lower leakage port 211; the circulating conveying mechanism 22 comprises at least one lifting section and at least one dumping section, the circulating conveying mechanism 22 is provided with a supporting piece 23 capable of supporting yolk, the supporting piece 23 can enter the hopper 21 through the lower leakage port 211 to support the yolk and send the yolk out of the hopper 21 through the lifting section, the yolk is sent out of the circulating conveying mechanism 22 in the dumping section, the yolk is taken out of the hopper through lifting, and then the yolk is dumped out, so that automatic conveying of the yolk is met.
Preferably, the supporting member 23 includes a supporting ring 231 corresponding to egg yolk and a connecting rod 232 disposed on the supporting ring 231, the lower opening 211 corresponds to the supporting ring 231 and can be penetrated by the supporting ring 231, the hopper 21 is provided with a long slot 212 capable of being penetrated by the connecting rod 232, and the long slot 212 extends from the lower opening 211 to the upper end of the hopper 21, so that the supporting member 23 can be driven by a lifting section of the circulating conveying mechanism 22 to penetrate the hopper 21 from bottom to top to take out egg yolk, and one egg yolk is taken out once, the structure of taking egg yolk is more reasonable, and the subsequent screening and counting work is convenient.
Preferably, the supporting ring 231 is provided with an arc surface or curved surface corresponding to the yolk, so as to reduce damage to the yolk.
Preferably, the lower opening 211 is provided with a blocking member 213 capable of blocking the yolk from passing through the lower opening 211, so as to prevent the yolk from falling when the supporting ring 231 does not arrive, and the supporting ring 231 is provided with a notch 233 capable of allowing the blocking member 213 to pass through, so that the supporting ring 231 can conveniently pass through the lower opening 211 from below, and the yolk can be conveniently taken out.
Preferably, in this embodiment, the blocking member 213 is an inverted cone structure, which is fixedly connected to the sidewall of the lower drain hole 211 by a connecting arm, the notch 233 corresponds to the connecting arm, and the blocking member 213 directly passes through the center of the supporting ring 231, which can increase the profile of the blocking member 213, so that the blocking effect is better.
In this embodiment, the circulating conveyor 22 is a chain conveyor, which includes a conveyor support 221, at least two sets of sprocket assemblies 222 rotatably disposed on the conveyor support 221, a chain 223 surrounding the sprocket assemblies 222, and a chain driving mechanism for driving the chain 223 to move, wherein the support 23 is disposed on the chain 223, in this embodiment, the sprocket assemblies 222 are configured with three sets such that the chain 223 has a triangular structure and forms a lifting section 223a, a conveying section 223b, and a return section 223c, respectively, wherein a dumping section 223d is formed at a turning position between the conveying section 223b and the return section 223c, and in operation, the support 23 enters the hopper 21 from below to above from the lifting section 223a, and takes out yolk, and the yolk is conveyed to the dumping section 223d via the conveying section 223b and finally returns to the lifting section 223a via the return section 223c, thereby completing the whole feeding cycle.
In the present invention, the chain driving mechanism is a motor driving mechanism, and of course, a pneumatic motor or the like may be used, which will not be described in detail herein.
Preferably, in this embodiment, the two groups of chain conveying mechanisms are configured, a plurality of connection plates 224 are disposed between the chains 223 of the two groups of chain conveying mechanisms, and a plurality of supporting members 23 are arranged on the connection plates 224 in an array manner, so that a plurality of egg yolk can be fed once, and the efficiency is improved.
Preferably, the supporting member 23 is detachably disposed on the connecting plate 224 to facilitate replacement of the supporting member 23 with different specifications or disassembly and cleaning, and preferably, in this embodiment, the supporting member 23 is disposed on the connecting plate 224 through a threaded connection mechanism, and the height of the supporting member 23 can be adjusted through the threaded connection mechanism, so as to be suitable for egg yolk with different specifications, and in a specific implementation process, the supporting member 23 can also be disposed in a plug-in manner.
As shown in the drawing, the guide groove 220 corresponding to the yolk is provided in the conveying section, and since the supporter 23 is already in a substantially vertical or inclined state in the conveying section, the yolk is prevented from falling off by providing the guide groove 220.
Preferably, the guide groove 220 is a V-shaped groove or an inverted trapezoidal groove.
Further, the guide slot 220 is provided with a height adjusting mechanism capable of adjusting the distance between the guide slot 220 and the supporting member 23 so as to be suitable for egg yolk with different specifications, in this embodiment, the guide slot 220 is formed by a sheet metal part, the sheet metal part is disposed on the conveying support 221 through an adjustable screw mechanism 220a, and the height of the guide slot 220 can be adjusted through an adjusting screw, however, in a specific implementation process, the height adjusting mechanism may also be a sliding adjusting mechanism or the like, which will not be described herein.
Preferably, the conveying system 31 is a circulating conveying system to realize continuous circulation, in this embodiment, the conveying system 31 is a chain conveying mechanism, and the chain conveying mechanism includes chain wheels 351 disposed at two ends of the frame 1, a hopper chain 352 disposed on the chain wheels 351, and a driving motor capable of driving one of the chain wheels 351 to rotate, so that the chain conveying mechanism forms a track-shaped annular conveying line, and of course, in a specific implementation process, the conveying system 31 may also adopt a linear conveying belt mechanism or an annular conveying belt mechanism, which will not be described herein.
Preferably, the tray assembly 32 includes a tray base 322 disposed on the conveying system 31, and a tray mounting seat 323 movably disposed on the tray base 322, in this embodiment, the tray base 322 is mounted on the hopper chain 352, so that the tray assembly 32 can move along with the chain, further, the conveying system 31 further includes a lower support rail 353 disposed on the frame 1, and the lower support rail 353 can support the tray base 322, that is, support the tray base 322 in an auxiliary manner, so as to ensure the moving stability and prevent the egg yolk from falling.
As shown, the tray 321 is rotatably disposed on the tray mounting seat 323, and the weighing mechanism 33 can lift the tray 321 and the tray mounting seat 323 to weigh the egg yolk.
As shown in the drawing, the tray mounting base 323 is connected to the tray base 322 through two sets of connecting arms 324, and the tray mounting base 323 and the tray base 322 form a four-bar mechanism through two sets of connecting arms 324, so that the tray mounting base 323 can be lifted and weighed, and of course, in a specific implementation process, the tray mounting base 323 is further slidably disposed on the tray base 322, and a function of lifting relative to the tray base 322 can be achieved, which will not be described in detail herein.
As shown in the drawing, the weighing mechanism 33 includes a lifting rail 331 and a weighing unit 332 disposed at the lifting rail 331, when the tray assembly 32 moves to the weighing mechanism 33, the tray 321 and the tray mounting seat 323 are supported by the lifting rail 331, and when the tray assembly 32 passes through the position corresponding to the weighing unit 332, the tray mounting seat 323, the tray 321 and the egg yolk contained in the tray 321 are weighed by the weighing unit 332, the weight of the tray 321 is weighed by the weighing unit 332 and the weight is preset, the net weight of the egg yolk can be obtained by subtracting the preset weight from the weighed data, the control system records the weight of the egg yolk on the tray assembly 32, and when the tray assembly 32 moves to the egg yolk delivering station 312 for collecting the weight range, the sorting operation can be completed.
Preferably, in this embodiment, the yolk is output in a dumping manner, the discharging driving mechanism 34 includes a driving base 341 disposed on the frame 1, a driving block 342 rotatably disposed on the driving base 341, and a driving cylinder 343 disposed on the driving base 341, where a guiding inclined plane 344 is disposed on the driving block 342, the driving cylinder 343 can drive the driving block 342 to rotate to correspond to the tray 321, and when the tray assembly 32 moves to the corresponding yolk sending station 312, the guiding inclined plane 344 can push one side of the bottom of the tray 321 to rise, so that the tray 321 is tilted to pour the yolk, in this embodiment, the tray 321 is rotatably disposed on the tray mounting seat 323 by a tray bracket 321a, and an extending structure corresponding to the guiding inclined plane 344 is disposed on the tray bracket 321 a.
In this embodiment, when the drive cylinder 343 pulls back the drive block 342, the drive block has no effect on the passing tray assembly 32, ensuring its normal passage to the designated outfeed station.
In this embodiment, the egg yolk is output in a dumping manner, so that the egg yolk is prevented from being damaged by a traditional grabbing mechanism or a discharging mechanism, the integrity of the egg yolk is ensured, and the egg yolk can be naturally grabbed by a manipulator on the premise of ensuring the integrity, such as a hemispherical shell or a spoon with a matched shape of the egg yolk, which is not described in detail herein.
Preferably, the conveying system 31 is provided with a support rail 313 in front of the yolk receiving station 311, and when the tray assembly 32 moves to the support rail 313, the tray 321 can be corrected by the support rail 313, so that the tray 321 maintains a state of being able to hold yolk before entering the yolk receiving station 311.
Further, a receiving switch mechanism 36 is disposed at the egg yolk receiving station 311, the receiving switch mechanism 36 includes an upper bracket 361 fixed on the frame 1, a receiving channel assembly 362 disposed on the upper bracket 361, the receiving channel assembly 362 has an opening structure up and down, and a switch board assembly 363 is disposed at the opening below the receiving channel assembly 362, and the switch board assembly 363 is controlled to be opened or closed by a switch cylinder 364.
The receiving switch mechanism 36 is opened to send out yolk when the tray assembly 32 moves to a corresponding position, so that the yolk can be effectively prevented from being dropped and wasted due to the misfeeding of yolk.
In this embodiment, the switch cylinder 364 is a pneumatic finger cylinder, the switch plate assembly 363 is of a double-open plate structure and forms a reverse taper structure, so that the yolk is sent out in the center position, and the yolk can be aligned with the tray to prevent accidental dropping.
As shown in the figure, the yolk counting system comprises a blanking channel 51, correlation grating modules 52 arranged at two sides of the blanking channel 51, and a counting module, wherein the blanking channel 51 is used for receiving yolk, the correlation grating modules 52 can detect the outer contour dimension of the yolk passing through the blanking channel 51 and transmit dimension data to the counting module, the counting module sets a counting interval value, the counting module counts according to the dimension data, when the outer contour dimension of the yolk is positioned in the interval value, the counting module counts and adds 1, otherwise, the counting module does not count, the interval value is set according to normal yolk, thereby avoiding calculation of qualified yolk by small fragments or adhered integrated yolk and ensuring accurate calculation.
In this embodiment, the correlation grating module 52 can perform 3D scanning on the passed yolk to obtain the outer contour dimension data of the yolk, and transmit the data to the base module, and obtain the maximum dimension and the minimum dimension of the yolk outer hub through the counting module, when the maximum dimension and the minimum dimension are both in the set counting interval value, the counting module adds 1, otherwise, does not count,
preferably, in this embodiment, the interval value is 16mm to 32mm, when the minimum value of the outer outline size of the yolk is greater than 16mm and the maximum value of the outer outline size of the yolk is less than 32mm, the counting module counts up 1, otherwise the counting module does not count, in this invention, the interval value is set according to a conventional egg or duck egg, when the yolk of a greater or lesser size needs to be judged, the interval value can be replaced, when the yolk of a pigeon egg or a quail egg needs to be screened, the interval value is set to 8mm to 16mm, and when the yolk of a goose egg needs to be screened, the interval value is set to 20mm to 40mm, which is not listed here.
As shown in the figure, the opening at the lower end of the discharging channel 51 is provided with an outlet switch component 53, the counting module sets a metering value, the metering value is the number of packages or the number of transportation at each time, when the counting of the counting module is equal to the metering value, the counting module controls the outlet switch component 53 to be opened, so that the discharging channel 51 can quantitatively send out egg yolk, and meanwhile, the counting module is cleared to reset for re-counting, in this embodiment, a delay closing module is further configured, when the outlet switch component 53 is opened, the delay closing module delays for a period of time and then closes the outlet switch component 53, normal sending of egg yolk is ensured, and normal receiving of the next egg yolk is ensured.
In addition, the counting module can be connected with the conveying system, and can temporarily close the conveying system when the outlet switch assembly 53 is opened, and then the conveying system is opened after the outlet switch assembly 53 is closed, so that counting errors caused by incorrect feeding of egg yolk are avoided.
Preferably, the outlet switch assembly 53 includes a switch plate 531 rotatably disposed at an opening of a lower end of the blanking channel 51 and an opening control cylinder 532 capable of driving the switch plate 531 to open or close, in this embodiment, the blanking channel 51 is mounted on the blanking frame 50, the blanking frame 50 is fixed on the frame, a cylinder body of the opening control cylinder 532 is rotatably disposed on the blanking frame 50, and a piston rod of the opening control cylinder 532 is connected to the switch plate 531, thereby realizing a function of driving the switch.
Preferably, a detector for detecting the state of the switch plate 531 or the state of the opening control cylinder 532 is disposed at the opening of the lower end of the discharging channel 51, and the detector is connected to the counting module to feed back the state of the outlet switch assembly, so as to facilitate counting.
In addition, the outlet switch assembly 53 may also be configured to be coupled to a pneumatic finger via a double door, which will not be described in detail herein.
Preferably, a dispensing funnel 54 is further disposed below the discharging channel 51, and a fixing mechanism 55 capable of fixing the bag is disposed at the opening of the lower end of the dispensing funnel 54, so as to fix the bag and facilitate the filling.
As shown in the figure, the fixing mechanism 55 includes a pneumatic finger 551 and a clamping arm 552 disposed on the pneumatic finger 551, where the shape of the clamping arm 552 corresponds to the outer sidewall of the dispensing hopper 54, so as to clamp the bag opening of the bag, and thus the fixing of the bag can be completed, and of course, in a specific implementation process, the fixing mechanism 55 may also be a locking mechanism or a hook structure, etc. which can satisfy the fixing function of the bag, and will not be described in detail herein.
As shown in fig. 1 and 2, in the present invention, a lifter 8 is further disposed at the egg yolk feeding mechanism 2, a rotary conveyor 81 is disposed on the lifter 8, and an egg yolk supporting portion 82 is disposed on a conveyor belt of the conveyor 81, a egg yolk placing hopper 83 is disposed at a lower end of the conveyor 81, for placing a large amount of egg yolk, and an upper end of the conveyor 81 corresponds to the hopper 21, for feeding egg yolk into the egg yolk feeding mechanism 2.
While the preferred embodiment of the present invention has been illustrated and described, it will be understood by those skilled in the art that the present invention may be embodied in other specific forms and equivalents thereof without departing from the spirit of the invention.

Claims (7)

1. Yolk material loading sorting system, its characterized in that includes:
a frame (1);
a conveyor system (31), the conveyor system (31) being arranged on the frame (1), the conveyor system (31) having at least one yolk receiving station (311) and at least one yolk dispensing station (312);
the tray assemblies (32) are arranged on the conveying system (31) and can be driven to move by the conveying system (31), and the tray assemblies (32) comprise a tray (321) for containing egg yolk;
the egg yolk feeding mechanism (2) is arranged at a position corresponding to the egg yolk receiving station (311) and is used for conveying egg yolk into a tray (321) positioned at the egg yolk receiving station (311);
a weighing mechanism (33), wherein the weighing mechanism (33) is arranged on the conveying system (31) and can weigh the yolk before entering the yolk sending-out station;
the sorting system comprises a discharging driving mechanism (34) and a control system, wherein the discharging driving mechanism (34) is configured corresponding to the yolk discharging station, the control system can control the discharging driving mechanism (34) to work, the discharging driving mechanism (34) can discharge yolk from a tray (321), and the control system can receive weighing data of a weighing mechanism (33) and drive the discharging driving mechanism (34) on the corresponding yolk discharging station to work according to the weighing data;
a yolk counting system, which is arranged at a yolk sending-out station (312) and is used for counting the number of yolk output;
the tray assembly (32) comprises a tray base (322) arranged on the conveying system (31) and a tray mounting seat (323) movably arranged on the tray base (322), the tray (321) is arranged on the tray mounting seat (323), and the weighing mechanism (33) can support the tray (321) and the tray mounting seat (323) to weigh egg yolk;
the yolk feeding mechanism (2) comprises:
a hopper (21), wherein the hopper (21) is used for containing yolk, and a lower part of the hopper (21) is provided with a lower leakage opening (211);
the egg yolk conveying device comprises a circulating conveying mechanism (22), wherein the circulating conveying mechanism (22) comprises at least one lifting section and at least one dumping section, a supporting piece (23) capable of supporting egg yolk is arranged on the circulating conveying mechanism (22), the supporting piece (23) can enter a hopper (21) through a lower leakage opening (211) to support egg yolk and send the egg yolk out of the hopper (21) through the lifting section, the egg yolk is sent out of the circulating conveying mechanism (22) at the dumping section, a conveying section is arranged between the lifting section and the dumping section of the circulating conveying mechanism (22), and a guide groove (220) corresponding to the egg yolk is arranged on the conveying section.
2. The egg yolk feeding and sorting system according to claim 1, wherein: the support piece (23) comprises a support ring (231) corresponding to egg yolk and a connecting rod (232) arranged on the support ring (231), the lower leakage opening (211) corresponds to the support ring (231) and can be used for the support ring (231) to pass through, the hopper (21) is provided with a long groove (212) which can be used for the connecting rod (232) to pass through, and the long groove (212) extends to the upper end of the hopper (21) from the lower leakage opening (211) so that the support piece (23) can be driven by a lifting section of the circulating conveying mechanism (22) to pass through the hopper (21) from bottom to top.
3. The egg yolk feeding and sorting system according to claim 2, wherein: the lower leakage opening (211) is provided with a blocking piece (213) which can block yolk from passing through the lower leakage opening (211), and the supporting ring (231) is provided with a notch (233) which can be used for the blocking piece (213) to pass through.
4. The egg yolk feeding and sorting system according to claim 1, wherein: the weighing mechanism (33) comprises a lifting rail (331) and a weighing unit (332) arranged at the lifting rail (331), and when the tray assembly (32) moves to the weighing mechanism (33), the tray (321) and the tray mounting seat (323) are lifted through the lifting rail (331), and the tray mounting seat (323), the tray (321) and egg yolk contained in the tray (321) are weighed through the weighing unit (332).
5. The egg yolk feeding and sorting system according to claim 1, wherein: the utility model provides a charging tray (321) rotates and sets up on charging tray mount pad (323), ejection of compact actuating mechanism (34) include one set up drive base (341) on frame (1), rotate drive piece (342) of setting on drive base (341), set up drive cylinder (343) on drive base (341), be provided with a guide inclined plane (344) on drive piece (342), drive cylinder (343) can drive piece (342) and rotate to correspond with charging tray (321), when charging tray subassembly (32) remove to the yolk send out station (312) station that corresponds, guide inclined plane (344) can promote one side of charging tray (321) bottom to rise to make charging tray (321) side pouring yolk.
6. The egg yolk feeding and sorting system according to claim 1, wherein: the egg yolk counting system comprises a discharging channel (51), correlation grating modules (52) and a counting module, wherein the correlation grating modules (52) are arranged on two sides of the discharging channel (51), the discharging channel (51) is used for receiving egg yolk, the correlation grating modules (52) can detect the outline size of egg yolk passing through the discharging channel (51) and transmit size data to the counting module, the counting module sets a counting interval value, the counting module counts according to the size data, when the outline size of egg yolk is located in the interval value, the counting module counts up by 1, and otherwise, the counting module does not count.
7. The egg yolk feeding and sorting system according to claim 6, wherein: an outlet switch assembly (53) is arranged at the opening of the lower end of the blanking channel (51), the counting module is used for setting a metering value, when the counting of the counting module is equal to the metering value, the outlet switch assembly (53) is opened, and the counting module is cleared.
CN201811433057.5A 2018-11-28 2018-11-28 Yolk feeding and sorting system Active CN109384007B (en)

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CN111232603B (en) * 2020-03-17 2020-10-23 湖南省土壤肥料研究所 Loading and unloading conveyor
CN111649702B (en) * 2020-08-04 2020-10-27 山东益源检验检测有限公司 Food surface profile measuring system
CN112407472A (en) * 2020-11-12 2021-02-26 湖南嘉丰食品有限公司 Yolk weight packing device
CN112591448A (en) * 2020-12-14 2021-04-02 无锡创思达精密机械有限公司 Circulation feed bin system
CN113620000B (en) * 2021-08-12 2022-10-11 安徽蓬源饮料机械有限公司 Automatic feeding system for popsicles

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