CN111003247B - A feeding device for welding rod packaging machine based on weight step-by-step control - Google Patents
A feeding device for welding rod packaging machine based on weight step-by-step control Download PDFInfo
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- CN111003247B CN111003247B CN201911424099.7A CN201911424099A CN111003247B CN 111003247 B CN111003247 B CN 111003247B CN 201911424099 A CN201911424099 A CN 201911424099A CN 111003247 B CN111003247 B CN 111003247B
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- 238000003466 welding Methods 0.000 title claims abstract description 102
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 30
- 238000005303 weighing Methods 0.000 claims abstract description 110
- 238000012216 screening Methods 0.000 claims abstract description 74
- 230000007704 transition Effects 0.000 claims abstract description 52
- 230000001360 synchronised effect Effects 0.000 claims description 50
- 230000000712 assembly Effects 0.000 claims description 14
- 238000000429 assembly Methods 0.000 claims description 14
- 230000008878 coupling Effects 0.000 claims description 13
- 238000010168 coupling process Methods 0.000 claims description 13
- 238000005859 coupling reaction Methods 0.000 claims description 13
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000004260 weight control Methods 0.000 abstract description 5
- 238000012858 packaging process Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 238000007873 sieving Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003116 impacting effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000011897 real-time detection Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B19/00—Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
- B65B19/34—Packaging other rod-shaped articles, e.g. sausages, macaroni, spaghetti, drinking straws, welding electrodes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B37/00—Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged
- B65B37/16—Separating measured quantities from supply
- B65B37/18—Separating measured quantities from supply by weighing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
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- Basic Packing Technique (AREA)
Abstract
本发明公开了一种基于重量分步控制的焊条包装机上料装置。快速上料机构布置在上料传送装置的上方,过渡称重料斗布置在上料传送装置侧方出口处,逐根筛选机构布置在过渡称重料斗上方;焊条置于快速上料机构和逐根筛选机构内,快速上料机构内的焊条释放到上料传送装置上,经上料传送装置传送到过渡称重料斗上称重,通过逐根筛选机构加料到过渡称重料斗,在过渡称重料斗焊条重量足够情况下下料。本发明能实现焊条的自动化称重和上料,解决了目前焊条包装过程中人工称重带来的劳动强度大、包装质量差等问题,提高了焊条包装机的上料效率和精度。
The invention discloses a feeding device for a welding rod packaging machine based on step-by-step weight control. The quick feeding mechanism is arranged above the feeding conveying device, the transition weighing hopper is arranged at the side exit of the feeding conveying device, and the one-by-one screening mechanism is arranged above the transition weighing hopper; In the screening mechanism, the welding rod in the fast feeding mechanism is released to the feeding conveyor, and then transferred to the transition weighing hopper for weighing through the feeding conveyor. The material in the hopper should be unloaded if the weight of the electrode is sufficient. The invention can realize the automatic weighing and feeding of the welding rod, solve the problems of high labor intensity and poor packaging quality caused by manual weighing in the current welding rod packaging process, and improve the feeding efficiency and accuracy of the welding rod packaging machine.
Description
技术领域technical field
本发明涉及一种基于重量分步控制的焊条包装机上料装置,主要针对圆柱形的焊条。The invention relates to a feeding device for a welding rod packaging machine based on step-by-step control of weight, which is mainly aimed at cylindrical welding rods.
背景技术Background technique
焊条自动包装机主要用来实现焊条的自动化包装。近年来,随着我国经济的快速发展,焊接材料行业的发展十分迅速,焊条的需求量不断增长。目前我国已成为世界第一焊接材料生产大国,也是焊材使用量最多的国家。焊条的生产量逐年增加,焊条的包装作为焊条生产过程中必不可少的一个环节,对焊条的产量有着十分重要的影响。The automatic welding rod packaging machine is mainly used to realize the automatic packaging of welding rods. In recent years, with the rapid development of my country's economy, the welding material industry has developed very rapidly, and the demand for welding rods has continued to grow. At present, my country has become the world's largest producer of welding consumables and the country with the largest amount of welding consumables. The production volume of welding rods is increasing year by year, and the packaging of welding rods, as an indispensable link in the production process of welding rods, has a very important impact on the output of welding rods.
由于大多企业对每包焊条的重量有着较为严格的要求,因此焊条包装过程中,每包焊条重量的控制是最主要的环节之一。目前,我国的焊条称重大多采用人工的方法,需要工人将焊条放至电子秤上,根据称重得到的重量进行增减焊条,使每包焊条的重量位于要求范围内。这种人工称重的方式易导致工人劳动强度大、生产效率低、产品质量差等问题。Since most companies have strict requirements on the weight of each pack of welding rods, the control of the weight of each pack of welding rods is one of the most important links in the welding rod packaging process. At present, most of the welding electrodes in my country are weighed manually, which requires workers to place the electrodes on the electronic scale, and increase or decrease the electrodes according to the weight obtained by weighing, so that the weight of each package of electrodes is within the required range. This manual weighing method can easily lead to problems such as high labor intensity, low production efficiency, and poor product quality.
虽然每包焊条的重量为一个范围,但这一波动范围小于单根焊条的质量,因此焊条重量的控制需要非常精确,多一根都可能导致重量不符合要求;但同时,由于单根焊条本身质量不大,每包焊条中包含的焊条数量约有几百根,需要考虑到效率的问题。Although the weight of each pack of electrodes is a range, the fluctuation range is smaller than the mass of a single electrode, so the control of the electrode weight needs to be very precise, and one more electrode may cause the weight to not meet the requirements; but at the same time, due to the single electrode itself The quality is not large, the number of electrodes contained in each pack of electrodes is about several hundred, and the efficiency issue needs to be considered.
发明内容SUMMARY OF THE INVENTION
为了解决背景技术中存在的问题,本发明的目的是实现焊条的自动化称重和上料,提供一种基于重量分步控制的焊条包装机上料装置。In order to solve the problems existing in the background art, the purpose of the present invention is to realize the automatic weighing and feeding of the welding rod, and to provide a feeding device for the welding rod packaging machine based on the step-by-step control of weight.
本发明采用以下技术方案:The present invention adopts following technical scheme:
本发明主要适用于圆柱形焊条的称重和上料,通过重量分步控制的方法实现焊条的精确称重和上料。初始时将焊条放入快速上料机构和逐根筛选机构的指定位置,通过该装置即可最终得到重量符合要求的一组焊条,方便焊条后续的包装。The invention is mainly suitable for the weighing and feeding of the cylindrical electrode, and realizes the precise weighing and feeding of the electrode through the method of step-by-step weight control. Initially, the welding rod is put into the designated position of the rapid feeding mechanism and the one-by-one screening mechanism. Through this device, a group of welding rods with the required weight can be finally obtained, which is convenient for subsequent packaging of the welding rods.
本发明的有益效果是The beneficial effects of the present invention are
本发明包括支撑台和安装在支撑台上的快速上料机构、上料传送装置、过渡称重料斗和逐根筛选机构,快速上料机构布置在上料传送装置的上方,过渡称重料斗布置在上料传送装置侧方出口处,逐根筛选机构布置在过渡称重料斗上方;焊条置于快速上料机构和逐根筛选机构内,快速上料机构内的焊条释放到上料传送装置上,经上料传送装置传送到过渡称重料斗上称重,若过渡称重料斗内的焊条重量不足则通过逐根筛选机构加料到过渡称重料斗,在过渡称重料斗焊条重量足够情况下下料。The invention includes a support table and a fast feeding mechanism, a feeding conveying device, a transition weighing hopper and a root-by-root screening mechanism installed on the supporting table. The fast feeding mechanism is arranged above the feeding conveying device, and the transition weighing hopper is arranged At the side exit of the feeding conveyor, the one-by-one screening mechanism is arranged above the transition weighing hopper; the welding rod is placed in the rapid feeding mechanism and the one-by-one screening mechanism, and the welding rod in the rapid feeding mechanism is released to the feeding conveyor. , transferred to the transition weighing hopper for weighing through the feeding conveyor device. If the weight of the welding rod in the transition weighing hopper is insufficient, it will be fed to the transition weighing hopper through the screening mechanism one by one. If the weight of the welding rod in the transition weighing hopper is sufficient material.
所述的快速上料机构包括快速上料机构支撑台、上料控制挡板、上料料槽、上料86步进电机和上料料槽支撑架;快速上料机构支撑台支撑安装在支撑台上方,上料料槽固定在快速上料机构支撑台上,上料料槽内放置有焊条,上料料槽底面为斜面,斜面上方设有上料控制挡板,上料控制挡板和上料转轴固定连接,上料转轴的一端穿过上料料槽一侧槽壁经第一梅花联轴器和上料86步进电机的输出轴同轴连接,上料86步进电机机体上料86电机支架上,上料86电机支架通过步进电机支撑座安装在快速上料机构支撑台上,上料转轴的另一端铰接支撑装于上料料槽另一侧槽壁的孔中。The fast feeding mechanism includes a fast feeding mechanism support table, a feeding control baffle, a feeding trough, a feeding 86 stepper motor and a feeding trough support frame; the fast feeding mechanism support table is supported and installed on the support. Above the table, the feeding trough is fixed on the support table of the rapid feeding mechanism. The welding rod is placed in the feeding trough. The bottom surface of the feeding trough is an inclined surface. The feeding shaft is fixedly connected. One end of the feeding shaft passes through the side wall of the feeding trough and is connected coaxially with the output shaft of the feeding 86 stepping motor through the first plum blossom coupling. On the feeding 86 motor bracket, the feeding 86 motor bracket is installed on the support table of the fast feeding mechanism through the stepping motor support seat, and the other end of the feeding shaft is hinged and supported in the hole on the other side of the feeding chute.
所述的上料传送装置包括传送装置支撑台、传送链支撑架、伺服电机、电机支架、伺服电机支撑座和上料斗;传送链支撑架通过传送装置支撑台安装在支撑台上,且传送链支撑架位于快速上料机构支撑台的下方,传送链支撑架中安装有链条机构,链条机构的链轮轴的两端均通过各自的法兰轴承座支撑装于传送链支撑架侧板的孔中;链条机构的链条上等间隔间距固定有一个上料斗,上料斗内底面安装有用于称重焊条重量的第一重量传感器;伺服电机固定在电机支架上,电机支架通过伺服电机支撑座安装在支撑台上,伺服电机的输出轴同轴连接链轮轴。The feeding and conveying device includes a conveying device support table, a conveying chain support frame, a servo motor, a motor bracket, a servo motor support seat and an upper hopper; The support frame is located below the support table of the rapid feeding mechanism. A chain mechanism is installed in the conveyor chain support frame. Both ends of the sprocket shaft of the chain mechanism are supported and installed in the holes of the side plate of the conveyor chain support frame through their respective flange bearing seats ;The chain of the chain mechanism is fixed with an upper hopper at equal intervals, and the inner bottom surface of the upper hopper is installed with the first weight sensor for weighing the weight of the electrode; the servo motor is fixed on the motor bracket, and the motor bracket is installed on the support through the servo motor support seat On the stage, the output shaft of the servo motor is coaxially connected to the sprocket shaft.
链条机构运输出口一侧下方设有过渡称重料斗,所述的过渡称重料斗包括限位板连接架、限位挡板、称重料斗板和过渡86步进电机;限位板连接架固定安装在支撑台上,限位板连接架上的两侧均安装有限位挡板,两侧的限位挡板中间设有两个料斗组件;每个料斗组件包括称重料斗板、称重转轴、齿轮,称重料斗板中部和称重转轴固定连接,称重转轴水平布置,称重转轴的两端铰接支撑装于限位板连接架两侧侧板的孔中,称重转轴的其中一端伸出限位板连接架侧板的孔轴同轴连接齿轮;两个料斗组件的称重料斗板呈V形布置,两个料斗组件的两个称重转轴一端的齿轮相啮合连接,两个料斗组件的称重料斗板底部相对的内侧面均布置有第二重量传感器;过渡86步进电机安装在过渡86电机支架上,过渡86电机支架固定在支撑台上,过渡86步进电机输出轴经过第二梅花联轴器和其中一个料斗组件的称重转轴同轴连接。There is a transition weighing hopper under one side of the transport outlet of the chain mechanism. The transition weighing hopper includes a limit plate connecting frame, a limit baffle, a weighing hopper plate and a transition 86 stepper motor; the limit plate connecting frame is fixed It is installed on the support table, and the limit baffles are installed on both sides of the limit plate connecting frame. There are two hopper assemblies in the middle of the limit baffles on both sides; each hopper assembly includes a weighing hopper plate, a weighing shaft , gear, the middle of the weighing hopper plate and the weighing shaft are fixedly connected, the weighing shaft is horizontally arranged, the two ends of the weighing shaft are hinged and supported in the holes on the side plates on both sides of the limit plate connecting frame, and one end of the weighing shaft is The hole shaft extending from the side plate of the limit plate connecting frame is coaxially connected to the gear; the weighing hopper plates of the two hopper assemblies are arranged in a V shape, and the gears at one end of the two weighing shafts of the two hopper assemblies are meshed and connected, and the two A second weight sensor is arranged on the opposite inner side of the bottom of the weighing hopper plate of the hopper assembly; the transition 86 stepper motor is installed on the transition 86 motor bracket, the transition 86 motor bracket is fixed on the support table, and the transition 86 stepper motor output shaft The second plum-blossom coupling is coaxially connected to the weighing shaft of one of the hopper assemblies.
所述的逐根筛选机构包括57步进电机、同步带支撑架、逐根筛选机构支撑架、双面齿同步带和筛选挡板;逐根筛选机构支撑架固定安装在支撑台上,同步带支撑架固定在逐根筛选机构支撑架上,同步带支撑架中安装有双面齿同步带,双面齿同步带的同步带本体外表面设置成齿结构,每个齿沿垂直于双面齿同步带输送方向布置,相邻齿之间的齿槽用于容置一根焊条且仅能容纳一根焊条;同步带支撑架外侧设有57步进电机,57步进电机通过57电机支架固定在逐根筛选机构支撑架上,57步进电机输出轴经过第三梅花联轴器和双面齿同步带的带轮连接,驱动双面齿同步带运动;双面齿同步带上方固定设有筛选框,筛选框是由位于双面齿同步带两侧的筛选侧板和连接在两侧筛选侧板之间的竖向平行布置的两块筛选挡板构成,两侧的筛选侧板和两块筛选挡板合围成的矩形空间内放置有焊条,筛选挡板的底端和双面齿同步带同步带本体的齿上缘平齐。The root-by-root screening mechanism includes a 57 stepping motor, a synchronous belt support frame, a root-by-root screening mechanism support frame, a double-sided tooth synchronous belt and a screening baffle; the root-by-root screening mechanism support frame is fixedly installed on the support table, and the synchronous belt The support frame is fixed on the support frame of the screening mechanism one by one, and the double-sided tooth synchronous belt is installed in the synchronous belt support frame. The synchronous belt is arranged in the conveying direction, and the tooth slot between adjacent teeth is used to accommodate one electrode and can only accommodate one electrode; the outside of the synchronous belt support frame is provided with a 57 stepper motor, and the 57 stepper motor is fixed by the 57 motor bracket On the support frame of the screening mechanism one by one, the output shaft of the 57 stepper motor is connected through the third plum blossom coupling and the pulley of the double-sided tooth synchronous belt to drive the double-sided tooth synchronous belt to move; the upper part of the double-sided tooth synchronous belt is fixedly provided with The screening frame is composed of screening side plates located on both sides of the double-sided tooth synchronous belt and two vertical and parallel screening baffles connected between the screening side plates on both sides. A welding rod is placed in the rectangular space enclosed by the block screening baffles, and the bottom end of the screening baffle is flush with the upper edge of the teeth of the double-sided tooth synchronous belt body.
所述的快速上料机构支撑台上布置有两个上料料槽,两个上料料槽相对布置。Two feeding troughs are arranged on the support table of the fast feeding mechanism, and the two feeding troughs are arranged oppositely.
所述的上料料槽底部的快速上料机构支撑台平板表面开设有用于焊条下落通过的通槽。The flat surface of the fast feeding mechanism support table at the bottom of the feeding trough is provided with a through groove for the falling through of the welding rod.
所述的双面齿同步带传输出口侧位于过渡称重料斗中两个料斗组件之间的正上方。The transmission outlet side of the double-sided tooth synchronous belt is located just above between the two hopper assemblies in the transition weighing hopper.
使用本发明,能实现焊条的自动化称重和上料。采用先粗筛后精筛的上料方式进行快速上料,以确保效率;并配有逐根筛选机构进行重量的精确控制,通过实时检测的方式精确控制重量,在保证上料精度的同时提高效率。Using the invention, the automatic weighing and feeding of the welding rod can be realized. The feeding method of coarse screening first and then fine screening is adopted for fast feeding to ensure efficiency; it is also equipped with a screening mechanism for precise weight control, and the weight is accurately controlled by real-time detection, which ensures the feeding accuracy and improves the efficiency.
本发明解决了目前焊条包装过程中人工称重带来的劳动强度大、包装质量差等问题,很大程度的提高了焊条包装机的上料效率和精度。The invention solves the problems of high labor intensity and poor packaging quality caused by manual weighing in the current welding rod packaging process, and greatly improves the feeding efficiency and accuracy of the welding rod packaging machine.
附图说明Description of drawings
图1为本发明焊条包装机上料装置的主视图;Fig. 1 is the front view of the feeding device of the welding rod packaging machine of the present invention;
图2为本发明焊条包装机上料装置的立体图;Fig. 2 is the perspective view of the feeding device of the welding rod packaging machine of the present invention;
图3为本发明焊条包装机上料装置的快速上料机构立体图;3 is a perspective view of the fast feeding mechanism of the feeding device of the welding rod packaging machine of the present invention;
图4为本发明焊条包装机上料装置的快速上料机构剖视图;4 is a sectional view of the fast feeding mechanism of the feeding device of the welding rod packaging machine of the present invention;
图5为本发明焊条包装机上料装置的上料传送装置立体图;FIG. 5 is a perspective view of the feeding conveying device of the feeding device of the welding rod packaging machine of the present invention;
图6为本发明焊条包装机上料装置的过渡称重料斗示意图;6 is a schematic diagram of the transition weighing hopper of the feeding device of the welding rod packaging machine of the present invention;
图7为本发明焊条包装机上料装置的过渡称重料斗安装立体图;Fig. 7 is the installation perspective view of the transition weighing hopper of the feeding device of the welding rod packaging machine of the present invention;
图8为本发明焊条包装机上料装置的过渡称重料斗打开前后状态示意图;8 is a schematic diagram of the state before and after the transition weighing hopper of the feeding device of the welding rod packaging machine of the present invention is opened;
图8(a)为本发明焊条包装机上料装置的过渡称重料斗打开前的状态示意图;Figure 8 (a) is a schematic diagram of the state before the transition weighing hopper of the feeding device of the welding rod packaging machine of the present invention is opened;
图8(b)为本发明焊条包装机上料装置的过渡称重料斗打开后的状态示意图;Figure 8 (b) is a schematic diagram of the state after the transition weighing hopper of the feeding device of the welding rod packaging machine of the present invention is opened;
图9为本发明焊条包装机上料装置的逐根筛选机构立体图;9 is a perspective view of a root-by-root screening mechanism of the feeding device of the welding rod packaging machine of the present invention;
图10为本发明焊条包装机上料装置的逐根筛选机构的双面齿同步带分离原理示意图。FIG. 10 is a schematic diagram of the separation principle of the double-sided tooth synchronous belt of the one-by-one screening mechanism of the feeding device of the electrode packaging machine of the present invention.
图中,快速上料机构1、上料传送装置2、过渡称重料斗3、逐根筛选机构4、支撑台5、焊条6;快速上料机构支撑台101、上料控制挡板102、法兰轴承座103、上料料槽104、上料86步进电机105、第一梅花联轴器106、上料86电机支架107、步进电机支撑座108、上料料槽支撑架109;传送装置支撑台201、法兰轴承座202、传送链支撑架203、链条204、伺服电机205、电机支架206、伺服电机支撑座207、联轴器208、链轮209、链轮轴210、上料斗211、第一重量传感器212;限位板连接架301、轴承座302、齿轮303、限位挡板304、称重料斗板305、第二梅花联轴器306、过渡86步进电机307、过渡86电机支架308、第二重量传感器309;57电机支架401、57步进电机402、第三梅花联轴器403、同步带支撑架404、逐根筛选机构支撑架405、法兰轴承座406、双面齿同步带407、筛选挡板408。In the figure, the
具体实施方式Detailed ways
下面结合附图和实施例对本发明作进一步说明。The present invention will be further described below with reference to the accompanying drawings and embodiments.
如图1和图2所示,具体实施的装置包括支撑台5和安装在支撑台5上的快速上料机构1、上料传送装置2、过渡称重料斗3和逐根筛选机构4,快速上料机构1布置在上料传送装置2的上方,过渡称重料斗3布置在上料传送装置2侧方出口处,逐根筛选机构4布置在过渡称重料斗3上方;焊条6置于快速上料机构1和逐根筛选机构4内,快速上料机构1内的焊条6释放到上料传送装置2上,经上料传送装置2传送到过渡称重料斗3上称重,若过渡称重料斗3内的焊条重量不足则通过逐根筛选机构4加料到过渡称重料斗3,在过渡称重料斗3焊条重量足够情况下下料。As shown in Figure 1 and Figure 2, the specific implementation of the device includes a support table 5 and a
如图3和图4所示,快速上料机构1包括快速上料机构支撑台101、上料控制挡板102、上料料槽104、上料86步进电机105和上料料槽支撑架109;快速上料机构支撑台101支撑安装在支撑台5上方,上料料槽104通过上料料槽支撑架109固定在快速上料机构支撑台101上,上料料槽104内放置有焊条6,上料料槽104底面为斜面,斜面上方设有上料控制挡板102,上料控制挡板102和上料转轴固定连接,上料转轴水平布置,上料转轴的一端穿过上料料槽104一侧槽壁经第一梅花联轴器106和上料86步进电机105的输出轴同轴连接,上料86步进电机105机体上料86电机支架107上,上料86电机支架107通过步进电机支撑座108安装在快速上料机构支撑台101上,上料转轴的另一端铰接支撑装于上料料槽104另一侧槽壁的孔中;上料转轴的两端均通过MT150法兰轴承座103铰接支撑装于上料料槽104两侧槽壁的孔中。上料86步进电机105运行带动上料转轴及其固接的上料控制挡板102旋转,驱动上料控制挡板102底部挡住上料料槽104内的焊条6沿斜面落下或者释放。As shown in FIG. 3 and FIG. 4 , the
具体实施中,快速上料机构支撑台101上布置有两个上料料槽104,两个上料料槽104相对布置。In a specific implementation, two feeding
如图5所示,上料传送装置2包括传送装置支撑台201、传送链支撑架203、伺服电机205、电机支架206、伺服电机支撑座207和上料斗211;传送链支撑架203通过传送装置支撑台201安装在支撑台5上,且传送链支撑架203位于快速上料机构支撑台101的下方,传送链支撑架203中安装有由链条204、链轮轴210和链轮209构成的链条机构,环形的链条204绕在两侧的链轮209上,两侧的链轮209均同轴连接链轮轴210,链条机构的链轮轴210的两端均通过各自的法兰轴承座202支撑装于传送链支撑架203侧板的孔中;链条机构的链条204上等间隔间距固定有一个上料斗211,上料斗211内底面安装有用于称重焊条重量的第一重量传感器212;上料料槽104底部的快速上料机构支撑台101平板表面开设有用于焊条下落通过的通槽,上料斗211位于通槽下方承接从通槽落下的焊条。As shown in FIG. 5 , the feeding
伺服电机205固定在电机支架206上,电机支架206通过伺服电机支撑座207安装在支撑台5上,伺服电机205的输出轴经过LX1联轴器208同轴连接链轮轴210;伺服电机205运行带动链轮轴210旋转进而带动链条机构运动,而带动链条机构上的上料斗211沿链条204传动。The
如图6-图8所示,链条机构运输出口一侧下方设有过渡称重料斗3,过渡称重料斗3包括限位板连接架301、限位挡板304、称重料斗板305和过渡86步进电机307;限位板连接架301固定安装在支撑台5上,限位板连接架301上的两侧均安装有限位挡板304,两侧的限位挡板304中间设有两个料斗组件;每个料斗组件包括称重料斗板305、称重转轴、齿轮303,称重料斗板305中部和称重转轴固定连接,称重转轴水平布置,称重转轴的两端通过KP000轴承座302铰接支撑装于限位板连接架301两侧侧板的孔中,称重转轴的其中一端伸出限位板连接架301侧板的孔轴同轴连接齿轮303;两个料斗组件的称重料斗板305呈V形布置,两个料斗组件的两个称重转轴一端的齿轮303相啮合连接,两个料斗组件的称重料斗板305底部相对的内侧面均布置有第二重量传感器309;过渡86步进电机307安装在过渡86电机支架308上,过渡86电机支架308固定在支撑台5上,过渡86步进电机307输出轴经过第二梅花联轴器306和其中一个料斗组件的称重转轴同轴连接;过渡86步进电机307运行带动其中一个料斗组件的称重转轴旋转,经两个料斗组件的两个齿轮303啮合关系带动两个料斗组件的称重料斗板305以两个称重料斗板305之间的中间竖直面对称旋转摆动,带动两个称重料斗板305底部合拢或者分离。As shown in Fig. 6-Fig. 8, a
如图9和图10所示,逐根筛选机构4包括57步进电机402、同步带支撑架404、逐根筛选机构支撑架405、双面齿同步带407和筛选挡板408;逐根筛选机构支撑架405固定安装在支撑台5上,同步带支撑架404固定在逐根筛选机构支撑架405上,同步带支撑架404中安装有环形封闭的双面齿同步带407,双面齿同步带407包括同步带本体和同步带轮,同步带轮外表面为齿结构,同步带本体内外表面均带有齿结构,同步带本体绕经两侧的两个同步带轮;双面齿同步带407的同步带本体外表面设置成条形的齿结构,每个齿沿垂直于双面齿同步带407输送方向布置,相邻齿之间的齿槽用于容置一根焊条且仅能容纳一根焊条;同步带支撑架404外侧设有57步进电机402,57步进电机402通过57电机支架401固定在逐根筛选机构支撑架405上,57步进电机402输出轴经过第三梅花联轴器403和双面齿同步带407的带轮连接,带轮轴两端通过法兰轴承座406支撑铰接在同步带支撑架404两侧,驱动双面齿同步带407运动;双面齿同步带407上方固定设有筛选框,筛选框固定于同步带支撑架404,筛选框是由位于双面齿同步带407两侧的筛选侧板和连接在两侧筛选侧板之间的竖向平行布置的两块筛选挡板408构成,两侧的筛选侧板和两块筛选挡板408合围成的矩形空间内放置有焊条6,筛选挡板408的底端和双面齿同步带407同步带本体的齿上缘平齐,这样使得57步进电机402运行带动双面齿同步带407运动时,矩形空间内放置的焊条仅能容置到相邻齿之间的齿槽中,不会从筛选挡板408的底端和双面齿同步带407齿结构之间的间隙中漏出被传输,双面齿同步带407只能依次运输单个齿槽中的一根焊条,实现逐根分离。双面齿同步带407传输出口侧位于过渡称重料斗3中两个料斗组件之间的正上方。As shown in Figures 9 and 10, the root-by-
如图1和图2所示,快速上料机构1、上料传送装置2、过渡称重料斗3和逐根筛选机构4固定在支撑台5,采用先粗后精的方式进行重量控制,包括粗筛、精筛和逐根上料三个工位,具体过程为:As shown in Figures 1 and 2, the
快速上料机构1将焊条送至下方上料传送装置2的上料斗211中,上料斗211实时检测料斗内焊条的总重量,当重量超过一定值时,控制快速上料机构1停止上料,快速上料机构1包括粗筛控制和精筛控制两部分,两者控制方式基本相同,粗筛部分上料速度较快,精筛部分主要保证精确性。The
当焊条经过这两部分重量控制后,上料斗211将焊条送入过渡称重料斗3中,后者测得焊条的总质量,与标准范围进行对比计算,确定是否需要添加焊条以及所需焊条的数量,然后控制逐根筛选机构4,后者根据需要添加指定数量的焊条,此时称重完成,过渡称重料斗3内的焊条重量即为要求范围内的重量。过渡称重料斗3打开,焊条进入下方传送装置3;实际运行过程中,不同工位粗筛、精筛和逐根筛选同时进行,以提高效率。After the weight of the welding rod is controlled by these two parts, the
如图3所示,基于重量分步控制的焊条包装机上料装置的快速上料机构1主要通过86步进电机105控制上料控制挡板102与上料料槽104斜坡之间的夹角,来控制焊条的出料速度,焊条通过上料料槽104的斜坡下滑实现自动上料。当一次上料结束时,86步进电机105控制上料控制挡板102使其与斜坡之间的夹角变小,阻止焊条继续出料;该机构包括粗筛控制部分和精筛控制部分,左侧粗筛部分上料控制挡板102与上料料槽104斜坡之间的初始夹角较大,以提高上料效率,右侧精筛部分初始夹角较小,以保证精确性;上料料槽104分为两个区域,防止新加入的焊条对上料控制挡板102有冲击,导致焊条突然大量出料,如图4所示。As shown in FIG. 3 , the
如图5所示,由于在重量控制时要经过粗筛、精筛和逐根上料三个工位,这三个工位之间焊条的传递需要通过上料传送装置2实现,伺服电机205每次运动使上料斗211前进一个工位;为了检测出料斗内焊条的重量,上料斗211内装有第一重量传感器212。第一重量传感器212用于检测出上料斗211内焊条的重量。As shown in Figure 5, since the weight control has to pass through three stations: coarse screening, fine screening and feeding one by one, the transfer of the welding rod between these three stations needs to be realized by the feeding
如图6和图7所示,第二重量传感器309用于检测称重料斗板305内焊条重量,在重量符合要求后,过渡86步进电机307控制称重料斗板305转动,使两个称重料斗板305底部之间分离形成中间缝隙,使得料斗打开,让焊条从中间缝隙处落至下方,称重料斗305打开前后状态图如图8所示。As shown in Figures 6 and 7, the
如图9所示,为了保证产品质量,使每包焊条的重量严格控制在要求范围内,采用逐根筛选机构4将焊条逐根分离然后逐根添加至过渡称重料斗3,焊条放至筛选挡板408中间,57步进电机402带动双面齿同步带407运动,由于双面齿同步带407外侧每个凹槽刚好能容纳一根焊条,在经过筛选挡板408的阻挡后,双面齿同步带407的每个凹槽处只留有一根焊条,实现焊条逐根分离,然后通过控制57步进电机402的转动角度,使每次转过的角度让一个凹槽上的焊条掉落至过渡称重料斗3,实现焊条逐根上料。As shown in Figure 9, in order to ensure the quality of the product and make the weight of each pack of welding rods strictly within the required range, the welding rods are separated one by one by the
由此实施,本发明能实现焊条的自动化称重和上料,解决了目前焊条包装过程中人工称重带来的劳动强度大、包装质量差等问题,提高了焊条包装机的上料效率和精度。In this way, the invention can realize automatic weighing and feeding of the welding rod, solve the problems of high labor intensity and poor packaging quality caused by manual weighing in the current welding rod packaging process, and improve the feeding efficiency and efficiency of the welding rod packaging machine. precision.
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